Comal Italia

Italian Technology at its best

Designers and builders of quality metal fabrication
equipment

Beta 3Under construction

Beta 3

Super Heavy Duty

Double Pinch Four Roll

Hydraulic Plate Bending
Machines/ Rectilinear slides

Beta 3
FOUR ROLL, DOUBLE PINCH
with brute power and built to last!

The Beta 3 is designed to roll steel above 25mm / 1.000" thick, with yield
strength of 350N/mm / 50,000 psi to 1.4 the top roll diameter of the machine. To assure
positive results in the function and durability of the machine, when it is purchased with
the intention of rolling such thick materials day in and day out (meaning 16+ hours
shifts) Comal believes the slide and block system is the answer. Comal accepts the fact
that an orbital path system for the bending rolls' movement, with linkages, may be used
(as in our Kappa design) to accomplish the job. The fact still remains that line contact
bearings are inferior, for wear and load carrying capacity, when compared with that of
large surface area contact bearings.
The capacities you read at the end of this page are TRUE RATINGS of the machines. They are clearly specified at 50,000 psi or 350 N/mm2 material YIELD STRENGTH
and at which diameter the machine will perform at the specified thickness on its FULL
ROLLS' LENGTH. Also presented are the capacities at 36,000 psi/ 250N/mm for comparison with other suppliers' machines, which may be rated at this yield strength and 3 to 5
times the top roll diameter!
Cone bending on these machines will require you to reduce the machine capacity by 40% on thickness and length. For more information concerning cone bending contact our sales engineers.

Machine Standard Features:

Frame built of laser cut high strength steel, welded, stress relieved and
sand blasted.
All UL listed GE electrical components or equivalent installed in a UL
listed NEMA 12 equivalent electrical cabinet with master breaker
Hardened rolls to HRC 54-56
Hydraulic unit by Rexroth and valves by Aron
Three rolls are powered individually with hydraulic motor/ epicylic gear
reducer sets.
Hydraulic drop-end
Automatic rolls parallelism by a micro processor
Tilting of the bending rolls by means of proportional valves and PLC
Top roll hydraulic balancing system
Bending rolls assembled on heavy duty SKF bearings
Centralized lubrication by means of a hand pump
Cone bending device
Tilting of bending rolls directly from controls console
Separate controls console on wheels
Four digital readouts (two for each bending roll)
Safety devices and operating manual according to CE norms

Optional Features and Equipment

Polished, ground or chrome plated rolls
Quick-change interchangeable top roll
Variable speed
Hydraulic squaring back stop
Vertical hydraulic support max 2500 mm/ 98 & max weight 1600 Kg/ 3530 lbs
Vertical hydraulic support max 3600 mm/ 141 & max weight 2200 Kg/ 4850 lbs
Vertical hydraulic support max 4300 mm/ 170 max weight 5000 Kg/ 10000 lbs
Hydraulic side-support Max. 1500 Kg/ 3310 lbs
Hydraulic side-support Max. 3000 Kg/ 6615 lbs
Hydraulic side-support Max. 4200 Kg/ 9262 lbs

56mm
2.204"
47mm
1.850"
38mm
1.496"
30mm
1.181"

5xTR

52mm
2.057"
44mm
1.732"
35mm
1.377"
26mm
1.023"

1,4xTR 3xTR

40mm
1.574"
B3/490/26 32mm
1.259"
B3/490/31 27mm
1.062"
B3/490/41 21mm
0.826"

B3/490/21

42mm
1.654"
36mm
1.417"
30mm
1.181"
22mm
0.866"

40mm
1.575"
34mm
1.339"
27mm
1.063"
21mm
0.827"

5xTR

1,4xTR 3xTR

32mm
1.260"
B3/440/26 26mm
1.024"
B3/440/31 21mm
0.827"
B3/440/41 16mm
0.630"

B3/440/21

38mm
1.496"
34mm
1.338"
28mm
1.102"
21mm
0..826"

35mm
1.378"
31mm
1.220"
26mm
1.023"
18mm
0.708"

28mm
1.102"
B3/410/26 24mm
0.944"
B3/410/31 20mm
0.787"
B3/410/41 15mm
0.590"

B3/410/21

62mm
2.440"
51mm
2.007"
39mm
1.653"
32mm
1.259"

10xTR

45mm
1.772"
39mm
1.535"
32mm
1.260"
23mm
0.906"

10xTR

40mm
1.574"
37mm
1.456"
28mm
1.181"
22mm
0.866"

2100mm
82"
2600mm
102"
3100mm
122"
4100mm
161"

2100mm
82"
2600mm
102"
3100mm
122"
4100mm
161"

2100mm
82"
2600mm
102"
3100mm
122"
4100mm
161"

490mm
19.291"
490mm
19.291"
490mm
19.291"
490mm
19.291"

440mm
17.323"
440mm
17.323"
440mm
17.323"
440mm
17.323"

410mm
16.142"
410mm
16.142"
410mm
16.142"
410mm
16.142"

440mm
17.323"
440mm
17.323"
440mm
17.323"
440mm
17.323"

410mm
16.142"
410mm
16.142"
410mm
16.142"
410mm
16.142"

380mm
14.961"
380mm
14.961"
380mm
14.961"
380mm
14.961"

1700mm
67"
1700mm
67"
1700mm
67"
1700mm
67"

1500mm
59"
1500mm
59"
1500mm
59"
1500mm
59"

1400mm
55"
1400mm
55"
1400mm
55"
1400mm
55"

5900mm
232"
6400mm
252"
6900mm
272"
7900mm
311"

5400mm
213"
5900mm
232"
6400mm
252"
7400mm
291"

4800mm
189"
5300mm
209"
5800mm
228"
6800mm
268"

2650mm
104"
2650mm
104"
2650mm
104"
2650mm
104"

2400mm
94"
2400mm
94"
2400mm
94"
2400mm
94"

2200mm
86"
2200mm
86"
2200mm
86"
2200mm
86"

2800mm
110"
2800mm
110"
2800mm
110"
2800mm
110"

2400mm
94"
2400mm
94"
2400mm
94"
2400mm
94"

1800mm
70"
1800mm
70"
1800mm
70"
1800mm
70"

22600Kg
49833Lbs
25200Kg
55566Lbs
28200Kg
62181Lbs
34400Kg
75852Lbs

18000Kg
39690Lbs
20200Kg
44541Lbs
22500Kg
49613Lbs
28000Kg
61740Lbs

14800Kg
32634Lbs
16400Kg
36162Lbs
18500Kg
40793Lbs
22500Kg
49613Lbs

THICKNESS CAPACITY WHEN

ROLLED PART DIAMETER IS: USEFUL TOP BENDING MACHINE MACHINE DIMENSIONS & WEIGHT
ROLL ROLL ROLLS s WORKING
(BR)
HEIGHT LENGTH WIDTH HEIGHT WEIGHT
MODEL 1,4xTR 3xTR 5xTR 10xTR LENGTH (TR)

RATED AT 50,000 PSI or 350 N/mm MATERIAL YIELD STRENGTH

AND ROLLING AT FULL USEFUL LENGTH

SPECIFICATIONS Beta 3

37Kw
50HP
37Kw
50HP
37Kw
50HP
37Kw
50HP

30Kw
40HP
30Kw
40HP
30Kw
40HP
30Kw
40HP

22Kw
30HP
22Kw
30HP
22Kw
30HP
22Kw
30HP

POWER

B3/580/41

B3/580/31

B3/580/26

B3/580/21

39mm

1.535"

31mm

1.220"

29mm
1.141"

1.889"

1.496"

23mm
0.905"

45mm

2.362"

1.889"

38mm

60mm

48mm

36mm
1.417"

1.968"

50mm

2.283"

58mm

2.755"

70mm

4100mm
161"

122"

3100mm

102"

2600mm

82"

2100mm

580mm
22.835"

22.835"

580mm

22.835"

580mm

22.835"

580mm

530mm
20.866"

20.866"

530mm

20.866"

530mm

20.866"

530mm

1900mm
75"

75"

1900mm

75"

1900mm

75"

1900mm

7900mm
311"

291"

7400mm

272"

6900mm

252"

6400mm

114"
114"
114"

95477Lbs

43300Kg

86436Lbs

39200Kg

78498Lbs

35600Kg

2850mm 2900mm 51800Kg

112"
114"
114219Lbs

112"

2850mm 2900mm

112"

2850mm 2900mm

112"

2850mm 2900mm

Note: A roll, which is supported from both ends, will experience deflection
from its centerline throughout its length when any force is applied to it anywhere between the supports. Since it is imperative for the rolls to make full
contact with the work-piece during forming to avoid deformation of the cylinder rolled, a method was devised to compensate for the deflection by cambering the rolls. The camber, within a certain range of thickness, will compensate for the undesirable deflection. Beyond that, cheating of the rolls is
required by shimming the plate with cardboard or thin stock to avoid rolling
concave or convex cylinders, in our industrys terms Hour glass and
Barrel effects.

33mm
1.299"

1.732"

44mm

2.086"

53mm

2.598"

66mm

55Kw
75HP

75HP

55Kw

75HP

55Kw

75HP

55Kw

THICKNESS CAPACITY WHEN

MACHINE DIMENSIONS &
TOP &
ROLLED PART DIAMETER IS: USEFUL
WEIGHT
PINCH
BENDING MACHINE
ROLL
ROLLS s ROLLS s WORKING
(TR)
(BR)
HEIGHT LENGTH WIDTH HEIGHT WEIGHT POWER
MODEL 1,4xTR 3xTR
5xTR 10xTR LENGTH

RATED AT 50,000 PSI or 350 N/mm MATERIAL YIELD STRENGTH

AND ROLLING AT FULL USEFUL LENGTH

SPECIFICATIONS Beta 3 (contd)

B3/490/41

B3/490/31

B3/490/26

B3/490/21

B3/440/41

B3/440/31

B3/440/26

B3/440/21

B3/410/41

B3/410/31

B3/410/26

B3/410/21

60mm
2.362"
52mm
2.047"
40mm
1.574"
30mm

1.181"

0.944"

3xTR

1,4xTR

47mm
1.850"
38mm
1.496"
32mm
1.259"
24mm

47mm
1.850"
40mm
1.575"
32mm
1.260"
25mm
0.984"

3xTR

1,4xTR

38mm
1.496"
31mm
1.220"
25mm
0.984"
19mm
0.748"

43mm
1.692"
36mm
1.417"
32mm
1.259"
20mm
0.866"

35mm
1.377"
29mm
1.141"
24mm
0.944"
18mm
0.708"

49mm
1.929"
42mm
1.653"
36mm
1.417"
26mm
1.023"
53mm
2.087"
46mm
1.811"
38mm
1.496"
27mm
1.063"

1.338"

65mm
2.559"
56mm
2.204"
44mm
1.732"
34mm
1.496"

69mm
2.716"
62mm
2.440"
48mm
1.889"
38mm

5xTR 10xTR

50mm
1.970"
43mm
1.693"
36mm
1.417"
26mm
1.024"

5xTR 10xTR

46mm
1.811"
39mm
1.535"
35mm
1.377"
24mm
0.944"

161"

2100mm
82"
2600mm
102"
3100mm
122"
4100mm

2100mm
82"
2600mm
102"
3100mm
122"
4100mm
161"

2100mm
82"
2600mm
102"
3100mm
122"
4100mm
161"

19.291"

490mm
19.291"
490mm
19.291"
490mm
19.291"
490mm

440mm
17.323"
440mm
17.323"
440mm
17.323"
440mm
17.323"

410mm
16.142"
410mm
16.142"
410mm
16.142"
410mm
16.142"

17.323"

440mm
17.323"
440mm
17.323"
440mm
17.323"
440mm

410mm
16.142"
410mm
16.142"
410mm
16.142"
410mm
16.142"

380mm
14.961"
380mm
14.961"
380mm
14.961"
380mm
14.961"

67"

1700mm
67"
1700mm
67"
1700mm
67"
1700mm

1500mm
59"
1500mm
59"
1500mm
59"
1500mm
59"

1400mm
55"
1400mm
55"
1400mm
55"
1400mm
55"

311"

5900mm
232"
6400mm
252"
6900mm
272"
7900mm

5400mm
213"
5900mm
232"
6400mm
252"
7400mm
291"

4800mm
189"
5300mm
209"
5800mm
228"
6800mm
268"

104"

2650mm
104"
2650mm
104"
2650mm
104"
2650mm

2400mm
94"
2400mm
94"
2400mm
94"
2400mm
94"

2200mm
86"
2200mm
86"
2200mm
86"
2200mm
86"

18000Kg
39690Lbs
20200Kg
44541Lbs
22500Kg
49613Lbs
28000Kg
61740Lbs

14800Kg
32634Lbs
16400Kg
36162Lbs
18500Kg
40793Lbs
22500Kg
49613Lbs

110"

75852Lbs

2800mm 22600Kg
110"
49833Lbs
2800mm 25200Kg
110"
55566Lbs
2800mm 28200Kg
110"
62181Lbs
2800mm 34400Kg

2400mm
94"
2400mm
94"
2400mm
94"
2400mm
94"

1800mm
70"
1800mm
70"
1800mm
70"
1800mm
70"

50HP

37Kw
50HP
37Kw
50HP
37Kw
50HP
37Kw

30Kw
40HP
30Kw
40HP
30Kw
40HP
30Kw
40HP

22Kw
30HP
22Kw
30HP
22Kw
30HP
22Kw
30HP

THICKNESS CAPACITY WHEN

ROLLED PART DIAMETER
USEFUL
TOP
BENDING MACHINE
IS:
MACHINE DIMENSIONS & WEIGHT
ROLL ROLL ROLLS s WORKING
MODEL 1,4xTR 3xTR 5xTR 10xTR LENGTH
(TR)
(BR)
HEIGHT LENGTH WIDTH HEIGHT WEIGHT POWER

RATED AT 36,000 PSI or 250 N/mm MATERIAL YIELD

STRENGTH AND ROLLING AT FULL USEFUL LENGTH

SPECIFICATIONS Beta 3

28mm
1.102"

35mm
1.377"

1.811"

1.377"

B3/580/41

46mm

35mm

B3/580/31

55mm
2.165"

2.677"

2.125"

43mm
1.692"

68mm

54mm

B3/580/21

B3/580/26

3xTR

MODEL 1,4xTR

39mm
1.535"

2.047"

52mm

61mm
2.401"

2.952"

75mm

5xTR

42mm
1.653"

2.165"

55mm

65mm
2.559"

3.149"

80mm

THICKNESS CAPACITY WHEN

ROLLED PART DIAMETER IS:

4100mm
161"

122"

3100mm

2600mm
102"

82"

2100mm

580mm
22.835"

22.835"

580mm

580mm
22.835"

22.835"

580mm

530mm
20.866"

20.866"

530mm

530mm
20.866"

20.866"

530mm

1900mm
75"

75"

1900mm

1900mm
75"

75"

1900mm

112"

114"

78498Lbs

35600Kg

112"

114"

95477Lbs

43300Kg
7900mm 2850mm 2900mm 51800Kg
311"
112"
114"
114219Lbs

291"

7400mm 2850mm 2900mm

6900mm 2850mm 2900mm 39200Kg

272"
112"
114"
86436Lbs

252"

6400mm 2850mm 2900mm

55Kw
75HP

75HP

55Kw

55Kw
75HP

75HP

55Kw

TOP &
MACHINE DIMENSIONS &
USEFUL
PINCH
BENDING MACHINE
WEIGHT
ROLL ROLLS s ROLLS s WORKING
10xTR LENGTH
(TR)
(BR)
HEIGHT LENGTH WIDTH HEIGHT WEIGHT POWER

RATED AT 36,000 PSI or 250 N/mm MATERIAL YIELD STRENGTH

AND ROLLING AT FULL USEFUL LENGTH

SPECIFICATIONS Beta 3 (contd)

Authorized Dealer:

Comal Italia
Europe
Factory and Sales

Global
Sales and Service Center

Via Cavour, 107

20056 Trezzo sull'Adda (MI)
ITALY
Tel. ++39.02.909.87185
Fax. ++39.02.909.87195

9250 Reseda Blvd. # 129

Northridge, California 91324
U.S.A.
Tel./ Fax ++1.818.831.4024
Tech. Sales. ++1.818.270.7369

comal@comalcalandre.it
sales@comalitalia.com
Visit us at: www.comalitalia.com