Course Code IM 223

Credit Hours (Th-Pr) 3-0

Manufacturing Processes

Contact Hrs/Week (Th-Pr) 3-0

Total Periods Allocated (Th-Pr) 54-0

Course Outline: Introduction to Manufacturing Processes, Joining Processes & Equipment, Forming and Shaping, Metal Casting Processes & Equipment, Forming & Shaping of Plastics & Composite Materials, Metal Cutting, Surface Treatment & Coating. Prerequisite(s): IM 231, ME 121, IM 131, ME 212

Recommended Text Books S. No 1 2 3. 4. 5 Title Materials & processes in manufacturing Manufacturing Engineering & Technology Fundamentals of Modern Manufacturing Introduction to Manufacturing Processes Processes and Materials of Manufacturing Author(s) E. Paul Degarmo Serope Kalpakjian Mikell P. Groover John A. Schey Roy A. Lindberg Assigned Code DEG KAL GRO SHY LIN

Course Objectives: The objective of the course is to impart knowledge of the basic Manufacturing Processes involved in the fabrication of equipment and mechanical components. Topics Covered No. 1 Topics Joining Processes & Equipment Temporary and Permanent Fastening Methods, Soldering and Brazing, Plastic and Fusion Welding, Gas Welding, Processes of Resistance Welding, Electric Arc Welding Processes. Forming and Shaping Bulk Deformation Process, Types of Rolling, Forging and its Types, Extrusion, Drawing, Hot Spinning. Sheet Metal Forming, Drawing of Wires, Rod & Tubes, Stretch Forming, Squeezing, Bending, Shearing, Hobbing, Shot Peening, Metal Spinning, Cold Extrusion, Impact Extrusion and Press Work.
Text Books Allocated periods

DEG LIN

KAL DEG

10

No.

Topics Metal Casting Processes & Equipment Foundry Techniques, Types of Sand Casting, Molding Procedures, Types of Patterns and Their Allowances, Sand Testing, Cores and Core Making, Pouring and Cleaning Castings, Special Casting Processes, Die Casting, Permanent Mold Casting, Centrifugal Casting. Forming & Shaping of Plastics & Composite Materials Compounding and Performing, Compression Molding, Transfer Molding, Injection Molding, Jet Molding, Extruding, Rotational Molding, Blow Molding, Potting and Embedding Thermoforming, Reinforced Plastics, Fiber Glass. Metal Cutting Material Removing Machines. Lathe, Milling, Shapers and Planers, Drilling Machines and Their Operations. Tool and Work Holding Devices. Safety Measures, Abrasives, Grinding Wheels, Grinding Processes, Grinding Fluids, Types of Grinders, Finishing Operations, and Honing, Lapping and Coated Abrasive. Surface Treatment & Coating Mechanical Surface Treatment and Coating, Electroplating, Electro-Forming, Thermal Spraying, Anodizing, Hot Dipping, Surfaces Cleaning.

Text Books

Allocated periods

DEG SHY

10

KAL LIN SHY

10

KAL LIN

10

DEG SHY