Kohinoor

Mills
1

DISCLAIMER
The present information package (the "Information Package") is being furnished for use by recipient in considering a transaction in relation to the Business. Distribution of this document should be limited to specific qualified persons within recipients organization who will further discuss the package with Kohinoor. By accepting this Information Package, the recipient agrees to keep confidential, the information contained herein or made available in connection with any investigation of the Company. Without limiting the foregoing, the recipient acknowledges and agrees that:

1. Kohinoor will not be subject to any liability based on the information contained in the
Information Package, errors therein or omissions there from,

2. the recipient will not copy, reproduce or distribute to any third party this Information
Package, in whole or in part, other than in accordance with the written permission obtained by the recipient from the Kohinoor

3. if either the recipient or Kohinoor elects not to pursue this matter, the recipient will
return to Kohinoor this Information Package and any other material relating to the Kohinoor Business that the recipient may have received from the Company, without retaining any copies thereof;

4. the recipient undertakes to keep secret the planned transaction and the fact that he
is or has been involved, or is no longer involved in reviewing information concerning the Business; and

5. any proposed actions by the recipient which are inconsistent in any manner with the
foregoing will require the prior written consent of Kohinoor.
2

TABLE OF CONTENTS
1. PAKISTAN ADVANTAGE
I. II. III. IV. COTTON PAKISTAN AS A TEXTILE EXPORTER PAKISTAN AS A TEXTILE EXPORTER TO US TEXTILE IS A MAJOR INDUSTRY OF PAKISTAN

3.

DIVISIONAL PROFILE
I. II. III. IV. KOHINOOR WEAVING KOHINOOR DYEING KOHINOOR APPAREL KOHINOOR GENERTEK

2.

KOHINOOR SRENGTH
I. II. III. IV. V. VI. VII. VIII. IX. X. ABOUT KOHINOOR WE WORK WITH KOHINOOR MANFACTURING OPREATIONS KOHINOOR STRENGTH INFRA STRUCTURE MACHINERY & EQUIPMENT PROFESSIONAL MANAGEMENT HRM & COMPLIANCE QUALITY MANAGEMENT SYSTEMS ERP SYSTEMS

PAKISTAN ADVANTAGE

COTTON

Pakistan is one of the ancient homes of cultivated cotton, and a leading exporter of yarn in the world. Cotton is not only an export-earning crop but also provides raw material to local textile industry. A huge investment in the form of over 1000 ginning factories, over 400 textile mills heavily depends upon cotton. Pakistani coarse count cotton yarns are most competitively priced and are being exported world wide including China.

Coarser count yarn is the primary raw material for sports socks, apparel fabric & garments making the final product from Pakistan very competitive.

PAKISTAN ADVANTAGE

PAKISTAN AS A TEXTILE EXPORTER

Fourth largest producer of Cotton in the world. Sixth largest exporter of category 347 (Cotton Trousers) to US with a market share of 5% of quantity shipped valuing US $ 206 million till Nov2007.

Ninth largest exporter of category 12 (Cotton Fabric) to US with a market share of 3% of quantity shipped valuing US $ 150 million till Nov2007.
Eighth largest exporter of total textile products to US with exports of US$ 2,940 million till Nov2007.
5

(Source: www.otexa.ita.doc.gov).

PAKISTAN ADVANTAGE
PAKISTAN AS A TEXTILE EXPORTER TO US:
VOLUME BASED MARKET SHARE % 36% 27% 5% 6% 3%

CATEGORY 361 32 347 11 12

DESCRIPTION COTTON SHEETS COTTON NON-APPAREL PRODUCT MEN'S & BOYS COTTON TROUSERS/SHORTS YARN EXPORTS COTTON FABRIC

VALUE MILLION $ US TILL Nov-2007 376.32 138.93 205.64 57.04 150.90

VALUE BASED RATING 2 2 6 8 10

VOLUME BASED RATING 1 2 6 6 9

Pakistan is the fourth largest producer of Cotton in the world.

(Source: www.otexa.ita.doc.gov).

PAKISTAN ADVANTAGE

TEXTILE IS MAJOR INDUSTRY OF PAKISTAN:

it imparts 46% share in the manufacturing sector; contributes 66% of total exports; provides 38% of total employment; and have 30% share in GDP.

The availability of one of the top quality cotton in Pakistan, a cheap & efficient workforce and investment in the sector over the past few years, will give Pakistan competitive edge in the new trade regime, despite strong competition from China and India.

Pakistans textile sector has been steadily gearing up, with over $5 billion invested since year 2000 under its Balancing, Modernization & Replacement program.
Recent appreciation of the Indian Rupee & Chinese Yuan against the US Dollar coupled with slight devaluation of Pak Rupee will give our Export sector a competitive edge over India & China. The reduction of export rebates & significant increase in wages have made the Chinese products more expensive. Consequently some brands have reduced their business volumes in China & are sourcing now from Pakistan.
(Source: www.sbp.org.pk) 7

ABOUT KOHINOOR

Kohinoor is involved in Textile business since 1949.

Publicly listed on all stock exchanges of Pakistan. Leading business organization. Textile operations include socks manufacturing, weaving, fabric dyeing and apparel production. Annual Sales around US$ 130 million. Employing over 4,300 work force.

WE WORK WITH

KOHINOOR MANUFACTURING OPERATIONS

KOHINOOR MILLS LIMITED

HOSIERY DIVISION

WEAVING DIVISION

DYEING DIVISION

APPAREL DIVISION

GENERTEK DIVISION

10

KOHINOOR STRENGTH
Inputs Conversion Process Outputs Satisfied Business Goals Excellent Infrastructure
State of the Art Equipment Professional Management Product and Services

Short-Term Profit

Capabilities
HRM Compliance

Competitive Advantage

Long-Term Profit

Value QMS

Increased Market Share

ERP Systems
11

KOHINOOR STRENGTH

EXCELLENT INFRASTRUCTURE:

Kohinoor has planned infrastructure and buildings available which have been designed to take the current capacity to the next levels.
LAND
OCCUPIED IN FACTORY BUILDINGS, RESIDENTIAL BUILDING, ROADS AND GREEN BELTS UNOCCUPIED AVAILABLE FOR FUTURE EXPANSION TOTAL LAND FACTORY BUILDING SQFT 301,665 285,606 244,543 146,808 71,560 1,050,182 RESIDENTIAL BUILDING SQFT 189,090 140,339 30,642 13,982 374,053

ACRE
62 48 110 TOTAL SQFT 490,755 425,945 275,185 146,808 85,542 1,424,235

BUILDINGS HOSIERY WEAVING DYEING APPAREL GENERTEK TOTAL AREA

12

KOHINOOR STRENGTH

STATE OF THE ART EQUIPMENT:

Kohinoor has modern machinery and equipment. We can expand capacity on the need of our strategic business partners, within a reasonable period of time. The detail of machinery and equipment is given later in the presentation.

13

KOHINOOR STRENGTH
PROFESSIONAL MANAGEMENT:

CHIEF FINANCIAL OFFICER CHIEF INTERNAL AUDITOR

GENERAL MANAGER HUMAN RESOURCE

GENERAL MANAGER INFORMATION TECHNOLOGY

MANAGING DIRECTOR HOSIERY

GENERAL MANAGER WEAVING

MANAGING DIRECTOR DYEING

GENERAL MANGER APPAREL

MANAGING DIRECTOR GENERTEK

Kohinoor has professional staff as well as trained labor which are successfully
running the current operations and can also take this to the next level.
14

KOHINOOR WEAVING
ORGANOGRAM :

HUMAN RESOURCE

INFORMATION TECHNOLOGY

FINANCE

MARKETING

PROCUREMENT

QUALITY ASSURANCE

ENGINEERING

PRODUCTION

PRODUCT DEVELOPMENT

PRODUCTION PLANNING & CONTROL

WARPING SIZING

WEAVING

INSPECTION

FOLDING

PACKING

FINISHED GOODS

15

KOHINOOR DYEING
ORGANOGRAM :

HUMAN RESOURCE

INFORMATION TECHNOLOGY

FINANCE

GENERAL MANAGER OPERATIONS

GENERAL MANAGER PRODUCTION

PROCUREMENT

QUALITY ASSURANCE

BLEACHING

DYEING

MARKETING

PRODUCTION PLANNING & CONTROL

FINISHING

DYEING QC LAB

PRODUCT DEVELOPMENT

ENGINEERING

16

KOHINOOR APPAREL
ORGANOGRAM:

HUMAN RESOURCE

INFORMATION TECHNOLOGY

FINANCE

MARKETING

PROCUREMENT

QUALITY ASSURANCE

ENGINEERING

PRODUCTION

PRODUCT DEVELOPMENT

PRODUCTION PLANNING & CONTROL

SPREADING CUTTING

SEWING

WASHING

CHECKING

PACKING

FINISHED GOODS

17

KOHINOOR GENERTEK
ORGANOGRAM:

HUMAN RESOURCE

INFORMATION TECHNOLOGY

FINANCE

GENERAL MANAGER OPERATIONS

PROCUREMENT

MECHANICAL

ELECTRICAL

BOILER

18

KOHINOOR MAN POWER

DIVISION MD GM DGM MANAGER EXECUTIVE SUPERVISOR WORKERS TOTAL

HOSIERY WEAVING DYEING APPAREL GENERTEK POOL

1 0

1 3

3 0

5 7

35 35

77 53

1855 695

1977 793

1 0
0 1 3

2 1
0 1 8

0 1
1 2 7

10 7
3 6 38

52 16
5 18 161

56 35
12 29 262

575 792
49 81 4047

696 852
70 138 4526

TOTAL

19

KOHINOOR STRENGTH
KOHINOOR HRM PHILOSOPHY

Our people are our most valuable asset. We view Human Resources as a competitive advantage. To ensure business goals are realized through people while meeting their own personal aspirations. To ensure only motivated and professionally qualified people are employed. Kohinoor is an equal opportunity employer with policies to ensure there is no discrimination on the basis of caste, creed, sex, religion etc.
TRAINING & DEVELOPMENT COMPENSATION & BENEFITS

HUMAN RESOURCE MANAGEMENT

SOCIAL COMPLIANCE

INDUSTRIAL RELATIONS

SAFETY HEALTH & ENVIRONMENT

20

KOHINOOR STRENGTH

SAFETY, HEALTHwhich we operate: (SHE): & ENVIRONMENT The principles by

All work related injuries and illnesses are preventable. Compliance with local regulations are a priority. Line management are accountable for continuous improvement in Safety, Health & Environment performance. Energy, water and other resources, both natural and man-made, will be utilized efficiently to minimize waste.

EMPLOYEE TRAINING ANDand development programs to ensure DEVELOPMENT: Management supports training

motivated and professionally competent people are available within the organization. This is an essential responsibility of every manager and is a part of their key result area and objectives. A corporate training department which apart from assessing individual training needs also provides extensive in-house training and consultancy for the development of employees. Each division has its own training facility are continuously train the work force.
21

KOHINOOR STRENGTH
CERTIFICATIONS & COMPLIANCES

HOSIERY
SA 8000 ISO 14000
(IN PROCESS)

WEAVING
SA 8000 ISO 14000
(IN PROCESS)

DYEING
SA 8000 ISO 14000
(IN PROCESS)

APPAREL
SA 8000 ISO 14000
(IN PROCESS)

WRAP WAL MART TARGET SEARS/KMART

LIZ CLAIBORNE OEKO TEX

(IN PROCESS)

WRAP KOHLS

HAGGER

FAIR TRADE
(IN PROCESS)

PVH
CHF OEKO TEX

ORGANIC
(IN PROCESS)

FOL
TESCO OEKO TEX
(IN PROCESS)

LEVIS
(IN PROCESS)

JCPENNEY WALMART LI & FUNG

WPH SPRING

NEXT
(IN PROCESS)

ITS
(IN PROCESS)

Social Responsibility is one of the central values & we believe in Socially responsible trading.
22

KOHINOOR STRENGTH
INDUSTRIAL RELATIONS
We comply with all applicable labour laws;

Company Profits Act, 1968 (Workers Participation)

Act regarding participation of workers in company profits. Act relating to old age pension. Act to prohibit child labour

Employee Old Age Benefits Act, 1976

Employment of Children Act, 1991 Factories Act, 1934

Law regulating labour in factories.
Scheme providing health benefits to employees or their dependents. Law relating to trade unions & regulations of relation between employer & worker. Law relating to industrial and commercial employment Act provide for the payment by employers to workmen for compensation relating to injury by accident.

Provincial Employees Social Security Ordinance, 1965 Industrial Relation Ordinance, 2002 West Pakistan Industrial and Commercial Employment Ordinance, 1968 Workers Compensation Act, 1923

23

KOHINOOR STRENGTH
COMPENSATION BENEFITS & FACILITIES

Over Time:

Colony

At double than the normal rate

Free accommodation with canteen facility.

Contributory Provident Fund @ 10% Workers Participation in Profit Profit Bonus Annual Increment Canteen

Subsidized & self service facility 8 sick, 10 casual & 14 earned leaves annually

Free Transport Facility Social Security Group Health Insurance Group Life Insurance Old Age Pension Free Uniform Efficiency Award Man of the Month

Leaves

Cash award plus commendation certificate

24

KOHINOOR STRENGTH
QUALITY MANAGEMENT SYSTEM

Complete tracking of product on production floor through barcode scanning system. Product traceability is available from finished product back to raw material & machine operator. Online stocks positions at each level of production. Defects and fault analysis reports at each stage of production ensuring best quality standards. Performance appraisal of workers.

25

KOHINOOR STRENGTH
WELL EQUIPPED LAB AT EACH DIVISION
WEAVING DYEING

TESTING IS CARRIED OUT ON ISO, AATCC, ASTM, STANDARDS

26

KOHINOOR STRENGTH
INTEGRATED IT SYSTEMS COMPANY WIDE

PRODUCTION MONITORED BY DATA COLLECTION NETWORK SYSTEMS

Each machine is connected with central server; Real time information from all machines; Online efficiency, production, rejection and faults; Integrated with Product Traceability systems .

ERP SOLUTIONS PROVIDED BY ORACLE

With Oracle E-Business Suite, Kohinoor has moved from optimizing pieces of its business to optimizing the entire enterprise.

Integrated with product traceability systems and data collection systems.

27

KOHINOOR STRENGTH

CUSTOMER SERVICE PORTAL Online order and shipment status Projected shipments Online inquiry CCTV NETWORK Web enabled cctv network Real time videos of workspace Accessible from anywhere in the world through internet Camera control through internet

28

KOHINOOR MILLS DIVISIONAL PROFILE

WEAVING

DYEING
APPAREL GENERTEK

29

KOHINOOR WEAVING

30

TEXTILEWEAVING

270 air-jet Looms produce 36 million meters/annum. Flexibility to produce fabrics up to 143. Weave greige fabric for Home Textile and Apparel with dobby and jacquard capability. Quick style article changes in < 1 hour. Off loom batching allowing larger rolls.

31

WEAVINGPROCESS FLOW
Yarn Supplies

WARPING

SIZING

WEAVING

INSPECTION

PACKING

WAREHOUSE & DISPATCH

32

WARPING & SIZING

MACHINE TYPE
BENTRONICE-3800 BENNINGER ZELL ZCR-1800 ZB 24 TKD DIA 1016 MM ZB 24 TKD DIA 1016 MM TKD-TKD CT 4/4/4 UB

Qty
1 1 2 1 1

CAPACITY PER MONTH 3.6 MILLION METERS PER MONTH

33

WEAVING
MACHINE TYPE
TSUDAKOMA 75 TSUDAKOMA 110 TOYODA EUROTECH 75 TOYODA EUROTECH 83 TOYODA DOBBY 83 PICANOL OMNI PLUS DOBBY 134 PICANOL OMNI PLUS CAM 150 PICANOL OMNI +WITH STAUBLI JACQUARDS 75 PICANOL OMNI +WITH STAUBLI JACQUARDS 134

Qty
72 24 56 28 14 12 48 8 8

TOTAL

270

CAPACITY

3.3 Million Meters PER MONTH

34

INSPECTION FOLDING & PACKING

MACHINE TYPE
INSPECTION CUM ROLLING INSPECTION FRAMES 134 / 154

QTY
6 5

INSPECTION FRAMES 110

INSPECTION FRAMES 80 / 90 PELLET MACHINE 120 ROLLING MACHINE 130 FOLD MACHINE 130 FOLD MACHINE 75 BALING PRESS 2500 LBS

3
6 1 3 1 1 1

CAPACITY MILLION PER MONTH

INSPECTION ROLLING PALLETIZING BALING

3.75 2.25 1.15 0.60

35

GREIGE WAREHOUSE

Fabric warehouse has the capacity to store in excess of 3 million meters fabric, equivalent to almost one month production.

36

WEAVING LEAD TIME

SAMPLING LEAD TIME
Greige Weaving Weaving with dyed yarn

Days
07 14

PRODUCTION LEAD TIME

Greige Weaving Weaving with dyed yarn

Days
30 45

37

PRODUCTS

Twills Poplin / canvases Sateen Jacquards Dobbies

Yarn dyes Broken twills Herring bone Bfc Ripstop

CUSTOMERS
A significant portion of our weaving capacity is consumed in house by our dyeing division.

We also supply greige fabric to dyeing

facilities in Europe, Asia and Australia.

38

KOHINOOR DYEING

39

TEXTILE DYEING

Capacity 30 million meters/annum. Started production in June 2002. One of the most modern, automated plant in Pakistan.

Specialized in apparel dyeing.

Machines controlled & monitored through PLCs. Automated Recipe storage/recall. Automated chemical dozing.

40

DYEING PROCESS FLOW

Greige Supplies

Greige Issued to Singeing/ Desizing Process

From Singeing/ Desizing Greige Transferred for Bleaching

From Bleaching Greige Transferred for Mercerizing & Dyeing

From Mercerizing & Dyeing Greige Transferred for Finishing

From Finishing Greige Transferred to QA inspection

After QA Inspection Greige Transferred to Finished Goods Warehouse for Dispatch

41

RAW MATERIAL WAREHOUSE

Greige Store with a storage capacity of 3 million meters, equivalent to one month of production.

Dyes , Chemicals & Packing material ware house with a capacity to store materials of more than one month production.

42

SINGEING, DESIZING
MACHINE TYPE
PRE-TREATMENT RANGE (SING AND DESIZE) VP99/H, GERMANY

Qty
1

CAPACITY
3,000,000 METERS PER MONTH

43

BLEACHING
MACHINE TYPE
TWO STAGE PRE-TREATMENT RANGE (BLEACHING RANGE) BRUGMAN, HOLLAND WASHING RANGE JIANGSU SAGA / CHINA

Qty
1

CAPACITY 3,800,000 METERS PER MONTH

44

MERCERIZING
MACHINE TYPE
MERCERIZING RANGE BRUGMAN, HOLLAND

QTY
1

CAPACITY
3,000,000 METERS PER MONTH

45

DYEING
MACHINE TYPE
CONTINUOUS PAD-STEAM DYEING RANGE BWT 104 , HOLLAND CONTINUOUS DYEING RANGE THERMAX / GERMANY PAD STEAM MACHINE TA 3010740050 / GERMANY

Qty
1 1 1

CAPACITY
2,400,000 METERS PER MONTH

46

FINISHING
MACHINE TYPE
STENTER FRAME RANGES MONTEX 5000-TCF E.V.A KOMBI / GERMANY SHRINKING RANGE MODEL MONFORTEX RECKMAN 73169220 / GERMANY EMERISING MACHINE SF-4C / HOLLAND LAFER MICROSAND SUEDING MACHINE LAFER / ITALY

Qty
2

1 4

CAPACITY 3,000,000 METERS PER MONTH

47

FINISHES

Lubricants
Silicon/soft finish Soil release Fire retardant Organic finish/anti microbial Nano/cool comfort

Pre-cure/post cure (wrinkle free/crease resistant)

Stiff /industrial finish Water repellant/stain defender (teflon, 3m) Micro-sand/heavy sand/aqua sand/peach skin/brushing Anti-static finish

All finishes meet the requirements of green dyeing as well as OEKO-TEX standards.

48

CURING
MACHINE TYPE
CURING RANGE MODEL THERMEX-KTB E.V.A KOMBI / GERMANY

Qty
1

CAPACITY 2,200,000 METERS PER MONTH

49

FINISHED FABRIC WAREHOUSE

Storage capacity of 1.5 million meters equivalent to 15 days of production in warehouse.

50

DYEING LEAD TIME

SAMPLING LEAD TIME
We can develop the Lab dips based on the Spectrometer readings Salesman sampling.

Days
3-4

14

PRODUCTION LEAD TIME

Dyeing from Greige available in stock

Days
14

Dyeing from Greige to be woven

Replenishment of program based orders

45
14

The above stated times depend on in time order from buyer. 3rd party Inspection add 10-14 days / Fabric Testing (As required)
51

GEOGRAPHIC LOCATION
Strategically located for Sourcing of Apparel fabrics into Worlds main Textiles garmenting hubs.

52

SAILING TIME TO TEXTILE GARMENTING HUBS

53

PRODUCTS
Reactive, Disperse, VAT, Sulpher and Pigment dyed fabrics for bottom wear in;

100% Cotton Poly cotton blends Stretch fabrics

CUSTOMERS
Kohinoor Dyeing has a diversified customer base in USA, Europe, Asia and Australia. We work with brands and labels such as: LEVIS, Banana Republic, GAP, Collins, Vf, Liz Claiborne, Next, Mango, Zara, and retailers like: Wal-Mart, Target, C&A, BHS, Tema Carrefour directly or through their nominated cutters.

54

KOHINOOR APPAREL

55

TEXTILE APPAREL

Production capacity of 300,000 pieces per month. Production management system from ETON.

Auto spreading from GERBER.

56

APPAREL PROCESS FLOW

Fabric Supplies

Fabric Testing & Inspection

Marker Making

Cutting

Sewing

Washing

Buttons/Rivets Attachment

Trimming

Pressing

Checking & Packing

57

RAW MATERIAL WAREHOUSE

Fabric Storage Capacity 500,000 meters, sufficient for 35 days production.

58

SPREADING AND CUTTING

MACHINE TYPE
SPREADER GERBER SY251 - SWEDEN CUTTING MACHINE EASTMAN 629X

Qty
1 15

CAPACITY

SPREADING CUTTING

600,000 PIECES PER MONTH 300,000 PIECES PER MONTH

59

SEWING
MACHINE TYPE
JUKI SINGLE NEEDLE DDL-5550-7WB/SV500/CP150 BROTHER FEED OF ARM JUKI DOUBLE NEEDLE LH-3168SF FIX BAR JUKI 5 THREAD OVER LOCK BROTHER BARTAK MACHINE BROTHER EYE LET MACHINE SINGLE NEEDLE LOCK COMPUTERIZED JOKI-8500 BLIND STITCH BS-101H/TMC-10 KANSAI SPECIAL DFB-1404PMD KANSAI SPECIAL DFB-1412PTV

Qty
219 20 15 20 20 04 10 10 20 20

VIVI-MACK BACK POKET SETTER

REECE AUTO VELT

06
06

TOTAL

370

CAPACITY 300,000 PIECES PER MONTH

60

WASHING
MACHINE TYPE
CUBO TEX PMT ITALY POLY CRAFT PAKISTAN

Qty
2 12

CAPACITY
300,000 PIECES PER MONTH

WASHING TYPES
STONE WASH ENZYME WASH GARMENT WASH ACID WASH BLEACH WASH ENZYME SILICON WASH GARMENT DYE DISTRESS & SAND BLASTING

61

PRESSING, INSPECTION & PACKING

MACHINE TYPE
STEAM PRESS MANUAL STEAM PRESS

Qty
12 25

CAPACITY
300,000 PIECES PER MONTH

62

APPAREL WAREHOUSE

Finished warehouse has the capacity to store 300,000 pieces, equivalent to one month production.

63

VERTICAL INTEGRATION
Advantage of vertical integration with in-house weaving & dyeing
In house facility for weaving twills, drills, sateen, dobby and jacquard fabrics. Capability to weave cotton and blended fabrics for trousers, shirting and WEAVING outer wear.

DYEING

Modern dyeing and finishing plant. Expertise in creating, special processing and finishing of apparel fabrics for world class brands like Levis, GAP, next, Vf & ZARA.

Exceptionally short turn around time due to in house weaving and dyeing capability with the benefit of quality under one roof. To facilitate customers in terms of lead time and prompt service from yarn to APPAREL fashion.

64

APPAREL LEAD TIME

Kohinoor has certain lead time advantages of vertical integration with in-house weaving, dyeing and Apparel manufacturing explained below. SAMPLING LEAD TIME
KOHINOOR

Fabric Weaving Dyeing Process Apparel Development Total Time (Days)

07 07 05 19

PRODUCTION LEAD TIME

Fabric Weaving Transportation- Greige fabric to Dye House Dyeing Process
21 0 14 0 25 60

Transportation- Dyed fabric to apparel manufacturing

Apparel manufacturing Total Time (Days)

65

PRODUCTS

MENS WEAR

Chinos, Basic 5 pockets, regular, relaxed. Special finishes such as: Pre cure, Teflon, Dual action, Shorts, Cargos, Multi Pockets. Special Finishes such as: Scrapping, Grinding, knotting and Heavy enzyme affects. Pants, Skirts, Caprice. Trousers, Shorts, Overalls, Coveralls. Special finishes such as: Resin, Fire retardant, Water repellent, Stain resistant, Wickable soil release.

YOUNG MENS

LADIES WEAR

WORK WEAR

CUSTOMERS

Kohinoor Apparel is geared up to service re-known brands and private label for retailers in USA, Europe, and Asia. Kohinoor is already a nominated fabric supplier for brands like LEVIS, GAP, VF, Next, Collins and is now offering complete garments to them.
66

KOHINOOR GENERTEK

67

KOHINOOR GENERTEK
OWN POWER GENERATION:

Kohinoor has its own power generation which gives the unit access to dependable and un interrupted power supply. Kohinoor currently have installed power generation capacity of 31 mega watts. Gas Fired turbine and engines generate 13 MW electricity and 18 tons of steam per hour. Furnace oil/Gas fired engines provides a backup of 18 MW power during no gas period. Uninterrupted power supply to manufacturing units.

68

GAS TURBINE
MACHINE TYPE
TURBO MACH GAS TURBINE

Qty
1

FUEL TYPE

GAS $ CENTS 1.95/KWH

FUEL COST

CAPACITY ELECTRICITY 7.5 MWH STEAM 14 TON/HR

69

GAS ENGINES
MACHINE TYPE
CATERPILLAR GAS ENGINES

Qty
3

FUEL TYPE

GAS

FUEL COST

$ CENTS 3.34/KWH

CAPACITY ELECTRICITY 5.85 MWH STEAM 4.2 TON/HR

70

DUAL FUEL ENGINES

MACHINE TYPE
NIIGATA ENGINES FUEL TYPE

Qty
3 GAS/ HOFF

FUEL COST

$ CENTS 11.38/KWH

CAPACITY
ELECTRICITY 17.88MWH

STEAM 5.28 TON/HR

71

ELECTRICITY CAPACITY
CAPACITY MEGA WATTS
7.50 1.95 1.95 1.95 5.85 HFO/GAS HFO/GAS 5.96 5.96

EQUIPMENT
GAS TURBINE CAT _1 CAT _2 CAT _3 TOTAL NIIGATA _1 NIIGATA _2

RAW MATERIAL
GAS GAS GAS GAS

NIIGATA _3
TOTAL TOTAL CAPACITY

HFO/GAS

5.96
17.88 31.23

72

FUEL FIRED BOILERS

MACHINE TYPE
FUEL FIRED BOILER

Qty
3

FUEL TYPE

GAS/ HFO

CAPACITY
STEAM 43 TON/HR

73

CO-GENERATION

Genertek plant is classified as co-generation plant and we are generating both electricity & steam from it. Co-generation plants are 80% efficient as compared to simple captive plants which are about 35% efficient as far as gas consumption is concerned. We are using this steam in our Hosiery, Weaving, Processing & Apparel divisions. EQUIPMENT QTY
1
2 3 6

CAPACITY TON/HR
14.0
4.2 5.3 23.5

WASTE HEAT RECOVERY BOILER GAS TURBINE

WASTE HEAT RECOVERY BOILER CAT ENGINES WASTE HEAT RECOVERY BOILER NIIGATA ENGINES TOTAL

74

RAW MATERIAL STORAGE

Genertek have 2 Main HFO Storage tanks which have the capacity to store HFO about 2000 Tons each which is equivalent to 75 days of electricity generation if 100% generation made from HFO. We have sufficient gas load to add more power & steam generation capacity for future expansions. Genertek have 1 Main HSD Storage tank which have the capacity to store HSD about 275,000 Liters.

75

Thank you
76