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AW PRECISION LTD

Standard and Special Die Sets, Guide Pillars,


Bushes, Die Springs and Urethane
www.awprecision.com

Contents
Die Sets
Pages 2 - 23
Introduction
Standard Die Sets with centre pillars
Standard Shaped Die sets with diagonal pillars
Standard Die Sets with rear pillars

Page
2

Page
Stripper Plate Demountable Guide Bushes &
Ball Bearing Cages

31

Demountable Guide Bushes for use with


Ball Bearing Cages

32

Ball Bearing Cages

33

35
6
79

Standard Die Sets with diagonal pillars

1011

Guide to operating conditions Type 1

34

Standard Die Sets with four pillars

1213

Selection table for Bush and Ball Cage Type 1

35

Standard Die Sets with centre pillars and


ball bearing guide bushes

Guide to operating conditions Type 2

36

1415
Selection table for Bush and Ball Cage Type 2

37

Pillar Assembly Data

38

Bush Assembly Data

39

Pillar and Bush Accessories

40

Standard Die Sets with rear pillars and


ball bearing guide bushes

1617

Standard Die Sets with diagonal pillars and


ball bearing guide bushes

1819

Standard Die Sets with four pillars and


ball bearing guide bushes

2021

Standard Shanks & Setting Posts

22

SPECIAL DIE SETS

23

Guide Elements
Pages 24 - 40

Die Springs
Pages 41 - 44

Light Load Springs

41

Intermediate Load Springs

42

Heavy Load Springs

43

Guide Pillars

24

Extra Heavy Load Springs

44

Standard Die Set Demountable Guide Bushes

25

Urethane Rod

45

Demountable Guide Pillars with fixing clamps

26

Urethane Tubes

45

Demountable Guide Pillars with central fixing

27

Urethane Strippers

46

Demountable Guide Bushes


Plain and Bronze lined

Spring Retainers

46

28
Urethane Springs

47

Demountable Guide Bushes


Plain and Bronze lined

29

Urethane Sheet and Blocks

48

Straight Sleeve Ball Bearing Bushes

30

Stripper bolts with Calibrated Tubes

49

ISSUE NO.
2005-1
1

Standard Die Sets


Introduction
The A.W. Precision range of Standard Die Sets has been formulated with the
needs of the modern toolmaker and tool design engineer taken into account.
Our Standard Die Sets are manufactured on the latest generation CNC
machining centres, which are recognised for their high accuracy and
repeatability, thus ensuring a high quality product.
To further ensure the accuracy of our Standard Die Sets we adopt a selective fit
policy for our pillars and guide bushes. This provides for uniform clearance in
each guiding assembly and consistency throughout the die set assembly. The
three classes of fit are:
Class 1

For very fine clearance between punch and die sections. Where
clearance per side is less than 0.02 mm. Normally used for very
thin stock materials.

Class 2

For punch and die sections where a clearance per side of


0.02 mm to 0.06 mm is required. For tooling processing stock
material thicknesses in excess of 0.4 mm.

Class 3

For punch and die sections where clearance per side is in excess
of 0.08 mm.

NOTE

Class 2 is supplied as standard.

All Standard Die Sets are manufactured from stress relieved mild steel
(BS 4360-43A) and fitted with precision ground pillars and guide bushes.
AW Precision Standard Die Set range comprises:

Demountable bushes
Straight guide pillars
Five die set designs
132 different die set sizes
1257 different die sets
Available with solid guiding (plain or bronze plated) or ball
bearing guiding
One rear pillar offset 2mm on four pillar sets
Intermediate plate option

D61.xxx.xxx
D71.xxx.xxx

Standard Die Sets with Centre Pillars


E
C2

C2

C3

C1

C1

Standard Die Set with stripper plate


Ref. No.: D61.xxx.xxx

Standard Die Set


Ref. No.: D71.xxx.xxx

A1

To order specify Die Set Reference No. and Pillar Length (L = see page 24)
Example: D71.012.012 L=160

External Dimensions
REFERENCE
NUMBER
3 Plate
D61.010.008
D61.012.008
D61.016.008
D61.020.008
D61.010.010
D61.012.010
D61.016.010
D61.025.010
D61.012.012
D61.016.012
D61.020.012
D61.031.012
D61.016.016
D61.020.016
D61.025.016
D61.031.016
D61.020.020
D61.031.020
D61.031.025

STANDARD
ASSEMBLY

Die
Space

2 Plate
D71.010.008
D71.012.008
D71.016.008
D71.020.008
D71.010.010
D71.012.010
D71.016.010
D71.025.010
D71.012.012
D71.016.012
D71.020.012
D71.031.012
D71.016.016
D71.020.016
D71.025.016
D71.031.016
D71.020.020
D71.031.020
D71.031.025

A
225
250
285
325
225
250
285
390
265
300
340
455
300
340
390
455
367
482
482

B
80
80
80
80
100
100
100
100
125
125
125
125
160
160
160
160
200
200
250

A1
100
125
160
200
100
125
160
250
125
160
200
315
160
200
250
315
200
315
315

C1 2
32
32
32
32
32
32
32
40
40
40
50
50
50
50
50
50
50
50
50

C2 2
25
25
25
25
25
25
25
32
32
32
40
40
40
40
40
40
40
40
40

C3 2
25
25
25
25
25
25
25
28
28
32
32
32
32
32
32
32
32
32
32

E
147
172
207
247
147
172
207
304
179
214
254
369
214
254
304
369
263
378
378

P
39
39
39
39
39
39
39
43
43
43
43
43
43
43
43
43
52
52
52

Demountable Pillars and/or Bronze Plated Bushes may be specified and fitted at additional cost.
(Refer to Pillar & Bush Section)

Pillars

Bushes

P10.024.xxx

B10.024.050

P10.025.xxx

B10.025.050

P10.030.xxx

B10.030.050

P10.032.xxx

B10.032.050

P10.038.xxx
P10.040.xxx

B10.038.050
B10.040.050

D81.xxx.xxx
D91.xxx.xxx

Standard Die Sets with Centre Pillars


P

E
C2

C2

C3

B
A1

C1

C1

Standard Die Set with stripper plate


Ref. No.: D81.xxx.xxx

Standard Die Set


Ref. No.: D91.xxx.xxx

External Dimensions
REFERENCE
NUMBER
3 Plate
D81.125.016
D81.225.016
D81.325.016
D81.425.016
D81.125.020
D81.225.020
D81.325.020
D81.425.020
D81.125.025
D81.225.025
D81.325.025
D81.425.025
D81.131.020
D81.231.020
D81.331.020
D81.431.020
D81.131.025
D81.231.025
D81.331.025
D81.431.025
D81.131.031
D81.231.031
D81.331.031
D81.431.031
D81.140.020
D81.240.020
D81.340.020
D81.440.020
D81.140.025
D81.240.025
D81.340.025
D81.440.025
D81.140.031
D81.240.031
D81.340.031
D81.440.031
D81.140.040
D81.240.040
D81.340.040
D81.440.040

2 Plate
D91.125.016
D91.225.016
D91.325.016
D91.425.016
D91.125.020
D91.225.020
D91.325.020
D91.425.020
D91.125.025
D91.225.025
D91.325.025
D91.425.025
D91.131.020
D91.231.020
D91.331.020
D91.431.020
D91.131.025
D91.231.025
D91.331.025
D91.431.025
D91.131.031
D91.231.031
D91.331.031
D91.431.031
D91.140.020
D91.240.020
D91.340.020
D91.440.020
D91.140.025
D91.240.025
D91.340.025
D91.440.025
D91.140.031
D91.240.031
D91.340.031
D91.440.031
D91.140.040
D91.240.040
D91.340.040
D91.440.040

STANDARD
ASSEMBLY

Die
Space
A
250
250
250
250
250
250
250
250
250
250
250
250
315
315
315
315
315
315
315
315
315
315
315
315
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400

B
160
160
160
160
200
200
200
200
250
250
250
250
200
200
200
200
250
250
250
250
315
315
315
315
200
200
200
200
250
250
250
250
315
315
315
315
400
400
400
400

A1
127
127
127
127
127
127
127
127
127
127
127
127
171
171
171
171
171
171
171
171
171
171
171
171
256
256
256
256
256
256
256
256
256
256
256
256
256
256
256
256

C1 2
32
32
40
40
32
32
40
40
32
32
40
40
40
40
50
50
40
40
50
50
40
40
50
50
40
40
50
50
40
40
50
50
40
40
50
50
40
40
50
50

C2 2
32
40
32
40
32
40
32
40
32
40
32
40
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50

C3 2
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32

E
174
174
174
174
174
174
174
174
174
174
174
174
225
225
225
225
225
225
225
225
225
225
225
225
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310

P
38
38
38
38
38
38
38
38
38
38
38
38
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45

Pillars

Bushes

P10.024.xxx

B10.024.050

P10.025.xxx

B10.025.050

P10.030.xxx

B10.030.050

P10.032.xxx

B10.032.050

D81.xxx.xxx
D91.xxx.xxx

Standard Die Sets with Centre Pillars

To order specify Die Set Reference No. and Pillar Length (L = see page 24)
Example: D91.163.031 L=280

External Dimensions
REFERENCE
NUMBER
3 Plate
D81.150.025
D81.250.025
D81.350.025
D81.450.025
D81.150.031
D81.250.031
D81.350.031
D81.450.031
D81.150.040
D81.250.040
D81.350.040
D81.450.040
D81.150.050
D81.250.050
D81.350.050
D81.450.050
D81.163.031
D81.263.031
D81.363.031
D81.463.031
D81.163.040
D81.263.040
D81.363.040
D81.463.040
D81.163.050
D81.263.050
D81.363.050
D81.463.050
D81.163.063
D81.263.063
D81.363.063
D81.463.063
D81.171.040
D81.271.040
D81.371.040
D81.471.040
D81.171.050
D81.271.050
D81.371.050
D81.471.050
D81.171.063
D81.271.063
D81.371.063
D81.471.063

STANDARD
ASSEMBLY

Die
Space

2 Plate
D91.150.025
D91.250.025
D91.350.025
D91.450.025
D91.150.031
D91.250.031
D91.350.031
D91.450.031
D91.150.040
D91.250.040
D91.350.040
D91.450.040
D91.150.050
D91.250.050
D91.350.050
D91.450.050
D91.163.031
D91.263.031
D91.363.031
D91.463.031
D91.163.040
D91.263.040
D91.363.040
D91.463.040
D91.163.050
D91.263.050
D91.363.050
D91.463.050
D91.163.063
D91.263.063
D91.363.063
D91.463.063
D91.171.040
D91.271.040
D91.371.040
D91.471.040
D91.171.050
D91.271.050
D91.371.050
D91.471.050
D91.171.063
D91.271.063
D91.371.063
D91.471.063

A
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
710
710
710
710
710
710
710
710
710
710
710
710

B
250
250
250
250
315
315
315
315
400
400
400
400
500
500
500
500
315
315
315
315
400
400
400
400
500
500
500
500
630
630
630
630
400
400
400
400
500
500
500
500
630
630
630
630

A1
337
337
337
337
337
337
337
337
337
337
337
337
337
337
337
337
435
435
435
435
435
435
435
435
435
435
435
435
435
435
435
435
515
515
515
515
515
515
515
515
515
515
515
515

C1 2
40
40
50
50
40
40
50
50
40
40
50
50
40
40
50
50
50
50
58
58
50
50
58
58
50
50
58
58
50
50
58
58
58
58
63
63
58
58
63
63
58
58
63
63

C2 2
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
50
58
50
58
50
58
50
58
50
58
50
58
50
58
50
58
58
63
58
63
58
63
58
63
58
63
58
63

C3 2
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40

E
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
590
590
590
590
590
590
590
590
590
590
590
590

P
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60

Demountable Pillars and/or Bronze Plated Brushes may be specified and fitted at additional cost.
(Refer to Pillar & Bush Section)

Pillars

Bushes

P10.038.xxx

B10.038.050

P10.040.xxx

B10.040.050

P10.048.xxx

B10.048.050

P10.050.xxx

B10.050.050

D63.xxx.xxx
D73.xxx.xxx

Standard Shaped Die Sets with Diagonal Pillars

C2

C2

C3

C1

C1

Standard Die Set


Ref. No.: D73.xxx.xxx

Standard Die Set with stripper plate


Ref. No.: D63.xxx.xxx

B1

E2

E1

20

A1

To order specify Die Set Reference No. and Pillar Length (L = see page 24)
Example: D73.020.012 L=200

REFERENCE
NUMBER
3 Plate
2 Plate
D63.016.010
D73.016.010
D63.020.010
D73.020.010
D63.024.010
D73.024.010
D63.029.010
D73.029.010
D63.020.012
D73.020.012
D63.024.012
D73.024.012
D63.029.012
D73.029.012
D63.035.012
D73.035.012
D63.024.016
D73.024.016
D63.029.016
D73.029.016
D63.035.016
D73.035.016
D63.029.020
D73.029.020
D63.035.020
D73.035.020
D63.035.025
D73.035.025

External
Dimensions
A
B
235 260
271 260
310 260
357 260
282 300
322 300
371 300
433 300
322 335
372 335
435 335
398 410
462 410
462 460

Die
Space
A1
B1
165 100
200 100
240 100
290 100
200 125
240 125
290 125
355 125
240 160
290 160
355 160
290 200
355 200
355 250

C1 2 C2 2 C3 2
32
25
25
32
25
25
40
32
28
40
32
28
40
32
28
40
32
28
50
40
32
50
40
32
50
40
32
50
40
32
50
40
32
50
40
32
50
40
32
50
40
32

E
193
218
249
290
240
269
308
363
293
329
381
363
411
444

E1
125
160
200
250
160
200
250
315
200
250
315
250
315
315

E2
147
147
147
147
179
179
179
179
214
214
214
263
263
313

T
78
78
78
78
86
86
86
86
86
86
86
104
104
104

W
271
296
327
368
326
355
394
449
379
415
467
467
515
548

Demountable Pillars and/or Bronze Plated Bushes may be specified and fitted at additional cost.
(Refer to Pillar & Bush Section)

STANDARD
ASSEMBLY
Pillars
Bushes
P10.024.xxx
P10.025.xxx

B10.024.050
B10.025.050

P10.030.xxx
P10.032.xxx

B10.030.050
B10.032.050

P10.038.xxx
P10.040.xxx

B10.038.050
B10.040.050

Standard Die Sets with Rear Pillars


P
C2

D72.xxx.xxx

B
B1
C1

Standard Die Set


Ref. No.: D72.xxx.xxx

To order specify Die Set Reference No. and Pillar Length (L = see page 24)
Example: D72.025.010 L=160

External Dimensions
REFERENCE
NUMBER
D72.012.006
D72.016.006
D72.020.006
D72.016.008
D72.020.008
D72.025.008
D72.020.010
D72.025.010
D72.031.010
D72.020.012
D72.025.012
D72.031.012
D72.025.016
D72.031.016
D72.031.020

STANDARD
ASSEMBLY

Die
Space
B
108
108
108
143
143
143
163
163
163
195
195
195
230
230
284

A
125
160
200
160
200
250
200
250
315
200
250
315
250
315
315

B1
63
63
63
80
80
80
100
100
100
125
125
125
160
160
200

C1 2
25
25
25
32
32
32
40
40
40
40
40
40
50
50
56

C2 2
20
20
20
25
25
25
32
32
32
32
32
32
40
40
50

E
69
104
144
82
122
172
122
172
237
114
164
229
164
229
211

P
28
28
28
39
39
39
39
39
39
43
43
43
43
43
52

Pillars

Bushes

P10.020.xxx

B10.020.032

P10.025.xxx

B10.025.050

P10.032.xxx

B10.032.050

P10.040.xxx

B10.040.050

Demountable Pillars and/or Bronze Plated Bushes may be specified and fitted at additional cost.
(Refer to Pillar & Bush Section)

Standard Die Sets with Rear Pillars

D92.xxx.xxx

P
C2

B1
C1

Standard Die Set


Ref. No.: D92.xxx.xxx

External Dimensions
REFERENCE
NUMBER
D92.125.016
D92.225.016
D92.325.016
D92.425.016
D92.125.020
D92.225.020
D92.325.020
D92.425.020
D92.125.025
D92.225.025
D92.325.025
D92.425.025
D92.131.020
D92.231.020
D92.331.020
D92.431.020
D92.131.025
D92.231.025
D92.331.025
D92.431.025
D92.131.031
D92.231.031
D92.331.031
D92.431.031
D92.140.020
D92.240.020
D92.340.020
D92.440.020
D92.140.025
D92.240.025
D92.340.025
D92.440.025
D92.140.031
D92.240.031
D92.340.031
D92.440.031
D92.140.040
D92.240.040
D92.340.040
D92.440.040

STANDARD
ASSEMBLY

Die
Space
B
160
160
160
160
200
200
200
200
250
250
250
250
200
200
200
200
250
250
250
250
315
315
315
315
200
200
200
200
250
250
250
250
315
315
315
315
400
400
400
400

A
250
250
250
250
250
250
250
250
250
250
250
250
315
315
315
315
315
315
315
315
315
315
315
315
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400

B1
98
98
98
98
138
138
138
138
188
188
188
188
128
128
128
128
178
178
178
178
243
243
243
243
128
128
128
128
178
178
178
178
243
243
243
243
318
318
318
318

C1 2
32
32
40
40
32
32
40
40
32
32
40
40
32
32
40
40
32
32
40
40
40
40
50
50
40
40
50
50
40
40
50
50
40
40
50
50
40
40
50
50

C2 2
32
40
32
40
32
40
32
40
32
40
32
40
32
40
32
40
32
40
32
40
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50

E
174
174
174
174
174
174
174
174
174
174
174
174
225
225
225
225
225
225
225
225
225
225
225
225
310
310
310
310
310
310
310
310
310
310
310
310
300
300
300
300

P
38
38
38
38
38
38
38
38
38
38
38
38
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
50
50
50
50

Pillars

Bushes

P10.025.xxx

B10.025.050

P10.032.xxx

B10.032.050

P10.040.xxx

B10.040.050

Standard Die Sets with Rear Pillars

D92.xxx.xxx

To order specify Die Set Reference No. and Pillar Length (L = see page 24)
Example: D92.325.025 L=180

External Dimensions
REFERENCE
NUMBER
D92.150.025
D92.250.025
D92.350.025
D92.450.025
D92.150.031
D92.250.031
D92.350.031
D92.450.031
D92.150.040
D92.250.040
D92.350.040
D92.450.040
D92.150.050
D92.250.050
D92.350.050
D92.450.050
D92.163.031
D92.263.031
D92.363.031
D92.463.031
D92.163.040
D92.263.040
D92.363.040
D92.463.040
D92.163.050
D92.263.050
D92.363.050
D92.463.050
D92.163.063
D92.263.063
D92.363.063
D92.463.063
D92.171.040
D92.271.040
D92.371.040
D92.471.040
D92.171.050
D92.271.050
D92.371.050
D92.471.050
D92.171.063
D92.271.063
D92.371.063
D92.471.063

STANDARD
ASSEMBLY

Die
Space
B
250
250
250
250
315
315
315
315
400
400
400
400
500
500
500
500
315
315
315
315
400
400
400
400
500
500
500
500
630
630
630
630
400
400
400
400
500
500
500
500
630
630
630
630

A
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
710
710
710
710
710
710
710
710
710
710
710
710

B1
168
168
168
168
233
233
233
233
318
318
318
318
418
418
418
418
217
217
217
217
302
302
302
302
402
402
402
402
532
532
532
532
302
302
302
302
402
402
402
402
532
532
532
532

C1 2
40
40
50
50
40
40
50
50
40
40
50
50
40
40
50
50
50
50
58
58
50
50
58
58
50
50
58
58
50
50
58
58
58
58
63
63
58
58
63
63
58
58
63
63

C2 2
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
50
58
50
58
50
58
50
58
50
58
50
58
50
58
50
58
58
63
58
63
58
63
58
63
58
63
58
63

E
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
590
590
590
590
590
590
590
590
590
590
590
590

P
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60

Pillars

Bushes

P10.040.xxx

B10.040.050

P10.050.xxx

B10.050.050

Demountable Pillars and/or Bronze Plated Bushes may be specified and fitted at additional cost.
(Refer to Pillar & Bush Section)

D83.xxx.xxx
D93.xxx.xxx

Standard Die Sets with Diagonal Pillars


E

C2

C2

C3

C1

B E1

A1

B1

C1

Standard Die Set with stripper plate


Ref. No.: D83.xxx.xxx

Standard Die Set


Ref. No.: D93.xxx.xxx

External Dimensions
REFERENCE
NUMBER
3 Plate
D83.125.016
D83.225.016
D83.325.016
D83.425.016
D83.125.020
D83.225.020
D83.325.020
D83.425.020
D83.125.025
D83.225.025
D83.325.025
D83.425.025
D83.131.020
D83.231.020
D83.331.020
D83.431.020
D83.131.025
D83.231.025
D83.331.025
D83.431.025
D83.131.031
D83.231.031
D83.331.031
D83.431.031
D83.140.020
D83.240.020
D83.340.020
D83.440.020
D83.140.025
D83.240.025
D83.340.025
D83.440.025
D83.140.031
D83.240.031
D83.340.031
D83.440.031
D83.140.040
D83.240.040
D83.340.040
D83.440.040

10

2 Plate
D93.125.016
D93.225.016
D93.325.016
D93.425.016
D93.125.020
D93.225.020
D93.325.020
D93.425.020
D93.125.025
D93.225.025
D93.325.025
D93.425.025
D93.131.020
D93.231.020
D93.331.020
D93.431.020
D93.131.025
D93.231.025
D93.331.025
D93.431.025
D93.131.031
D93.231.031
D93.331.031
D93.431.031
D93.140.020
D93.240.020
D93.340.020
D93.440.020
D93.140.025
D93.240.025
D93.340.025
D93.440.025
D93.140.031
D93.240.031
D93.340.031
D93.440.031
D93.140.040
D93.240.040
D93.340.040
D93.440.040

Die
Space
A
250
250
250
250
250
250
250
250
250
250
250
250
315
315
315
315
315
315
315
315
315
315
315
315
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400

B1
37
37
37
37
77
77
77
77
127
127
127
127
56
56
56
56
106
106
106
106
171
171
171
171
56
56
56
56
106
106
106
106
171
171
171
171
256
256
256
256

STANDARD
ASSEMBLY

Die
Space
B
160
160
160
160
200
200
200
200
250
250
250
250
200
200
200
200
250
250
250
250
315
315
315
315
200
200
200
200
250
250
250
250
315
315
315
315
400
400
400
400

A1
127
127
127
127
127
127
127
127
127
127
127
127
171
171
171
171
171
171
171
171
171
171
171
171
256
256
256
256
256
256
256
256
256
256
256
256
256
256
256
256

C1 2 C2 2 C3 2
32
32
32
32
40
32
40
32
32
40
40
32
32
32
32
32
40
32
40
32
32
40
40
32
32
32
32
32
40
32
40
32
32
40
40
32
32
32
32
32
40
32
40
32
32
40
40
32
32
32
32
32
40
32
40
32
32
40
40
32
40
40
32
40
50
32
50
40
32
50
50
32
40
40
32
40
50
32
50
40
32
50
50
32
40
40
32
40
50
32
50
40
32
50
50
32
40
40
32
40
50
32
50
40
32
50
50
32
40
40
32
40
50
32
50
40
32
50
50
32

E
174
174
174
174
174
174
174
174
174
174
174
174
225
225
225
225
225
225
225
225
225
225
225
225
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310

E1
84
84
84
84
124
124
124
124
174
174
174
174
110
110
110
110
160
160
160
160
225
225
225
225
110
110
110
110
160
160
160
160
225
225
225
225
310
310
310
310

P
38
38
38
38
38
38
38
38
38
38
38
38
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45

Pillars

Bushes

P10.024.xxx

B10.024.050

P10.025.xxx

B10.025.050

P10.030.xxx

B10.030.050

P10.032.xxx

B10.032.050

D83.xxx.xxx
D93.xxx.xxx

Standard Die Sets with Diagonal Pillars


To order specify Die Set Reference No. and Pillar Length (L = see page 24)
Example: D93.363.063 L=315

External Dimensions
REFERENCE
NUMBER
3 Plate
D83.150.025
D83.250.025
D83.350.025
D83.450.025
D83.150.031
D83.250.031
D83.350.031
D83.450.031
D83.150.040
D83.250.040
D83.350.040
D83.450.040
D83.150.050
D83.250.050
D83.350.050
D83.450.050
D83.163.031
D83.263.031
D83.363.031
D83.463.031
D83.163.040
D83.263.040
D83.363.040
D83.463.040
D83.163.050
D83.263.050
D83.363.050
D83.463.050
D83.163.063
D83.263.063
D83.363.063
D83.463.063
D83.171.040
D83.271.040
D83.371.040
D83.471.040
D83.171.050
D83.271.050
D83.371.050
D83.471.050
D83.171.063
D83.271.063
D83.371.063
D83.471.063

Die
Space

2 Plate
D93.150.025
D93.250.025
D93.350.025
D93.450.025
D93.150.031
D93.250.031
D93.350.031
D93.450.031
D93.150.040
D93.250.040
D93.350.040
D93.450.040
D93.150.050
D93.250.050
D93.350.050
D93.450.050
D93.163.031
D93.263.031
D93.363.031
D93.463.031
D93.163.040
D93.263.040
D93.363.040
D93.463.040
D93.163.050
D93.263.050
D93.363.050
D93.463.050
D93.163.063
D93.263.063
D93.363.063
D93.463.063
D93.171.040
D93.271.040
D93.371.040
D93.471.040
D93.171.050
D93.271.050
D93.371.050
D93.471.050
D93.171.063
D93.271.063
D93.371.063
D93.471.063

A
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
710
710
710
710
710
710
710
710
710
710
710
710

B1
87
87
87
87
152
152
152
152
237
237
237
237
337
337
337
337
120
120
120
120
205
205
205
205
305
305
305
305
435
435
435
435
205
205
205
205
305
305
305
305
435
435
435
435

STANDARD
ASSEMBLY

Die
Space
B
250
250
250
250
315
315
315
315
400
400
400
400
500
500
500
500
315
315
315
315
400
400
400
400
500
500
500
500
630
630
630
630
400
400
400
400
500
500
500
500
630
630
630
630

A1
337
337
337
337
337
337
337
337
337
337
337
337
337
337
337
337
435
435
435
435
435
435
435
435
435
435
435
435
435
435
435
435
515
515
515
515
515
515
515
515
515
515
515
515

C1 2 C2 2 C3 2
40
40
32
40
50
32
50
40
32
50
50
32
40
40
32
40
50
32
50
40
32
50
50
32
40
40
32
40
50
32
50
40
32
50
50
32
40
40
32
40
50
32
50
40
32
50
50
32
50
50
40
50
58
40
58
50
40
58
58
40
50
50
40
50
58
40
58
50
40
58
58
40
50
50
40
50
58
40
58
50
40
58
58
40
50
50
40
50
58
40
58
50
40
58
58
40
58
58
40
58
63
40
63
58
40
63
63
40
58
58
40
58
63
40
63
58
40
63
63
40
58
58
40
58
63
40
63
58
40
63
63
40

E
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
590
590
590
590
590
590
590
590
590
590
590
590

E1
150
150
150
150
215
215
215
215
300
300
300
300
400
400
400
400
195
195
195
195
280
280
280
280
380
380
380
380
510
510
510
510
280
280
280
280
380
380
380
380
510
510
510
510

P
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60

Demountable Pillars and/or Bronze Plated Brushes may be specified and fitted at additional cost.
(Refer to Pillar & Bush Section)

Pillars

Bushes

P10.038.xxx

B10.038.050

P10.040.xxx

B10.040.050

P10.048.xxx

B10.048.050

P10.050.xxx

B10.050.050

11

D84.xxx.xxx
D94.xxx.xxx

Standard Die Sets with Four Pillars

C2

C2

C3

P
B

C1

E1 B1

C1

Standard Die Set with stripper plate


Ref. No.: D84.xxx.xxx

A1

Standard Die Set


Ref. No.: D94.xxx.xxx

E
A

External Dimensions
REFERENCE
NUMBER
3 Plate
D84.125.016
D84.225.016
D84.325.016
D84.425.016
D84.125.020
D84.225.020
D84.325.020
D84.425.020
D84.125.025
D84.225.025
D84.325.025
D84.425.025
D84.131.020
D84.231.020
D84.331.020
D84.431.020
D84.131.025
D84.231.025
D84.331.025
D84.431.025
D84.131.031
D84.231.031
D84.331.031
D84.431.031
D84.140.020
D84.240.020
D84.340.020
D84.440.020
D84.140.025
D84.240.025
D84.340.025
D84.440.025
D84.140.031
D84.240.031
D84.340.031
D84.440.031
D84.140.040
D84.240.040
D84.340.040
D84.440.040

2 Plate
D94.125.016
D94.225.016
D94.325.016
D94.425.016
D94.125.020
D94.225.020
D94.325.020
D94.425.020
D94.125.025
D94.225.025
D94.325.025
D94.425.025
D94.131.020
D94.231.020
D94.331.020
D94.431.020
D94.131.025
D94.231.025
D94.331.025
D94.431.025
D94.131.031
D94.231.031
D94.331.031
D94.431.031
D94.140.020
D94.240.020
D94.340.020
D94.440.020
D94.140.025
D94.240.025
D94.340.025
D94.440.025
D94.140.031
D94.240.031
D94.340.031
D94.440.031
D94.140.040
D94.240.040
D94.340.040
D94.440.040

Die
Space
A
250
250
250
250
250
250
250
250
250
250
250
250
315
315
315
315
315
315
315
315
315
315
315
315
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400

B1
37
37
37
37
77
77
77
77
127
127
127
127
77
77
77
77
127
127
127
127
192
192
192
192
77
77
77
77
127
127
127
127
171
171
171
171
256
256
256
256

STANDARD
ASSEMBLY

Die
Space
B
160
160
160
160
200
200
200
200
250
250
250
250
200
200
200
200
250
250
250
250
315
315
315
315
200
200
200
200
250
250
250
250
315
315
315
315
400
400
400
400

A1
127
127
127
127
127
127
127
127
127
127
127
127
192
192
192
192
192
192
192
192
192
192
192
192
277
277
277
277
277
277
277
277
256
256
256
256
256
256
256
256

C1 2 C2 2 C3 2
32
32
32
32
40
32
40
32
32
40
40
32
32
32
32
32
40
32
40
32
32
40
40
32
32
32
32
32
40
32
40
32
32
40
40
32
32
32
32
32
40
32
40
32
32
40
40
32
32
32
32
32
40
32
40
32
32
40
40
32
40
40
32
40
50
32
50
40
32
50
50
32
40
40
32
40
50
32
50
40
32
50
50
32
40
40
32
40
50
32
50
40
32
50
50
32
40
40
32
40
50
32
50
40
32
50
50
32
40
40
32
40
50
32
50
40
32
50
50
32

E
174
174
174
174
174
174
174
174
174
174
174
174
239
239
239
239
239
239
239
239
239
239
239
239
324
324
324
324
324
324
324
324
310
310
310
310
310
310
310
310

NOTE: Dimension E is +2mm on Rear Pillars

12

E1
84
84
84
84
124
124
124
124
174
174
174
174
124
124
124
124
174
174
174
174
239
239
239
239
124
124
124
124
174
174
174
174
225
225
225
225
310
310
310
310

P
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
45
45
45
45
45
45
45
45

Pillars

Bushes

P10.025.xxx

B10.025.050

P10.032.xxx

B10.032.050

D84.xxx.xxx
D94.xxx.xxx

Standard Die Sets with Four Pillars


To order specify Die Set Reference No. and Pillar Length (L = see page 24)
Example: D91.350.050 L=250

External Dimensions
REFERENCE
NUMBER
3 Plate
D84.150.025
D84.250.025
D84.350.025
D84.450.025
D84.150.031
D84.250.031
D84.350.031
D84.450.031
D84.150.040
D84.250.040
D84.350.040
D84.450.040
D84.150.050
D84.250.050
D84.350.050
D84.450.050
D84.163.031
D84.263.031
D84.363.031
D84.463.031
D84.163.040
D84.263.040
D84.363.040
D84.463.040
D84.163.050
D84.263.050
D84.363.050
D84.463.050
D84.163.063
D84.263.063
D84.363.063
D84.463.063
D84.171.040
D84.271.040
D84.371.040
D84.471.040
D84.171.050
D84.271.050
D84.371.050
D84.471.050
D84.171.063
D84.271.063
D84.371.063
D84.471.063

2 Plate
D94.150.025
D94.250.025
D94.350.025
D94.450.025
D94.150.031
D94.250.031
D94.350.031
D94.450.031
D94.150.040
D94.250.040
D94.350.040
D94.450.040
D94.150.050
D94.250.050
D94.350.050
D94.450.050
D94.163.031
D94.263.031
D94.363.031
D94.463.031
D94.163.040
D94.263.040
D94.363.040
D94.463.040
D94.163.050
D94.263.050
D94.363.050
D94.463.050
D94.163.063
D94.263.063
D94.363.063
D94.463.063
D94.171.040
D94.271.040
D94.371.040
D94.471.040
D94.171.050
D94.271.050
D94.371.050
D94.471.050
D94.171.063
D94.271.063
D94.371.063
D94.471.063

Die
Space
A
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
710
710
710
710
710
710
710
710
710
710
710
710

B1
106
106
106
106
171
171
171
171
256
256
256
256
356
356
356
356
152
152
152
152
237
237
237
237
337
337
337
337
467
467
467
467
205
205
205
205
305
305
305
305
435
435
435
435

STANDARD
ASSEMBLY

Die
Space
B
250
250
250
250
315
315
315
315
400
400
400
400
500
500
500
500
315
315
315
315
400
400
400
400
500
500
500
500
630
630
630
630
400
400
400
400
500
500
500
500
630
630
630
630

A1
356
356
356
356
356
356
356
356
356
356
356
356
356
356
356
356
467
467
467
467
467
467
467
467
467
467
467
467
467
467
467
467
515
515
515
515
515
515
515
515
515
515
515
515

C1 2 C2 2 C3 2
40
40
32
40
50
32
50
40
32
50
50
32
40
40
32
40
50
32
50
40
32
50
50
32
40
40
32
40
50
32
50
40
32
50
50
32
40
40
32
40
50
32
50
40
32
50
50
32
50
50
40
50
58
40
58
50
40
58
58
40
50
50
40
50
58
40
58
50
40
58
58
40
50
50
40
50
58
40
58
50
40
58
58
40
50
50
40
50
58
40
58
50
40
58
58
40
58
58
40
58
63
40
63
58
40
63
63
40
58
58
40
58
63
40
63
58
40
63
63
40
58
58
40
58
63
40
63
58
40
63
63
40

E
410
410
410
410
410
410
410
410
410
410
410
410
410
410
410
410
530
530
530
530
530
530
530
530
530
530
530
530
530
530
530
530
590
590
590
590
590
590
590
590
590
590
590
590

E1
160
160
160
160
225
225
225
225
310
310
310
310
410
410
410
410
215
215
215
215
300
300
300
300
400
400
400
400
530
530
530
530
280
280
280
280
380
380
380
380
510
510
510
510

P
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
60
60
60
60
60
60
60
60
60
60
60
60

Pillars

Bushes

P10.032.xxx

B10.032.050

P10.040.xxx

B10.040.050

P10.050.xxx

B10.050.050

NOTE: Dimension E is +2mm on Rear Pillars


Demountable Pillars and/or Bronze Plated Bushes may be specified and fitted at additional cost (Refer to Pillar & Bush Section)

13

Standard Die Sets With Centre Pillars


and Ball Bearing Guide Bushes

D80.xxx.xxx
D90.xxx.xxx

E
C2

C2

C3
D

D1

D1

B
A1

C1

C1

Standard Die Set with stripper plate


Ref. No.: D80.xxx.xxx

Standard Die Set


Ref. No.: D90.xxx.xxx

External Dimensions
REFERENCE
NUMBER
3 Plate
D80.125.016
D80.225.016
D80.325.016
D80.425.016
D80.125.020
D80.225.020
D80.325.020
D80.425.020
D80.125.025
D80.225.025
D80.325.025
D80.425.025
D80.131.020
D80.231.020
D80.331.020
D80.431.020
D80.131.025
D80.231.025
D80.331.025
D80.431.025
D80.131.031
D80.231.031
D80.331.031
D80.431.031
D80.140.020
D80.240.020
D80.340.020
D80.440.020
D80.140.025
D80.240.025
D80.340.025
D80.440.025
D80.140.031
D80.240.031
D80.340.031
D80.440.031
D80.140.040
D80.240.040
D80.340.040
D80.440.040

14

2 Plate
D90.125.016
D90.225.016
D90.325.016
D90.425.016
D90.125.020
D90.225.020
D90.325.020
D90.425.020
D90.125.025
D90.225.025
D90.325.025
D90.425.025
D90.131.020
D90.231.020
D90.331.020
D90.431.020
D90.131.025
D90.231.025
D90.331.025
D90.431.025
D90.131.031
D90.231.031
D90.331.031
D90.431.031
D90.140.020
D90.240.020
D90.340.020
D90.440.020
D90.140.025
D90.240.025
D90.340.025
D90.440.025
D90.140.031
D90.240.031
D90.340.031
D90.440.031
D90.140.040
D90.240.040
D90.340.040
D90.440.040

Die
Space
A
250
250
250
250
250
250
250
250
250
250
250
250
315
315
315
315
315
315
315
315
315
315
315
315
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400

B
160
160
160
160
200
200
200
200
250
250
250
250
200
200
200
200
250
250
250
250
315
315
315
315
200
200
200
200
250
250
250
250
315
315
315
315
400
400
400
400

A1
120
120
120
120
120
120
120
120
120
120
120
120
171
171
171
171
171
171
171
171
171
171
171
171
256
256
256
256
256
256
256
256
256
256
256
256
256
256
256
256

C1 2
32
32
40
40
32
32
40
40
32
32
40
40
40
40
50
50
40
40
50
50
40
40
50
50
40
40
50
50
40
40
50
50
40
40
50
50
40
40
50
50

C2 2
32
40
32
40
32
40
32
40
32
40
32
40
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50

C3 2
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32

D
25
25
25
25
25
25
25
25
25
25
25
25
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32

D1
24
24
24
24
24
24
24
24
24
24
24
24
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30

E
165
165
165
165
165
165
165
165
165
165
165
165
225
225
225
225
225
225
225
225
225
225
225
225
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310

P
42
42
42
42
42
42
42
42
42
42
42
42
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45

Standard Die Sets With Centre Pillars


and Ball Bearing Guide Bushes

D80.xxx.xxx
D90.xxx.xxx

To order specify Die Set Reference No. and details of Pillar, Ball Bearing Guide Bush
and Ball Cage (Refer to Pillar & Bush Section)
Die Space refers to use of B30 Bushes
External Dimensions
REFERENCE
NUMBER
3 Plate
D80.150.025
D80.250.025
D80.350.025
D80.450.025
D80.150.031
D80.250.031
D80.350.031
D80.450.031
D80.150.040
D80.250.040
D80.350.040
D80.450.040
D80.150.050
D80.250.050
D80.350.050
D80.450.050
D80.163.031
D80.263.031
D80.363.031
D80.463.031
D80.163.040
D80.263.040
D80.363.040
D80.463.040
D80.163.050
D80.263.050
D80.363.050
D80.463.050
D80.163.063
D80.263.063
D80.363.063
D80.463.063
D80.171.040
D80.271.040
D80.371.040
D80.471.040
D80.171.050
D80.271.050
D80.371.050
D80.471.050
D80.171.063
D80.271.063
D80.371.063
D80.471.063

Die
Space

2 Plate
D90.150.025
D90.250.025
D90.350.025
D90.450.025
D90.150.031
D90.250.031
D90.350.031
D90.450.031
D90.150.040
D90.250.040
D90.350.040
D90.450.040
D90.150.050
D90.250.050
D90.350.050
D90.450.050
D90.163.031
D90.263.031
D90.363.031
D90.463.031
D90.163.040
D90.263.040
D90.363.040
D90.463.040
D90.163.050
D90.263.050
D90.363.050
D90.463.050
D90.163.063
D90.263.063
D90.363.063
D90.463.063
D90.171.040
D90.271.040
D90.371.040
D90.471.040
D90.171.050
D90.271.050
D90.371.050
D90.471.050
D90.171.063
D90.271.063
D90.371.063
D90.471.063

A
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
710
710
710
710
710
710
710
710
710
710
710
710

B
250
250
250
250
315
315
315
315
400
400
400
400
500
500
500
500
315
315
315
315
400
400
400
400
500
500
500
500
630
630
630
630
400
400
400
400
500
500
500
500
630
630
630
630

A1
330
330
330
330
330
330
330
330
330
330
330
330
330
330
330
330
429
429
429
429
429
429
429
429
429
429
429
429
429
429
429
429
509
509
509
509
509
509
509
509
509
509
509
509

C1 2
40
40
50
50
40
40
50
50
40
40
50
50
40
40
50
50
50
50
58
58
50
50
58
58
50
50
58
58
50
50
58
58
58
58
63
63
58
58
63
63
58
58
63
63

C2 2
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
50
58
50
58
50
58
50
58
50
58
50
58
50
58
50
58
58
63
58
63
58
63
58
63
58
63
58
63

C3 2
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40

D
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50

D1
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48

E
395
395
395
395
395
395
395
395
395
395
395
395
395
395
395
395
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
590
590
590
590
590
590
590
590
590
590
590
590

P
52
52
52
52
52
52
52
52
52
52
52
52
52
52
52
52
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60

Die Space refers to use of B30 Bushes, the use of B40 Bushes will reduce Die Space

15

D97.xxx.xxx

Standard Die Sets With Rear Pillars


and Ball Bearing Guide Bushes
P

C2

P
D

B
B1

C1

Standard Die Set


Ref. No.: D97.xxx.xxx

External Dimensions
REFERENCE
NUMBER
D97.125.016
D97.225.016
D97.325.016
D97.425.016
D97.125.020
D97.225.020
D97.325.020
D97.425.020
D97.125.025
D97.225.025
D97.325.025
D97.425.025
D97.131.020
D97.231.020
D97.331.020
D97.431.020
D97.131.025
D97.231.025
D97.331.025
D97.431.025
D97.131.031
D97.231.031
D97.331.031
D97.431.031
D97.140.020
D97.240.020
D97.340.020
D97.440.020
D97.140.025
D97.240.025
D97.340.025
D97.440.025
D97.140.031
D97.240.031
D97.340.031
D97.440.031
D97.140.040
D97.240.040
D97.340.040
D97.440.040

16

Die
Space
B
160
160
160
160
200
200
200
200
250
250
250
250
200
200
200
200
250
250
250
250
315
315
315
315
200
200
200
200
250
250
250
250
315
315
315
315
400
400
400
400

A
250
250
250
250
250
250
250
250
250
250
250
250
315
315
315
315
315
315
315
315
315
315
315
315
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400

B1
93
93
93
93
133
133
133
133
183
183
183
183
128
128
128
128
178
178
178
178
243
243
243
243
128
128
128
128
178
178
178
178
230
230
230
230
315
315
315
315

C1 2
32
32
40
40
32
32
40
40
32
32
40
40
32
32
40
40
32
32
40
40
40
40
50
50
40
40
50
50
40
40
50
50
40
40
50
50
40
40
50
50

C2 2
32
40
32
40
32
40
32
40
32
40
32
40
32
40
32
40
32
40
32
40
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50

D
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
40
40
40
40
40
40
40
40

E
170
170
170
170
170
170
170
170
170
170
170
170
225
225
225
225
225
225
225
225
225
225
225
225
310
310
310
310
310
310
310
310
295
295
295
295
295
295
295
295

P
40
40
40
40
40
40
40
40
40
40
40
40
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
52
52
52
52
52
52
52
52

Standard Die Sets With Rear Pillars


and Ball Bearing Guide Bushes

D97.xxx.xxx

To order specify Die Set Reference No. and details of Pillar, Ball Bearing Guide Bush and
Ball Cage (Refer to Pillar & Bush Section)
Die Space refers to use of B30 Bushes
External Dimensions
REFERENCE
NUMBER
D97.150.025
D97.250.025
D97.350.025
D97.450.025
D97.150.031
D97.250.031
D97.350.031
D97.450.031
D97.150.040
D97.250.040
D97.350.040
D97.450.040
D97.150.050
D97.250.050
D97.350.050
D97.450.050
D97.163.031
D97.263.031
D97.363.031
D97.463.031
D97.163.040
D97.263.040
D97.363.040
D97.463.040
D97.163.050
D97.263.050
D97.363.050
D97.463.050
D97.163.063
D97.263.063
D97.363.063
D97.463.063
D97.171.040
D97.271.040
D97.371.040
D97.471.040
D97.171.050
D97.271.050
D97.371.050
D97.471.050
D97.171.063
D97.271.063
D97.371.063
D97.471.063

Die
Space
B
250
250
250
250
315
315
315
315
400
400
400
400
500
500
500
500
315
315
315
315
400
400
400
400
500
500
500
500
630
630
630
630
400
400
400
400
500
500
500
500
630
630
630
630

A
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
710
710
710
710
710
710
710
710
710
710
710
710

B1
157
157
157
157
222
222
222
222
307
307
307
307
407
407
407
407
206
206
206
206
291
291
291
291
391
391
391
391
521
521
521
521
291
291
291
291
391
391
391
391
521
521
521
521

C1 2
40
40
50
50
40
40
50
50
40
40
50
50
40
40
50
50
50
50
58
58
50
50
58
58
50
50
58
58
50
50
58
58
58
58
63
63
58
58
63
63
58
58
63
63

C2 2
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
50
58
50
58
50
58
50
58
50
58
50
58
50
58
50
58
58
63
58
63
58
63
58
63
58
63
58
63

D
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50

E
395
395
395
395
395
395
395
395
395
395
395
395
395
395
395
395
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
590
590
590
590
590
590
590
590
590
590
590
590

P
52
52
52
52
52
52
52
52
52
52
52
52
52
52
52
52
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60

Die Space refers to use of B30 Bushes, the use of B40 Bushes will reduce Die Space

17

Standard Die Sets with Diagonal Pillars


and Ball Bearing Guide Bushes

D85.xxx.xxx
D95.xxx.xxx

E
C2

C2

C3

B
D

D1

C1

E1

D1

B1

A1

C1

Standard Die Set with stripper plate


Ref. No.: D85.xxx.xxx

Standard Die Set


Ref. No.: D95.xxx.xxx

External Dimensions
REFERENCE
NUMBER
3 Plate
D85.125.016
D85.225.016
D85.325.016
D85.425.016
D85.125.020
D85.225.020
D85.325.020
D85.425.020
D85.125.025
D85.225.025
D85.325.025
D85.425.025
D85.131.020
D85.231.020
D85.331.020
D85.431.020
D85.131.025
D85.231.025
D85.331.025
D85.431.025
D85.131.031
D85.231.031
D85.331.031
D85.431.031
D85.140.020
D85.240.020
D85.340.020
D85.440.020
D85.140.025
D85.240.025
D85.340.025
D85.440.025
D85.140.031
D85.240.031
D85.340.031
D85.440.031
D85.140.040
D85.240.040
D85.340.040
D85.440.040

18

2 Plate
D95.125.016
D95.225.016
D95.325.016
D95.425.016
D95.125.020
D95.225.020
D95.325.020
D95.425.020
D95.125.025
D95.225.025
D95.325.025
D95.425.025
D95.131.020
D95.231.020
D95.331.020
D95.431.020
D95.131.025
D95.231.025
D95.331.025
D95.431.025
D95.131.031
D95.231.031
D95.331.031
D95.431.031
D95.140.020
D95.240.020
D95.340.020
D95.440.020
D95.140.025
D95.240.025
D95.340.025
D95.440.025
D95.140.031
D95.240.031
D95.340.031
D95.440.031
D95.140.040
D95.240.040
D95.340.040
D95.440.040

Die
Space
A
250
250
250
250
250
250
250
250
250
250
250
250
315
315
315
315
315
315
315
315
315
315
315
315
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400

Die
Space
B1
30
30
30
30
70
70
70
70
120
120
120
120
56
56
56
56
106
106
106
106
171
171
171
171
56
56
56
56
106
106
106
106
171
171
171
171
256
256
256
256

B
160
160
160
160
200
200
200
200
250
250
250
250
200
200
200
200
250
250
250
250
315
315
315
315
200
200
200
200
250
250
250
250
315
315
315
315
400
400
400
400

A1
120
120
120
120
120
120
120
120
120
120
120
120
171
171
171
171
171
171
171
171
171
171
171
171
256
256
256
256
256
256
256
256
256
256
256
256
256
256
256
256

C1 2
32
32
40
40
32
32
40
40
32
32
40
40
32
32
40
40
32
32
40
40
40
40
50
50
40
40
50
50
40
40
50
50
40
40
50
50
40
40
50
50

C2 2
32
40
32
40
32
40
32
40
32
40
32
40
32
40
32
40
32
40
32
40
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50

C3 2
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32

D
25
25
25
25
25
25
25
25
25
25
25
25
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32

D1
24
24
24
24
24
24
24
24
24
24
24
24
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30

E
165
165
165
165
165
165
165
165
165
165
165
165
225
225
225
225
225
225
225
225
225
225
225
225
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310

E1
75
75
75
75
115
115
115
115
165
165
165
165
110
110
110
110
160
160
160
160
225
225
225
225
110
110
110
110
160
160
160
160
225
225
225
225
310
310
310
310

P
42
42
42
42
42
42
42
42
42
42
42
42
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45

Standard Die Sets with Diagonal Pillars


and Ball Bearing Guide Bushes

D85.xxx.xxx
D95.xxx.xxx

To order specify Die Set Reference No. and details of Pillar, Ball Bearing Guide Bush and Ball Cage
(Refer to Pillar & Bush Section)
Die Space refers to use of B30 Bushes
External Dimensions
REFERENCE
NUMBER
3 Plate
D85.150.025
D85.250.025
D85.350.025
D85.450.025
D85.150.031
D85.250.031
D85.350.031
D85.450.031
D85.150.040
D85.250.040
D85.350.040
D85.450.040
D85.150.050
D85.250.050
D85.350.050
D85.450.050
D85.163.031
D85.263.031
D85.363.031
D85.463.031
D85.163.040
D85.263.040
D85.363.040
D85.463.040
D85.163.050
D85.263.050
D85.363.050
D85.463.050
D85.163.063
D85.263.063
D85.363.063
D85.463.063
D85.171.040
D85.271.040
D85.371.040
D85.471.040
D85.171.050
D85.271.050
D85.371.050
D85.471.050
D85.171.063
D85.271.063
D85.371.063
D85.471.063

2 Plate
D95.150.025
D95.250.025
D95.350.025
D95.450.025
D95.150.031
D95.250.031
D95.350.031
D95.450.031
D95.150.040
D95.250.040
D95.350.040
D95.450.040
D95.150.050
D95.250.050
D95.350.050
D95.450.050
D95.163.031
D95.263.031
D95.363.031
D95.463.031
D95.163.040
D95.263.040
D95.363.040
D95.463.040
D95.163.050
D95.263.050
D95.363.050
D95.463.050
D95.163.063
D95.263.063
D95.363.063
D95.463.063
D95.171.040
D95.271.040
D95.371.040
D95.471.040
D95.171.050
D95.271.050
D95.371.050
D95.471.050
D95.171.063
D95.271.063
D95.371.063
D95.471.063

Die
Space
A
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
710
710
710
710
710
710
710
710
710
710
710
710

Die
Space
B1
80
80
80
80
145
145
145
145
230
230
230
230
330
330
330
330
114
114
114
114
199
199
199
199
299
299
299
299
429
429
429
429
199
199
199
199
299
299
299
299
429
429
429
429

B
250
250
250
250
315
315
315
315
400
400
400
400
500
500
500
500
315
315
315
315
400
400
400
400
500
500
500
500
630
630
630
630
400
400
400
400
500
500
500
500
630
630
630
630

A1
330
330
330
330
330
330
330
330
330
330
330
330
330
330
330
330
429
429
429
429
429
429
429
429
429
429
429
429
429
429
429
429
509
509
509
509
509
509
509
509
509
509
509
509

C1 2
40
40
50
50
40
40
50
50
40
40
50
50
40
40
50
50
50
50
58
58
50
50
58
58
50
50
58
58
50
50
58
58
58
58
63
63
58
58
63
63
58
58
63
63

C2 2
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
50
58
50
58
50
58
50
58
50
58
50
58
50
58
50
58
58
63
58
63
58
63
58
63
58
63
58
63

C3 2
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40

D
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50

D1
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48

E
395
395
395
395
395
395
395
395
395
395
395
395
395
395
395
395
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
590
590
590
590
590
590
590
590
590
590
590
590

E1
145
145
145
145
210
210
210
210
295
295
295
295
395
395
395
395
195
195
195
195
280
280
280
280
380
380
380
380
510
510
510
510
280
280
280
280
380
380
380
380
510
510
510
510

P
52
52
52
52
52
52
52
52
52
52
52
52
52
52
52
52
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60

Die Space refers to use of B30 Bushes, the use of B40 Bushes will reduce Die Space

19

Standard Die Sets with Four Pillars


and Ball Bearing Guide Bushes

D89.xxx.xxx
D99.xxx.xxx

C2

C2

C3

B
D

E1

C1

B1

C1

A1

Standard Die Set with stripper plate


Ref. No.: D89.xxx.xxx

Standard Die Set


Ref. No.: D99.xxx.xxx

P
A

External Dimensions
REFERENCE
NUMBER
3 Plate
D89.125.016
D89.225.016
D89.325.016
D89.425.016
D89.125.020
D89.225.020
D89.325.020
D89.425.020
D89.125.025
D89.225.025
D89.325.025
D89.425.025
D89.131.020
D89.231.020
D89.331.020
D89.431.020
D89.131.025
D89.231.025
D89.331.025
D89.431.025
D89.131.031
D89.231.031
D89.331.031
D89.431.031
D89.140.020
D89.240.020
D89.340.020
D89.440.020
D89.140.025
D89.240.025
D89.340.025
D89.440.025
D89.140.031
D89.240.031
D89.340.031
D89.440.031
D89.140.040
D89.240.040
D89.340.040
D89.440.040

2 Plate
D99.125.016
D99.225.016
D99.325.016
D99.425.016
D99.125.020
D99.225.020
D99.325.020
D99.425.020
D99.125.025
D99.225.025
D99.325.025
D99.425.025
D99.131.020
D99.231.020
D99.331.020
D99.431.020
D99.131.025
D99.231.025
D99.331.025
D99.431.025
D99.131.031
D99.231.031
D99.331.031
D99.431.031
D99.140.020
D99.240.020
D99.340.020
D99.440.020
D99.140.025
D99.240.025
D99.340.025
D99.440.025
D99.140.031
D99.240.031
D99.340.031
D99.440.031
D99.140.040
D99.240.040
D99.340.040
D99.440.040

Die
Space
A
250
250
250
250
250
250
250
250
250
250
250
250
315
315
315
315
315
315
315
315
315
315
315
315
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400

Die
Space
B1
30
30
30
30
70
70
70
70
120
120
120
120
70
70
70
70
120
120
120
120
185
185
185
185
70
70
70
70
120
120
120
120
165
165
165
165
250
250
250
250

B
160
160
160
160
200
200
200
200
250
250
250
250
200
200
200
200
250
250
250
250
315
315
315
315
200
200
200
200
250
250
250
250
315
315
315
315
400
400
400
400

A1
120
120
120
120
120
120
120
120
120
120
120
120
185
185
185
185
185
185
185
185
185
185
185
185
270
270
270
270
270
270
270
270
250
250
250
250
250
250
250
250

C1 2
32
32
40
40
32
32
40
40
32
32
40
40
32
32
40
40
32
32
40
40
40
40
50
50
40
40
50
50
40
40
50
50
40
40
50
50
40
40
50
50

C2 2
32
40
32
40
32
40
32
40
32
40
32
40
32
40
32
40
32
40
32
40
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50

C3 2
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32

NOTE: Dimension E is +2mm on Rear Pillars

20

D
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
32
32
32
32
32
32
32
32

E
165
165
165
165
165
165
165
165
165
165
165
165
230
230
230
230
230
230
230
230
230
230
230
230
315
315
315
315
315
315
315
315
304
304
304
304
304
304
304
304

E1
75
75
75
75
115
115
115
115
165
165
165
165
115
115
115
115
165
165
165
165
230
230
230
230
115
115
115
115
165
165
165
165
219
219
219
219
304
304
304
304

P
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
48
48
48
48
48
48
48
48

Standard Die Sets with Four Pillars


and Ball Bearing Guide Bushes

D89.xxx.xxx
D99.xxx.xxx

To order specify Die Set Reference No. and details of Pillar, Ball Bearing Guide Bush and
Ball Cage (Refer to Pillar and Bush Section)
Die Space refers to use of B30 Bushes
External Dimensions
REFERENCE
NUMBER
3 Plate
D89.150.025
D89.250.025
D89.350.025
D89.450.025
D89.150.031
D89.250.031
D89.350.031
D89.450.031
D89.150.040
D89.250.040
D89.350.040
D89.450.040
D89.150.050
D89.250.050
D89.350.050
D89.450.050
D89.163.031
D89.263.031
D89.363.031
D89.463.031
D89.163.040
D89.263.040
D89.363.040
D89.463.040
D89.163.050
D89.263.050
D89.363.050
D89.463.050
D89.163.063
D89.263.063
D89.363.063
D89.463.063
D89.171.040
D89.271.040
D89.371.040
D89.471.040
D89.171.050
D89.271.050
D89.371.050
D89.471.050
D89.171.063
D89.271.063
D89.371.063
D89.471.063

2 Plate
D99.150.025
D99.250.025
D99.350.025
D99.450.025
D99.150.031
D99.250.031
D99.350.031
D99.450.031
D99.150.040
D99.250.040
D99.350.040
D99.450.040
D99.150.050
D99.250.050
D99.350.050
D99.450.050
D99.163.031
D99.263.031
D99.363.031
D99.463.031
D99.163.040
D99.263.040
D99.363.040
D99.463.040
D99.163.050
D99.263.050
D99.363.050
D99.463.050
D99.163.063
D99.263.063
D99.363.063
D99.463.063
D99.171.040
D99.271.040
D99.371.040
D99.471.040
D99.171.050
D99.271.050
D99.371.050
D99.471.050
D99.171.063
D99.271.063
D99.371.063
D99.471.063

Die
Space
A
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
630
710
710
710
710
710
710
710
710
710
710
710
710

Die
Space
B1
100
100
100
100
165
165
165
165
250
250
250
250
350
350
350
350
140
140
140
140
225
225
225
225
325
325
325
325
455
455
455
455
190
190
190
190
290
290
290
290
420
420
420
420

B
250
250
250
250
315
315
315
315
400
400
400
400
500
500
500
500
315
315
315
315
400
400
400
400
500
500
500
500
630
630
630
630
400
400
400
400
500
500
500
500
630
630
630
630

A1
350
350
350
350
350
350
350
350
350
350
350
350
350
350
350
350
455
455
455
455
455
455
455
455
455
455
455
455
455
455
455
455
500
500
500
500
500
500
500
500
500
500
500
500

C1 2
40
40
50
50
40
40
50
50
40
40
50
50
40
40
50
50
50
50
58
58
50
50
58
58
50
50
58
58
50
50
58
58
58
58
63
63
58
58
63
63
58
58
63
63

C2 2
40
50
40
50
40
50
40
50
40
50
40
50
40
50
40
50
50
58
50
58
50
58
50
58
50
58
50
58
50
58
50
58
58
63
58
63
58
63
58
63
58
63
58
63

C3 2
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40

D
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
50
50
50
50
50
50
50
50
50
50
50
50

NOTE: Dimension E is +2mm on Rear Pillars


Die Space refers to use of B30 Bushes, the use of B40 Bushes will reduce Die Space

E
404
404
404
404
404
404
404
404
404
404
404
404
404
404
404
404
520
520
520
520
520
520
520
520
520
520
520
520
520
520
520
520
581
581
581
581
581
581
581
581
581
581
581
581

E1
154
154
154
154
219
219
219
219
304
304
304
304
404
404
404
404
205
205
205
205
290
290
290
290
390
390
390
390
520
520
520
520
271
271
271
271
371
371
371
371
501
501
501
501

P
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
55
55
55
55
55
55
55
55
55
55
55
55
55
55
55
55
64
64
64
64
64
64
64
64
64
64
64
64

21

Standard Shanks & Setting Posts

C Length

D Length

Symbol No.

Symbol No.

SSM25

25

M20 x 2.5

45

35

SSI10

1"

SSM32

32

M20 x 2.5

56

35

SSI15

11/2"

SSM40

40

M24 x 3.0

70

45

SSI20

SSM50

50

M24 x 3.0

80

60

SSI25

SSM65

65

M24 x 3.0

90

60

SSI30

Example order: 2 off SSM25

B +0.5

A
E

D
Symbol No.

SP20

20

22.080.0

11

13

SP25

25

22.090.0

14

15

SP32

32

22.0100.0

14

15

SP38

38

25.0100.0

17

18

11

SP50

50

25.0100.0

17

18

11

Example order: 6 off SP25 x 55.0

22

/4" WHIT

2"

2"

/4" WHIT

2"

11/2"

2"

11/4" WHIT

2"

2"

21/2"

11/4" WHIT

2"

2"

3"

2"

3"

1 /4" WHIT

Special Die Sets


In addition to the AW Precision range of Standard Die Sets we are able to
offer an excellent service to manufacture and supply SPECIAL DIE SETS
to individual design requirements.
With the benefit of the latest generation CNC machine technology we can
supply die sets with peripheral shapes flamecut to your particular design
specifications, together with flamecut apertures.
Alternatively, we can supply with machined apertures and pockets, etc.
All die set plates are stress relieved prior to grinding and machining.
Please forward your design specification for quotation.

23

Guide Pillars

P10.xxx.xxx

EXAMPLE
To use with

Bush B10.xxx.xxx
B12.xxx.xxx
page 28

min 1.5 x d

d
m

Case hardened
60 64 HRc
L
Bush B30.xxx.xxx
Ball Cage C11.xxx.xxx
C12.xxx.xxx
pages 30 & 33

D1
Demountable Bush B40.xxx.xxx
Ball Cage C11.xxx.xxx
C12.xxx.xxx
pages 32 & 33

D1
d
m
L
100
110
125
140
160
180
200
220
250
280
315
355
400
450
500

19

20
M5
6

24

25
M6
8

30

32

38

M8
8

40
M 10
8

50
M 12
8

63
M 16
8

80
M 20
8

CATALOGUE REFERENCES
P10.019.100
P10.019.110
P10.019.125
P10.019.140
P10.019.160
P10.019.180
P10.019.200

P10.020.100
P10.020.110
P10.020.125
P10.020.140
P10.020.160
P10.020.180
P10.020.200

P10.024.100
P10.024.110
P10.024.125
P10.024.140
P10.024.160
P10.024.180
P10.024.200
P10.024.220
P10.024.250
P10.024.280

P10.025.100
P10.025.110
P10.025.125
P10.025.140
P10.025.160
P10.025.180
P10.025.200
P10.025.220
P10.025.250
P10.025.280

P10.030.110
P10.030.125
P10.030.140
P10.030.160
P10.030.180
P10.030.200
P10.030.220
P10.030.250
P10.030.280
P10.030.315

P10.032.110
P10.032.125
P10.032.140
P10.032.160
P10.032.180
P10.032.200
P10.032.220
P10.032.250
P10.032.280
P10.032.315

P10.038.125
P10.038.140
P10.038.160
P10.038.180
P10.038.200
P10.038.220
P10.038.250
P10.038.280
P10.038.315
P10.038.355

P10.040.125
P10.040.140
P10.040.160
P10.040.180
P10.040.200
P10.040.220
P10.040.250
P10.040.280
P10.040.315
P10.040.355

Example order (give pillar diameter and length) P10.020.140

24

48

P10.048.160
P10.048.180
P10.048.200
P10.048.220
P10.048.250
P10.048.280
P10.048.315
P10.048.355
P10.048.400
P10.048.450

P10.050.160
P10.050.180
P10.050.200
P10.050.220
P10.050.250
P10.050.280
P10.050.315
P10.050.355
P10.050.400
P10.050.450

P10.063.200
P10.063.220
P10.063.250
P10.063.280
P10.063.315
P10.063.355
P10.063.400
P10.063.450

P10.080.280
P10.080.315
P10.080.355
P10.080.400
P10.080.450
P10.080.500

Standard Die Set Demountable Guide Bushes

D4
D2

case hardened
60 64 HRc
supplied with clamps
and screws
D1
D3

BUSH Standard
Position of fixing
clamps
N
M

N
120

30

30

120

M
N

for 19 & 20mm diam.

D1
F
L
Ref. Bush
Bronze
D2
D3
D4
E
h
No
Ref. clamps
Screw
M
N
T

for 24 to 40mm diam.

19

20

32
50
B10.0xx.032
B20.0xx.032
28
29
32.5
18
3.2
2
B01.005.000
M5 x 12
19.5
25.5
10.5

BUSH STANDARD
24
25
50
72
B10.0xx.050
B20.0xx.050
38
42
47
22
5
3
B01.006.000
M6 x 16
27.5
35
14.7

30

32
50
75
B10.0xx.050
B20.0xx.050
45
49
54
25
5
3
B01.006.000
M6 x 16
31
38.2
14.7

for 48 & 50 mm diam.

38

40
50
80
B10.0xx.050
B20.0xx.050
54
58
63
30
5
4
B01.008.000
M8 x 20
37
46.3
17.5

48

50
50
85
B10.0xx.050
B20.0xx.050
65
70
75
35
5
4
B01.008.000
M8 x 20
43
52.3
17.5

25

P21.xxx.xxx

Demountable Guide Pillars


with fixing clamps

EXAMPLE
D1

To use with
m

Bush B10.xxx.xxx
B12.xxx.xxx
page 28
d

Case hardened
60 64 HRc
Supplied with clamps
and screws

Bush B30.xxx.xxx
Ball Cage C11.xxx.xxx
C12.xxx.xxx
pages 30 & 33

D2
E

D3
N
M

Q1

Demountable Bush B40.xxx.xxx


Ball Cage C11.xxx.xxx
C12.xxx.xxx
pages 32 & 33
D1 = D2
D3
E
d
m
Qty
Rf
Vis
M
N
Q1
Q2
T
F
80
90
100
110
125
140
160
180
200
220
250
280
315
355
400

19

20
25
20
M5
6
3
B01.005.000
M5 x 12
16
22
16.5
22.2
10.5

24

25
32
25
M6
8
3
B01.006.000
M6 x 16
20.3
27.5
20.6
27.8
14.7

30

32
40
32
M6
8
3
B01.006.000
M6 x 16
24
31.5
22.6
31.3
14.7

for diameter 19 to 32

38

40
50
40
M 10
8
4
B01.008.000
M8 x 20
30
39.3
26.5
38
17.5

Q2

for diameter 38 to 80

48

50
63
45
M 12
8
4
B01.008.000
M8 x 20
36.5
45.8
38
38
17.5

63
80
76
93
50
60
M 16
M 20
8
8
4
4
B01.008.000 B01.008.000
M8 x 20
M8 x 20
42.5
51
51.8
60.3
42.2
48.3
42.2
48.3
17.5
17.5

CATALOGUE REFERENCES
P21.019.080
P21.019.090
P21.019.100
P21.019.110
P21.019.125
P21.019.140
P21.019.160

P21.020.080
P21.020.090
P21.020.100
P21.020.110
P21.020.125
P21.020.140
P21.020.160

P21.024.080
P21.024.090
P21.024.100
P21.024.110
P21.024.125
P21.024.140
P21.024.160
P21.024.180
P21.024.200

P21.025.080
P21.025.090
P21.025.100
P21.025.110
P21.025.125
P21.025.140
P21.025.160
P21.025.180
P21.025.200

P21.030.100
P21.030.110
P21.030.125
P21.030.140
P21.030.160
P21.030.180
P21.030.200
P21.030.220
P21.030.250
P21.030.280

P21.032.100
P21.032.110
P21.032.125
P21.032.140
P21.032.160
P21.032.180
P21.032.200
P21.032.220
P21.032.250
P21.032.280

P21.038.100
P21.038.110
P21.038.125
P21.038.140
P21.038.160
P21.038.180
P21.038.200
P21.038.220
P21.038.250
P21.038.280

P21.040.100
P21.040.110
P21.040.125
P21.040.140
P21.040.160
P21.040.180
P21.040.200
P21.040.220
P21.040.250
P21.040.280

Example order (give pillar diameter and length) P21.020.140

26

Q1

M
N

Q2

Position of
fixing clamps

P21.048.110
P21.048.125
P21.048.140
P21.048.160
P21.048.180
P21.048.200
P21.048.220
P21.048.250
P21.048.280
P21.048.315
P21.048.355
P21.048.400

P21.050.110
P21.050.125
P21.050.140
P21.050.160
P21.050.180
P21.050.200
P21.050.220
P21.050.250
P21.050.280
P21.050.315
P21.050.355
P21.050.400

P21.063.125
P21.063.140
P21.063.160
P21.063.180
P21.063.200
P21.063.220
P21.063.250
P21.063.280
P21.063.315
P21.063.355
P21.063.400

P21.080.200
P21.080.220
P21.080.250
P21.080.280
P21.080.315
P21.080.355
P21.080.400

Demountable Guide Pillars

P22.xxx.xxx

with central fixing

EXAMPLE
To use with

D1

Bush B10.xxx.xxx
B12.xxx.xxx
page 28

Case hardened
60 64 HRc
Supplied with end cap
and screws

Bush B30.xxx.xxx
Ball Cage C11.xxx.xxx
C12.xxx.xxx
pages 30 & 33
D3

h
D2
E

d
C min
b
a

Demountable Bush B40.xxx.xxx


Ball Cage C11.xxx.xxx
C12.xxx.xxx
pages 32 & 33
D1 = D2
D3
D4
D5
E
d
m
a
b
Cmin
h
F
80
90
100
110
125
140
160
180
200
220
250
280
315
355
400

19

20
25
25
19
20
M5
6
3.3
4.2
28
P02.020.000
3.3

24

25
32
32
24
25
M6
8
5
4
35
P02.025.000
5

30

32
40
40
30
32
M8
8
5
7
45
P02.032.000
5

D5
D4

38

40
50
50
38
40
M 10
8
5
10
56
P02.040.000
5

48

50
63
63
48
45
M 12
8
5
13
64
P02.050.000
5

63
80
76
93
76
93
63
80
50
60
M 16
M 20
8
8
5
5
19
25
75
91
P02.063.000 P02.080.000
5
5

CATALOGUE REFERENCES
P22.019.080
P22.019.090
P22.019.100
P22.019.110
P22.019.125
P22.019.140
P22.019.160

P22.020.080
P22.020.090
P22.020.100
P22.020.110
P22.020.125
P22.020.140
P22.020.160

P22.024.080
P22.024.090
P22.024.100
P22.024.110
P22.024.125
P22.024.140
P22.024.160
P22.024.180
P22.024.200

P22.025.080
P22.025.090
P22.025.100
P22.025.110
P22.025.125
P22.025.140
P22.025.160
P22.025.180
P22.025.200

P22.030.100
P22.030.110
P22.030.125
P22.030.140
P22.030.160
P22.030.180
P22.030.200
P22.030.220
P22.030.250
P22.030.280

P22.032.100
P22.032.110
P22.032.125
P22.032.140
P22.032.160
P22.032.180
P22.032.200
P22.032.220
P22.032.250
P22.032.280

P22.038.100
P22.038.110
P22.038.125
P22.038.140
P22.038.160
P22.038.180
P22.038.200
P22.038.220
P22.038.250
P22.038.280

P22.040.100
P22.040.110
P22.040.125
P22.040.140
P22.040.160
P22.040.180
P22.040.200
P22.040.220
P22.040.250
P22.040.280

P22.048.110
P22.048.125
P22.048.140
P22.048.160
P22.048.180
P22.048.200
P22.048.220
P22.048.250
P22.048.280
P22.048.315
P22.048.355
P22.048.400

P22.050.110
P22.050.125
P22.050.140
P22.050.160
P22.050.180
P22.050.200
P22.050.220
P22.050.250
P22.050.280
P22.050.315
P22.050.355
P22.050.400

P22.063.125
P22.063.140
P22.063.160
P22.063.180
P22.063.200
P22.063.220
P22.063.250
P22.063.280
P22.063.315
P22.063.355
P22.063.400

P22.080.200
P22.080.220
P22.080.250
P22.080.280
P22.080.315
P22.080.355
P22.080.400

Example order (give pillar diameter and length) P22.020.140

27

B10.xxx.xxx
B12.xxx.xxx
B20.xxx.xxx
B22.xxx.xxx

Demountable Guide Bushes


Plain and Bronze lined

D4
D2

To use with
E

BUSH EXTRA LONG

Plain
B10.XXX.100
Bronze Lined B20.XXX.100

L
F

Pillar P10 .xxx.xxx


Page 24

D1
D3

Case hardened
60 64 HRc
Supplied with clamps
and screws

D4
D2

Demountable pillar
P21.xxx.xxx page 26

BUSH LONG
Plain
B10.XXX.075
Bronze Lined B20.XXX.075

L
F

D1
D3

Demountable pillar
P22.xxx.xx page 27
D4
D2

EXAMPLE

BUSH STANDARD
Plain

B10.XXX.032
B10.XXX.050
Bronze Lined B20.XXX.032
B20.XXX.050

D1
D3

Position of fixing
clamps
M

N
D4
D2

for dia. 19 & 20

E
L
N

BUSH SHORT

Q1

Plain

B10.XXX.016
B10.XXX.020
Bronze Lined B20.XXX.016
B20.XXX.020

M
Q2

D1
D3

for dia. 24 to 32

D4
D2

BUSH EXTRA SHORT

Q2

Plain
M

for dia. 38 to 80

B12.XXX.010
B12.XXX.014
Bronze Lined B22.XXX.010
B22.XXX.014

X
h
T
D1
D3

Q1

28

Demountable Guide Bushes


Plain and Bronze lined

D1
D2
D3
D4
E
h
Qty
Clamps
Screw
M
N
Q1
Q2
T

19

20
28
29
32.5
18
3.2
2
B01.005.000
M5 x 12
19.5
25.5

10.5

24

25
38
42
47
22
5
3
B01.006.000
M6 x 16
27.5
35
24.2
34
14.7

30

32
45
49
54
25
5
3
B01.006.000
M6 x 16
31
38.2
26
37
14.7

38

40
54
58
63
30
5
4
B01.008.000
M8 x 20
37
46.3
31.5
44.1
17.5

BUSH EXTRA-LONG
30
32
38
40
100
100
125
130
B10.0xx.100
B10.0xx.100
B20.0xx.100
B20.0xx.100

D1
F
L
Bush Plain
Bush Bronze Plated

24

D1
F
L
Bush Plain
Bush Bronze Plated

25

75
97
B10.0xx.075
B20.0xx.075

BUSH LONG
32
75
100
B10.0xx.075
B20.0xx.075

30

38

40
75
105
B10.0xx.075
B20.0xx.075

D1
F
L
Bush Plain
Bush Bronze Plated

19

32
50
B10.0xx.032
B20.0xx.032

50
72
B10.0xx.050
B20.0xx.050

BUSH STANDARD
30
32
38
40
50
50
75
80
B10.0xx.050
B10.0xx.050
B20.0xx.050
B20.0xx.050

D1
F
L
Bush Plain
Bush Bronze Plated

19

24

30

16
34
B10.0xx.016
B20.0xx.016

20
42
B10.0xx.020
B20.0xx.020

D1
D3
F
E
L
X
Clamps
Screws
M
N
Q1
Q2
Bush Plain
Bush Bronze Plated

19

24

20

20

20

29
10
18
28
6
B01.005.000
M5 x 12
19.5
25.5

B12.0xx.010
B22.0xx.010

24

25

25

25

36
10
23
33
6
B02.006.000
M6 x 12
30
38
25.3
36.6
B12.0xx.010
B22.0xx.010

BUSH SHORT
32
20
45
B10.0xx.020
B20.0xx.020

38

40
20
50
B10.0xx.020
B20.0xx.020

BUSH EXTRA SHORT


30
32
38
40
43
50
10
14
30
38
40
52
10
10
B02.006.000
B02.008.000
M6 x 12
M8 x 16
33.5
40
41.5
51.2
27
33.8
39.6
49.0
B12.0xx.010
B12.0xx.014
B22.0xx.010
B22.0xx.014

B10.xxx.xxx
B12.xxx.xxx
B20.xxx.xxx
B22.xxx.xxx

48

50
65
70
75
35
5
4
B01.008.000
M8 x 20
43
52.3
37.5
52.3
17.5

63
81
88
93
48
5
4
B01.008.000
M8 x 20
52
61.3
46.5
57
17.5

48

50
100
135
B10.0xx.100
B20.0xx.100

63
100
148
B10.063.100
B20.063.100

48

50
75
110
B10.0xx.075
B20.0xx.075

63
75
123
B10.063.075
B20.063.075

48

50
50
85
B10.0xx.050
B20.0xx.050

63
50
98
B10.063.050
B20.063.050

80
50
98
B10.080.050
B20.080.050

48

50
20
55
B10.0xx.020
B20.0xx.020

63
20
68
B10.063.020
B20.063.020

80
20
68
B10.080.020
B20.080.020

48

63
79
14
61
75
20
B02.008.000
M8 x 16
55
66.7
46.5
62.5
B12.063.014
B22.063.014

80
99
14
78
92
32
B02.008.000
M8 x 16
66
77.2
57.5
71.6
B12.080.014
B22.080.014

50
64
14
48
62
20
B02.008.000
M8 x 16
46
57.2
37.5
54.2
B12.0xx.014
B22.0xx.014

80
100
110
115
48
5
4
B01.008.000
M8 x 20
63
72.3
57.5
66.6
17.5

29

B30.xxx.xxx

Straight Sleeve Ball Bearing Bushes

To use with

Pillar
P10.xxx.xxx
page 24

D1

Alloy steel
Vacuum hardened
_ Demountable pillar
P21.xxx.xxx
page 26
Ball cage
C11.xxx.xxx
C12.xxx.xxx
page 33

D2

_ Demountable pillar
P22.xxx.xxx
page 27

EXAMPLE

D1
D2
L
65
80
95
110
130
150
170
190
215
240
265

24

25
45

30

32
54

38

40
65

48

50
81

63
95

CATALOGUE REFERENCES
B30.025.065
B30.024.080 B30.025.080
B30.032.080 B30.038.080 B30.040.080
B30.025.095
B30.032.095 B30.038.095 B30.040.095
B30.025.110 B30.030.110 B30.032.110 B30.038.110 B30.040.110
B30.050.110
B30.024.130 B30.025.130
B30.032.130
B30.040.130 B30.048.130 B30.050.130
B30.032.150 B30.038.150 B30.040.150
B30.050.150 B30.063.150
B30.030.170 B30.032.170
B30.040.170
B30.050.170 B30.063.170
B30.040.190 B30.048.190 B30.050.190 B30.063.190
B30.038.215 B30.040.215
B30.050.215 B30.063.215
B30.050.240 B30.063.240
B30.048.265 B30.050.265 B30.063.265

Mounting Instructions
Ball bearing guide bushes are mounted and secured in position as follows.
1. Degrease with acetone or similar and wipe carefully.
2. Apply a thin layer of retaining compound on the two surfaces and position the bush, whilst
turning in the bore.
3. Allow to harden for the required time i.e. 4 hours at 22C.

80mm available on request.

30

Stripper Plate

C13.xxx.xxx
B42.xxx.xxx

Demountable Guide Bushes & Ball Bearing Cages

EXAMPLE
D1
X

D1
X
S
L
40
52
63
80
100
125

24
4.2
1.6

25
4.2
1.6

30
4.9
1.9

C13.024.040
C13.024.052
C13.024.063
C13.024.080

C13.025.040
C13.025.052
C13.025.063
C13.025.080

C13.030.040
C13.030.052
C13.030.063
C13.030.080
C13.048.100

32
4.9
1.9

BALL CAGE
38
5.7
1.9

40
5.7
1.9

48
6.7
2.2

CATALOGUE REFERENCES
C13.032.040
C13.032.052 C13.038.052 C13.040.052
C13.032.063
C13.032.080 C13.038.080 C13.040.080
C13.032.100 C13.038.100 C13.040.100
C13.038.125 C13.040.125

50
6.7
2.2

C13.048.063
C13.048.080
C13.048.100
C13.048.125

63
6.7
2.2

C13.050.063
C13.050.080
C13.050.100 C13.063.100
C13.050.125 C13.063.125

D3
D1
10

D2
D4

D1
C
20
25
29
32
36
44
D2
D3
D4
Qty
Clamps
Screws
M
N
Q1
Q2

24

25

B42.024.030
B42.024.035

B42.025.030
B42.025.035

45
43
54
3
B02.006.000
M6 x 12
33.7
41.5
27
39.5

BUSHES
32

30

38

40

CATALOGUE REFERENCES
B42.032.030
B42.032.035
B42.038.039
B42.040.039
B42.030.042
B42.032.042
B42.038.046
B42.040.046
B42.038.054
B42.040.054
54
65
50
64
63
75
FIXINGS (see page 10)
3
4
B02.006.000
B02.008.000
M6 x 12
M8 x 20
40
46
46
52.
29.3
32.2
43.4
48.6

48

50

B42.048.046
B42.048.054

B42.050.046
B42.050.054

B42.030.030
B42.030.035

81
79
93
4
B02.008.000
M8 x 20
56
61
36.7
56.4

80mm available on request.

31

B40.xxx.xxx

Demountable Guide Bushes


for use with Ball Bearing Cages

To use with

D3

Pillar
P10.xxx.xxx
page 24
F
D1

Case hardened
60 64 HRc
Supplied with clamps
and screws

_ Demountable pillar
P21.xxx.xxx
page 26

Ball cage
C11.xxx.xxx
C12.xxx.xxx
page 33

D2
D4

_ Demountable pillar
P22.xxx.xxx
page 27

EXAMPLE

Q1

Position of
fixing clamps

Q2

For dia. 24 to 32

For dia. 38 to 63

Q2

Q1

D1

24

25

30

32

F
35
50
65
80
100
120
140
D2
D3
D4
E

38

40

48

50

63

CATALOGUE REFERENCES
B40.024.035 B40.025.035
B40.024.050 B40.025.050 B40.030.050 B40.032.050 B40.038.050 B40.040.050
B40.024.065 B40.025.065 B40.030.065 B40.032.065 B40.038.065 B40.040.065 B40.048.065 B40.050.065
B40.030.080 B40.032.080 B40.038.080 B40.040.080 B40.048.080 B40.050.080
B40.038.100 B40.040.100 B40.048.100 B40.050.100 B40.063.100
B40.048.120 B40.050.120 B40.063.120
B40.063.140
45
54
65
81
95
49
58
70
88
103
54
63
75
93
108
30
30
30
50
50
FIXINGS
24
25
30
32
38
40
48
50
63
D1
Qty
3
3
4
4
4
Clamps
B01.006.000
B01.006.000
B01.008.000
B01.008.000
B01.008.000
Screws
M6 x 16
M8 x 20
M8 x 20
M8 x 20
M8 x 20
M
31
37
44.5
52
60
N
38.2
46.3
52.3
61.3
69.3
26
30.0
33.0
37.5
41.5
Q1
37
44.1
49.3
57.0
64.0
Q2
T
14.7
17.5
17.5
17.5
17.5

80mm available on request.

32

Ball Bearing Cages

C11.xxx.xxx
C12.xxx.xxx

To use with
D

TYPE 1

LC

Pillar
P10.xxx.xxx
page 24

Straight Sleeve
Bearing Bush
B30.xxx.xxx

_ Demountable pillar
P21.xxx.xxx
page 26

Treated Aluminium
Supplied with fittings

TYPE 2
Demountable bush
B40.xxx.xxx

_ Demountable pillar
P22.xxx.xxx
page 27

TYPE 1

conditions of travel

D1
24
25

C11.024.036
C11.025.036
36
11.5
C11.030.036
C11.032.036
36
11.5

Lc
S

Type 1

30
32
Lc
S
38
40

In this assembly the end of the


pillar and the retaining washer
can leave the lower end of the
bearing bush, and all bearings
remain pre-loaded and in contact
with the bearing pillar and bush.
The bearing cage is supplied
complete with a retaining washer
and screw (see page 18).

Lc
S
48
50

C11.048.070 C11.048.084
C11.050.070 C11.050.084
70
84
28.5
35.5

Lc
S
63

C11.063.098
98
42.5

Lc
S
TYPE 2
D1
24
25

X
4.2
L
S

Type 2

30
32

4.2
L
S

38
40
In this assembly the pillar and
bearing cage can leave the top of
the bearing bush completely. At
the lower end of the bearing bush
the retaining washer meets the
circlip and the pillar cannot leave
the bearing cage. The bearing
cage is supplied complete with
retaining washer, circlip and
screw (see page 18).

C11.024.048
C11.025.048
48
17.5
C11.030.048
C11.032.048
48
17.5
C11.038.048 C11.038.060
C11.040.048 C11.040.060
48
60
17.5
23.5

5.8
L
S

48
50

7
L
S

63

7
L
S

C12.024.055
C12.025.055
55
27
C12.030.070
C12.032.070
70
35
C12.038.070
C12.040.070
70
36
C12.048.105
C12.050.105
105
51
C12.063.145
145
72

C12.024.070
C12.025.070
70
35
C12.030.090
C12.032.090
90
43
C12.038.085
C12.040.085
85
43
C12.048.120
C12.050.120
120
61
C12.063.165
165
82

C12.024.090
C12.025.090
90
42
C12.030.105
C12.032.105
105
50
C12.038.105
C12.040.105
105
51
C12.048.140
C12.050.140
140
71
C12.063.180
180
92

C12.024.100
C12.025.100
100
50
C12.030.115
C12.032.115
115
60
C12.038.115
C12.040.115
115
61
C12.048.150
C12.050.150
150
81
C12.063.190
190
105

C12.024.110
C12.025.110
110
60
C12.030.125
C12.032.125
125
70
C12.038.125
C12.040.125
125
71
C12.048.160
C12.050.160
160
91
C12.063.205
205
117

C12.030.135
C12.032.135
135
80
C12.038.135
C12.040.135
135
81
C12.048.170
C12.050.170
170
103
C12.063.215
215
130

C12.038.145
C12.040.145
145
91
C12.048.185
C12.050.185
185
116

C12.038.155
C12.040.155
155
103
C12.048.195
C12.050.195
195
128

80mm available on request.

33

Guide to Operating Conditions Type 1

TYPE 1: The Ball Cage remains in the pre-loaded condition throughout the stroke of the press.

C2

Ec

Demountable
Bush

C (Stroke)

Straight
Sleeve Bush

3
L
Point of
pre-load

H
Shut
height
(Die life
depleted)

Lc

F
LB

LB

C1
J1

Start position of assembly


bearing cage must be suspended by
retaining washer

Assembly at top of travel

Assembly at bottom of travel

CALCULATIONS FOR PILLAR LENGTH


Using bush B30.xxx.xxx
Length of pillar P10 = H 25
Length of pillar P21 = H C2 25
For EC see pages 26 & 27

34

Using demountable bush B40.xxx.xxx


Length of Pillar P10 = H C1 + E 25
Length of pillar P21 = H (C1 + C2) + E 25
For E see page 29

For h see table on page 35

J2

Selection Table for Bush and Ball Cage Type 1


Guide Bushes
Pillar Demountable Bush Bearing Bush
Diam. B40.xxx.xxx B30.xxx.xxx
Dn E F LB
LB
35 65

65

50 80

80

24/25 30 65 95

Length
of Ball
Cage
LC

STROKE C (length of travel required)


10

50

100

150

36

95
110
130

50 80

30/32 30

48

80

65 95

95

80 110

110

36

130
150
170

38/40 30

50 80

80

65 95

95

80 110

110

100 130

130

48
48

150
170
190
215

48/50 50

65 115

110

80 130

130

100 150

150

120 170

170

60
70

190
215
240
265

63 50

100 150

150

120 170

170

140 190

190

84

215
240
265

98

Selection of the Bush and Cage for Type 1 Bearing Assemblies is based on the Stroke and Pillar diameter. When these
two are known use the table above.
Select required Pillar diameter.
Select required Stroke in columns under STROKE C.
Move down the Stroke Column to the blue square on the horizontal line opposite to the nominated Pillar diameter (Dn).
Move to the left on this horizontal and select the length of Bush required under column LB (Demountable or Straight Sleeve).
To obtain length of the suitable Ball Cage, find the intersection of Bush Length (LB) and Stroke C and select the
matching colour in column LC.
Example: Pillar diameter = 50m/m. Stroke = 105m/m. Bush length - 190m/m.
Intersection colour = light blue = Cage Length of 70m/m
Note:

Always ensure adequate clearance between Bush and Die Set Plate or Pillar clamp screws at minimum
daylight. Allow for die wear during the life of the tool.
See page 12 for Pillar length calculations.

35

Guide to Operating Conditions Type 2


TYPE 2: for applications varying from partial pre-load of the Ball Cages,
to Ball Cage totally free from the Bush, according to selected conditions.
Functioning
conditions

Length of travel is unlimited. Bearing cage leaves the bush

Bearing cage leaves pre-loading but does not leave the bush

Type 2

Bearing cage remains partly under pre-load


Type 1

Bearing Cage
completely
under pre-load.

FUNCTIONING CONDITIONS
To select bush and ball cage see page 37
To calculate the length of pillar see page 34

C (Stroke)
3

Above this line


balls are free
Below this line, balls
are in contact with
nominal diameter

Ec C2

Dn
Dn
Dia
pillar

25

9.3

32
40

6
6

10.4

Demountable Bush
Type B 40

Length of
pillar

Straight Sleeve Bush


Type B 30

LB

LB

Lc

11.5
E

36

50

12.6

63

16

C1
h
J1

J2

Shut
height
(Die life depleted)

30

30

50

50

30/32

38/40

48/50

63

80

95

110

80

95

110

130

115

130

150

170

150

170

190

50

65

80

50

65

80

100

65

80

100

120

100

120

140

80

95

50

65

150

170

190

215

240

265

215

240

265

190

170

215

150

170

190

150

130

170

110

150

130

110

95

130

80

110

95

130

80

110

80

95

70

215

205

190

180

165

145

195

185

170

160

150

140

120

105

155

145

135

125

115

105

85

70

135

125

115

105

90

70

110

100

90

10

50

100

150

Determine the required operating conditions from page 14 and note the
shade of blue in the colour banding boxes.
Select required Pillar diameter.
Select required Stroke in columns under STROKE C.
Move down the Stroke column to the coloured box matching the selected
operating conditions and on the horizontal line opposite to the nominated
Pillar diameter (Dn).
Move to the left on this horizontal and select the length of Bush and Ball
Cages from columns LB (Demountable or Straight Sleeve) and LC.
Selection of the longest Bush and Ball Cage combination, according to
shut height conditions, will ensure increased life.

Selection of the Bush and Cage for Type 2 Bearing Assemblies is based
on the Operating conditions, Pillar diameter and Stroke.

30

Guide Bushes
Length
Demountable bush
Bearing bush of Ball
B40.xxx.xxx
B30.xxx.xxx cage
E
F
LB
J1
LB
J2
LC
35
65
4
65
4
55

24/25

Dn

Pillar
Diam.
250

300

350

Note:

400

Always ensure adequate clearance between Bush and Die set


plate or Pillar clamp screws at minimum daylight. Allow for die
wear during the life of the tool.
See page 12 for Pillar length calculations.

Example: Operating conditions = Light blue.


Pillar diameter = 40m/m. Stroke = 150m/m.
Demountable or Straight Sleeve Bush = 110m/m.
Ball Cage = 105m/m.

200

STROKE C (Length of travel required)

Selection Table for Bush and Ball Cage Type 2

37

Pillar Assembly Data


Diameter
pillar
D1

GUIDE PILLARS
P10 .xxx.xxx

D1

Diameter
bore
DR 6

19/20

19/20

0.024
0.037

24/25

24/25

0.024
0.037

30/32

30/32

0.029
0.045

38/40

38/40

0.029
0.045

48/50

48/50

0.029
0.045

63

63

0.035
0.054

80

80

0.037
0.056

R6
D

Diameter
pillar
D1

DEMOUNTABLE PILLARS
P21 .xxx.xxx

D1

0.011
0.020

19/20

0.024
0.037

0.004
0.026

24/25

0.011
0.020

24/25

0.024
0.037

0.004
0.026

30/32

0.016
0.025

30/32

0.029
0.045

0.004
0.029

38/40

0.016
0.025

38/40

0.029
0.045

0.004
0.029

48/50

0.017
0.029

48/50

0.029
0.045

0.000
0.028

63

0.017
0.029

63

0.035
0.054

0.006
0.037

80

0.017
0.029

80

0.037
0.056

0.008
0.039

R6

Diameter
pillar
D1

DEMOUNTABLE PILLARS CENTRAL FIXING


P22 .xxx.xxx

D1

l3 min

D2

38

R6

l4 min

Clearance
min.
max.

19/20

Diameter
bore
DR 6

Diameter
bore
DR 6

D2

I3

I4

19/20

0.024
0.037

26

25

3.5

0.011
0.020

24/25

0.024
0.037

33

30

5.5

30/32

0.016
0.025

30/32

0.029
0.045

41

40

5.5

38/40

0.016
0.025

38/40

0.029
0.045

51

51

5.5

48/50

0.017
0.029

48/50

0.029
0.045

64

59

5.5

63

0.017
0.029

63

0.035
0.054

77

70

5.5

80

0.017
0.029

80

0.037
0.056

94

86

5.5

19/20

0.011
0.020

24/25

Bush Assembly Data

DEMOUNTABLE BUSHES
B10.xxx.xxx

D2

Bush
Bore
Dia
Dn

Bush
O/D
Dia.
D2

Hole
Dia.
H6
D2

Clearance

19/20

+ 0.021
28 + 0.013

+ 0.013
28 + 0.000

0.000
0.021

24/25

+ 0.025
38 + 0.016

+ 0.016
38 + 0.000

0.000
0.025

30/32

+ 0.025
45 + 0.016

+ 0.016
45 + 0.000

0.000
0.025

38/40

+ 0.030
54 + 0.019

+ 0.019
54 + 0.000

0.000
0.030

48/50

+ 0.030
65 + 0.019

+ 0.019
65 + 0.000

0.000
0.030

63

+ 0.035
81 + 0.022

+ 0.022
81 + 0.000

0.000
0.035

80

+ 0.035
100 + 0.022

+ 0.022
100 + 0.000

0.000
0.035

Bush
Bore
Dia
Dn

Bush
O/D
Dia.
D2

Hole
Dia.
H6
D2

Clearance

24/25

0.009
45 0.016

+ 0.016
45 + 0.000

+ 0.009
+ 0.032

30/32

0.010
54 0.018

+ 0.019
54 + 0.000

+ 0.010
+ 0.037

38/40

0.010
65 0.018

+ 0.019
65 + 0.000

+ 0.010
+ 0.037

48/50

0.012
81 0.022

+ 0.022
81 + 0.000

+ 0.012
+ 0.044

63

0.012
95 0.022

+ 0.022
95 + 0.000

+ 0.012
+ 0.044

Bush
Bore
Dia
Dn

Bush
O/D
Dia.
D2

Hole
Dia.
H6
D2

Clearance

24/25

+ 0.025
45 + 0.016

+ 0.016
45 + 0.000

0.000
0.025

30/32

+ 0.030
54 + 0.019

+ 0.019
54 + 0.000

0.000
0.030

38/40

+ 0.030
65 + 0.019

+ 0.019
65 + 0.000

0.000
0.030

48/50

+ 0.035
81 + 0.022

+ 0.022
81 + 0.000

0.000
0.035

63

+ 0.035
95 + 0.022

+ 0.022
95 + 0.000

0.000
0.035

H6

Dn

D2

STRAIGHT SLEEVE
BALL BEARING BUSHES
B30.xxx.xxx
D2

g4

min.
max.

min.
max.

Dn

D2

H6

DEMOUNTABLE
BALL BEARING BUSHES
B40.xxx.xxx

Dn

D2

H6

min.
max.

39

Pillar and Bush Accessories


B02.00x. 000

Clamps

B01.00x.000
A

A
B

Cat. Ref

B01.005.000

B01.006.000

B01.008.000

B02.006.000

B02.008.000

12.3

14.3

19.8

18.3

24.6

12.7

15.9

15.9

14.5

18.8

3.2

4.9

4.9

5.6

8.7

9.5

10

13

Screw

M5 x 12

M6 x 16

M8 x 20

M6 x 16

M8 x 20

Fixing caps for demountable pillars P22.xxx.xxx


D2
a
c

b
d

D1
D3
D4

Pillar
Diameter

63

80

D1

19
5.6

20

24
6.8

25

30
8.8

32

38
10.8

40

48
12.8

50

17

21

D2

9.7

11.2

14.2

17.2

19.2

25.5

31.5

D3

19

24

30

38

48

63

80

D4

25

32

40

50

63

76

93

3.3

4.2

10

13

19

25

10

12

16

20

2.5

10

Cat. Ref.

P02.020.000

P02.025.000

P02.032.000

P02.040.000

P02.050.000

P02.063.000

P02.080.000

Accessories for Ball Bearing Assemblies


Retaining washer TYPE 1

Retaining washer TYPE 2

Washer TYPE 2

Circlips TYPE 2
Screws for fixing
DIN 7380 for
diameter 24 to 50
DIN 7984 for
diameter 63

40

To use with the assemblies

Pillar
Diameter

Type 1

Type 2

24

C01.024.001

C02.024.001

25

C01.025.001

C02.025.001

30

C01.030.001

C02.030.001

32

C01.032.001

C02.032.001

38

C01.038.001

C02.038.001

40

C01.040.001

C02.040.001

48

C01.048.001

C02.048.001

50

C01.050.001

C02.050.001

63

C01.063.001

C02.063.001

Type 2
C02.025.002
C02.032.002
C02.040.002

Type 1 & 2
M6 x 20
M8 x 20
M10 x 25

C02.050.002

M12 x 30

C02.063.002

M16 x 35

Type 2
C02.024.003
C02.025.003
C02.030.003
C02.032.003
C02.038.003
C02.040.003
C02.048.003
C02.050.003
C02.063.003

S11.xxx.xxx
Color: Green

Light Load Springs


DIAMETERS:
From 10 to 16 mm
Section of wire: round

Hole
dia.
mm

Lo

Hole
dia.
mm
D

10

12.5

16

Rod Free
dia. Length
mm mm

REFERENCE

20

LOAD TABLE
MAX.
WORKING
TRAVEL
(40% of Lo)
Load Travel
daN
mm

Travel
mm

10.2
12.5
15
18
20
25
30
122.5

5.8
5.6
5.6
5.6
5.6
5.5
5.3
54.9

13
16
20
23
27
34
40
163

9.1
8.4
8.3
8.3
7.8
7.5
7.5
7.6
7.3

10.2
12.5
15
18
20
25
30
36
122

11.6
11.4
11.0
10.6
10.5
10.5
10.3
10.3
10.0

13
17
20
23
27
35
41
49
166

18.3
16.8
15.9
15.7
15.2
14.8
14.4
14.0
14.3
13.4

10.2
12.5
15
18
20
25
30
35
41
122

23
21
21
20
20
20
19.7
19.6
19.6
18.7

13
16
20
23
27
34
41
49
56
170

Lo

25
32
38
44
51
64
76
305

S11.010.025
S11.010.032
S11.010.038
S11.010.044
S11.010.051
S11.010.064
S11.010.076
S11.010.305

0.45
0.35
0.28
0.24
0.21
0.16
0.13
0.03

4.6
4.4
4.2
4.3
4.2
4.0
3.9
3.7

6.3

25
32
38
44
51
64
76
89
305

S11.012.025
S11.012.032
S11.012.038
S11.012.044
S11.012.051
S11.012.064
S11.012.076
S11.012.089
S11.012.305

0.89
0.67
0.55
0.46
0.39
0.30
0.25
0.21
0.06

25
32
38
44
51
64
76
89
102
305

S11.016.025
S11.016.032
S11.016.038
S11.016.044
S11.016.051
S11.016.064
S11.016.076
S11.016.089
S11.016.102
S11.016.305

1.79
1.34
1.06
0.87
0.76
0.59
0.48
0.40
0.35
0.11

Rod Free
dia. Length
mm mm
d

Lo

10

25
32
38
44
51
64
76
89
102
115
127
140
152
305

SPRING
TRAVEL
TO SOLID
Load
daN

DIAMETERS:
From 20 to
63 mm
Section of wire:
rectangular

Hole
dia.
mm

Rate
daN
necessary
to
travel
1mm
of C

S11.020.025
S11.020.032
S11.020.038
S11.020.044
S11.020.051
S11.020.064
S11.020.076
S11.020.089
S11.020.102
S11.020.115
S11.020.127
S11.020.140
S11.020.152
S11.020.305

25

12.5

32

16

40

20

50

25

63

38

REFERENCE

Rod Free
dia. Length
mm mm

Lo

Rate
daN
necessary
to
travel
1mm
of C
5.5
4.2
3.3
2.77
2.45
1.90
1.61
1.34
1.18
1.04
0.93
0.85
0.79
0.38

LOAD TABLE
MAX.
WORKING
TRAVEL
(40% of Lo)
Load Travel
daN
mm
57
10.2
54
12.5
51
15
51
18
50
20
49
25
48
30
47
35
48
41
48
46
47
51
48
56
48
61
46
122

SPRING
TRAVEL
TO SOLID
Load
daN
73
69
65
64
64
62
62
62
62
62
62
62
62
61

Travel
mm
13
16
19
23
26
32
40
46
53
60
67
73
81
162

REFERENCE

Lo
25
32
38
44
51
64
76
89
102
115
127
140
152
178
203
305
38
44
51
64
76
89
102
115
127
140
152
178
203
254
305
51
64
76
89
102
115
127
140
152
178
203
254
305
64
76
89
102
115
127
140
152
178
203
254
305
76
89
102
115
127
152
178
203
254
305

S11.025.025
S11.025.032
S11.025.038
S11.025.044
S11.025.051
S11.025.064
S11.025.076
S11.025.089
S11.025.102
S11.025.115
S11.025.127
S11.025.140
S11.025.152
S11.025.178
S11.025.203
S11.025.305
S11.032.038
S11.032.044
S11.032.051
S11.032.064
S11.032.076
S11.032.089
S11.032.102
S11.032.115
S11.032.127
S11.032.140
S11.032.152
S11.032.178
S11.032.203
S11.032.254
S11.032.305
S11.040.051
S11.040.064
S11.040.076
S11.040.089
S11.040.102
S11.040.115
S11.040.127
S11.040.140
S11.040.152
S11.040.178
S11.040.203
S11.040.254
S11.040.305
S11.050.064
S11.050.076
S11.050.089
S11.050.102
S11.050.115
S11.050.127
S11.050.140
S11.050.152
S11.050.178
S11.050.203
S11.050.254
S11.050.305
S11.063.076
S11.063.089
S11.063.102
S11.063.115
S11.063.127
S11.063.152
S11.063.178
S11.063.203
S11.063.254
S11.063.305

Rate
daN
necessary
to
travel
1mm
of C
10.7
8.1
6.5
5.3
4.6
3.6
2.92
2.46
2.12
1.87
1.67
1.52
1.40
1.20
1.05
0.70
10.1
8.3
7.1
5.5
4.6
3.9
3.4
3.0
2.62
2.38
2.19
1.82
1.59
1.25
1.04
10.6
8.0
6.6
5.6
4.8
4.2
3.8
3.4
3.1
2.6
2.3
1.80
1.48
15.7
12.6
10.5
9.0
9.0
7.0
6.3
5.7
4.8
4.2
3.3
2.7
19.3
15.8
13.4
11.6
10.2
8.4
7.0
6.0
4.7
3.9

LOAD TABLE
MAX.
WORKING
TRAVEL
(40% of Lo)
Load Travel
daN
mm
109
10.2
101
12.5
98
15
95
18
92
20
90
25
88
30
86
35
87
41
86
46
85
51
85
56
85
61
85
71
85
81
85
122
152
15
149
18
142
20
138
25
138
30
137
35
139
41
138
46
134
51
133
56
134
61
129
71
128
81
128
102
127
122
212
20
200
25
198
30
196
35
197
41
193
46
194
51
190
56
189
61
185
71
186
81
184
102
181
122
393
25
378
30
368
35
369
41
369
41
357
51
353
56
348
61
341
71
340
81
337
102
329
122
579
30
553
35
549
41
534
46
520
51
512
61
497
71
486
81
479
102
476
122

SPRING
TRAVEL
TO SOLID
Load
daN
139
130
124
122
115
112
112
112
110
110
110
112
110
110
110
110
192
183
178
176
175
175
175
174
170
171
170
165
165
163
161
265
256
250
250
245
243
243
241
241
240
240
236
226
502
491
473
468
468
455
446
445
441
437
429
421
733
695
670
661
653
638
623
612
592
592

Travel
mm
13
16
19
23
25
31
39
46
52
59
66
74
80
93
107
160
19
22
25
32
39
45
52
58
65
72
78
88
104
130
155
25
32
38
45
51
58
65
71
71
92
105
131
157
32
39
45
52
52
65
72
78
92
104
130
156
38
44
50
57
64
76
89
102
126
152

RATE: 1 dekanewton (daN) approximately equal to 1 kg (Force) or 1 Kilopound (Kp) 1 daN = 1.0197 kg (Force) = 1.0197 Kp

41

S21.xxx.xxx
Color: Blue

Intermediate Load Springs

DIAMETERS:
From 10 to 16 mm
Section of wire: round

Hole
dia.
mm

Lo

Hole
dia.
mm
D

10

12.5

16

Rod Free
dia. Length
mm mm
d

REFERENCE

Lo

20

LOAD TABLE
MAX.
WORKING
TRAVEL
(37.5% of Lo)
Load Travel
daN
mm

SPRING
TRAVEL
TO SOLID
Load
daN

Travel
mm

25
32
38
44
51
64
76
305

S21.010.025
S21.010.032
S21.010.038
S21.010.044
S21.010.051
S21.010.064
S21.010.076
S21.010.305

1.26
0.98
0.79
0.66
0.57
0.45
0.37
0.09

11.8
11.8
11.1
10.9
10.8
10.8
10.4
10.3

9.4
12
14
16.5
19
24
28
114

13.0
12.8
12.6
12.5
12.2
12.2
12.2
12.2

11
13
16
19
21
27
33
136

6.3

25
32
38
44
51
64
76
89
305

S21.012.025
S21.012.032
S21.012.038
S21.012.044
S21.012.051
S21.012.064
S21.012.076
S21.012.089
S21.012.305

2.28
1.75
1.43
1.18
1.02
0.79
0.65
0.55
0.15

21.4
21.0
20.0
19.5
19.4
19.0
18.2
18.2
17.1

9.4
12
14
16.5
19
24
28
33
114

23.0
22.8
22.8
22.5
22.4
22.1
22.0
22.6
21.6

11
13
16
19
22
28
34
41
144

25
32
38
44
51
64
76
89
102
305

S21.016.025
S21.016.032
S21.016.038
S21.016.044
S21.016.051
S21.016.064
S21.016.076
S21.016.089
S21.016.102
S21.016.305

3.38
2.50
2.01
1.67
1.42
1.10
0.90
0.76
0.66
0.21

31.8
30.0
28.1
27.6
27.0
26.4
25.2
25.1
25.1
23.9

9.4
12
14
16.5
19
24
28
33
38
114

33.8
32.8
32.2
30.8
30.0
29.7
29.7
29.6
29.6
29.0

11
13
16
19
21
27
33
39
45
138

DIAMETERS:
From 20 to
63 mm
Section of wire:
rectangular

Hole
dia.
mm

Rate
daN
necessary
to
travel
1mm
of C

Rod Free
dia. Length
mm mm
d

10

Lo
25
32
38
44
51
64
76
89
102
115
127
140
152
305

S21.020.025
S21.020.032
S21.020.038
S21.020.044
S21.020.051
S21.020.064
S21.020.076
S21.020.089
S21.020.102
S21.020.115
S21.020.127
S21.020.140
S21.020.152
S21.020.305

25

12.5

32

16

40

20

50

25

63

38

REFERENCE

Rod Free
dia. Length
mm mm

Lo

Rate
daN
necessary
to
travel
1mm
of C
9.02
6.67
5.48
4.45
3.94
3.03
2.49
2.14
1.84
1.63
1.46
1.32
1.21
0.61

LOAD TABLE
MAX.
WORKING
TRAVEL
(35% of Lo)
Load Travel
daN
mm
84.8
9.4
80.0
12
76.7
14
73.4
16.5
74.9
19
72.7
24
69.7
28
70.6
33
69.9
38
70.1
43
70.1
48
69.0
52
69.0
57
69.5
114

SPRING
TRAVEL
TO SOLID
Load
daN
99
90
88
85
83
82
82
82
81
80
80
80
80
80

Travel
mm
11
13
16
19
21
27
33
39
44
49
55
61
66
136

REFERENCE

Lo
25
32
38
44
51
64
76
89
102
115
127
140
152
178
203
305
38
44
51
64
76
89
102
115
127
140
152
178
203
254
305
51
64
76
89
102
115
127
140
152
178
203
254
305
64
76
89
102
115
127
140
152
178
203
229
254
305
76
89
102
115
127
152
178
203
229
254
305

S21.025.025
S21.025.032
S21.025.038
S21.025.044
S21.025.051
S21.025.064
S21.025.076
S21.025.089
S21.025.102
S21.025.115
S21.025.127
S21.025.140
S21.025.152
S21.025.178
S21.025.203
S21.025.305
S21.032.038
S21.032.044
S21.032.051
S21.032.064
S21.032.076
S21.032.089
S21.032.102
S21.032.115
S21.032.127
S21.032.140
S21.032.152
S21.032.178
S21.032.203
S21.032.254
S21.032.305
S21.040.051
S21.040.064
S21.040.076
S21.040.089
S21.040.102
S21.040.115
S21.040.127
S21.040.140
S21.040.152
S21.040.178
S21.040.203
S21.040.254
S21.040.305
S21.050.064
S21.050.076
S21.050.089
S21.050.102
S21.050.115
S21.050.127
S21.050.140
S21.050.152
S21.050.178
S21.050.203
S21.050.229
S21.050.254
S21.050.305
S21.063.076
S21.063.089
S21.063.102
S21.063.115
S21.063.127
S21.063.152
S21.063.178
S21.063.203
S21.063.229
S21.063.254
S21.063.305

Rate
daN
necessary
to
travel
1mm
of C
16.7
12.5
9.9
8.3
7.2
5.5
4.5
3.8
3.3
2.91
2.63
2.36
2.17
1.84
1.60
1.05
16.6
13.6
11.6
8.8
7.1
6.0
5.2
4.6
4.2
3.7
3.4
2.91
2.52
2.00
1.66
17.1
12.9
10.5
8.8
7.6
6.7
5.0
5.4
4.9
4.2
3.6
2.89
2.38
21.2
16.7
14.0
12.2
10.7
9.5
8.6
7.8
6.6
5.7
5.1
4.6
3.8
30.4
25.0
21.2
18.6
16.4
13.3
11.2
9.6
8.5
7.7
6.3

LOAD TABLE
MAX.
WORKING
TRAVEL
(35% of Lo)
Load Travel
daN
mm
157
9.4
150
12
139
14
137
16.5
137
19
132
24
126
28
125
33
125
38
125
43
126
48
123
52
124
57
123
67
122
76
120
114
232
14
224
16.5
220
19
211
24
199
28
198
33
198
38
198
43
202
48
192
52
194
57
195
67
192
76
190
95
189
114
325
19
310
24
294
28
290
33
289
38
288
43
288
48
281
52
279
57
281
67
274
76
275
95
271
114
509
24
468
28
462
33
464
38
460
43
456
48
447
52
445
57
442
67
433
76
439
86
437
95
433
114
851
28
825
3
806
38
800
43
787
48
758
57
750
67
730
76
731
86
732
95
718
114

RATE: 1 dekanewton (daN) approximately equal to 1 kg (Force) or 1 Kilopound (Kp) 1 daN = 1.0197 kg (Force) = 1.0197 Kp

42

SPRING
TRAVEL
TO SOLID
Load
daN
184
170
158
158
156
151
148
148
145
145
145
149
145
145
144
142
266
258
244
238
227
222
222
222
222
222
222
222
222
220
220
359
335
335
326
326
322
322
319
318
318
315
315
312
566
532
525
525
525
513
507
508
506
506
506
506
504
973
950
933
930
918
891
874
865
865
865
865

Travel
mm
11
13
16
19
21
27
33
39
44
50
56
63
67
79
90
135
16
19
21
27
32
37
43
49
55
60
66
77
88
110
133
21
26
32
37
43
48
54
59
65
76
87
110
131
27
32
37
43
49
54
59
66
77
88
100
117
134
32
38
44
50
56
67
78
90
102
115
138

S26.xxx.xxx
Color: Red

Heavy Load Springs


DIAMETERS:
From 10 to 16 mm
Section of wire: round

Hole
dia.
mm

Lo

Hole
dia.
mm
D

10

12.5

16

Rod Free
dia. Length
mm mm

REFERENCE

20

LOAD TABLE
MAX.
WORKING
TRAVEL
(30% of Lo)
Load Travel
daN
mm

SPRING
TRAVEL
TO SOLID
Load
daN

Travel
mm

Lo

25
32
38
44
51
64
76
305

S26.010.025
S26.010.032
S26.010.038
S26.010.044
S26.010.051
S26.010.064
S26.010.076
S26.010.305

2.13
1.64
1.33
1.13
0.98
0.78
0.63
0.15

16.0
15.5
14.5
14.5
14.5
14.5
14.5
13.5

7.5
9.6
11
13
15
19
23
91

19
19
18.5
18.5
18.5
18.5
18
18

8.9
11.7
14
17
19
25
29
120

6.3

25
32
38
44
51
64
76
89
305

S26.012.025
S26.012.032
S26.012.038
S26.012.044
S26.012.051
S26.012.064
S26.012.076
S26.012.089
S26.012.305

3.9
3.0
2.42
2.01
1.77
1.38
1.14
0.96
0.27

29
28
27
26
27
26
26
25.9
24.5

7.5
9.6
11
13
15
19
23
27
91

34
33
32
32
32
32
32
32
32

8.7
11.0
13.5
16
19
24
29
33
120

25
32
38
44
51
64
76
89
102
305

S26.016.025
S26.016.032
S26.016.038
S26.016.044
S26.016.051
S26.016.064
S26.016.076
S26.016.089
S26.016.102
S26.016.305

8.7
6.4
5.2
4.2
3.64
2.84
2.33
1.98
1.72
0.54

65
61
57
55
55
54
54
53
53
49

7.5
9.6
11
13
15
19
23
27
31
91

76
70
70
66
66
66
66
66
66
66

8.7
11
13.7
15.7
18.5
23.5
29
34.5
40
122

DIAMETERS:
From 20 to
50 mm
Section of wire:
rectangular

Hole
dia.
mm

Rate
daN
necessary
to
travel
1mm
of C

Rod Free
dia. Length
mm mm
d

10

Lo
25
32
38
44
51
64
76
89
102
115
127
140
152
305

S26.020.025
S26.020.032
S26.020.038
S26.020.044
S26.020.051
S26.020.064
S26.020.076
S26.020.089
S26.020.102
S26.020.115
S26.020.127
S26.020.140
S26.020.152
S26.020.305

25

32

40

LOAD TABLE
MAX.
WORKING
TRAVEL
(30% of Lo)
Load Travel
daN
mm
173
7.5
167
9.6
153
11
148
13
147
15
146
19
145
23
145
27
145
31
144
35
141
38
143
42
141
46
137
91

Travel
mm
8.4
10.5
12.5
14.5
16.5
21
26
30
35
40
44
49
53
108

50

Load
daN

Travel
mm

SPRING
TRAVEL
TO SOLID

12.5

32
38
44
51
64
76
89
102
115
127
140
152
178
203
305

S26.025.032
S26.025.038
S26.025.044
S26.025.051
S26.025.064
S26.025.076
S26.025.089
S26.025.102
S26.025.115
S26.025.127
S26.025.140
S26.025.152
S26.025.178
S26.025.203
S26.025.305

27.6
22.0
18.4
15.7
12.2
10.0
8.4
7.4
6.5
5.8
3.4
4.8
4.1
3.59
2.42

265
242
239
236
232
230
227
229
228
220
143
221
217
219
220

9.6
11
13
15
19
23
27
31
35
38
42
46
53
61
91

290
286
285
283
275
275
275
275
275
273
167
273
273
273
273

10.5
13
15.5
18
22.5
27.5
32.5
32.5
42.7
47
49
57.5
68
77
115

16

38
44
51
64
76
89
102
115
127
140
152
178
203
254
305

S26.032.038
S26.032.044
S26.032.051
S26.032.064
S26.032.076
S26.032.089
S26.032.102
S26.032.115
S26.032.127
S26.032.140
S26.032.152
S26.032.178
S26.032.203
S26.032.254
S26.032.305

37.6
31.0
26.3
20.5
16.6
13.9
12.1
10.6
9.6
8.6
7.9
6.7
5.8
4.6
3.8

414
403
394
389
382
375
375
371
365
361
363
355
354
350
346

11
13
15
19
23
27
31
35
38
42
46
53
61
76
91

451
440
435
435
430
425
425
425
425
430
425
420
420
420
420

12
14
16.5
21.5
26
30.5
35.5
40.5
45
50
54
63
72
92
110

20

51
64
76
89
102
115
127
140
152
178
203
254
305

S26.040.051
S26.040.064
S26.040.076
S26.040.089
S26.040.102
S26.040.115
S26.040.127
S26.040.140
S26.040.152
S26.040.178
S26.040.203
S26.040.254
S26.040.305

34.9
26.6
21.5
18.0
15.7
13.8
12.4
11.3
10.2
8.7
7.6
6.0
5.0

524
505
495
486
487
483
471
475
469
461
464
456
455

15
19
23
27
31
35
38
42
46
53
61
76
91

593
585
580
575
575
575
575
588
575
575
575
575
575

17
22
27
32
37
42
47
52
57.5
67
76
97
116

64
76
89
102
115
127
140
152
178
203
254
305

S26.050.064
S26.050.076
S26.050.089
S26.050.102
S26.050.115
S26.050.127
S26.050.140
S26.050.152
S26.050.178
S26.050.203
S26.050.254
S26.050.305

42.3
33.8
28.1
24.5
21.5
18.9
16.9
15.4
13.2
11.5
9.0
7.5

804
777
759
760
753
718
710
708
700
701
684
683

19
23
27
31
35
38
42
46
53
61
76
91

910
879
860
860
860
850
845
830
830
830
825
825

21.5
26
30.5
35
40
45
50
54
64
72.5
92
112

SPRING
TRAVEL
TO SOLID
Load
daN
194
183
174
165
162
162
162
162
162
162
162
167
162
162

MAX.
WORKING
TRAVEL
(30% of Lo)
Load Travel
daN
mm

Lo

Lo

Rate
daN
necessary
to
travel
1mm
of C
23.1
17.4
13.9
11.4
9.8
7.7
6.3
5.4
4.7
4.1
3.7
3.4
3.08
1.50

REFERENCE

LOAD TABLE

REFERENCE

Rod Free
dia. Length
mm mm

Rate
daN
necessary
to
travel
1mm
of C

25

43

S36.xxx.xxx
Color: Yellow

Extra Heavy Load Springs

DIAMETERS:
From 10 to
50 mm
Section of wire:
rectangular

Lo

Hole
dia.
mm
D

Hole
dia.
mm
D

10

12.5

16

20

Rod Free
dia. Length
mm mm
d

6.3

10

REFERENCE

Lo

Rate
daN
necessary
to
travel
1mm
of C

Rod Free
dia. Length
mm mm

Load
daN

Travel
mm

25
32
38
44
51
64
76
305

S36.010.025
S36.010.032
S36.010.038
S36.010.044
S36.010.051
S36.010.064
S36.010.076
S36.010.305

3.27
2.50
2.12
1.77
1.53
1.22
1.01
0.25

20.3
20.0
20.1
19.5
19.9
19.5
19.2
19.0

6.2
8.0
9.5
11
13
16
19
76

29.5
27.0
27.0
26.5
26.5
26.5
26.5
26.0

8.7
10.5
13.2
15.0
17.0
21.5
26.5
106

25
32
38
44
51
64
76
89
305

S36.012.025
S36.012.032
S36.012.038
S36.012.044
S36.012.051
S36.012.064
S36.012.076
S36.012.089
S36.012.305

5.87
4.43
3.63
3.06
2.71
2.17
1.77
1.51
0.42

36.4
35.4
34.5
33.7
35.2
34.7
33.6
33
31.9

6.2
8.0
9.5
11
13
16
19
22
76

53
48
47
47
47
47
47
50
47

9.0
10.8
13
15.5
18
22
27
33
112

25
32
38
44
51
64
76
89
102
305

S36.016.025
S36.016.032
S36.016.038
S36.016.044
S36.016.051
S36.016.064
S36.016.076
S36.016.089
S36.016.102
S36.016.305

12.6
9.3
7.5
6.3
5.5
4.3
3.52
3.00
2.61
0.85

78
74
71
69
72
69
67
66
68
65

6.2
8.0
9.5
11
13
16
19
22
26
76

113
103
98
96
96
95
94
94
94
94

9
10.8
13
15
18
22
26.5
31.5
36.5
110

25
32
38
44
51
64
76
89
102
115
127
140
152
305

S36.020.025
S36.020.032
S36.020.038
S36.020.044
S36.020.051
S36.020.064
S36.020.076
S36.020.089
S36.020.102
S36.020.115
S36.020.127
S36.020.140
S36.020.152
S36.020.305

32.2
24.2
19.5
16.3
14.0
10.9
9.0
7.6
6.6
5.8
5.2
4.7
4.3
2.12

202
194
185
179
182
174
171
167
172
168
166
165
163
161

6.2
8.0
9.4
11
13
16
19
22
26
29
32
35
38
76

248
237
234
228
225
225
225
225
225
220
220
221
220
220

7.7
9.8
12
14
16
21
25
30
34
38
43
47
51
105

32

40

50

MAX.
WORKING
TRAVEL
(25% of Lo)
Load Travel
daN
mm

Load
daN

Travel
mm

12.5

32
38
44
51
64
76
89
102
115
127
140
152
178
203
305

S36.025.032
S36.025.038
S36.025.044
S36.025.051
S36.025.064
S36.025.076
S36.025.089
S36.025.102
S36.025.115
S36.025.127
S36.025.140
S36.025.152
S36.025.178
S36.025.203
S36.025.305

35.4
28.0
23.2
19.8
15.4
12.5
10.5
9.1
8.1
7.2
6.6
6.0
5.1
4.5
2.96

283
266
255
257
246
238
231
237
235
230
231
228
224
230
225

8.0
9.5
11
13
16
19
22
26
29
32
35
38
44
51
76

354
336
325
317
316
313
310
310
310
310
317
310
310
310
310

10
12
14
16
21
25
29
34
39
43
48
53
62
70
108

16

38
44
51
64
76
89
102
115
127
140
152
178
203
254
305

S36.032.038
S36.032.044
S36.032.051
S36.032.064
S36.032.076
S36.032.089
S36.032.102
S36.032.115
S36.032.127
S36.032.140
S36.032.152
S36.032.178
S36.032.203
S36.032.254
S36.032.305

48.9
40.5
34.6
26.7
21.6
18.2
15.6
13.6
12.2
11.2
10.1
8.6
7.5
6.0
5.0

465
446
450
427
410
400
406
394
390
392
394
478
383
384
480

9.5
11
13
16
19
22
26
29
32
35
38
44
51
64
76

558
547
535
535
525
525
525
500
500
526
500
500
500
500
500

11
13
15
20
24
29
29
36
41
47
50
59
68
85
103

20

51
64
76
89
102
115
127
140
152
178
203
254
305

S36.040.051
S36.040.064
S36.040.076
S36.040.089
S36.040.102
S36.040.115
S36.040.127
S36.040.140
S36.040.152
S36.040.178
S36.040.203
S36.040.254
S36.040.305

56.0
42.2
34.3
28.2
24.4
21.4
19.0
17.1
15.6
13.2
11.4
9.1
7.5

714
675
652
620
634
621
608
599
593
581
581
582
570

13
16
19
22
26
29
32
35
38
44
51
64
76

840
820
815
800
800
792
780
787
780
765
765
765
760

15
19
24
28
33
37
41
46
50
58
67
85
102

64
76
89
102
115
127
140
152
178
203
254
305

S36.050.064
S36.050.076
S36.050.089
S36.050.102
S36.050.115
S36.050.127
S36.050.140
S36.050.152
S36.050.178
S36.050.203
S36.050.254
S36.050.305

72.4
57.3
47.4
40.4
35.3
31.2
28.2
25.5
21.5
18.6
14.6
12.1

1158
1089
1043
1050
1024
998
987
969
946
949
934
920

16
19
22
26
29
32
35
38
44
51
64
76

1376
1318
1280
1252
1235
1217
1241
1200
1200
1190
1170
1170

19
23
27
31
35
39
44
47
56
64
80
97

25

RATE: 1 dekanewton (daN) approximately equal to 1 kg (Force) or 1 Kilopound (Kp) 1 daN = 1.0197 kg (Force) = 1.0197 Kp

44

SPRING
TRAVEL
TO SOLID

Lo

SPRING
TRAVEL
TO SOLID

25

LOAD TABLE

LOAD TABLE
MAX.
WORKING
TRAVEL
(25% of Lo)
Load Travel
daN
mm

REFERENCE

Rate
daN
necessary
to
travel
1mm
of C

Urethane Rod

Urethane Tubes

Dia.
D

Length
L

Dia.
D

Length
L

Dia.
D

Dia.
A

Length
L

/8

12

9.5

305

16

6.5

150

/2

12

12.5

305

19

9.5

300

/8

12

16.0

305

20

8.5

300

/4

12

19.0

305

25

9.5

300

/8

12

22.0

305

25

10.5

300

12

25.0

305

32

13.5

300

11/8

12

28.0

305

40

13.5

300

1 /4

12

32.0

305

44

13.5

300

11/2

12

38.0

305

50

17

400

13/4

12

44.5

305

50

23

400

12

51.0

305

63

17

400

21/2

12

63.5

305

63

26

400

12

76.0

305

80

21

400

31/2

12

86.0

305

80

32

400

12

102.0

305

100

21

400

12

127.0

305

100

40

400

12

152.0

305

125

24

400

61/2

12

12

10

12

3
1
5
3
7

Example order: 1 off 9.5 305 Urethane Tube

45

Urethane Strippers
L

Symbol
No.

Dia.
A

PS187

PS250

PS312

PS375

PS500

PS562

PS625

PS750

PS875

PS1000

Dia.
D

Length
L

Symbol
No.

Dia.
A

Dia.
D

Length
L

/16

11/2

SM04

17

40

/4

SM05

18

50

/16

65

/16

11

/4

/16

13

SM06

19

/8

/8

SM08

21

70

/2

21/4

SM10

10

23

70

/16

11/8

21/4

SM13

13

26

70

/8

1 /8

2 /4

SM16

16

30

70

/4

11/2

SM19

19

38

70

/8

13/4

SM20

20

38

70

SM25

25

50

70

Example order: 4 off PS187

Example order: 4 off SM25

Spring Retainers
H

C
F

D
A
Symbol No.

SR2048

20

48

45

10

37

1.3

15.8

SR2548

25

48

44

13.5

49

21.5

SR2573

25

73

70

13.5

49

21.5

Example order: 8 off SR2048

46

Urethane Springs
Da
Di

Po=O
Db

f
Pn

Lo

Material Polyurethane
Shore Hardness 90A
P = Force (Kilo) f = deflection (mm)
Da
16

Di
6.5

20

8.5

25

10.5

32

13.5

40

13.5

50

17

63

17

80

21

100

21

Lo
12
16
20
25
16
20
25
32
20
25
32
40
32
40
50
63
32
40
50
63
80
32
40
50
63
80
100
32
40
50
63
80
100
125
32
40
50
63
80
100
125
32
40
50
63
80
100
125

P
32
35
35
33
95
85
80
70
125
120
110
110
150
135
135
135
400
350
300
320
280
400
425
350
320
300
250
780
800
550
620
700
760
750
1600
1300
1200
1200
1150
1100
1050
2400
2200
1900
1800
1800
2000
2000

f
1.2
1.6
2.0
2.5
1.6
2.0
2.5
3.2
2.0
2.5
3.2
4.0
3.2
4.0
5.0
6.3
3.2
4.0
5.0
6.3
8.0
3.2
4.0
5.0
6.3
8.0
10.0
3.2
4.0
5.0
6.3
8.0
10.0
12.5
3.2
4.0
5.0
6.3
8.0
10.0
12.5
3.2
4.0
5.0
6.3
8.0
10.0
12.5

Db
17

21

27

34

42

42
52.5

66

86

108

Db = bulge diameter (mm)


P
52
52
52
50
115
115
110
100
175
165
160
150
250
215
215
215
530
480
480
450
430
650
625
600
580
530
500
1200
1050
1000
1150
1100
1050
1000
2200
1700
1800
1800
1700
1650
1600
3100
2900
2800
2800
2800
2700
2900

f
1.8
2.4
3.0
3.75
2.4
3.0
3.75
4.8
3.0
3.75
4.8
6.0
4.8
6.0
7.5
9.45
4.8
6.0
7.5
9.54
12.0
4.8
6.0
7.5
9.45
12.0
15.0
4.8
6.0
7.5
9.45
12.0
15.0
18.75
4.8
6.0
7.5
9.45
12.00
15.0
18.75
4.8
6.0
7.5
9.45
12.0
15.0
18.75

Db
17.5

22

28

35

44

54.5

69

90

113

P
66
70
70
70
150
145
135
130
225
215
210
200
330
300
300
310
650
600
650
610
600
880
800
850
800
750
770
1400
1500
1350
1450
1470
1380
1380
2800
2300
2600
2500
2200
2300
2100
4000
3700
3800
3800
3800
3700
4000

f
2.4
3.2
4.0
5.0
3.2
4.0
5.0
6.4
4.0
5.0
6.4
8.0
6.4
8.0
10.0
12.6
6.4
8.0
10.0
12.6
16.0
6.4
8.0
10.00
12.6
16.0
20.0
6.4
8.0
10.0
12.6
16.0
20.0
25.0
6.4
8.0
10.0
12.6
16.0
20.0
25.0
6.4
8.0
10.0
12.6
16.0
20.0
25.0

Db
18

23

28

37

46

57
57

72
72

94

118

P
80
90
90
87
180
175
165
160
275
265
260
240
430
385
385
400
850
780
820
800
760
1250
1200
1100
1080
1080
1080
1900
1850
1850
1980
1850
1830
1850
3650
3200
3500
3300
3000
3100
2800
5600
5000
5000
5100
5000
5000
5200

f
3.0
4.0
5.0
6.25
6.0
5.0
6.25
8.0
5.0
6.25
8.0
10.0
8.0
10.0
12.5
15.75
8.0
10.0
12.5
15.75
20.0
8.0
10.0
12.5
15.75
20.0
25.0
8.0
10.0
12.5
15.75
20.0
25.0
31.25
8.0
10.0
12.5
15.75
20.0
25.0
31.25
8.0
10.0
12.5
15.75
20.0
25.0
31.25

Db
19

24

30.5

39

48
48

59.5

75

97

124

P
98
115
110
108
210
210
200
190
340
325
315
290
520
490
490
530
1040
950
1020
1000
970
1600
1600
1500
1450
1430
1500
2600
2300
2500
2700
2350
2500
2450
4800
4200
4700
4500
4100
4050
3800
7900
7000
6500
7000
6800
6800
7000

f
3.6
4.8
6.0
7.5
4.8
6.0
7.5
9.6
6.0
7.5
9.6
12.0
9.6
12.0
15.0
18.9
9.6
12.0
15.0
18.9
24.0
9.6
12.0
15.0
18.9
24.0
30.0
9.6
12.0
15.0
18.9
24.0
30.0
37.5
9.6
12.0
15.0
18.9
24.0
30.0
37.5
9.6
12.0
15.0
18.9
24.0
30.0
37.5

Db
20

25

32

41

50

62
62

78

101

130

Code
Number
16x12
16x16
16x20
16x25
20x16
20x20
20x25
20x32
25x20
25x25
25x32
25x40
32x32
32x40
32x50
32x63
40x32
40x40
40x50
40x63
40x80
50x32
50x40
50x50
50x63
50x80
50x100
62x32
63x40
63x50
63x63
63x80
63x100
63x125
80x32
80x40
80x50
80x63
80x80
80x100
80x125
100x32
100x40
100x50
100x63
100x80
100x100
100x125

Example order: 1 off 16-12

47

Urethane Sheet and Blocks

L
T

IMPERIAL
W
(ins)

12

METRIC

W
(ins)

L
(ins)

/8

24

/8

12

/4

24

/4

12

/8

24

/8

12

24

12

/4

24

11/2

/4

12

50

11/2

11/2

24

60

11/2

11/2

12

500

70

24

500

90

12

24

11/2

12

2 /8

2 /8

24

23/8

23/8

12

11/2

24

11/2

12

24

12

24

12

41/2

21/2

24

4 /2
6

L
(ins)

12

12

12
12

T
(ins)

/8

/8

/4

16

/4

20

25

500

30

500

35

500

40

11/2

500

500

45

500

500

/2

500

500

/2

500

/4

500

T
(ins)

W
(mm)

L
(mm)

4(mm)

500

12

5(mm)

12

12

12

12

12

12

12

12

12

12

12

12

500

10

500

500

12

/4

500

500

/8

500

500

/2

500

500

/8

500

500

11/2

500

12

12

12

18

12

24

12

24

12

24

12

24

12

24

Example order: 1 off 12" x 12" x 4


Tolerance 2mm

48

T
(mm)

2 /2

12

12

Stripper Bolts with Calibrated Tube

L 0
+0.1

B
A

A15.XXX.XXX
A

10

12.5

15

17.5

23

M6

M8

M10

M12

M16

15

19

23

27

34

10

13

15

18

24

Symbol No.

20

A15.010.020

25

A15.010.025

30

A15.010.030

A15.012.030

A15.015.030

35

A15.010.035

A15.012.035

A15.015.035

40

A15.010.040

A15.012.040

A15.015.040

A15.017.040

45

A15.010.045

A15.012.045

A15.015.045

A15.017.045

50

A15.010.050

A15.012.050

A15.015.050

A15.017.050

55

A15.010.055

A15.012.055

A15.015.055

A15.017.055

60

A15.010.060

A15.023.050

A15.012.060

A15.015.060

A15.017.060

A15.023.060

70

A15.012.070

A15.015.070

A15.017.070

A15.023.070

80

A15.012.080

A15.015.080

A15.017.080

A15.023.080

90

A15.015.090

A15.017.090

A15.023.090

100

A15.015.100

A15.017.100

A15.023.100

110

A15.017.110

A15.023.110

120

A15.017.120

A15.023.120

Washer:
Heat treated steel. Tempered & ground
Rated stress: 100 kg/mm
Example order: 4 off A15.010.045

49

More precision made quality products

AW

CISION
PRE
LT
D

CD ROM

AW PRECISION LTD

Standard and Special Die Sets, Guide Pillars, Bushes, Die Springs and Urethane
A.W. Precision Limited, Cosford Lane, Rugby, Warks. CV21 1QN, U.K.
www.awprecision.com

16067

Tel: Rugby 01788 542271 Fax: 01788 561256/577622 e-mail: sales@awp-ltd.com

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