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Design

Introduction

The design of a Caterpillar metal face seal


compensates for many manufacturing and operating
variables. Two metal sealing rings float in position;
two elastomeric load rings exert uniform pressure to
accurately position the metal rings and serve as the
static seal between the housing and the seal ring.
The load rings also transmits the turning torque from
the drive housing to the seal ring. Positive sealing
contact is provided regardless of assembly tolerance
stack up, shaft deflection, axial endplay, eccentricity,
or vibration.

Caterpillar Precision Seals (CPS) is the leading


manufacturer of metal face seals. Metal face seals
address difficult sealing applications - applications
where radial-lip type elastomeric seals would fail.
During the late 1950's, manufacturers of earthmoving equipment needed a new type of seal to
improve lubricant retention on undercarriage
components immersed in hostile, abrasive, and
corrosive environments where elastomeric shaft
seals quickly wore out. Two new seal designs were
created which permanently sealed the undercarriage
components.
These are referred to as Metal Face Seals.

Metal Face Seal Features


- Corrosion-resistant seal rings
- Precision lapped, self-renewing sealing surfaces
- Minimum face load variations
- Special seal and load ring materials to match
application requirements

Developed for protection of equipment working in


the most adverse conditions...mud, rock, sand, and
water...desert heat and arctic cold, metal face seals
provide lubricant retention and exclude
contaminates in all applications. Forty years of
experience across all types of conditions have
proven a long service life with low maintenance and
superior protection for your products.

Rotating speed, lubrication, temperature, and


differential pressure are factors to consider when
determining seal face loads. Metal face seals
provide good performance across a wide range of
face loads, therefore, compensating for considerable
assembly tolerance buildup, misalignment, and
wear.

CPS offers two types of metal face seals - DuoCone


and DF (Heavy Duty Dual Face). Both seal designs
use elastomeric load rings to provide loading for the
metal component. Both designs use the contact
area between the metal sealing rings to create a
static and dynamic seal.

Recommended Operating
Conditions
Temperature

The difference between the seal designs lies


primarily in the shape of the elastomeric load rings.
Duo-Cone seals incorporate a round toric ring while
HDDF seals use a Belleville Washer. The Duo-Cone
seal trades additional housing preparation for a
larger end-play capability versus the HDDF style
seal.

Maximum Rubbing
Speed
Internal Operating
Pressure

-57o to 190oC
(-70o to 375oF)
Up to 230mpm*
(750fpm)
240 to 345 kPa*
(35 to 50psi)

*Where continuous operation is required, speeds may be limited


to 107mpm and pressure maximum to 240 KPa

Long Life

Product Protection

Extensive laboratory and field testing has confirmed


metal face seals perform much longer than soft face
seals and radial lip elastomeric seals. Used for years
by manufacturers of heavy construction equipment,
these seals have demonstrated outstanding
performance properties, having reached over 15,000
hours of operation without maintenance, in some
applications. As wear occurs, lapped metal seal
faces are automatically and continually renewed. A
visual check for the polished sealing band shows
how much life remains.

Metal face seals provide positive protection for


bearings and lubricants in abrasive, moderate-speed
applications. They permit the use of oil as a lubricant
instead of grease. With oil, friction loss is reduced
and service life is extended. In many applications,
the lubricant installed at the factory is permanent
with no periodic lubrication or adjustment necessary.

Reusable
The reliable metal face seal can be removed and
reinstalled for continued reliable performance. The
load rings are serviced separately to allow
replacement of the loading member, providing like
new performance. This reusability helps minimize
component overhaul costs.

Problem Solver
The high cost of equipment downtime requires the
best available seal. The Caterpillar metal face seal
provides superior performance in extreme
applications where positive lubricant retention and
the ability to keep out damaging and/or abrasive
materials are essential. OEM customers have
discovered the benefits offered by metal face seals
often reduce production costs and provide increased
value to the end user. Construction, mining,
petrochemical, paper, agriculture, sewage treatment
and landfill applications are all examples where this
seal improved bearing protection and overall
performance.

CPS Application Engineering


The engineers of Caterpillar can analyze your
sealing requirements, recommend the metal face
seal that would best meet your needs, work with
your engineers to design the installation and even
provide electronic drawing to aid in your design. You
need only supply drawings of the seal area and
pertinent data concerning the operating
environment.

Product Design Review


Seal Ring Materials
CPS offers the widest choice of seal ring material options in the industry. The materials have been customized
to match different applications in which metal face seals have been utilized. For further information on any seal
ring material listed below, please consult CPS.
Shown in the table below is a general comparison between seal ring materials available.
C6
Stellite
NiHard
Formed
Material
Ni-Alloy
Fe-Alloy
Fe-Alloy
SAE 1074
Process
Cast
Cast
Cast
Stamped
Cost
High
Medium
Medium
Low
Wear Life
High
High
Medium/High
Low
Corrosion Resistance
High
Medium/High
Low/Medium
Medium
Scoring Resistance
High
Medium
Medium/High Medium/High

Forged
SAE 52100
Forged
Low
Low
Low
Medium

C6 Casting Alloy
C6 was developed for applications in which high speed scoring or galling of the seal faces is a problem. This
alloy offers greater velocity capabilities over the stellite alloy. C6 is a cast nickel base material with a high alloy
content formulated to provide high scoring, wear, and corrosion resistance. The C6 alloy is available only from
CPS. It is the material of choice around the world in large diameter wheel applications such as mining trucks
and wheel loaders.

Stellite Casting Alloy


Stellite has been designed for the harshest operating environments where abrasive and corrosive elements are
present. Stellite's formulation is iron based with a high alloy content designed to provide maximum wear and
corrosion resistance. Stellite cast seals should be specified for applications frequently exposed to abrasive and
corrosive conditions with moderate rotational speeds (up to 150mpm/490fpm maximum). Typical applications
include crawler tractor final drives and various undercarriage applications.

NiHard Casting Alloy


NiHard is another iron based casting alloy offered by CPS. It is used in applications similar to those served by
stellite. P/V characteristics are slightly greater than stellite, but wear life and corrosion resistance have shown to
be less, in tests conducted by CPS. Typical applications would include undercarriage and final drive applications
where wear resistance is required, corrosion resistance is not essential, but seal surface speeds prohibit the use
of stellite.

Formed Steel Material


Formed seals were developed for applications that do not require the high level of corrosion and abrasion
resistance offered by cast alloy designs, but the improved performance of a face seal is desired. Formed seals
are used extensively in axle, winch, and final drive applications. Formed seals are interchangeable with cast
seals and provide similar load and speed capability as the stellite seals but at a significantly lower cost.

Forged Steel Material


52100 forged seals are available on a limited basis from CPS. These seals have been used successfully on
some undercarriage applications where minor wear is present and seal cost is critical. 52100 has inferior
corrosion resistance as compared to other seal materials offered by CPS. Please consult CPS for additional
details.

Specialty Materials
CPS can design and fabricate seals from other specialty materials on an as-requested basis. We have
experience making seals from a number of stainless steel alloys. Please talk directly with CPS if you need a
seal tailored to your unique application.

Load Ring Materials


Several load ring materials are available to meet a variety of application requirements. The most common
materials are nitrile and silicone. Viton and highly saturated nitrile (HNBR) are available for more specialized
applications. The table listed below gives a brief comparison between available load ring options.
Low T Limit(oC)
High T Limit(oC)
Tear Resistance
Abrasion Resistance
Oil Resistance
Water Resistance
Cost

Nitrile
-25
100
Good
Excellent
Excellent
Excellent
Low

LT Nitrile
-50
105
Good
Excellent
Excellent
Excellent
Low

Silicone
-60
165
Poor
Poor
Poor
Excellent
Medium

HNBR
-40
135
Good
Excellent
Excellent
Excellent
Medium

Viton
-10
190
Good
Good
Excellent
Fair
High

Nitrile

Nitrile is recommended for temperatures ranging from -25oC to 100oC (-13oF to 212oF) continuous and is
compatible with most mineral based lubricant oil. Nitrile load rings offer the maximum resistance to abrasion. It
is the most common load ring material choice and is used in most standard axle, final drive, and undercarriage
applications.

LT Nitrile (Low Temperature)

Low temperature nitrile is recommended for temperatures ranging from 50oC to 100oC (-58oF to 212oF). Low
temperature nitrile was specifically developed for highly abrasive, low temperature applications. Typical
applications include undercarriage idlers, rollers and final drives.

Silicone

Silicone is recommended for temperatures ranging from -60oC to 165oC (-76oF to 330oF) continuous. It is not
compatible with fuels or certain types of gear lubricants. Silicone also has inferior abrasion resistance to nitrile.
Typically, silicone uses are: extreme high (wet disc brake systems) or extreme low (arctic environment)
temperature applications.

HNBR (Hydrogenated Nitrile)

HNBR is a nitrile-based material recommended for temperature ranging from -40oC to 135oC (-40oF to 275oF). It
has very similar abrasion resistance characteristics to standard nitrile, but HNBR has better resistance to
compression set (permanent deformation) when exposed to high temperatures for extended periods of time.

Viton

Viton is a fluoroelastomer. It has a recommended temperature range between -10oC to 190oC (14oF to 375oF).
Viton is typically used in steel mill type applications where extremely high temperatures are a concern and low
temperatures are never a problem. Viton has very poor low temperature capability and will harden at
temperatures approaching freezing.

Seal Group Size (Class) Options


Seals are available in various radial cross sections with toric sections from 4.30 to 16.00mm (0.170 to 0.630).
Always specify the largest toric/seal group section that can be accommodated in the housing design envelope.
Larger section torics will accommodate greater deflection and are less sensitive to tolerances and environmental
effects. The table shown below gives a brief summary of available design options.
Class
A
B
C
D
L
DF

Toric Size
(mm)
4.30
6.22
9.47
12.70
16.00
DF Load Ring

Seal Ramp
Angle (o)
20
15
8/15/20
8/15/20
15
Square Bore

Housing Ramp
Angle (o)
15
10
10
10
10
Square Bore

Application
Specialized
Small Axles and Wheels
Undercarriage
Large Axles, Wheels, Final Drives
Large Wheels
All Applications

Class A - 4.30mm (0.17") Toric Cross Section


Duo-Cone seals utilizing the 4.30mm cross-section toric ring have very limited applications. They are
used only in small diameter applications with extreme axial and radial constraints. Seals of this type
have very little end play capability. This type of seal is not recommended for most applications.

Class B - 6.22mm (0.24") Toric Cross Section


Duo-Cone seals with 6.30mm cross-section toric rings are typically used in small axle or rock bit
applications. They are used where sealing is needed in extreme environments, but where there is
insufficient space to put a larger (and more typical) cross section Duo-Cone seal. While these seals
do have some endplay capability, they have less than seals utilizing larger cross section load rings.

Class C - 9.47mm (0.37") Toric Cross Section


9.47mm cross-section Duo-Cone seals range in diameter from 82.5 to 199.0mm (3.248 to 7.835).
They are typically used in moving undercarriages for crawler tractor and excavator applications.
These seals have good endplay capability. Seals are available with 8o, 15o, and 20o seal ramps to
serve different operating environments.

Class D - 12.70mm (0.50") Toric Cross Section


This style Duo-Cone seal is very common in axle, wheel, and final drive applications in
construction and earth moving equipment. Seals are available from 171.7 to 865.0mm (6.760 to
34.055) in diameter. These seals have very good end play capability. Seals are available with
both 8o and 15o seal ramps for optimized performance in your application.

Class L - 16.00mm (0.63") Toric Cross Section


Currently, the largest cross section toric ring offered by CPS, the 16.00mm cross section
diameter Duo-Cone seal is specified for only the largest of sealing applications. CPS offers
sizes ranging from 480.0 to 939.8mm (18.898 to 37.000 inch) in diameter. It has very good
end play capability, but requires the largest sealing cavity design in the Duo-Cone seal family

Heavy Duty DF Square Bore


The Heavy Duty DF seal utilizes a square bore housing design and a Belleville washer load
ring to provide loads to the metal seal faces. This seal design in available in sizes ranging
from 61.6 to 780.2mm (2.425 to 30.716 inch) in diameter. Functionally, it is completely
interchangeable with the Duo-Cone seal. Because of the design, there is no rolling of the
loading member as is the case with the Duo-Cone seal. Bonding of the load ring to the metal
sealing ring is possible to provide greater resistance of load ring slippage in application. This
seal type is used in a wide variety of products, including undercarriage, axles, final drives,
gear boxes, wheels, etc.

Duo-Cone Seal Ramp Angles


A unique feature of Caterpillar Duo-Cone seals is the changing of sealing ramp angles to tailor the seal to
various operating environments. Below is a brief summary of the purpose of various ramp angles.

8o Seal Ramp

Duo-Cone seals with 8o seal ramps were originally developed for applications that are exposed to high-pressure
differentials. This design offers a more uniform load profile over its operational face gap range. Some
applications cause the torics to force down the ring ramp due to external pressure, debris packing, or vibration.
This can cause sudden decay of the face load and sealing integrity. The 8o design offers increased toric
retention and a more uniform face load profile. Available in both cast alloy and formed steel designs, these
seals are interchangeable with conventional design Duo-Cone seals.

15o Seal Ramp

The 15o Duo-Cone seal is the most common design offered by Caterpillar. This sealing design offers resistance
to internal operating pressure and an ability to achieve higher sealing face loads than those available with the 8o
seals. This design is most commonly used in final drive, axle, and wheel applications.

20o Seal Ramp

Similar to the 15o seal design in that it resists internal pressures. The 20o design produces higher face loads
than either the 8o or 15o design. It is commonly used in undercarriage applications.

Design Information

How Application Variables Affect


Design Choices

Load Deflection

The selection of the proper metal face seal is


contingent on a thorough application review.
Differences in operating conditions have a
significant impact on the optimum metal face seal
for your product. Shown in the table below are
significant application variables and the component
of the metal face seal product they affect.

The typical load/deflection chart for a Duo-Cone


Seal illustrates the flat curve developed by its
designthese seals work satisfactorily over a wide
range of the curve. DF seals have different loading
characteristics than Duo-Cone Seals and must be
run at different loads to provide satisfactory
performance. Load deflection characteristics vary
by metal face seal type, load ring material and seal
group size. CPS engineering should be consulted
for design assistance concerning proper loading of
metal face seals.

Variable
Speed
Internal/External Pressure
External Operating
Environment

Pressure Velocity

Temperature

Metal face seal performance capability can be


described by its Pressure-Velocity (PV) or loadspeed rating. The face load required to keep the
metal seal rings in contact is related to the
allowable speed, as described by the following
chart. Many factors influence this relationship,
including seal ring material, seal ring diameter,
operating temperature, lubricant viscosity,
differential pressure across the load rings and
action of centrifugal force on the load ring.

Available Space
End Play

Design Component
Metal Seal Ring Material
Metal Seal Ring Material
and Ramp Angle
Metal Seal Ring and
Elastomer Load Ring
Material
Elastomer Load Ring
Material
Metal Face Seal Type
Metal Seal Type and Seal
Ramp Angle

Seal Wear Measurement


Cast metal face seals automatically compensate for
wear. The mating faces form a contact band
approximately 0.5 (0.02 in.) to 1.0 mm (0.04 in.)
wide that retains the oil lubricant and seals out all
foreign material. As wear occurs, the contact band
will widen slightly and migrate inward until the
inside diameter is reached. As depicted in the figure
below, the cast seals wear down the spherical
radius.

In low speed applications or with light lubricants,


face pressures are generally increased to insure
sealability. The same is true when seals are
exposed to high differential pressures and/or large
endplay or deflections. Lower face loads are
specified for applications producing high peripheral
speeds or high ambient temperatures. High speeds
tend to centrifuge lubricant away from the seal face,
and centrifugal forces tend to roll the torics up the
seal ramp, increasing the face load. Both conditions
contribute to scoring failures. Metal face seals have
been used successfully to 456 mpm (1500 fpm).
Consult Caterpillar Precision Seals when selecting
face load to insure appropriate design target.

Remaining life can be easily estimated by visual


inspection of the seal band location. Remaining
wear life can be estimated based on a linear
relationship of service hours and contact band
position.
Physical measurement of wear can be determined
by measuring the distance between the sealing
contact band and the inner diameter of the sealing

ring. To calculate the wear life remaining on the


seal, measure the distance between the seal inner
diameter and the sealing contact band. If this
distance is greater than 50% of the distance
between the seal inner diameter and outer
diameter, there is adequate seal life for this seal to
be reused.

Lubricant Requirements
Because the dynamic sealing surfaces are metal,
lubricant is always required on the inside diameter
of the seals. Oil lubricant should be used with all
metal face seals. A detergent type SAE 10W-40 is
the recommended lubricant type. However, other
mineral base oils ranging from 10WT to 90WT are
commonly used, depending on ambient
temperature requirements. EP gear lubricants
should be used with caution, as some EP additive
packages are incompatible with silicone torics.
(Contact Caterpillar Precision Seals for additional
information.)

Formed seals are more flexible than the cast rings


they replace and, as a result, produce a wear
pattern different than cast ring designs. Typically,
formed seals wear in an axial rather than radial
direction, as depicted below, due to their increased
flexibility.

In some slow rotating or oscillating applications,


certain types of grease may be used, but mineral
base oils are always preferred. Grease is not
recommended in applications where the seal face
surface speed exceeds 30.5 mpm(100.0 fpm).
Oil not only provides lubrication to the sealing
faces, but also serves to cool the seal rings.
Lubricant must cover a minimum of one third of the
sealing surface to properly lubricate and cool the
rings. Metal face seals work best in clean, closed
systems. To allow adequate volume for thermal
expansion, closed cavities should not be filled more
than 90% full. Maximum care should be taken to
insure lube cavities are clean at assembly free
from dirt, scale and other foreign materials.
Cleanliness levels of 500mg mass per square meter
of surface area and a maximum particle size of
1.0mm (0.040 in.) should be maintained at
assembly to provide maximum life.

The total thickness of the flange is usable wear


material on the formed seal rings, and good seal
performance can generally be expected until the
flange is completely worn away. Measuring the ring
flange thickness and using the chart below can
estimate remaining service life. Minimum flange
thickness required for usability is 1.27mm (0.050
in.).
Formed Seal Wear Chart
Flange Thickness
Seal Wear
mm (inch)
% Worn
1.91 (0.075)
0
1.59 (0.062)
25
1.27 (0.050)
50
0.95 (0.038)
75
0.64 (0.025)
100
0.32 (0.012)
125
0.00 (0.000)
150

Lubricant Viscosities for Ambient (Outside)


Temperature Ranges
o

Oil Viscosity
SAE 10W
SAE 30W
SAE 40W*
SAE 50W
SAE 80W90**
SAE 85W140**

With formed seal rings, the measured parameter


used to check the remaining seal life is flange
thickness at the outer edge. The measurement
must be made carefully since the shoulder is only
1.52 mm (0.060 in.) from the edge of the flange.

C
min
-30
-20
-10
0
-20
-10

C
max
0
+25
+40
+50
+40
+50

F
min
-22
-4
+14
+32
-4
+14

F
max
+32
+77
+104
+122
+104
+122

* Commercially available CD/TD-2 oils that meets requirements


** EP gear lubricants should not be used with seals having
silicone torics. Consult with Caterpillar Precision Seals before
specifying an API GL-5 or MIL-L-2105C type lubricant.

Estimates of expected seal life are difficult because


there are many differences in machine applications,
job conditions, maintenance and other factors that
affect seal service life.

NOTE: Arctic Lubricants For operation with ambient


o
o
temperatures below 20 C (-4 F), use oils with base stocks that
have low temperature flow capabilities. Use oils with a CD/TO-2
rating. If the application requires API GL-5 gear oil, use the EP
synthetic gear lubricants that are available. Low temperature
o
lubricants are not recommended for temperatures above 0 C
o
o
(+32 F). When operating temperatures reach 0 C, the oil should
be changed to one of the lubricants indicated above.

Specialty Seals

Sealability and Scoring Resistance


(Pressure vs. Velocity Testing)

CPS not only offers off-the-shelf designs our


engineering team is also available to work with your
engineers to design non-standard metal face
seals. Whether developing a new seal size or type
to fit your application, or utilizing a new metal seal
or load ring material, CPS engineers have the
experience necessary to design, procure and test
these concepts and follow them to production.

Sealability tests evaluate the seals ability to


operate under certain conditions. Scoring
resistance tests are run to determine a metal seal
ring materials resistance to scoring/galling of the
seal faces. The seal is assembled to match the
operating conditions found in the application. This
includes seal face loads, internal operating
temperatures, internal operating pressures,
rotational speeds, etc.

Duo-Cone vs. DF
Product Comparison

Load (Load vs. Deflection) Testing


Load deflection tests evaluate the loading
characteristics of the elastomeric ring for a given
size. This information is used to effectively
determine the load ring compression required to
obtain optimal loading on the metal seal faces.

In most applications, either Duo-Cone or DF seals


can be designed in. However, there are specific
advantages to both designs. These should be
considered when designing a metal face seal into
your application.

Wear (Mud Box) Tests


Wear testing utilizes mud box equipment to
evaluate a metal seal ring materials resistance to
abrasive wear. Seals are assembled, the seal cavity
is filled with oil, and the seal exterior is exposed to
mud slurry. Test cycles are run to accelerate the
wear process. Wear is quantified by the amount of
movement of the sealing band during the test.

Duo-Cone Seal
- Requires less room radially in application
- Very stable in housing prior to final assembly
- Very good endplay capability

DF Seal
-

Requires less room axially in application


Lower tooling cost
Square bore housing cavity design
No assembly tool or lubricant required
Bonding of load ring possible

Oil Compatibility Testing (Compression


Set, Heat Resistance, etc.)
Oil compatibility tests can be run to evaluate the
elastomeric load ring materials compatibility with
oils or greases that may be used in your
application. A compression set test is the most
common test run to evaluate these characteristics.
Load ring specimens are compressed and held at a
specific amount of compression while exposed to
the oil and high temperatures for long periods of
time. At the conclusion of the test, the amount of
permanent set of the load ring materials is
recorded.

Functional Test Lab


Capabilities
Caterpillar Precision Seals has a fully operational
functional test laboratory located at our facility in
Franklin, North Carolina. CPS utilizes this lab for
customer support and the development and
validation of new seal designs. The lab equipment
is designed to effectively simulate the operating
variables that impact the performance of metal face
seals. A number of different tests are available.

Quality Assurance
CPS has a fully functional Quality Assurance
laboratory. Equipment includes two Coordinate
Measuring Machines (CMMs) for full dimensional
analysis and an Instron tensile machine available
for load measurements and state-of-the-art surface
finish analysis, to name just a few.

Mud Packing

Product Failure Modes

Mud packing can be a problem in environments


where the metal face seal is continually exposed to
dirt and mud. Mud can pack the cavity between the
seal housing, seal ring and load ring. Over time, this
can cause the load ring to be pushed out of
position, resulting improper face loads or mud being
pumped past the load ring. Guarding arrangements
are not highly recommended as they trap mud in.
However, some are used for severe applications
such as landfills. In this case, it is recommended
that a slotted design be utilized.

While metal face seals generally perform very


satisfactorily, premature failure can occur for a
number of reasons but can be avoided or minimized
through proper seal design and/or installation.

Uneven or Excessive Face Load


This results from improper seal assembly. Either
the seal ring is tilted in the assembly or the toric is
twisted. Both result in uneven face loads
circumferentially around the seal face. This can
cause the seal rings to either separate, allowing oil
to flow outward, or gall from localized high face
load.

Load Ring Abrasion


Abrasion of the load ring can occur in applications
where it is exposed to abrasives such as dirt, sand
and rocks. Abrasion of the load ring causes
deterioration and tearing of the elastomer, leading
to failure. This can be minimized through proper
load ring material selection.

Mishandling of Seals
Mishandling of seals during assembly can cause
immediate leaks or premature failure. Failure can
occur due to cutting or tearing of the elastomeric
load ring, breakage of the sealing ring,
contamination of the seal face with dirt or lint, etc.
When assembling metal face seals, please carefully
observe assembly instructions provided by CPS.

Internal Pressure Spikes


Metal face seals can withstand a varying amount of
internal pressure, depending on the design.
Generally, internal pressure should be maintained
below 1.0-1.7 Bar to guarantee satisfactory sealing
performance. If your application exceeds these
requirements, please consult CPSs engineering
staff for further information.

Improper Housing Design


It is critical that the application seal housing
conform to the design information provided by CPS.
The relationship between the seal assembly and its
mating component is critical to the acceptable
performance of the sealing system.

Improper Use of Oil


Selection of improper oil can cause premature
failure due to degradation of both the elastomeric
load ring and metal sealing ring. Some oils are
incompatible with elastomers and cause long-term
degradation with exposure, especially when
combined with heat. Improper oil usage can cause
metal seal failure due to scoring from inadequate
lubrication flow.

10

Place the rubber torics on the metal seal ring at the


bottom of the seal ring ramp and against the
retaining lip.

Seal Assembly and


Installation Guidelines for
Duo-Cone Seals
Duo-Cone Seal Assembly Contents:
- (2) Metal Seal Rings
- (2) Elastomeric Toric Rings

Terminology
Make sure the rubber toric is straight on the seal
ring and not twisted. Be careful not to nick or cut the
torics during the assembly, as this can cause leaks.
Put the installation tool onto the metal seal ring and
rubber toric. Lightly dampen the lower half of the
rubber toric with the appropriate assembly lubricant.
Techniques to dampen the toric include wiping with
a lint-free towel, lubricating using a clean foam
brush, or dipping in a container lined with towels
saturated in the assembly lubricant (as shown).

1. Seal Ring
2. Rubber Toric
3. Housing Retainer Lip
4. Housing Ramp

5. Seal Ring Housing


6. Seal Ring Face
7. Seal Ring Ramp
8. Seal Ring Retaining Lip
9. Installation Tool

Housing Preparation
The housing components that contact the rubber
toric rings (3 and 4) must be free from foreign
material (oil, grease, dirt, metal chips, dust or lint
particles, etc) before installing the seal. This should
be done using a lint-free wipe and a non-petroleum
based solvent. Dry with a clean wipe.

Seal groups with silicone torics can be assembled


using a freezer to slightly contract the toric rings.
Seal groups should be placed in a freezer for 5
minutes at -40o to -18oC prior to installation.
Contraction will be sufficient to allow installation.
Groups should warm to room temperature prior to
further assembly.

Remove any foreign material from the rubber torics


(2), the ramps (7) and the lips (8) of both seal rings.
This should also be done with a lint-free wipe and a
non-petroleum based solvent. Dry with a clean
wipe.

Approved Assembly Lubricants


- Isopropyl Alcohol *
- Houghto-Grind 60 CT
- QuakerR Solvo Clean 68-RAH
(*) All applicable safety and disposal guidelines for
flammable liquids must be followed.
Note: Do not use Stanosol or any other liquid that
leaves an oil film does not evaporate quickly.

11

Installation Process
With the lower half of the rubber toric still wet, use
the installation tool to position the seal ring and the
rubber toric squarely against the application housing
(as shown).
The rubber torics must never slip on the ramps of
either the seal ring or the housing. To prevent
slippage, allow adequate evaporation time for the
lubricant before proceeding with further assembly.
Once correctly in place, the rubber toric must roll on
the ramp only. The following shows incorrect
installations resulting in cocked seals.

For smaller diameter seals, use sudden and even


pressure to push the rubber toric under the retaining
lip of the housing. For larger diameter seals, which
will not press in with sudden and even pressure, it is
acceptable to work the toric past the retaining lip by
starting one side and tapping the opposite side of
the installation tool with a rubber mallet until it is
engaged past the retaining lip of the housing.
Check the assembled height variation (A) in a least
four places, 90o apart, use a caliper, toolmakers'
ruler or any other calibrated measuring device.

Wipe the face of each seal ring using a lint-free


wipe. No particles of any kind are permissible on the
sealing surfaces. (Even a hair can hold the seal
faces apart and cause a leak.)
The difference in height around the ring must not be
more than 1.0mm. If small adjustments are
necessary, do not push or pull directly on the seal
ring. Use the installation tool to push down and your
fingers to pull up uniformly on the rubber toric and
seal ring.
The rubber toric can twist if it is not wet all around
during installation or if there are burrs or fins on the
retaining lip of the housing. Twists, misalignment,
and bulges of the toric (as shown) will result in seal
failure. If correct installation is not obvious, remove
the seal from the housing and repeat process.

Apply a thin film of oil on the entire seal face of one


or both seals using a lint-free applicator. Oil must
not contact surfaces other than the sealing face.

12

Final Assembly
While completing the final assembly of the unit,
make sure that both housings are in correct
alignment and are concentric. Slowly bring the two
housings together. High impact can scratch or break
the seal components.

If the rubber toric slips at any location, it will twist,


causing the seal rings to cock. Any wobbling motion
of the seal is an indication of cocked seals and can
cause dirt to enter by pumping mud past the torics.
The following examples show the effects of a
cocked seal group.

The above depicts how the torics have slipped


instead of rolling on the left hand side of the seal.
The following shows the same seal after the bottom
o
half is rotated 180 .

13

Installation Tools for Duo-Cone Seals


Toric Cross
Section (mm)
4.30
4.30
6.22
6.22
6.22
6.22
6.22
9.47
9.47
9.47
9.47
9.47
9.47
9.47
9.47
9.47
9.47
9.47
9.47
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
16.00
16.00

Seal Ring
OD (mm)
Ramp Angle
o
87.60
20
o
106.60
20
o
104.78
15
o
141.22
15
o
156.97
15
o
168.15
15
o
222.50
15
o
82.50
20
o
92.00
8
o
92.00
20
o
102.00
8
o
109.52
8
o
109.52
20
o
119.08
8
o
119.08
20
o
146.05
8
o
146.05
15
o
146.05
20
o
171.50
20
o
171.70
15
o
191.26
8
o
191.26
15
o
210.31
8
o
210.31
15
o
251.46
8
o
251.46
15
o
259.59
15
o
292.86
8
o
292.86
15
o
310.86
15
o
328.00
15
o
346.46
8
o
346.46
15
o
394.46
8
o
394.46
15
o
457.20
8
o
457.20
15
o
533.40
15
o
567.94
15
o
700.00
15
o
865.00
15
o
480.00
15
o
939.80
15

14

Installation
Tool
Contact CPS
Contact CPS
1U-8850
1U-8699
1U-8698
1U-8697
4C-9527
1U-8843
136-6813
1U-8840
137-9443
129-1340
1U-8841
1U-8842
1U-8842
1U-8849
1U-8849
1U-8849
4C-6206
1U-6443
1U-6442
1U-6441
1U-6440
1U-6439
1U-6437
1U-6436
1U-6438
1U-6435
1U-6434
FT-2594
126-3994
1U-5934
1U-5933
8T-7789
8T-9206
176-1724
8T-0531
140-7642
9U-5691
4C-6582
4C-4907
Contact CPS
149-0974

Duo-Cone Seals

Part No

Class

Ring Min
Max Shaft
OD Ring ID Diameter

Ring
Toric Angle "M"
Material Material
+/0.13

"N"
+/0.13

"V"
+/0.50

"O"
+/0.20

"P"
+/0.25

"Q"
+/0.25

"R"
Max

"S"
+/0.50

"T"
+/0.50

"W"
Min

1Z-9354

87.6

76.5

75.9

Stellite

Silicone

20

90.68

90.18

89.5

0.2

1.4

1.5

3.1

15

7.5

7G-0519

87.6

76.5

75.9

Stellite

Nitrile

20

90.68

90.18

89.5

0.2

1.4

1.5

3.1

15

7.5

9P-9663

106.6

95.5

94.9

Stellite

Nitrile

20

109.68

109.18

108.5

0.2

1.4

1.5

3.1

15

7.5

Class

6S-3285

104.67

89

88.4

Stellite

Nitrile

15

107.38

106.62

100.4

0.5

2.9

2.8

1.5

10

11.8

2.4

5P-0373

104.67

89

88.4

Stellite

Silicone

15

107.38

106.62

100.4

0.5

2.9

2.8

1.5

10

11.8

2.4

186-2892

104.67

89

88.4

C-6

Nitrile

15

107.38

106.62

100.4

0.5

2.9

2.8

1.5

10

11.8

2.4

3S-0303

141.22

125.5

124.9

Stellite

Nitrile

15

143.96

143.2

136.38

0.5

2.9

2.8

1.5

10

11.8

2.4

8L-5519

141.22

125.5

124.9

Stellite

Silicone

15

143.96

143.2

136.38

0.5

2.9

2.8

1.5

10

11.8

2.4

5K-5288

157

141.3

140.7

Stellite

Nitrile

15

159.71

158.95

152.13

0.5

2.9

2.8

1.5

10

11.8

2.4

5P-0375

157

141.3

140.7

Stellite

Silicone

15

159.71

158.95

152.13

0.5

2.9

2.8

1.5

10

11.8

2.4

8L-5516

168.15

152.6

152

Stellite

Silicone

15

171.01

170.25

164.03

0.5

2.9

2.8

1.5

10

11.8

2.4

168-6384

168.15

152.6

152

C-6

Nitrile

15

171.01

170.25

164.03

0.5

2.9

2.8

1.5

10

11.8

2.4

5K-1078

168.15

152.6

152

Stellite

Nitrile

15

171.01

170.25

164.03

0.5

2.9

2.8

1.5

10

11.8

2.4

15

Part No

Ring Min
Max Shaft
OD Ring ID Diameter

5N-7639

222.5

207.6

207

Stellite

Nitrile

15

3Q-5424

222.5

207.6

207

Stellite

Silicone

177-6717

222.5

207.6

207

C-6

Class

Ring
Toric Angle "M"
Material Material
+/0.13

"N"
+/0.13

"V"
+/0.50

"O"
+/0.20

"P"
+/0.25

"Q"
+/0.25

"R"
Max

"S"
+/0.50

"T"
+/0.50

"W"
Min

224.93

224.17

217.95

0.5

2.9

2.8

1.5

10

11.8

2.4

15

224.93

224.17

217.95

0.5

2.9

2.8

1.5

10

11.8

2.4

Nitrile

15

224.93

224.17

217.95

0.5

2.9

2.8

1.5

10

11.8

2.4

161-7247

77.5

57

56.4

Stellite

LT Nitrile

81.44

80.68

68.44

0.5

3.5

4.8

10

15.2

1.6

171-5883

82.55

62.1

61.5

Stellite

Various

20

86.48

85.72

73.48

0.5

3.5

4.8

10

15.2

1.6

5K-6191

82.55

62.1

61.5

Stellite

Silicone

20

86.48

85.72

73.48

0.5

3.5

4.8

10

15.2

1.6

2M-2858

82.55

62.1

61.5

Stellite

Nitrile

20

86.48

85.72

73.48

0.5

3.5

4.8

10

15.2

1.6

110-8882

92

71.6

71

Stellite

Nitrile

95.94

95.18

83.01

0.5

3.5

4.8

10

15.2

1.6

162-7862

92

71.6

71

Stellite

LT Nitrile

95.94

95.18

83.01

0.5

3.5

4.8

10

15.2

1.6

107-4889

92

71.6

71

Stellite

Silicone

95.94

95.18

83.01

0.5

3.5

4.8

10

15.2

1.6

4S-8984

92.08

71.6

71

Stellite

Silicone

20

96.01

95.25

83.01

0.5

3.5

4.8

10

15.2

1.6

175-7513

92.08

71.6

71

C-6

Nitrile

20

96.01

95.25

83.01

0.5

3.5

4.8

10

15.2

1.6

171-5882

92.08

71.6

71

Stellite

LT Nitrile

20

96.01

95.25

83.01

0.5

3.5

4.8

10

15.2

1.6

1M-8747

92.08

71.6

71

Stellite

Nitrile

20

96.01

95.25

83.01

0.5

3.5

4.8

10

15.2

1.6

162-7863

102

81.5

80.8

Stellite

LT Nitrile

105.94

105.18

94.28

0.5

3.5

4.8

10

15.2

1.6

9W-8878

102

81.5

80.8

Stellite

Silicone

105.94

105.18

94.28

0.5

3.5

4.8

10

15.2

1.6

125-3267

102

81.5

80.8

Stellite

Nitrile

105.94

105.18

94.28

0.5

3.5

4.8

10

15.2

1.6

8S-5656

109.52

89.1

88.5

Stellite

Silicone

20

113.46

112.7

100.46

0.5

3.5

4.8

10

15.2

1.6

125-3677

109.52

89.1

88.5

Stellite

Nitrile

113.46

112.7

100.46

0.5

3.5

4.8

10

15.2

1.6

162-7864

109.52

89.1

88.5

Stellite

LT Nitrile

113.46

112.7

100.46

0.5

3.5

4.8

10

15.2

1.6

1M-8746

109.52

89.1

88.5

Stellite

Nitrile

20

113.46

112.7

100.46

0.5

3.5

4.8

10

15.2

1.6

107-9621

109.52

89.1

88.5

Stellite

Silicone

113.46

112.7

100.46

0.5

3.5

4.8

10

15.2

1.6

3P-1848

119.08

98.6

98

Stellite

Silicone

20

123.01

122.25

110.01

0.5

3.5

4.8

10

15.2

1.6

1M-8748

119.08

98.6

98

Stellite

Nitrile

20

123.01

122.25

110.01

0.5

3.5

4.8

10

15.2

1.6

16

Part No

Ring Min
Max Shaft
OD Ring ID Diameter

155-9879

133.5

113

112.4

Stellite

LT Nitrile

161-7525

133.5

113

112.4

Stellite

Silicone

6Y-5219

146.05

125.6

125

Formed

6Y-5218

146.05

125.6

125

1C-9319

146.05

125.6

147-4474

146.05

5P-9121

146.05

Class

Ring
Toric Angle "M"
Material Material
+/0.13

"N"
+/0.13

"V"
+/0.50

"O"
+/0.20

"P"
+/0.25

"Q"
+/0.25

137.44

136.68

124.43

0.5

3.5

4.8

137.44

136.68

124.43

0.5

3.5

Nitrile

15

149.98

149.22

136.98

0.5

Formed

Silicone

15

149.98

149.22

136.98

125

Stellite

Silicone

15

149.98

149.22

125.6

125

Stellite

Nitrile

20

149.98

125.6

125

Stellite

Nitrile

15

"R"
Max

"S"
+/0.50

"T"
+/0.50

"W"
Min

10

15.2

1.6

4.8

10

15.2

1.6

3.5

4.8

10

15.2

1.6

0.5

3.5

4.8

10

15.2

1.6

136.98

0.5

3.5

4.8

10

15.2

1.6

149.22

136.98

0.5

3.5

4.8

10

15.2

1.6

149.98

149.22

136.98

0.5

3.5

4.8

10

15.2

1.6

6T-9984

171.7

142.7

141.5

Stellite

Silicone

15

176.82

175.92

158.94

0.5

3.7

6.3

10

18.4

1.9

9G-5311

171.7

146.9

145.7

Formed

Nitrile

15

176.82

175.92

158.94

0.5

3.7

6.3

10

18.4

1.9

6T-2981

171.7

146.9

145.7

Formed

Silicone

15

176.82

175.92

158.94

0.5

3.7

6.3

10

18.4

1.9

6T-8440

171.7

142.7

141.5

Stellite

Nitrile

15

176.82

175.92

158.94

0.5

3.7

6.3

10

18.4

1.9

9G-5313

191.26

166.45

165.25

Formed

Nitrile

15

196.38

195.48

178.5

0.5

3.7

6.3

10

18.4

1.9

4C-1494

191.26

162.32

161.12

C-6

Silicone

15

196.38

195.48

178.5

0.5

3.7

6.3

10

18.4

1.9

6T-3377

191.26

166.45

165.25

Formed

Silicone

15

196.38

195.48

178.5

0.5

3.7

6.3

10

18.4

1.9

6T-9985

191.26

162.32

161.12

Stellite

Silicone

15

196.38

195.48

178.5

0.5

3.7

6.3

10

18.4

1.9

6T-8436

191.26

162.32

161.12

Stellite

Nitrile

15

196.38

195.48

178.5

0.5

3.7

6.3

10

18.4

1.9

9W-7331

191.26

162.32

161.12

Stellite

Nitrile

196.38

195.48

178.5

0.5

3.7

6.3

10

18.4

5.7

191-6664

191.26

162.32

161.12

C-6

Nitrile

15

196.38

195.48

178.5

0.5

3.7

6.3

10

18.4

1.9

9G-5339

191.26

166.45

165.25

Formed

Nitrile

196.38

195.48

178.5

0.5

3.7

6.3

10

18.4

5.7

9G-5315

210.31

185.5

184.3

Formed

Nitrile

15

215.43

214.43

197.55

0.5

3.7

6.3

10

18.4

1.9

9W-0054

210.31

185.5

184.3

Formed

Viton

15

215.43

214.43

197.55

0.5

3.7

6.3

10

18.4

1.9

6T-9986

210.31

181.27

180.07

Stellite

Silicone

15

215.43

214.43

197.55

0.5

3.7

6.3

10

18.4

1.9

184-0931

210.31

181.27

180.07

Stellite

LT Nitrile

15

215.43

214.43

197.55

0.5

3.7

6.3

10

18.4

1.9

6T-8438

210.31

181.27

180.07

Stellite

Nitrile

15

215.43

214.43

197.55

0.5

3.7

6.3

10

18.4

1.9

17

Part No

Ring Min
Max Shaft
OD Ring ID Diameter

Ring
Toric Angle "M"
Material Material
+/0.13

"N"
+/0.13

"V"
+/0.50

"O"
+/0.20

"P"
+/0.25

"Q"
+/0.25

6T-8439

210.31

181.27

180.07

Stellite

Nitrile

215.43

214.43

197.55

0.5

3.7

6.3

3T-6541

210.31

185.5

184.3

Formed

Silicone

15

215.43

214.43

197.55

0.5

3.7

9G-5317

251.46

226.65

225.45

Formed

Nitrile

15

256.58

255.68

238.7

0.5

6Y-0859

251.46

222.4

221.2

Stellite

Nitrile

256.58

255.68

238.7

6T-8435

251.46

222.42

221.2

Stellite

Nitrile

15

256.58

255.68

171-5897

251.46

222.4

221.2

Stellite

LT Nitrile

15

256.58

9W-4650

251.46

222.4

221.2

Stellite

Silicone

15

133-0526

251.46

222.4

221.2

Stellite

HSN /
HNBR

6Y-6277

251.46

222.4

221.2

Stellite

9W-5977

251.46

226.65

225.45

6T-2815

251.46

226.65

195-3070

251.46

9G-5343

"S"
+/0.50

"T"
+/0.50

"W"
Min

10

18.4

5.7

6.3

10

18.4

1.9

3.7

6.3

10

18.4

1.9

0.5

3.7

6.3

10

18.4

5.7

238.7

0.5

3.7

6.3

10

18.4

1.9

255.68

238.7

0.5

3.7

6.3

10

18.4

1.9

256.58

255.68

238.7

0.5

3.7

6.3

10

18.4

1.9

256.58

255.68

238.7

0.5

3.7

6.3

10

18.4

5.7

Silicone

256.58

255.68

238.7

0.5

3.7

6.3

10

18.4

5.7

Formed

Silicone

256.58

255.68

238.7

0.5

3.7

6.3

10

18.4

5.7

225.45

Formed

Silicone

15

256.58

255.68

238.7

0.5

3.7

6.3

10

18.4

1.9

222.4

221.2

C-6

Nitrile

256.58

255.68

238.7

0.5

3.7

6.3

10

18.4

5.7

251.46

226.65

225.45

Formed

Nitrile

256.58

255.68

238.7

0.5

3.7

6.3

10

18.4

5.7

1C-9427

259.59

234.78

233.58

Formed

Nitrile

15

264.71

263.81

246.83

0.5

3.7

6.3

10

18.4

1.9

6Y-0520

259.59

234.78

233.58

Formed

Silicone

15

264.71

263.81

246.83

0.5

3.7

6.3

10

18.4

1.9

9W-4098

259.59

230.55

229.35

Stellite

Nitrile

15

264.71

263.81

246.83

0.5

3.7

6.3

10

18.4

1.9

9W-6617

259.59

230.55

229.35

Stellite

Silicone

15

264.71

263.81

246.83

0.5

3.7

6.3

10

18.4

1.9

174-4873

292.86

267.95

266.75

Formed

LT Nitrile

15

297.88

296.98

280

0.5

3.7

6.3

10

18.4

1.9

204-6452

292.86

267.95

266.75

Ni-Hard

Viton

15

297.88

296.98

280

0.5

3.7

6.3

10

18.4

1.9

145-8032

292.86

263.6

262.4

Ni-Hard

Silicone

15

297.88

296.98

280

0.5

3.7

6.3

10

18.4

1.9

137-2429

292.86

263.6

262.4

Ni-Hard

Nitrile

15

297.88

296.98

280

0.5

3.7

6.3

10

18.4

1.9

1C-9747

292.86

267.95

266.75

Formed

Viton

15

297.88

296.98

280

0.5

3.7

6.3

10

18.4

1.9

9G-5319

292.86

267.95

266.75

Formed

Nitrile

15

297.88

296.98

280

0.5

3.7

6.3

10

18.4

1.9

9W-4651

292.86

263.6

262.4

Stellite

Silicone

15

297.88

296.98

280

0.5

3.7

6.3

10

18.4

1.9

171-5898

292.86

263.6

262.4

Stellite

LT Nitrile

15

297.88

296.98

280

0.5

3.7

6.3

10

18.4

1.9

18

"R"
Max

Part No

Ring Min
Max Shaft
OD Ring ID Diameter

Ring
Toric Angle "M"
Material Material
+/0.13

"N"
+/0.13

"V"
+/0.50

"O"
+/0.20

"P"
+/0.25

"Q"
+/0.25

6T-8437

292.86

263.62

262.4

Stellite

Nitrile

15

297.88

296.98

280

0.5

3.7

6.3

9W-3732

292.86

263.6

262.4

Stellite

Nitrile

297.88

296.98

280

0.5

3.7

3T-9117

292.86

267.95

266.75

Formed

Silicone

15

297.88

296.98

280

0.5

174-4874

328

303

301.8

Formed

LT Nitrile

15

333

332.1

315.12

125-5538

328

303

301.8

Formed

Silicone

15

333

332.1

186-3277

346.46

317.32

316.12

Ni-Hard

Silicone

351.58

130-6889

346.46

317.32

316.12

C-6

HSN /
HNBR

163-7368

346.46

321.64

320.44

Formed

LT Nitrile

166-8815

346.46

317.32

316.12

Ni-Hard

173-3071

346.46

317.32

316.12

118-2900

346.46

317.32

6Y-0857

346.46

9W-5978

"S"
+/0.50

"T"
+/0.50

"W"
Min

10

18.4

1.9

6.3

10

18.4

5.7

3.7

6.3

10

18.4

1.9

0.5

3.7

6.3

10

18.4

1.9

315.12

0.5

3.7

6.3

10

18.4

1.9

350.68

333.7

0.5

3.7

6.3

10

18.4

5.7

351.58

350.68

333.7

0.5

3.7

6.3

10

18.4

5.7

351.58

350.68

333.7

0.5

3.7

6.3

10

18.4

5.7

HSN /
HNBR

15

351.58

350.68

333.7

0.5

3.7

6.3

10

18.4

1.9

Ni-Hard

HSN /
HNBR

351.58

350.68

333.7

0.5

3.7

6.3

10

18.4

5.7

316.12

C-6

Silicone

351.58

350.68

333.7

0.5

3.7

6.3

10

18.4

5.7

317.32

316.12

Stellite

Nitrile

351.58

350.68

333.7

0.5

3.7

6.3

10

18.4

5.7

346.46

321.64

320.44

Formed

Silicone

351.58

350.68

333.7

0.5

3.7

6.3

10

18.4

5.7

9G-5321

346.46

321.64

320.44

Formed

Nitrile

15

351.58

350.68

333.7

0.5

3.7

6.3

10

18.4

1.9

3T-8500

346.46

321.64

320.44

Formed

Silicone

15

351.58

350.68

333.7

0.5

3.7

6.3

10

18.4

1.9

6T-8434

346.46

317.32

316.12

Stellite

Nitrile

15

351.58

350.68

333.7

0.5

3.7

6.3

10

18.4

1.9

9G-5347

346.46

321.64

320.44

Formed

Nitrile

351.58

350.68

333.7

0.5

3.7

6.3

10

18.4

5.7

9W-4652

346.46

317.32

316.12

Stellite

Silicone

15

351.58

350.68

333.7

0.5

3.7

6.3

10

18.4

1.9

6Y-6275

346.46

317.32

316.12

Stellite

Silicone

351.58

350.68

333.7

0.5

3.7

6.3

10

18.4

5.7

9W-5979

394.46

369.09

367.89

Formed

Silicone

399.58

398.68

381.7

0.5

3.7

6.3

10

18.4

5.7

9G-5349

394.46

369.09

367.89

Formed

Nitrile

399.58

398.68

381.7

0.5

3.7

6.3

10

18.4

5.7

132-6141

394.46

365.2

364

Stellite

Silicone

15

399.58

398.68

381.7

0.5

3.7

6.3

10

18.4

1.9

6T-8433

394.46

365.22

364

Stellite

Nitrile

15

399.58

398.68

381.7

0.5

3.7

6.3

10

18.4

1.9

6Y-6273

394.46

365.2

364

Stellite

Silicone

399.58

398.68

381.7

0.5

3.7

6.3

10

18.4

5.7

19

"R"
Max

Part No

Ring Min
Max Shaft
OD Ring ID Diameter

Ring
Toric Angle "M"
Material Material
+/0.13

"N"
+/0.13

"V"
+/0.50

"O"
+/0.20

"P"
+/0.25

"Q"
+/0.25

9G-5323

394.46

369.09

367.89

Formed

Nitrile

15

399.58

398.68

381.7

0.5

3.7

6.3

9W-6619

394.46

369.09

367.89

Formed

Silicone

15

399.58

398.68

381.7

0.5

3.7

6T-4316

394.46

365.22

364

C-6

Nitrile

15

399.58

398.68

381.7

0.5

1C-9067

394.46

365.22

364

C-6

Viton

15

399.58

398.68

381.7

133-0441

394.46

365.22

364

C-6

HSN /
HNBR

15

399.58

398.68

149-8434

394.46

365.22

364

C-6

Silicone

15

399.58

6Y-0855

394.46

365.2

364

Stellite

Nitrile

137-2428

394.46

365.2

364

Ni-Hard

Nitrile

155-1388

394.46

365.2

364

Ni-Hard

4D-8960

457.2

427.96

426.76

137-4343

457.2

427.96

195-9706

457.2

172-5093

"S"
+/0.50

"T"
+/0.50

"W"
Min

10

18.4

1.9

6.3

10

18.4

1.9

3.7

6.3

10

18.4

1.9

0.5

3.7

6.3

10

18.4

1.9

381.7

0.5

3.7

6.3

10

18.4

1.9

398.68

381.7

0.5

3.7

6.3

10

18.4

1.9

399.58

398.68

381.7

0.5

3.7

6.3

10

18.4

5.7

15

399.58

398.68

381.7

0.5

3.7

6.3

10

18.4

1.9

Silicone

15

399.58

398.68

381.7

0.5

3.7

6.3

10

18.4

1.9

Stellite

Nitrile

15

462.32

461.42

444.44

0.5

3.7

6.3

10

18.4

1.9

426.76

C-6

HSN /
HNBR

15

462.32

461.42

444.44

0.5

3.7

6.3

10

18.4

1.9

427.96

426.76

C-6

Silicone

15

462.32

461.42

444.44

0.5

3.7

6.3

10

18.4

1.9

457.2

427.96

426.76

C-6

HSN /
HNBR

462.32

461.42

444.44

0.5

3.7

6.3

10

18.4

5.7

9W-9230

457.2

427.96

426.76

Stellite

Silicone

15

462.32

461.42

444.44

0.5

3.7

6.3

10

18.4

1.9

137-2427

457.2

427.96

426.76

Ni-Hard

Nitrile

15

462.32

461.42

444.44

0.5

3.7

6.3

10

18.4

1.9

195-3495

457.2

427.96

426.76

C-6

Nitrile

15

462.32

461.42

444.44

0.5

3.7

6.3

10

18.4

1.9

154-7447

533.4

504.06

502.86

Ni-Hard

Nitrile

15

538.52

537.62

520.64

0.5

3.7

6.3

10

18.4

4.9

147-1660

533.4

504.06

502.86

Ni-Hard

Silicone

15

538.52

537.62

520.64

0.5

3.7

6.3

10

18.4

4.9

6T-6802

533.4

504.06

502.86

C-6

Nitrile

15

538.52

537.62

520.64

0.5

3.7

6.3

10

18.4

4.9

199-9897

533.4

504.06

502.86

C-6

HSN /
HNBR

15

538.52

537.62

520.64

0.5

3.7

6.3

10

18.4

4.9

147-5509

533.4

504.06

502.86

C-6

Silicone

15

538.52

537.62

520.64

0.5

3.7

6.3

10

18.4

4.9

8E-6327

567.94

538.6

537.4

Stellite

Silicone

15

573.06

572.16

555.18

0.5

3.7

6.3

10

18.4

4.9

172-5284

567.94

538.6

537.4

C-6

Nitrile

15

573.06

572.16

555.18

0.5

3.7

6.3

10

18.4

4.9

20

"R"
Max

Part No

Ring Min
Max Shaft
OD Ring ID Diameter

"N"
+/0.13

"V"
+/0.50

"O"
+/0.20

"P"
+/0.25

"Q"
+/0.25

177-4803

567.94

538.6

537.4

Stellite

Nitrile

15

573.06

572.16

555.18

0.5

3.7

6.3

199-9898

567.94

538.6

537.4

C-6

HSN /
HNBR

15

573.06

572.16

555.18

0.5

3.7

1C-9748

700

666

664.8

C-6

Nitrile

15

705.56

704.66

687.68

0.5

147-5510

700

666

664.8

C-6

Silicone

15

705.56

704.66

687.68

110-9718

865

831

829.8

C-6

Nitrile

15

870.56

869.67

152-9157

865

831

829.8

C-6

HSN /
HNBR

15

870.56

147-5511

865

831

829.8

C-6

Silicone

15

147-4446

480

442.7

441.5

Ni-Hard

HSN /
HNBR

148-6633

939.8

897.2

896

C-6

HSN /
HNBR

Class

Ring
Toric Angle "M"
Material Material
+/0.13

"R"
Max

"S"
+/0.50

"T"
+/0.50

"W"
Min

10

18.4

4.9

6.3

10

18.4

4.9

3.7

6.3

10

18.4

4.9

0.5

3.7

6.3

10

18.4

4.9

852.68

0.5

3.7

6.3

10

18.4

4.9

869.67

852.68

0.5

3.7

6.3

10

21.3

4.9

870.56

869.67

852.68

0.5

3.7

6.3

10

18.4

4.9

15

486.5

485.38

464.04

0.5

4.66

7.94

3.78

10

23.18

4.9

15

946.3

945.18

923.84

0.5

4.66

7.94

3.78

10

23.18

4.9

Note A: Seal seat finish should be between 3.75 to 6.25 micrometers to assure a no-slip surface. Rougher finishes, up to 10 micrometers, can be used in special applications. Contact
Caterpillar Precision Seals for details.
Note B: Distance "U" varies with surface speed and environmental conditions. Consult with Caterpillar Precision Seals for recommendations on specific applications.
Note C: Dimension "P" locates the center of radius "Q". Angle "S" is the tangent to top of radius "Q" at diameter "M".
Note D: Recommended undercut of 5.7 mm is required with 8 degree seal ramp angles. A 1.9 mm depth can be used with the 15 degree seal ramp angles.

21

Installation Process

Seal Assembly and


Installation for (HDDF)
Heavy Duty Dual Seals

Install each half seal (Belleville washer and sealing


ring) into the housing by carefully pushing on the
seal half until it is fully seated. Check to be sure that
the seal is not cocked and that the washer is seated
evenly at the bottom of the bore. If the seal is a
single barb design, the barbed half goes in the
suspended housing to insure no movement of the
seal half during the assembly process.

DF Seal Assembly Contents:


1. (2) Metal Seal Rings
2. (2) Rubber Belleville Washers
Service Kit Contents:
1. (1) Seal Group
2. Installation Instruction
Field Kit Contents:
1. (2) Rubber Belleville Washers
2. Installation Instructions
Terminology

After installing the seal halves into the unit, wipe


both metal sealing faces clean with a lint-free wipe.
Apply a thin film of oil to the sealing faces with a lintfree applicator. Oil must not contact surfaces other
than the sealing faces.

Final Assembly
While completing the final assembly of the unit,
make sure that both housings are in correct
alignment and are concentric. Observe carefully that
the rubber rings do not unseat from the bottom of
the housing. Slowly bring the two housings together.
High impact can scratch or break the seal
components.

Housing Preparation
The housing components that contact the Belleville
washers must be free from foreign material (oil,
grease, dirt, metal chips, dust or lint particles, etc)
before installing the seal. This should be done using
a lint-free wipe and a non-petroleum base solvent.
Dry with a clean wipe.

To set the seals, hold one-half of the assembly


stationary while rotating the other member a
minimum of ten complete revolutions. This is very
important!

Seal rings must be handled with care. Lapped seal


faces must not be damaged or scratched. All parts
are to be free of grease, oil, dirt and scale.

Seal Preparation
Belleville washers should be installed flush against
the inside shoulder of the metal sealing rings.

22

Field Kit Usage


If the sealing rings are to be reused, the highly
polished seal band should be inspected. If the band
is not uniform or is on the inner half of the seal face,
the complete seal should be replaced using a
service kit. If the metal sealing rings are reused, any
corrosion or hardened material that may exist must
be removed (Surface A). Wash the metal rings with
solvent to remove all oil and wipe dry with one of
the lint-free wipes.
For seals in service more than two weeks, the
Belleville washers should be replaced. Using field
kits, they must be replaced as a set of two.

23

DF Seals

Part No Ring
OD

Min
Max
Ring ID Shaft Dia.

Ring
Matl

Toric
Matl

Barb

Bore
Diameter "B"

Operating
Width "C"

Bore
Depth "E"

Shoulder Dia. "F"

Min

Max

Min
"G"

Max
"J"

132-0356

61.6

46.48

42.88

Stellite

Nitrile

70.10 +/- 0.06

24.74 +/- 0.97

11.51

57.96

0.94

132-0362

61.6

46.48

42.88

Stellite

LT Nitrile

70.10 +/- 0.06

24.74 +/- 0.97

11.51

57.96

0.94

132-0364

61.6

46.48

42.88

Stellite

Viton

70.10 +/- 0.06

24.74 +/- 0.97

11.51

57.96

0.94

132-0368

65.08

50.22

46.03

Stellite

Nitrile

76.25 +/- 0.06

22.66 +/- 0.79

10.57

62.86

1.07

132-0377

73

57.51

53.98

Stellite

Nitrile

82.55 +/- 0.06

22.86 +/- 0.84

10.62

70.08

1.14

132-0383

86.36

67.08

63.5

Stellite

Nitrile

95.56 +/- 0.06

23.04 +/- 0.84

10.72

80.98

1.07

132-0389

86.36

67.08

63.5

Stellite

LT Nitrile

95.56 +/- 0.06

23.04 +/- 0.84

10.72

80.98

1.07

132-0393

86.36

67.08

63.5

Stellite

Silicone

95.56 +/- 0.06

23.04 +/- 0.84

10.72

80.98

1.07

132-0395

91.44

67.08

63.5

Stellite

Nitrile

95.56 +/- 0.06

23.04 +/- 0.84

10.72

80.98

1.07

140-6707

91.44

67.08

63.5

Stellite

LT Nitrile

95.56 +/- 0.06

23.04 +/- 0.84

10.72

80.98

1.07

132-0400

92.48

73.43

69.85

Stellite

Nitrile

102.35 +/- 0.06

23.32 +/- 0.89

10.82

88.39

1.07

132-0404

92.48

73.43

69.85

Stellite

LT Nitrile

102.35 +/- 0.06

23.32 +/- 0.89

10.13

88.39

1.07

132-0408

92.48

73.43

69.85

Stellite

Silicone

102.35 +/- 0.06

23.32 +/- 0.89

10.13

88.39

1.07

132-0416

92.48

73.43

69.85

Stellite

Nitrile

101.54 +/- 0.08

25.40 +/- 1.14

11.73

92.08

1.02

132-0410

98.83

73.84

69.85

Stellite

Nitrile

102.28 +/- 0.06

23.32 +/- 0.89

10.82

88.39

1.07

132-0413

98.83

73.84

59.56

Stellite

Viton

102.28 +/- 0.06

23.32 +/- 0.89

10.67

88.39

1.07

24

Part No Ring
OD

Min
Max
Ring ID Shaft Dia.

Ring
Matl

Toric
Matl

Barb

Bore
Diameter "B"

Operating
Width "C"

Bore
Depth "E"

Shoulder Dia. "F"

Min

Max

Min
"G"

Max
"J"

132-0422

100.33

82.17

77.8

Stellite

Nitrile

114.30 +/- 0.06

25.81 +/- 0.89

12.06

97.36

1.07

132-0428

100.33

82.17

77.8

Stellite

LT Nitrile

114.30 +/- 0.06

25.81 +/- 0.89

10.59

97.36

1.07

132-0431

100.33

83.82

79.25

Stellite

Nitrile

115.09 +/- 0.13

23.32 +/- 0.91

10.82

107.14

1.27

1.07

132-0433

106.55

89.86

86.36

Stellite

Nitrile

117.48 +/- 0.06

30.37 +/- 1.14

12.98

108.18

1.07

132-0434

106.55

89.86

86.36

Stellite

Viton

117.48 +/- 0.06

30.37 +/- 1.14

14.22

108.18

1.07

132-0438

112.45

94.01

88.9

Stellite

Nitrile

125.81 +/- 0.06

27.84 +/- 1.09

12.98

109.12

0.89

132-0442

112.45

94.01

88.9

Stellite

LT Nitrile

125.81 +/- 0.06

27.84 +/- 1.09

12.98

109.12

0.89

132-0455

112.45

93.68

88.9

Stellite

Nitrile

127.38 +/- 0.06

27.66 +/- 1.57

12.64

107.44

108.46

0.89

132-0445

119.46

93.68

88.9

Stellite

Viton

125.81 +/- 0.06

27.84 +/- 1.09

12.98

109.12

0.89

132-0447

119.46

93.68

88.9

Stellite

Nitrile

125.81 +/- 0.06

27.84 +/- 1.09

10.85

109.12

0.89

132-0450

119.46

93.68

88.9

Stellite

LT Nitrile

125.81 +/- 0.06

27.84 +/- 1.09

12.98

109.12

0.89

132-0460

123.83

104.27

98.42

Stellite

Nitrile

134.93 +/- 0.08

28.00 +/- 0.61

13.3

130.18

1.07

132-0466

123.83

103.9

98.42

Stellite

Nitrile

141.28 +/- 0.08

32.18 +/- 1.27

15.09

121.69

1.3

199-7214

123.83

103.9

98.42

Stellite

LT Nitrile

141.28 +/- 0.08

32.18 +/- 1.27

15.11

121.69

1.3

132-0470

130.18

110.36

105.79

Stellite

Nitrile

141.28 +/- 0.08

32.18 +/- 1.27

15.11

121.69

1.3

132-0471

132.84

113.79

109.53

Stellite

Nitrile

147.90 +/- 0.08

28.00 +/- 0.61

12

130.18

1.07

132-0475

132.84

113.79

109.53

Stellite

Nitrile

152.40 +/- 0.08

33.53 +/- 1.02

15.88

131.39

1.3

132-0476

132.84

113.79

109.53

Stellite

LT Nitrile

152.40 +/- 0.08

33.53 +/- 1.02

15.88

131.39

1.3

132-0484

138.91

117.35

114.3

Stellite

Nitrile

146.05 +/- 0.08

25.91 +/- 0.76

12.19

131.78

0.89

133-0445

142.24

113.79

109.53

C-6

Nitrile

152.40 +/- 0.08

33.53 +/- 1.02

15.88

131.39

1.3

132-0488

144.15

123.82

117.48

Stellite

Nitrile

162.56 +/- 0.08

38.74 +/- 1.27

18.34

141.81

1.07

199-7213

144.15

123.82

117.48

Stellite

LT Nitrile

162.56 +/- 0.08

38.74 +/- 1.27

18.34

141.81

1.07

132-0499

144.4

125.86

121.16

Stellite

Nitrile

158.75 +/- 0.08

32.59 +/- 1.52

15.16

141.33

1.44

132-0505

155.58

132.84

128.57

Stellite

Nitrile

171.45 +/- 0.08

32.51 +/- 1.02

15.37

151.76

1.45

132-0506

155.58

133.86

130.81

Stellite

Nitrile

162.56 +/- 0.08

22.86 +/- 0.76

10.67

152.73

0.64

133-0442

155.58

131.85

122

Ni-Hard

Nitrile

171.45 +/- 0.08

35.35 +/- 1.02

16.92

151.76

1.45

25

Part No Ring
OD

Min
Max
Ring ID Shaft Dia.

Ring
Matl

Toric
Matl

Barb

Bore
Diameter "B"

Operating
Width "C"

Bore
Depth "E"

Shoulder Dia. "F"

Min

Max

Min
"G"

Max
"J"

205-8684

155.58

132.84

128.57

Stellite

LT Nitrile

171.45 +/- 0.08

32.51 +/- 1.02

15.37

151.76

1.45

132-0495

155.98

125.75

119.08

Stellite

Nitrile

162.56 +/- 0.08

38.74 +/- 1.27

18.47

141.81

1.07

132-0513

162.56

143.66

140.2

C-6

Nitrile

173.02 +/- 0.08

27.74 +/- 1.02

12.98

168.35

1.44

132-0507

165.1

142.37

139.7

Stellite

Nitrile

173.99 +/- 0.08

32.59 +/- 0.76

15.52

158.75

1.27

132-0510

165.1

142.37

137.16

Stellite

Nitrile

177.55 +/- 0.08

33.27 +/- 0.76

15.88

168.28

1.44

132-0524

167.49

146.81

144.02

Stellite

Nitrile

174.63 +/- 0.08

22.86 +/- 0.76

10.67

160.32

0.64

132-0525

167.49

146.81

144.02

Stellite

Silicone

174.63 +/- 0.08

22.86 +/- 0.76

10.21

160.32

0.64

132-0508

167.64

142.37

139.7

Stellite

Nitrile

173.99 +/- 0.08

32.59 +/- 0.76

15.52

158.75

1.27

132-0520

167.95

145.03

142.88

Ni-Hard

Nitrile

184.19 +/- 0.04

39.09 +/- 0.38

16.51

156.82

164.74

0.81

1.45

132-0521

168.28

148.46

143.71

Stellite

Nitrile

188.93 +/- 0.08

35.71 +/- 1.04

16.38

182.55

1.4

132-0529

179.86

153.95

149.23

Stellite

Nitrile

194.08 +/- 0.08

38.35 +/- 0.79

18.39

166.32

174.45

1.42

1.85

133-0456

179.88

164.96

149.23

Ni-Hard

Nitrile

194.08 +/- 0.08

38.35 +/- 0.79

18.39

166.32

174.45

1.42

1.85

139-5535

180.37

154.43

157.18

Stellite

Nitrile

190.00 +/- 0.08

33.17 +/- 0.64

15.88

170.37

1.4

132-0534

184.15

162.35

158.75

Stellite

Nitrile

190.50 +/- 0.07

31.75 +/- 0.46

15.01

175

1.27

132-0535

195.07

168.4

161.93

Stellite

Nitrile

206.25 +/- 0.08

32.13 +/- 1.02

15.19

190.63

191.9

3.18

1.07

132-0537

195.07

168.4

161.93

Stellite

Viton

206.25 +/- 0.08

32.13 +/- 1.02

15.19

190.63

191.9

3.18

1.07

132-0538

195.07

168.4

161.93

Stellite

LT Nitrile

206.25 +/- 0.08

32.13 +/- 1.02

15.19

190.63

191.9

3.18

1.07

132-0546

196.85

173.73

169.06

Stellite

Nitrile

204.77 +/- 0.13

22.86 +/- 0.76

10.67

189.76

191.26

2.29

1.07

132-0547

196.85

176.27

171.45

Stellite

Nitrile

204.77 +/- 0.13

22.86 +/- 0.76

10.67

189.76

191.26

2.29

1.07

132-0551

207.16

178.49

171.45

Stellite

Nitrile

218.95 +/- 0.10

34.92 +/- 0.76

16.66

196.85

1.07

132-0554

214.55

193.67

188.93

Stellite

Nitrile

238.76 +/- 0.10

42.06 +/- 1.02

20.14

214.15

1.85

132-0555

214.55

193.67

188.93

Stellite

Viton

238.76 +/- 0.10

42.06 +/- 1.02

20.14

214.15

1.85

132-0565

220.68

197.61

192.07

Stellite

Nitrile

228.60 +/- 0.13

22.86 +/- 1.02

10.54

211.97

213.49

1.07

132-0570

229.49

203.33

198.12

Stellite

Viton

254.00 +/- 0.10

44.45 +/- 1.27

21.21

226.31

1.47

132-0572

229.49

203.33

198.12

Stellite

Nitrile

254.00 +/- 0.10

44.45 +/- 1.27

21.21

226.31

1.47

132-0573

229.49

203.33

198.12

Stellite

LT Nitrile

254.00 +/- 0.10

44.45 +/- 1.27

21.21

226.31

1.47

26

Part No Ring
OD

Min
Max
Ring ID Shaft Dia.

Ring
Matl

Toric
Matl

Barb

Bore
Diameter "B"

Operating
Width "C"

Bore
Depth "E"

Shoulder Dia. "F"

Min

Max

Min
"G"

Max
"J"

132-0581

234.49

214.12

209.04

Stellite

Nitrile

254.00 +/- 0.10

31.95 +/- 3.68

13.72

226.31

1.47

132-0582

242.09

214.49

209.55

Stellite

Nitrile

255.57 +/- 0.10

39.62 +/- 1.02

18.92

234.19

235.71

1.8

1.47

132-0588

244.55

221.99

216.92

Stellite

Nitrile

254.00 +/- 0.10

23.00 +/- 0.70

10.5

226.31

1.47

132-0587

245.75

224.92

220.68

Stellite

Nitrile

277.14 +/- 0.13

48.87 +/- 0.76

23.67

247.75

1.47

133-0433

245.75

224.92

220.68

Stellite

Nitrile

266.78 +/- 0.10

38.10 +/- 1.02

18.16

245.39

246.91

1.47

132-0586

249.22

214.63

209.55

Stellite

Nitrile

255.57 +/- 0.10

39.62 +/- 1.02

18.59

234.19

235.71

1.8

1.47

132-0591

260.35

226.82

220.68

Stellite

Nitrile

277.14 +/- 0.13

48.87 +/- 0.76

23.67

247.75

1.47

172-1619

261.33

241.54

240.15

Formed

LT Nitrile

269.88 +/- 0.08

22.10 +/- 0.80

10.67

250.34

255.72

3.1

1.19

155-8358

261.92

237.99

236.2

C-6

Nitrile

269.88 +/- 0.08

22.86 +/- 0.76

10.67

250.34

255.72

1.3

1.19

175-2281

269.14

248.7

247.36

Formed

Nitrile

279.40 +/- 0.13

28.92 +/- 0.81

12.67

259.56

261.14

1.25

1.19

132-0604

270.51

247.01

242.87

Stellite

Nitrile

301.22 +/- 0.13

49.50 +/- 1.75

23.5

271.86

1.88

132-0605

270.51

247.01

242.87

Stellite

LT Nitrile

301.22 +/- 0.13

49.50 +/- 1.75

23.5

271.86

1.88

132-0595

273.05

240.68

236.52

Stellite

Nitrile

279.40 +/- 0.13

36.50 +/- 0.81

17.45

260.6

263.14

2.29

1.27

132-0601

273.05

240.68

236.52

Stellite

Nitrile

295.28 +/- 0.13

44.55 +/- 1.27

21.26

273.05

2.26

132-0610

285.75

256.54

250.83

Stellite

Nitrile

292.10 +/- 0.13

32.77 +/- 0.76

15.62

276.23

1.14

132-0611

304.8

282.59

276.23

Stellite

Nitrile

329.41 +/- 0.13

39.12 +/- 1.27

18.54

304.8

307.34

3.63

1.09

132-0612

304.8

282.59

276.23

Stellite

LT Nitrile

329.41 +/- 0.13

39.12 +/- 1.27

18.54

304.8

307.34

3.63

1.09

132-0617

322.58

282.59

276.23

Stellite

Nitrile

329.41 +/- 0.13

39.12 +/- 1.27

18.54

304.8

307.34

3.63

1.09

132-0615

329.31

300.99

295.28

Stellite

Nitrile

336.55 +/- 0.13

32.77 +/- 0.76

15.62

317.88

1.14

148-9594

352.43

319.29

314.96

C-6

Nitrile

365.12 +/- 0.13

42.06 +/- 1.27

20.02

342.14

343.66

1.52

1.45

132-0625

391.16

354.84

349.25

Stellite

Nitrile

401.75 +/- 0.13

47.62 +/- 0.81

23.01

380.62

2.26

132-0626

391.16

354.84

349.25

C-6

Viton

401.75 +/- 0.13

47.62 +/- 0.81

23.01

380.62

2.26

132-0632

391.16

354.84

349.25

C-6

Nitrile

401.75 +/- 0.13

47.62 +/- 0.81

23.01

380.62

2.26

132-0634

391.16

354.84

349.25

Ni-Hard

Nitrile

401.75 +/- 0.13

47.62 +/- 0.81

23.01

380.62

2.26

132-0636

413.46

378.97

374.65

Stellite

Nitrile

424.05 +/- 0.13

47.62 +/- 0.81

23.01

402.92

2.26

132-0637

413.46

378.97

374.65

Stellite

Viton

424.05 +/- 0.13

47.62 +/- 0.81

23.01

402.92

2.26

27

Part No Ring
OD

Min
Max
Ring ID Shaft Dia.

Ring
Matl

Toric
Matl

Barb

Bore
Diameter "B"

Operating
Width "C"

Bore
Depth "E"

Shoulder Dia. "F"

Min

Max

Min
"G"

Max
"J"

149-3957

458.22

428.75

426.72

Stellite

Nitrile

477.01 +/- 0.15

38.89 +/- 1.35

18.39

453.14

455.68

3.56

1.09

132-0642

469.9

441.35

434.98

Stellite

Nitrile

488.70 +/- 0.15

38.89 +/- 1.35

18.39

464.82

467.36

3.56

1.09

132-0643

469.9

441.35

434.98

Stellite

Viton

488.70 +/- 0.15

38.89 +/- 1.35

18.39

464.82

467.36

3.56

1.09

132-0647

481.33

440.82

434.98

Stellite

Nitrile

488.70 +/- 0.15

38.89 +/- 1.35

18.39

464.82

467.36

3.56

1.09

139-5949

481.33

440.44

434.98

C-6

Nitrile

488.70 +/- 0.15

38.89 +/- 1.35

18.39

464.82

467.36

3.56

1.09

132-0649

529.46

490.47

485.78

Stellite

Nitrile

546.10 +/- 0.15

41.66 +/- 1.07

19.91

529.59

532.13

4.44

1.45

133-0510

529.46

490.47

485.78

Stellite

LT Nitrile

546.10 +/- 0.15

41.66 +/- 1.07

19.91

529.59

532.13

4.44

1.45

176-1164

529.46

497.4

490.78

Ni-Hard

Nitrile

546.10 +/- 0.15

41.66 +/- 1.07

19.91

529.59

532.13

4.44

1.45

132-0650

531

490.47

485.78

Ni-Hard

Nitrile

546.10 +/- 0.15

41.66 +/- 1.07

19.91

529.59

532.13

4.44

1.45

132-0651

663.58

619.11

606.43

Stellite

Nitrile

682.63 +/- 0.15

53.98 +/- 1.02

26.11

648.97

2.26

132-0654

663.58

619.11

606.43

Stellite

Viton

682.63 +/- 0.15

52.96 +/- 1.02

25.6

648.97

2.26

132-0652

780.19

748.26

736.6

C-6

Nitrile

812.80 +/- 0.15

53.98 +/- 1.02

26.11

779.07

2.26

132-0653

780.19

748.26

736.6

C-6

Viton

812.80 +/- 0.15

53.98 +/- 1.02

26.11

779.07

2.26

Note A: Seal seat finish should be between 3.75 to 6.25 micrometers to assure a no-slip surface. Rougher finishes, up to 10 micrometers, can be used in special applications. Contact
Caterpillar Precision Seals for details.
Note B: Distance "U" varies with surface speed and environmental conditions. Consult with Caterpillar Precision Seals for recommendations on specific applications.

28

Field Kits
OD

Field Kit No

Washer Matl

Washer 1 No.

61.6

132-0357

Nitrile

132-0860

Washer 2 No.

Barb No.
2

61.6

170-0734

LT Nitrile

132-5586

61.6

174-9900

Viton

132-5593

65.08

132-0366

Nitrile

132-0824

65.08

132-0370

Nitrile

132-0855

65.08

132-0373

LT Nitrile

132-5595

132-0855

73

132-0378

Nitrile

132-0865

86.36

132-0381

Nitrile

132-0822

86.36

132-0384

Nitrile

132-0853

92.86

132-0398

Nitrile

132-0827

92.86

132-0401

Nitrile

132-0859

98.83

132-0412

LT Nitrile

141-1088

98.83

132-0414

Viton

132-5596

100.33

132-0421

Nitrile

132-0832

100.33

132-0423

Nitrile

132-0864

100.33

132-0429

LT Nitrile

132-5589

112.45

132-0436

Nitrile

132-0829

112.45

132-0439

Nitrile

132-0861

112.45

132-0457

Nitrile

132-0858

119.46

132-0446

Viton

132-5594

123.83

132-0461

Nitrile

132-0890

123.83

132-0465

Nitrile

132-0826

123.83

132-0468

Nitrile

132-0857

132.84

132-0472

Nitrile

132-0891

132.84

132-0477

Nitrile

132-0866

132.84

132-0478

LT Nitrile

132-0848

132.84

147-2281

Viton

141-4932

144.15

132-0489

Nitrile

132-0856

155.58

132-0501

Nitrile

132-0835

155.58

132-0504

Nitrile

132-0867

165.1

132-0511

Nitrile

132-5568

167.49

132-0526

Silicone

132-5601

168.28

132-0517

Nitrile

132-0868

168.28

132-0523

Nitrile

132-0876

179.86

132-0530

Nitrile

132-0854

184.15

132-0533

Nitrile

132-0886

195.07

132-0539

Nitrile

132-0878

195.07

132-0540

Nitrile

132-0859

29

2
132-0853

1
2

132-0859

132-0864

132-0861

132-0857

132-5587

1
2
2

132-0867

132-0878

OD

Field Kit No

Washer Matl

Washer 1 No.

195.07

132-0541

Viton

132-5563

196.85

132-0548

Nitrile

132-0887

207.16

5E-9812

Nitrile

132-0893

214.55

132-0556

Nitrile

132-0838

214.55

132-0557

Nitrile

132-0872

214.55

133-0460

Viton

132-5597

132-0872

220.68

132-0566

Nitrile

132-0841

132-0888

220.68

132-0567

Nitrile

132-0888

222.25

132-0562

Nitrile

132-5566

229.49

132-0574

Viton

132-0830

132-0862

229.49

132-0575

Nitrile

132-0831

132-0863

229.49

132-0576

Nitrile

132-0863

242.09

132-0583

Nitrile

132-0882

245.75

132-0589

Nitrile

132-0873

260.35

132-0593

Nitrile

132-0897

261.92

171-1188

Nitrile

155-4091

270.51

132-0606

Nitrile

132-0889

273.05

132-0598

Nitrile

132-0881

273.05

132-0602

Nitrile

132-5562

322.58

133-0465

Nitrile

132-5590

329.31

132-0618

Nitrile

132-0896

352.43

132-0619

Nitrile

132-0899

391.16

132-0628

Nitrile

132-0877

391.16

132-0629

Viton

132-0900

413.46

132-0638

Viton

132-5577

469.9

132-0644

Viton

132-5592

481.33

132-0640

Nitrile

132-0871

529.46

133-0461

Nitrile

132-0875

663.58

132-0655

Nitrile

132-5564

663.58

132-0656

Viton

132-5581

780.19

148-3471

Nitrile

132-5567

30

Washer 2 No.

Barb No.

2
132-0872

1
2

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