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CDX-454RF/454XRF

SERVICE MANUAL
Ver 1.1 2002.03

US Model Canadian Model


CDX-454RF

E Model
CDX-454XRF

Photo: CDX-454RF

Model Name Using Similar Mechanism CD Drive Mechanism Type Optical Pick-up Name

CDX-444RF MG-251A-137 KSS-720A

SPECIFICATIONS
CD changer
System Laser Diode Properties Material Wavelength Emission Duration Laser output power Compact disc digital audio system GaAlAs 780 nm Continuous Less than 44.6 W*

Relay box
Input/output Dimensions Mass Aerial input terminal Aerial output cord CD changer input cord Approx. 40 40 27 mm (1 5/8 1 5/8 1 1/8 in.) (w/h/d) Approx. 140 g (5 oz.)

* This output is the value measured at a distance of 200 mm from the objective lens surface on the Optical Pick-up Block. Transmitting frequency 88.3 MHz/88.5 MHz/ 88.7 MHz/88.9 MHz/ 89.1 MHz/89.3 MHz/ 89.5 MHz/89.7 MHz/ 89.9 MHz (switchable) Wired remote control (8 pin) RF signal (FM) output Power input (3 pin) 800 mA (at playback) 800 mA (at disc loading/ ejecting) 10C to +55C (14F to 131F) Approx. 262 90 185 mm (10 3/8 3 5/8 7 3/8 in.) (w/h/d) Approx. 2.1 kg (4 lb. 10 oz.)

Wired remote (RM-X82RF)


Dimensions Approx. 122 36.5 15.5 mm (4 7/8 1 7/16 5/8 in.) (w/h/d) Approx. 255 g (9 oz.)

Mass

Input/output terminals

General
Supplied accessories Disc magazine (1) Parts for installation and connections (1 set)

Current drain Operating temperature Dimensions

Design and specifications are subject to change without notice.

Mass

COMPACT DISC CHANGER SYSTEM


9-873-373-02
2002C0500-1 C 2002.03

Sony Corporation
e Vehicle Company Published by Sony Engineering Corporation

CDX-454RF/454XRF

TABLE OF CONTENTS 1. 2. SERVICING NOTES ................................................ 3 GENERAL


Location of controls ........................................................ 4 Installation ....................................................................... 5 Connections ..................................................................... 7

CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

US/Canadian model: If the optical pick-up block is defective, please replace the whole optical pick-up block. Never turn the semi-fixed resistor located at the side of optical pick-up block.
OPTICAL PICK-UP BLOCK

3.
3-1. 3-2. 3-3. 3-4. 3-5. 3-6. 3-7. 3-8. 3-9. 3-10. 3-11. 3-12. 3-13.

DISASSEMBLY
Disassembly Flow .......................................................... Case (Upper. T), Front Panel Assy ................................. Mechanism Deck (MG-251A-137) ................................ FM Board ........................................................................ MAIN Board, Slide Variable Resistor (Elevator Height Sensor) (RV202) ................................. ELJ Motor Assy (Elevator) (M104) ................................ Escutcheon (T) ................................................................ Chassis (U.S) Sub Assy .................................................. Chassis assy ..................................................................... RF Board ......................................................................... Sled Motor Assy (251) (M101), Optical Pick-up (KSS-720A) .......................................... LSW Board, Spindle Motor (S) Sub Assy (M102) ........ ELJ Motor Assy (Chucking) (M103) ............................. 8 9 9 10 10 11 11 12 12 13 13 14 14

4.
4-1. 4-2. 4-3. 4-4.

ASSEMBLY
Assembly Flow ................................................................ Optical Pick-up Complete Assy ...................................... Gear (Lomini)/(Load 1) Assy ......................................... Operation Check ............................................................. 15 15 16 16

SEMI-FIXED RESISTOR

5. 6. 7.

MECHANICAL ADJUSTMENTS ....................... 17 ELECTRICAL CHECK .......................................... 18 DIAGRAMS


21 22 23 24 25 26 27 28 29 30 31 36

Notes on chip component replacement Never reuse a disconnected chip component. Notice that the minus side of a tantalum capacitor may be damaged by heat. Flexible Circuit Board Repairing Keep the temperature of the soldering iron around 270 C during repairing. Do not touch the soldering iron on the same conductor of the circuit board (within 3 times). Be careful not to apply force on the conductor when soldering or unsoldering.

7-1. Block Diagram SERVO Section .............................. 7-2. Block Diagram MAIN Section ................................ 7-3. Note for Printed Wiring Boards and Schematic Diagrams ....................................................... 7-4. Printed Wiring Boards RF/LSW Boards ................. 7-5. Schematic Diagram RF/LSW Boards ...................... 7-6. Printed Wiring Board MAIN Board (Component Side) .............................. 7-7. Printed Wiring Boards MAIN (Conductor Side)/SW Boards ....................... 7-8. Schematic Diagram MAIN Board (1/2) .................. 7-9. Schematic Diagram MAIN (2/2)/SW Boards ......... 7-10. Printed Wiring Board FM Board ............................. 7-11. Schematic Diagram FM Board ................................. 7-12. IC Pin Function Description ...........................................

SAFETY-RELATED COMPONENT WARNING!! COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

8.
8-1. 8-2. 8-3. 8-4. 8-5. 8-6.

EXPLODED VIEWS
General Section-1 ............................................................ General Section-2 ............................................................ Mechanism Deck Section-1 (MG-251A-137) ................ Mechanism Deck Section-2 (MG-251A-137) ................ Mechanism Deck Section-3 (MG-251A-137) ................ Mechanism Deck Section-4 (MG-251A-137) ................ 38 39 40 41 42 43

ATTENTION AU COMPOSANT AYANT RAPPORT LA SCURIT! LES COMPOSANTS IDENTIFIS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHMATIQUES ET LA LISTE DES PICES SONT CRITIQUES POUR LA SCURIT DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PICES SONY DONT LES NUMROS SONT DONNS DANS CE MANUEL OU DANS LES SUPPLMENTS PUBLIS PAR SONY.

9.

ELECTRICAL PARTS LIST ............................... 44

CDX-454RF/454XRF SECTION 1 SERVICING NOTES


NOTES ON HANDLING THE OPTICAL PICKUP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic breakdown and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care. NOTES ON LASER DIODE EMISSION CHECK The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick-up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.

Ver 1.1

JIG ON REPAIRING
When repairing this set, connect the jig (cord) for RF output extract (Part No. J-2502-058-1) and power supply (Part No. J-2502058-2) as the figure shown below.

RF output cord (J-2502-058-1)

power supply cord (J-2502-058-2)

TEST DISC
This set can playback a CD-R, CD-RW for audio use. When test this set, use the following test disc. Test disc for CD-R: TCD-R082LMT (Part No.: J-2502-063-1)
compact disc changer

Notes on CD-R/CD-RW discs


You can play CD-Rs (recordable CDs) designed for audio use on this unit. Look for this mark to distinguish CD-Rs for audio use.

wirerd remote commander


This mark denotes that a disc is not for audio use.

DISC MAGAZINE GETTING OUT PROCEDURE ON THE POWER SUPPLY IS OFF


Remove the COVER (LOWER.T) assy beforehand 1) Press the lever (ML.S) to arrow direction. 2) Removal the magazine assy.
Note: Take out the magazine only when the tray is completely within the magazine. If the disk or tray is sticking out, turn on the power and eject the magazine.

Some CD-Rs (depending on the equipment used for its recording or the condition of the disc) may not play on this unit. You cannot play a CD-R that is not finalized*. You cannot play CD-RWs (rewritable CDs).
* A process necessary for a recorded CD-R disc to be played on the audio CD player.

Lever (ML.S)

Magazine assy

CDX-454RF/454XRF SECTION 2 GENERAL


This section is extracted from instruction manual.

Location of controls
Wired remote (RM-X82RF)

Refer to the pages for details. 1 DISC (disc select) buttons 5, 6, 8 2 AMS (Automatic Music Sensor/manual search) control 6 3 D-BASS indication 7 4 REP (repeat play) indication 5 SHUF (shuffle play) indication 6 DISC (disc number) indication The indicated disc number matches the disc number in the disc magazine. 7 TRACK (track number) indication 8 MHz (frequency) indication 9 u (play/pause) button 5, 6 If pressed during CD playback, the CD will pause. If pressed again, CD playback will continue. 0 Play/pause indication Turns around during CD playback and flashes when the pause button is pressed. qa OFF button 6 qs D-BASS button 7 qd LEVEL (output level) indication qf SHUF/REP (shuffle play/repeat play/ control mode set) button 5, 7, 8

Changing the transmitting frequency


Because this unit processes CD playback sound through an FM tuner, there may be interference noise during CD playback. In such a case, change the frequency of the modulated RF signal transmitted from the unit. The initial setting is 88.3 MHz. 1 Press (SHUF/REP) for two seconds until frequency appears. 2 Press or repeatedly to select the frequency. or , the frequency changes Each time you press as follows: : 88.3 MHz t 89.9 MHz t 89.7 MHz t 89.5 MHz t 89.3 MHz t 89.1 MHz t 88.9 MHz t 88.7 MHz t 88.5 MHz t 88.3 MHz : 88.3 MHz t 88.5 MHz t 88.7 MHz t 88.9 MHz t 89.1 MHz t 89.3 MHz t 89.5 MHz t 89.7 MHz t 89.9 MHz t 88.3 MHz 3 Press (SHUF/REP) for two seconds.
Notes When you change the transmitting frequency on the unit, be sure to tune your FM tuner to the newly selected one. Press u on the wired remote before changing the frequency if the power to the unit is turned off.

Changement de la fr quence de transmission


Comme cet appareil traite le son de lecture CD via un syntoniseur FM, il se peut quil y ait des interfrences durant la lecture du CD. En pareil cas, changez la frquence du signal RF modul transmis par lappareil. Le rglage initial est de 88,3 MHz. 1 Appuyez sur (SHUF/REP) pendant deux secondes jusqu ce que la frquence apparaisse. 2 Appuyez plusieurs fois de suite sur slectionner la frquence. Chaque fois que vous appuyez sur frquence change dans lordre suivant : ou ou , la pour

Cambio de la frecuencia de transmisi n


Puesto que esta unidad procesa el sonido de reproduccin de CD mediante un sintonizador de FM, es posible que se oiga ruido producido por interferencias durante la reproduccin de CD. En tal caso, cambie la frecuencia de la seal RF modulada que transmite el sistema. El ajuste inicial es 88,3 MHz. 1 Pulse (SHUF/REP) durante dos segundos hasta que aparezca la frecuencia. 2 Pulse o frecuencia. Cada vez que pulse la siguiente forma: varias veces para seleccionar la o , la frecuencia cambiar de

: 88.3 MHz t 89.9 MHz t 89.7 MHz t 89.5 MHz t 89.3 MHz t 89.1 MHz t 88.9 MHz t 88.7 MHz t 88.5 MHz t 88.3 MHz : 88.3 MHz t 88.5 MHz t 88.7 MHz t 88.9 MHz t 89.1 MHz t 89.3 MHz t 89.5 MHz t 89.7 MHz t 89.9 MHz t 88.3 MHz 3 Appuyez sur (SHUF/REP) pendant deux secondes.
Remarques Si vous changez la frquence de transmission de lappareil, noubliez pas de syntoniser votre syntoniseur FM sur la nouvelle frquence slectionne. Appuyez sur la touche u de la tlcommande filaire avant de changer la frquence si lappareil nest pas sous tension.

: 88,3 MHz t 89,9 MHz t 89,7 MHz t 89,5 MHz t 89,3 MHz t 89,1 MHz t 88,9 MHz t 88,7 MHz t 88,5 MHz t 88,3 MHz : 88,3 MHz t 88,5 MHz t 88,7 MHz t 88,9 MHz t 89,1 MHz t 89,3 MHz t 89,5 MHz t 89,7 MHz t 89,9 MHz t 88,3 MHz 3 Pulse (SHUF/REP) durante dos segundos.
Nota Cuando cambie la frecuencia de transmisin de la unidad, asegrese de ajustar el sintonizador de FM en la frecuencia seleccionada. Pulse u en el mando almbrico antes de cambiar la frecuencia si la alimentacin del sistema est desactivada.

Changing the Output Level


You can select the output level of the unit. Normally the unit is used in the initial output level; change the level if necessary. 1 Press (SHUF/REP) for two seconds. 2 Press (SHUF/REP) momentarily.
Initial setting

Changement du niveau de sortie


Vous pouvez slectionner le niveau de sortie de lappareil. En principe, lappareil est utilis au niveau de sortie initial ; changez le niveau si ncessaire. 1 Appuyez sur (SHUF/REP) pendant deux secondes. 2 Appuyez brivement sur (SHUF/REP).
Rglage initial

Cambio del nivel de salida


Es posible seleccionar el nivel de salida del sistema. Normalmente el sistema se utiliza con el nivel de salida inicial. Cmbielo si es necesario. 1 Pulse (SHUF/REP) durante dos segundos. 2 Pulse (SHUF/REP) momentneamente.
Ajuste inicial

3 Press

or

repeatedly to select the output level.

To decrease the output level

:
To increase the output level

3 Appuyez plusieurs fois de suite sur slectionner le niveau de sortie.


Pour diminuer le niveau de sortie

ou

pour

3 Pulse de salida.

varias veces para seleccionar el nivel

Para reducir el nivel de salida

:
Para aumentar el nivel de salida

:
Pour augmenter le niveau de sortie

: 4 Press (SHUF/REP) for two seconds.


Note When you select level 4 or 5, the CD playback sound may be distorted or you may hear some noise. In such a case, select a lower output level on the unit and turn down the overall volume on your car audio.

: 4 Pulse (SHUF/REP) durante dos segundos.


Nota Si selecciona el nivel 4 5, es posible que el sonido de reproduccin de CD se distorsione o que se oiga cierto ruido. En tal caso, seleccione un nivel de salida inferior en la unidad y disminuya el volumen general en el sistema de audio del automvil.

: 4 Appuyez sur (SHUF/REP) pendant deux secondes.


Remarque Si vous slectionnez le niveau 4 ou 5, le son de lecture CD peut comporter des distorsions ou des parasites. En pareil cas, slectionnez un niveau de sortie infrieure et baissez le volume de votre autoradio.

CDX-454RF/454XRF

Installation
CD changer
Choose the mounting location carefully, observing the following: Do not install the unit where; the ambient temperature exceeds 55C (131F). it will be exposed to direct sunlight or hot air from a heater. it will be exposed to rain, water, or high humidity. it will be exposed to a lot of dust. it will be subject to excessive vibration. The fuel tank should not be damaged by the tapping screws. There should be no wire harnesses or pipelines under the place where you are going to install the unit. The spare tire, tools, or other equipment in or under the trunk should not be interfered with or damaged by the screws or the unit itself.
Notes Be sure to use only the supplied mounting hardware for a safe and secure installation. Make holes of 3.5 mm (5/32 in.) only after making sure there is nothing on the other side of the mounting surface.

Installation
Changeur de CD
Choisir lemplacement de montage en tenant compte des observations suivantes Ninstallez pas lappareil un endroit : soumis une temprature ambiante suprieure 55C (131F) ; expos au rayonnement direct du soleil ou un conduit dair chaud ; expos la pluie, de leau ou une forte humidit ; expos un fort empoussirement ; soumis des vibrations excessives. Vrifiez que le rservoir dessence ne risque pas dtre endommag par les vis taraudeuses. Il ne doit pas y avoir de faisceaux de fils ou de tuyaux sous lemplacement du montage. Vrifiez que lappareil ou les vis ne risquent pas dendommager ou de gner la roue de secours, les outils ou un autre objet dans le coffre.
Remarques Pour garantir la scurit de linstallation, utilisez uniquement le matriel de montage fourni. Ne percez les trous de 3,5 mm (5/32 po.) quaprs vous tre assur quil ny avait rien de lautre ct de la surface de montage.

Instalaci n
Cambiador de discos compactos
Elija cuidadosamente el lugar de montaje teniendo en cuenta lo siguiente: No instale la unidad donde: la temperatura ambiente sea superior a 55C. quede expuesta a la luz solar directa o al aire caliente de un calefactor. quede expuesta a lluvia, agua o mucha humedad. quede expuesta a polvo excesivo. quede sujeta a vibraciones excesivas. El depsito de combustible no deber daarse con los tornillos autorroscantes. No deber haber cables ni tubos debajo del lugar en el que vaya a instalar la unidad. Ni los tornillos ni la propia unidad deberan daar ni interferir con la rueda de repuesto, las herramientas y dems equipos del portaequipajes o situados debajo de ste.
Notas Para realizar una instalacin firme y segura, cercirese de utilizar solamente la ferretera de montaje suministrada. Antes de hacer los orificios de 3,5 mm, compruebe que no haya nada en el otro lado de la superficie de montaje.

How to install the CD changer


When you install the CD changer, be careful not to damage wiring or equipment on the other side of the mounting surface. The brackets 1 provide two positions for mounting, high and low. Use the appropriate screw holes according to your preference.

Installation du changeur de CD
Quand vous installez le changeur de CD, veillez ne pas endommager les cbles ou les instruments qui se trouvent de lautre ct. Les supports 1 offrent deux positions de montage, haut et bas. Utilisez les trous de vissage appropris en fonction de vos prfrences.

Forma de instalar el cambiador de discos compactos


Cuando instale el cambiador de discos compactos, cercirese de no daar el cableado ni los equipos que puedan encontrarse en la otra parte de la superficie de montaje. Los soportes 1 proporcionan dos posiciones de montaje, alta y baja. Utilice los orificios para tornillo apropiados segn sus preferencias.

Horizontal installation

Installation horizontale

Instalaci n horizontal

1
HORIZONTAL

2
Align with the marked position. Alignez sur le repre. Alinee con la posicin marcada.

2 1

3 2
3.5 mm (5/32 in.) 3,5 mm (5/32 po.) 3,5 mm

Vertical installation

Installation verticale

Instalaci n vertical

1
VERTICAL

2
Align with the marked position. Alignez sur le repre. Alinee con la posicin marcada.

2 1

3 2
3.5 mm (5/32 in.) 3,5 mm (5/32 po.) 3,5 mm

Suspended installation

Installation suspendue
3.5 mm (5/32 in.) 3,5 mm (5/32 po.) 3,5 mm

Instalaci n suspendida

1
1 2

2
HORIZONTAL

Align with the marked position. Alignez sur le repre. Alinee con la posicin marcada.

2 1
When the unit is to be installed under the rear tray or in the trunk, observe the following. Choose the mounting location carefully so that the unit can be installed horizontally. Make sure the unit does not hinder the action of the torsion bar spring, hinge, etc. of the deck lid. Cuando vaya a instalar la unidad debajo de la bandeja trasera o en el portaequipajes, tenga en cuenta lo siguiente. Elija cuidadosamente el lugar de montaje de forma que la unidad pueda instalarse horizontalmente. Asegrese de que la unidad no dificulta la accin del resorte de la barra de torsin, la bisagra, etc. de la tapa de la platina.

3 3
Si vous comptez installer le changeur de CD sous la plage arrire ou dans le coffre, prenez les prcautions suivantes. Choisissez soigneusement lemplacement pour que le changeur soit lhorizontale. Assurez-vous que lappareil nentrave pas laction du ressort barre de torsion, des charnires, etc., du couvercle de la malle.

Inclined installation
After installing the unit, align the dials with one of the marks so that the arrow comes as close to a vertical position as possible.

Installation inclin e
Aprs avoir install lappareil, alignez les disques sur lun des repres afin que la flche soit aussi proche que possible de la position verticale.

Instalaci n sobre una superficie inclinada


Despus de instalar la unidad, alinee los diales con una de las marcas, de forma que la flecha quede orientada en posicin vertical tanto como sea posible.

HOR
VER TICA L

IZON

TAL
L TICA VER

HOR

IZON

TAL

HOR

IZON

TAL
TICA VER L

Note Be sure to align the left and right dials with the same mark.

Remarque Veillez aligner les disques gauche et droite sur le mme repre.

Nota Asegreses de alinear los diales derecho e izquierdo con la misma marca.

CDX-454RF/454XRF

Wired remote
Avoid mounting it where it may: hinder normal driving activities. block the airbag (especially passenger-side) in operations. jeopardize the passengers. be exposed to hot air from the heater. be exposed to direct sunlight. After installing the unit, make sure the unit can be operated by the wired remote.

Mando a distancia al mbrico


Evite montarlo donde pueda: estorbar las operaciones normales de conduccin. bloquear el funcionamiento del airbag (especialmente en el lado del acompaante). molestar a los pasajeros. quedar expuesto al aire caliente del calefactor. quedar expuesto a la luz solar directa. Una vez instalada la unidad, compruebe que puede controlarla mediante el mando a distancia almbrico.

T l commande

fil

Evitez de linstaller dans des endroits o elle pourrait : gner la conduite normale du vhicule ; bloquer le fonctionnement du coussin gonflable (airbag) (surtout ct passager) ; mettre les passagers en danger ; tre expose lair chaud dun chauffage ; tre expose au rayonnement direct du soleil. Aprs avoir install lappareil, assurez-vous que lappareil peut tre contrl au moyen de la tlcommande filaire.

Installing the wired remote


Use the supplied double-sided adhesive tape 4, and mount the wired remote in a suitable location where it will not interfere with your driving.

Instalaci n del mando a distancia al mbrico


Utilice la cinta 4 adhesiva de doble cara suministrada e instale el mando a distancia almbrico en un lugar adecuado que no interfiera en la conduccin.

Installation de la t l commande fil


Utilisez la bande double face adhsive fournie 4 pour installer la tlcommande fil dans un endroit qui ne risque pas de gner la conduite.

4
The back of the wired remote Dos de la tlcommande fil Parte posterior del mando a distancia almbrico

CDX-454RF/454XRF

Connections
Caution
This unit is designed for negative ground 12 V DC operation only. Before making connections, turn the car ignition off to avoid short circuits. Connect the yellow and red power input leads only after all other leads have been connected. Be sure to connect the red power input lead to the positive 12 V power terminal which is powered when the ignition switch is in the accessory position. Run all ground wires to a common ground point. When finished making all the connections, press the reset button of the CD changer. (See Reset button below.) The use of optical instruments with this product will increase eye hazard.

Conexiones
Pr cautions
Cet appareil est uniquement conu pour fonctionner sur 12 V CC avec une masse ngative. Avant deffectuer les raccordements, coupez le contact du vhicule pour viter tout court-circuit. Branchez les fils dentre dalimentation jaune et rouge seulement aprs avoir termin tous les autres branchements. Veillez ne pas raccorder le fil rouge dentre dalimentation la borne positive de 12 V qui est alimente quand la cl de contact est sur la position accessoire. Rassemblez tous les fils de terre en un point de masse commun. Lorsque vous avez termin toutes les connexions, appuyez sur la touche de rinitialisation du changeur de CD. (Voir Touche de rinitialisation ci-dessous.) Lutilisation dinstruments optiques avec ce produit augmente les risques pour les yeux.

Conexiones
Precauciones
Esta unidad est diseada para emplearse solamente con negativo a masa de CC 12 V. Antes de realizar las conexiones, desactive el encendido del automvil para evitar cortocircuitos. Conecte los conductores de entrada de alimentacin amarillo y rojo solamente despus de haber conectado todos los dems. Cercirese de conectar el conductor de entrada de alimentacin rojo a un terminal de alimentacin de 12 V positivo que reciba electricidad al poner el interruptor de encendido en la posicin para accesorios. Conecte todos los conductores de puesta a masa a un punto comn. Cuando finalice todas las conexiones, pulse el botn de reposicin del cambiador de CD. (Consulte Botn de restauracin ms adelante.) La utilizacin de instrumentos pticos con este producto aumentar el riesgo de sufrir daos en la vista.

from the car aerial* depuis lantenne de la voiture* de la antena del automvil* 1m Black Noir Negro

to a metal point on the car First connect the black ground lead, then connect the yellow and red power input leads. vers un point mtallique de la voiture Branchez dabord le fil de masse noir et, ensuite, les fils dentre dalimentation jaune et rouge. a un punto metlico del automvil Conecte en primer lugar el conductor de puesta a masa negro y, despus, los conductores de entrada de alimentacin amarillo y rojo. to the +12 V power terminal which is powered at all times Be sure to connect the black ground lead first. la borne dalimentation +12 V qui est alimente en permanence Raccordez dabord le fil de masse noir. a un terminal de +12 V que est permanentemente energizado Asegrese de conectar en primer lugar el conductor de puesta a masa negro.

Fuse Fusible Fusible Relay box Botier de relais Caja de rel

Yellow Jaune Amarillo

Speaker system Systme de haut-parleurs Sistema de altavoces Car audio Autoradio Sistema de audio del automvil

5m

6
aerial connector* Connecteur dantenne* Conector de antena* Fuse Fusible Fusible 0.5 m 0,5 m 5m Red Rouge Rojo

to the +12 V power terminal which is powered when the ignition switch is in the accessory position Be sure to connect the black ground lead first. la borne dalimentation de +12 V qui est alimente quand la cl de contact est sur la position accessoire Raccordez dabord le fil de masse noir.

* An adaptor (optional) may be necessary for your car and car audio system. In such a case, consult your dealer. * Un adaptateur (en option) peut savrer ncessaire suivant votre voiture et votre autoradio. En pareil cas, consultez votre revendeur. * Es posible que sea necesario utilizar un adaptador (opcional) para el automvil y el sistema de audio de ste. En tal caso, consulte con el proveedor.

5m

a un terminal de +12 V que se energice al poner el interruptor de encendido en la posicin para accesorios Asegrese de conectar en primer lugar el conductor de puesta a masa negro.

5.5 m 5,5 m

Wired remote Tlcommande fil Mando a distancia almbrico

Insert the connector until it locks. Insrez le connecteur jusqu ce quil senclenche. Inserte el conector hasta que quede bloqueado.

CD changer Changeur de CD Cambiador de discos compactos

WARNING
Plug the connector into the jack on the left side of the CD changer. Make sure that the catch of the connector is secured in the hole next to the jack.

AVERTISSEMENT
Branchez le connecteur sur la prise du ct gauche du changeur de CD. Assurez-vous que lergot du connecteur sadapte dans lorifice ct de la prise.

ADVERTENCIA
Enchufe el conector a la toma del lateral izquierdo del cambiador de CD. Compruebe que el retn del conector queda inmovilizado en el orificio situado junto a la toma.
Catch Ergot Retn Connector Connecteur Conector

Fuse replacement
If the fuse blows, check the power connection and replace the fuse. If the fuse blows again after replacement, there may be an internal malfunction.

Remplacement du fusible
Si le fusible saute, vrifiez la connexion dalimentation et remplacezle. Si le fusible saute nouveau quand vous venez de le remplacer, il sagit peut tre dun mauvais fonctionnement interne.

Sustituci n del fusible


Si el fusible se funde, verifique la conexin de alimentacin y sustityalo. Si una vez sustituido vuelve a fundirse, puede deberse a un funcionamiento interno defectuoso.

Warning
Use a fuse with the specified amperage rating. Use of a higher amperage fuse may cause serious damage.

Avertissement
Utilisez un fusible de lamprage spcifi. Lutilisation dun fusible damprage suprieur peut causer de srieux dommages.

Precauci n
Emplee un fusible del amperaje especificado. El uso de un fusible de amperaje superior puede provocar daos serios.

Reset button
After the installation and connections are completed or the batteries have been changed, be sure to press the reset button with a ball-point pen, etc.

Touche de r initialisation
Aprs avoir termin linstallation et les connexions ou remplac les piles, appuyez sur la touche de rinitialisation du changeur de CD laide dun stylo bille, etc.

Bot n de reposici n
Una vez completadas la instalacin y las conexiones o despus de cambiar las pilas, asegrese de pulsar el botn de restauracin con un bolgrafo, etc.

Reset button Touche de rinitialisation Botn de restauracin

CDX-454RF/454XRF SECTION 3 DISASSEMBLY


This set can be disassembled in the order shown below.

3-1.

DISASSEMBLY FLOW
Note 1: The process described in can be performed in any order. , the next process can not be performed.

Note 2: Without completing the process described in

SET

3-2. CASE (UPPER.T), FRONT PANEL ASSY (Page 9)

3-3. MECHANISM DECK (MG-251A-137) (Page 9)

3-4. FM BOARD (Page 10)

3-5. MAIN BOARD, SLIDE VARIABLE RESISTOR (ELEVATOR HEIGHT SENSOR) (RV202) (Page 10)

3-7. ESCUTCHEON (T) (Page 11)

3-6. ELJ MOTOR ASSY (ELEVATOR) (M104) (Page 11)

3-8. CHASSIS (U.S) SUB ASSY (Page 12)

3-9. CHASSIS ASSY (Page 12)

3-10. RF BOARD (Page 13)

3-11. SLED MOTOR ASSY (251) (M101), OPTICAL PICK-UP (KSS-720A) (Page 13)

3-12. LSW BOARD, SPINDLE MOTOR (S) SUB ASSY (M102) (Page 14)

3-13. ELJ MOTOR ASSY (CHUCKING) (M103) (Page 14)

CDX-454RF/454XRF

Note: Follow the disassembly procedure in the numerical order given.

3-2.

CASE (UPPER. T), FRONT PANEL ASSY


3 screw (PTT2.6 6)

3 screw (PTT2.6 6)

4 lever (FLT. 838) 5 case (upper. T)

1 screw (PTT2.6 6)

3 screw (PTT2.6 6)

4 lever (FLT. 838)

2 front panel assy 1 screw (PTT2.6 6)

3-3.

MECHANISM DECK (MG-251A-137)


4 mechanism deck (MG-251A-137) 2 tension coil spring (FL)

2 tension coil spring (FL)

1 two dampers (T)

filament tape

3 FM flexible board (CN701)

1 two dampers (T)

CDX-454RF/454XRF

3-4.

FM BOARD

4 cover (FM)

2 screw (ground)

1 screw (BVTT2.6 6) 5 FM board

3 cover (FM connector.T)

3-5.

MAIN BOARD, SLIDE VARIABLE RESISTOR (ELEVATOR HEIGHT SENSOR) (RV202)

1 main flexible board (CNJ101) 5 screw (FP)

5 two screws (FP) 6 main board

2 Remove two solders of the elevator motor leads (M104). 2 Remove three solders of the slide variable resistor (RV202).

2 Remove four solders of the SW board leads.

7 screw (PTT2 4) 8 slide variable resistor (elevator height sensor) (RV202)

3 screw (PTT2 4)

4 heat sink (T)

10

CDX-454RF/454XRF

3-6.

ELJ MOTOR ASSY (ELEVATOR) (M104)


1 screw (PTT2 4)

2 bracket (EVM.S)

3 ELJ motor assy (elevator) (M104)

3-7.

ESCUTCHEON (T)

2 Remove the claw in the direction of arrow A.

3 two claws A

4 Remove the ditch in the direction of arrow B.

5 Remove the escutcheon (T) in the direction of arrow C.

3 claw C 4 ditch

1 screw (T)

11

CDX-454RF/454XRF

3-8.

CHASSIS (U.S) SUB ASSY

1 three screws (PTT2 4)

2 Remove the edge in the direction of arrow A.

1 two screws (PTT2 4)

5 chassis (U.S) sub assy

1 screw (PTT2 4)

4 spring (SUT)

3-9.

CHASSIS ASSY
6 chassis assy

5 spring (stopper.lower)

A 3 1 Turn the gear (EVD.S) fully in the direction of arrow A.

12

CDX-454RF/454XRF

3-10. RF BOARD
3 two screws (PS2 4) 4 RF board 3 two screws (PS2 4)

2 Remove four solders of the LSW board leads and spindle motor leads (M102).

2 Remove two solders of the sled motor leads (M101).

1 OP flexible board (CN102).

3-11. SLED MOTOR ASSY (251) (M101), OPTICAL PICK-UP (KSS-720A)

1 two precision screws (P2 3)

2 sled motor assy (251) (M101)

OP flexible board

4 Turn shaft (feed) assy in the direction of the arrow, then remove it.

adhesive sheet

optical pick-up Note: After connecting OP flexible board, fix it with adhesive sheet to optical pick-up.
3 optical pick-up (KSS-720A)

13

CDX-454RF/454XRF

3-12. LSW BOARD, SPINDLE MOTOR (S) SUB ASSY (M102)

8 two precision screws (P1.7 2.2)

3 spring (chucking)

6 retainer (disc) 1 precision screw (P2 2.5) 5 bracket (CP)

4 precision screw (P2 2.2)

2 LSW board 9 Remove the spindle motor (S) sub assy (M102) in the direction of the arrow.

3-13. ELJ MOTOR ASSY (CHUCKING) (M103)

2 two screws (PTT2 4)

1 Remove two solders of the chucking motor leads (M103).

3 retainer (CHM)

4 ELJ motor assy (chucking) (M103)

14

CDX-454RF/454XRF SECTION 4 ASSEMBLY


This set can be assembled in the order shown below.

4-1.

ASSEMBLY FLOW

4-2. OPTICAL PICK-UP COMPLETE ASSY (Page 15)

4-3. GEAR (LOMINI) / (LOAD 1) ASSY (Page 16)

4-4. OPERATION CHECK (Page 16)

4-2.

OPTICAL PICK-UP COMPLETE ASSY

chuck plate

1 Move the lever (LOCK 3A) in the direction of arrow A, and return it a little in the direction of arrow B from the position where the chuck plate is moved down to the lower limit. B A

3 stop ring 2.0 (E type)

4 tension spring (DH)

2 optical pick-up complete assy Note: Insert the shaft (A) first.

shaft (A)

15

CDX-454RF/454XRF

4-3.

GEAR (LOMINI)/(LOAD 1) ASSY


gear (LOAD 2)
2 Attach the gear (LOMINI) at the position shown in Fig. A.

gear (LOMINI)

shaft (rotary prevention C) chuck plate

1 Move the lever (LOCK 3A) fully in the direction of arrow B to move the chuck plate up.

marking Fig. A

slit
3 Attach the gear (LOAD 1) assy with its facing inside. 4 stop ring 1.5 (E type)

4-4.

OPERATION CHECK

1 Confirm that the slider moves in the direction of arrow C to move down the chuck plate if the gear (LOAD 1) is rotated in the direction of arrow A or the chuck plate moves up and the slider moves in the direction of arrow D if the gear is rotated in the direction of arrow B.

slider

chuck plate

gear (LOAD 1) assy

16

CDX-454RF/454XRF SECTION 5 MECHANICAL ADJUSTMENTS


Elevator Height (Address) Adjustment
Note: This adjustments is necessary when the system controller (IC201), variable resistor (RV201), slider (R), slider (L), or chassis (ELV) was replaced for any repair.

Connection:
power supply (DC 14.4 V)

+ GND

Adjustment Method: 1. Load a disc magazine, and place the set vertically as shown below. 2. Connect the regulated power supply, and turn the power on. 3. Press the DISC button on the wired remote commander (RMX82RF) and select DISC 5. 4. At this time, if the elevator shaft does not position between comb teeth A and B at addresses 5 and 6 as shown below, adjust the following. 5. Press repeatedly the DISC + and buttons on the wired remote commander (RM-X82RF) so that the elevator shafts moves from address 6 to address 5, or from 5 to 6. At this time, adjust RV201 on the main board so that the elevator shaft positions smoothly between comb teeth A and B. 6. Further, place the set horizontally and make same adjustment as mentioned above. 7. After adjustment at addresses 5 to 6 is finished, check all operations from addresses 1 to 10 with the set placed vertically and horizontally respectively to confirm that the elevator shaft positions in a range between comb teeth A to B.

POWER connector (CN303) wired remote commander (RM-X82RF)

Compact disc changer DISPLAY connector (CN302)

comb tooth at address 6 elevator shaft

comb tooth at address 6

A B comb tooth at address 5

A elevator shaft B

comb tooth at address 5

OK

NG

RV201

17

CDX-454RF/454XRF SECTION 6 ELECTRICAL CHECK


Note: 1. This adjustment is performed with the set placed horizontally. 2. Power supply voltage: DC14.4 V (more than 3 A). 3. Be sure to use the disc YEDS-18 parts code: 3-702-101-01, but only when indicated.

Focus Bias Check Connection: RF Board (Component Side)

Connection:
power supply (DC 14.4 V)

+ GND

oscilloscope (AC range) + TP (VC) IC101

POWER connector (CN303) wired remote commander (RM-X82RF)


TP (RFO)

Compact disc changer DISPLAY connector (CN302)

Procedure: 1. Connect the oscilloscope to TP (RFO) and TP (VC) on the RF board. 2. Put the set into play mode by loading the disc (YEDS-18). 3. Confirm that oscilloscope waveform is clear and check RF signal level is correct or not.
Note: Clear RF signal waveform means that the shape can be clearly distinguished at the center of the waveform. RF signal waveform VOLT/DIV: 200 mV TIME/DIV: 500 ns (10 : 1 probe in use) level: 1.4 0.3 Vp-p

When observing the eye pattern, set the oscilloscope to AC range and raise the vertical sensitivity so that it may be easily seen.

18

CDX-454RF/454XRF

Tracking Offset Check Connection: RF Board (Component Side)

oscilloscope (DC range) + TP (VC) IC101

TP (TE)

Procedure: 1. Connect the oscilloscope to TP (TE) and TP (VC) on the RF board. 2. Put the set into play mode by loading the disc (YEDS-18). 3. Rotate the [ . AMS > ] dial on the wired remote commander, and check the traverse waveform*. 4. Confirm that the oscilloscope waveform is symmetrical on the top and bottom in relation to 0 V dc, and check this level.
* Traverse waveform: This is the tracking error wave form appears when crossing the track. Traverse waveform

VOLT/DIV: 500 mV TIME/DIV: 2 ms Center: 0 V

A 0V B A=B traverse waveform (100 track jump waveform)

19

CDX-454RF/454XRF

MEMO

20

CDX-454RF/454XRF SECTION 7 DIAGRAMS


7-1. BLOCK DIAGRAM SERVO Section
FILTER

CLTV PCO FILI

EMPH

DETECTOR A 5 B 6 C 7 A B C D

RF AMP, FOCUS/TRACKING ERROR AMP IC101 RF SUMMING AMP RF EQ AMP RFO RFAC ASYMMENTRY CORRECTOR

64 63 66 65

83 84 D/A INTERFACE PCMD 79 LRCK 77 BCK 81 EMPHI SERIAL IN INTERFACE DIGITAL FILTER, NOISE SHAPER AOUT1 90 PWM & AOUT2 INTEGRATOR 97 91 96 AIN1 LOUT LOW-PASS FILTER ROUT AIN2 92 95 GROUND ISOLATION IC401 L R L, R

FILO

16

61

DIGITAL PLL

ASYI 60 ASYO 59

INTERNAL BUS

EFM DEMODULATOR

PCMDI 80 LRCKI 78 BCKI 82

A
(Page 22)

XTAO 32k RAM ERROR CORRECTOR CLOCK GENERATOR TIMING LOGIC

87 X130 16.9344MHz 86

MUTING Q410, 420

I-V AMP

XTAI

FOCUS ERROR AMP E 11 F 10 E F E I-V AMP F I-V AMP TRACKING ERROR AMP

FE

14

RFDC FE

DIGITAL SIGNAL PROCESSOR, DIGITAL FILTER, D/A CONVERTER, DIGITAL SERVO PROCESSOR IC101

TE

13

TE

LDON HOLD SW LASER DIODE AUTOMATIC POWER CONTROL Q101 AGCCONT

22 21 20

LDON HOLD AGC GFS

LDON 54 LDON HOLD 55 AGCHOLD AGC 56 RF AGC

AGC LD APC LD 3 AMP

AMUTE 4 22 91 GFS

PD

LD

APC PD AMP

PD

MUTING CONTROL Q401, 402

4 DATA 13 CLOK 15 XLAT 14 6 CDDATA 7 CDCLK 5 CDXLT

OPTICAL PICK-UP BLOCK (KSS-720A) TRACKING/FOCUS COIL DRIVE, SLED/SPINDLE/CHUCKING MOTOR DRIVE IC201 2-AXIS DEVICE 8 9 (TRACKING) VO3+ VO3 COIL DRIVE VIN3+ VIN3 25 24 40 41 TEDR TRDR

RFDC FE TE SE

RFDC FE TE
54 50 52 51

SENS

16

93 SENS

OP AMP ANALOG SWITCH A/D CONVERTER SQSO 6 SQCK 7 SCOR 24 77 SQSO 79 SQCK 82 SCOR

SUBCODE PROCESS

CPU INTERFACE

PWM GENERATOR

DIGITAL SERVO SIGNAL PROCESS

(FOCUS) 6 7 VO4+ VO4 COIL DRIVE VIN4+ VIN4 31 32 42 43 FFDR FRDR

MIRR DFCT FOK

SERVO AUTO SEQUENCER

SYSTEM CONTROLLER IC201 (1/2)

SERVO INTERFACE SCLK FOK 17 32 92 SCLK 90 FOK 94 XRST

M101 (SLED)

10 11

VO2+ VO2 MOTOR DRIVE

VIN2+ VIN2

22 21

38 39

SFDR SRDR

13

VO1

35

SSTP

M102 (SPINDLE)

12

VO1+ MOTOR VIN1B 18 DRIVE MDP DIGITAL CLV

XRST 11

SIGNAL PATH : CD PLAY


71 CH. F 72 CH. R

36 M103 (CHUCKING)

5 4

VL0+ VL0 MOTOR DRIVE

FWD REV

1 2 ON : When the optical pick-up is inner position SW3 (LIMIT)

89 LIMSW

ON : When completion of the disc chucking operation

SW1 (CHUCKING END DETECT) 65 LOAD1

ON : When completion of the disc save operation

SW2 (SAVE END DETECT) 66 LOAD2

21

21

CDX-454RF/454XRF

7-2.

BLOCK DIAGRAM MAIN Section

A
(Page 21)

L, R

22

LIN

PRE-EMPHASIS & LIMITER PRE-EMPHASIS & LIMITER

L. P. F. MPX MUTING

RV701 TRANSMITTER MODULATION SENSITIVITY MPX ADJ 5 BUFFER, AMP Q702 9 7 RF IN PD OSC PHASE DETECTOR RF AMP PROGRAM COUNTER RF OUT 11 L. P. F.

CN703 OUTPUT

RIN

L. P. F.

14 X701 7.6MHz 13

XIN OSC XOUT FM STEREO TRANSMITTER IC701 SHIFT REGISTER

18

SW201 MAGAZINE DETECT ON : When magazine is set ELEVATOR MOTOR DRIVE IC301 M104 (ELEVATOR)

SYSTEM CONTROLLER IC201 (2/2) PLLDATA 98 PLLCLK 97 PLLCE 96 PLLDATA PLLCLK PLLCE

PLLDATA PLLCLK PLLCE

DATA CLK CE

MUT

5 4 3

76 MGLK

CN303 D312 POWER 3 ACC

ACCIN 62 RV201 IN1 3 IN2 4 74 ELVF 73 ELVR MCK 60 ELEVATOR HEIGHT (ADDRESS)

ACCESSORY CHECK Q308

D311

OUT1 9 OUT2 7

MOTOR DRIVE

EHS 59 40 XTAL X201 12MHz 41 EXTAL AVREF 51

RV202 ELEVATOR HEIGHT SENSOR

REFERENCE VOLTAGE SWITCH Q201

B. UP +5V

DRIVER +8V

+8V REGULATOR IC304

2 B. UP

ELVON 9 KEY ACTIVE SWITCH Q231 80 KEYACK BUCHK 75 BATTERY CHECK Q301, 302 D306 D307

KEY +5V

95 ADON CN302 DISPLAY 6 KEYA/D 58 KEYIN SWITCHING Q232

HIGH VOLTAGE DETECT Q301

D302

FM STEREO TRANSMITTER +5V

+5V REGULATOR IC304 LCD +10V F301 REGULATOR CONTROL Q309, 310 +10V REGULATOR Q311

7 LCDDATA 4 LCDCLK 5 LCDCE 8 LCDINH 3 POWER ON LCD +10V 43 LCDINH 37 LCDCE 45 LCDCLK 44 LCDDATA

LCDON 36 RESET SIGNAL GENERATOR IC303 SW302 (RESET)

RESET 38

B. UP +5V

KEY +5V SW301

+5V REGURATOR Q303 D308 DAC/SERVO +5V +5V REGURATOR IC305

SIGNAL PATH : CD PLAY

EJECT 63 CDON 8

B. UP +5V

22

22

CDX-454RF/454XRF

7-3.

NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS


Note on Schematic Diagram: All capacitors are in F unless otherwise noted. pF: F 50 WV or less are not indicated except for electrolytics and tantalums. All resistors are in and 1/4 W or less unless otherwise specified. f : internal component. C : panel designation. Note: The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. Note: Les composants identifis par une marque 0 sont critiques pour la scurit. Ne les remplacer que par une pice por tant le numro spcifi.

Circuit Boards Location

Note on Printed Wiring Board: X : parts extracted from the component side. Y : parts extracted from the conductor side. f : internal component. : Pattern from the side which enables seeing. (The other layers' patterns are not indicated.) Caution: Pattern face side: (Conductor Side) Parts face side: (Component Side)

FM board MAIN board

Parts on the pattern face side seen from the pattern face are indicated. Parts on the parts face side seen from the parts face are indicated.

A : B+ Line. H : adjustment for repair. Power voltage is dc 14.4V and fed with regulated dc power supply from CD changer controller. Voltages and waveforms are dc with respect to ground in CD play mode. no mark : CD PLAY Voltages are taken with a VOM (Input impedance 10 M). Voltage variations may be noted due to normal production tolerances. Waveforms are taken with a oscilloscope. Voltage variations may be noted due to normal production tolerances. Circled numbers refer to waveforms. Signal path. J : CD PLAY

SW board

RF board LSW board

23

23

CDX-454RF/454XRF
7-4. PRINTED WIRING BOARDS RF/LSW Boards See page 23 for Circuit Boards Location.

(Page 26)

IC101

IC201

24

24

CDX-454RF/454XRF
7-5. SCHEMATIC DIAGRAM RF/LSW Boards See page 32 for Waveforms. See page 32 for IC Block Diagrams.

(Page 28)

25

25

The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

Les composants identifis par une marque 0 sont critiques pour la scurit. Ne les remplacer que par une pice portant le numro spcifi.

CDX-454RF/454XRF
7-6. PRINTED WIRING BOARD MAIN Board (Component Side) See page 23 for Circuit Boards Location.
Semiconductor Location
Ref. No. D201 D202 D231 D306 D307 D309 D310 D311 D312 D313 IC101 IC201 IC301 IC303 IC401 Q201 Q231 Q232 Q301 Q302 Q303 Q401 Q402 Q410 Q420 Location B-7 B-7 F-8 G-5 G-5 G-4 G-4 G-3 G-6 G-4 C-9 F-9 H-3 G-4 D-7 F-10 G-8 G-8 G-5 G-5 G-5 E-8 E-9 D-6 C-6

10

11

12

80 81

51 50

IC401

IC101
100 31 1 30

(Page 30)

(Page 24)

E
C255 100 1 C317 76 75

C253

C251 C252 R303


C254

C307 25

IC201
51 26 50

C308

IC303 R305 IC301

K
13 (13)

R319

26

R320

26

C320 R302

CDX-454RF/454XRF
7-7. PRINTED WIRING BOARDS MAIN (Conductor Side)/SW Boards See page 23 for Circuit Boards Location.

10

11

12

13

14

Semiconductor Location
Ref. No. IC304 IC305 Location H-12 F-12

C
C148 C147

D
C146

IC305
F

IC304
H
13 (13) 13 (13)

27

27

CDX-454RF/454XRF
7-8. SCHEMATIC DIAGRAM MAIN Board (1/2) See page 32 for Waveforms. See page 32 for IC Block Diagram.

(Page 25)

(Page 29)

28

28

CDX-454RF/454XRF
7-9. SCHEMATIC DIAGRAM MAIN (2/2)/SW Boards See page 32 for Waveform. See page 32 for IC Block Diagram.

(Page 31)

(Page 28)

29

29

CDX-454RF/454XRF
7-10. PRINTED WIRING BOARD FM Board See page 23 for Circuit Boards Location.

9
F1 ACC F2 BATT

10

11

RED

FROM CAR ANTENNA RELAY BOX TO MASTER UNIT

YEL

BLK 1

GND

FM BOARD FM BOARD (COMPONENT SIDE)


(CONDUCTOR SIDE)
CN303 POWER

CN703 OUTPUT

REMOTE COMMANDER RM-X82RF

CN302 DISPLAY

FM FLEXIBLE BOARD

IC304

B
F
MAIN BOARD CN231

(Page 26)

IC701

G
G S

R728 D 1-680-51011 (11) (CHASSIS) 1-680-51011 (11)

Semiconductor Location
Ref. No. D301 D302 D310 D311 D312 Location D-9 D-8 C-5 E-10 E-10 Ref. No. D313 D314 D701 D702 Location C-11 E-11 D-6 G-5 Ref. No. IC304 IC701 Q301 Q308 Location E-5 F-4 C-8 E-3 Ref. No. Q309 Q310 Q311 Q702 Location C-10 C-9 C-8 G-5

30

30

CDX-454RF/454XRF
7-11. SCHEMATIC DIAGRAM FM Board See page 32 for Waveforms. See page 32 for IC Block Diagram.

(Page 29)

31

31

CDX-454RF/454XRF

Waveforms RF Board
1 IC101 qh (RFO)

MAIN Board
1 IC101 t; (FE) 6 IC101 ih (XTAI)

FM Board
1 IC701 qd (XOUT)

IC Block Diagrams RF Board IC101 CXA2596M-T6


24 VCC 23 LC/PD

1.4 0.3 Vp-p

Approx. 63 mVp-p

HOLD

1 2 3 APC LD AMP 21 HOLD SW APC PD AMP AGC 20 AGCCONT 22 LD ON

4.1 Vp-p

3.4 Vp-p

AGCVTH LD

PD

59.1 ns
2 IC101 qf (FE) 2 IC101 ts (TE) 7 IC201 ra (EXTAL)

131.6 ns
COMPARATOR 19 RF BOT 18 RFTC COMPARATOR 17 RF I

2 IC701 qa (RF OUT)

Approx. 63 mVp-p

Approx. 83 mVp-p

4.4 Vp-p

656 mVp-p

A B C D VEE

5 6 7 8 9

RF SUMMING AMP

RF EQ AMP

16 RFO 15 RFE

FOCUS ERROR AMP F I-V AMP E I-V AMP VCC

14 FE

F 10

83 ns

14.3 ns
E 11

TRACKING ERROR AMP

13 TE

3 IC101 qd (TE)

3 IC101 ya(RFAC)
VC 12

VEE

Approx. 83 mVp-p

1.4 0.3 Vp-p

4 IC101 uj (LRCK), uk (LRCKI)

5.6 Vp-p

22.8 s
5 IC101 ia (BCK), is (BCKI)

5.6 Vp-p

470 ns

32

32

CDX-454RF/454XRF

IC201

LA6576L-TE-L
36 CH2-4 MUTE CH1 MUTE OUTPUT CONTROL + 35 34 33 32 31 + 30 29 28 5VREG + 27 26 25 24 23 + 22 21 20 + 19 REG-OUT REG-IN VIN3+ VIN3 VIN3 VIN2+ VIN2 VIN2 VIN1+B S-GND MUTE2

FWD REV VCC2 VLO VLO+

1 2 3 4 5 6

THERMAL SHUT DOWN INPUT

MUTE1 VIN4 VIN4

VO4+ VO4

LEVEL SHIFT 7 8 9 LEVEL SHIFT

VO3+ VO3

LEVEL SHIFT VO2 11 VO1+ 12 VO1 13 VCC1 14 VIN1 15

VIN1A 16 AMP-A VIN1+A 17 +

VIN1B 18

AMP-B

LEVEL SHIFT

VO2+ 10

+ +

VIN4+ VREF-IN VIN1 (VREF)-SW VREF-OUT (CH1)

VIN1/VREF SWITCH

33

CDX-454RF/454XRF

MAIN Board IC101 CDX2598Q


BIAS AVDD3 PCO FILI FILO CLTV AVDD0 PCMDI PCMD LRCKI AVSS3 AVSS0 DOUT MD2 VSS VPCO V16M VCTL RFAC ASYI ASYO LRCK VDD ASYE RFDC CE TE SE
54 53 52 51 50 FE 49 VC 48 XTSL XVSS 88 AVDD1 89 OVER SAMPLING DIGITAL FILTER 3rd-ORDER NOISE SHAPER INTERNAL BUS FOCUS SERVO AOUT1 90 AIN1 91 LOUT1 AVSS1 AVSS2 LOUT2 92 93 94 95 + + SLED SERVO VC VC SUB CODE PROCESSOR 37 FSTIO 36 SSTP 35 MDP 34 LOCK 33 PWMI 32 FOK 31 DFCT LOW-PASS FILTER PWM EFM DEMODULATOR TRACKING SERVO 32k RAM ERROR CORRECTOR PWM GENERATOR FOCUS PWM GENERATOR TRACKING PWM GENERATOR SLED PWM GENERATOR 47 46 45 44 43 42 41 40 39 38 TES1 TEST VSS VDD FRDR FFDR TRDR TFDR SRDR SFDR DIGITAL CLV 28 29 30

80 79 78

77 76 75

74 73 72 71 70 69

68 67 66 65 64 63

62

61 60 59

58

57

56

55

CLOCK GENERATOR BCK BCKI ENPH EMPHI 81 82 83 84 A/D CONVERTER SERIAL-IN INTERFACE D/A INTERFACE DIGITAL OUT DIGITAL PLL ASYMMETRY CORRECTOR

XVDD 85

OP AMP ANALOG SWITCH

XTAI 86 XTAO 87

TIMING LOGIC

SERVO DSP

AIN2 96 AOUT2 97 LOW-PASS FILTER PWM

SERVO INTERFACE

SERVO AUTO SEQUENCER

MIRR DFCT FOK

AVDD2 98 RMUT 99 LMUT 100 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 CPU INTERFACE

VDD

SOUT SOCK XOLT

SQSO SQCK SCSY SBSO EXCK XRST SYSM DATA XLAT CLOK SENS

SCKL ATSK WFCK XUGF XPCK GFS C2PO

WDCK

ADIO COUT MIRR

VSS

SCOR

C4M

IGEN

IC301
VCC 1 NC 2 IN1 3 IN2 4

LB1930M-TLM
10 NC BUFFER CONTROL CIRCUIT BUFFER MOTOR DRIVE CIRCUIT 9 OUT1 8 NC 7 OUT2 6 P-GND

S-GND 5

34

VDD

VSS

22

1 21 2 + + 20 3 MPX 4 19 18 VCC 2
PILOT SIGNAL ADJUST AUDIO MUTING DATA CLOCK PRE-EMPHASIS TIME CONSTANT

IC701

R-CH INPUT L-CH INPUT

FM Board

PRE-EMPHASIS & LIMITER

PRE-EMPHASIS TIME CONSTANT

BH1415F-E2

L. P. F.

L. P. F.

LPF TIME CONSTANT LPF TIME CONSTANT

FILTER

5 6 17 0 16 7 1 2 PHASE DETECTOR 8 1 19 1 50 9 OSC 1 4 10 RF 11 PROGRAM COUNTER SHIFT REGISTER 15 14 13 12


PLL VCC

MUTE

COMPOSITE SIGNAL OUTPUT GND

PLL PHASE DETECTOR OUTPUT

CHIP ENABLE

VCC

RF OSCILLTOR

X'TAL OSCILLATOR

RF GND

X'TAL OSCILLATOR

RF OUTPUT

CDX-454RF/454XRF

35

CDX-454RF/454XRF

7-12.

IC PIN FUNCTION DESCRIPTION


Pin Name NC AMUTE CDXLT CDDATA CDCLK CDON ELVON NC LCDON LCDCE RESET GND XTAL EXTAL TEXTSEL LCDINH LCDDATA LCDCLK CFSEL EEINIT EEDATA EECLK VSS AVREF VDD SINGLE LDON AGCHOLD RF AGC H.TEMP KEYIN EHS MCK NC ACCIN EJECT MAGSW LOAD1 LOAD2 NC I/O O O O O O O O O I O I I O O O I I I/O O I I O O O I I I I I I I I I Not used Audio line muting on/off control signal output H: muting on Serial data latch pulse signal output to the DSP Serial data output to the DSP Serial data transfer clock signal output to the DSP D/A converter and servo section power supply on/off control signal output H: power on Mechanism deck section power supply on/off control signal output H: power on Not used The LCD in remote commander and FM transmitter section power supply on/off control signal output H: power on Chip enable signal output to the LCD driver in remote commander H active System reset signal input from the reset switch or reset signal generator L: reset For several hundreds msec. after the power supply rises, L is input, then it changes to H Ground terminal Main system clock output terminal (12 MHz) Main system clock input terminal (12 MHz) CD text mode setting terminal L: CD text on, H: does not display track name Not used Inhibit signal output to the LCD driver in remote commander Serial data output to the LCD driver in remote commander Serial data transfer clock signal output to the LCD driver in remote commander Custom file on/off setting terminal L custom file on Not used Initialize signal input for the EEPROM H: format Not used Two way data bus with the EEPROM Not used Serial data transfer clock signal output to the EEPROM Not used Ground terminal (for A/D converter) Reference voltage (+5V) input terminal (for A/D converter) Power supply terminal (+5V) (for A/D converter) Setting terminal for the single disc/multiple discs mode L: single mode, H: multiple discs mode Not used The laser automatic power control on/off signal output H: automatic power control on RF AGC hold on/off signal output H: hold on RF AGC level control signal output L : off, center voltage : 40%, H: 60% High temperature sensor input terminal Not used Key input terminal (A/D input) from the remote commander Elevator height position detection signal input from the elevator height sensor (A/D input) Input of signal for the fine adjustment (elevator height (address) adjustment) of elevator position (A/D input) Not used Accessory detection signal input L: accessory on Eject switch input terminal H active Magazine in/out detection switch input terminal Not used Chucking end detect switch input terminal L: When completion of the disc chucking operation Save end detect switch input terminal L: When completion of the disc save operation Not used Description

MAIN BOARD IC201 CXP740056-011R (SYSTEM CONTROLLER) Pin No. 1 to 3 4 5 6 7 8 9 10 to 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 to 70

36

CDX-454RF/454XRF

Pin No. 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99, 100

Pin Name CH.F CH.R ELVR ELVF BUCHK MGLK SQSO NC SQCK KEYACK NC SCOR SIRCS TEX TX VSS VDD NC LIMSW FOK GFS SCLK SENS XRST ADON PLLCE PLLCLK PLLDATA NC

I/O O O O O I I I O I I I I O I I I O I O O O O O

Description Motor drive signal (save direction) output to the chucking motor drive L active Motor drive signal (chucking direction) output to the chucking motor drive L active Motor drive signal (elevator down direction) output to the elevator motor drive L active Motor drive signal (elevator up direction) output to the elevator motor drive L active Battery detection signal input H: battery on Magazine detect switch input terminal L: magazine is set Subcode Q/text serial data input from the DSP Not used Subcode Q/text serial data transfer clock signal output to the DSP Input of acknowledge signal for the key entry Acknowledge signal is input to accept from the remote commander in the power off status Not used Subcode sync (S0+S1) detection signal input from the DSP SIRCS signal input terminal Not used Not used Not used Sub system clock input terminal Sub system clock output terminal Ground terminal Power supply terminal (+5V) Not used Sled limit in detect switch input terminal L: When the optical pick-up is inner position Focus OK signal input from the DSP H is input when focus is on (L: NG) Guard frame sync signal input from the DSP L: NG, H: OK Serial data transfer clock signal output to the DSP Internal status signal (sense signal) input from the DSP System reset signal output to the DSP L: reset Power supply on/off control signal output for the A/D converter L: power on Chip enable signal output to the FM stereo transmitter H active Serial data transfer clock signal output to the FM stereo transmitter Serial data output to the FM stereo transmitter Not used

37

CDX-454RF/454XRF SECTION 8 EXPLODED VIEWS


NOTE: -XX and -X mean standardized parts, so they may have some difference from the original one. Color Indication of Appearance Parts Example: KNOB, BALANCE (WHITE) . . . (RED) Parts Color Cabinet's Color Items marked * are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. The mechanical parts with no reference number in the exploded views are not supplied. Accessories are given in the last of the electrical parts list. The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. Les composants identifis par une marque 0 sont critiquens pour la scurit. Ne les remplacer que par une pice portant le numro spcifi.

8-1.

GENERAL SECTION-1

F1

F2 #2 #2

6 7

CNP501

#2 #2

not supplied

#2

general section-2

not supplied

Ref. No. 1 1 2 2 3 4 5 6

Part No. X-3379-707-1 X-3381-484-1 3-224-392-12 3-224-392-41 3-047-886-11

Description DOOR (L) ASSY (CDX-454RF) DOOR (L) ASSY (CDX-454XRF) PANEL (L), FRONT (CDX-454XRF) PANEL (L), FRONT ((CDX-454RF) LEVER (FLT. 838)

Remark

Ref. No. 7 8 9 CNP501 F1 F2 #2

Part No. 1-792-045-21 1-792-044-22 A-3220-787-A 1-792-596-13 1-532-798-11

Description

Remark

CORD (WITH CONNECTOR) (ANT-OUT) CORD (WITH CONNECTOR) (CD-OUT) WIRED COMMANDER (RM-X82RF) CABLE (WITH CONNECTOR) (for RM-X82RF) FUSE (BLADE TYPE) (AUTO FUSE) (1A/32V)

3-237-609-01 CASE (UPPER.T) 1-792-043-12 CORD (WITH CONNECTOR) (POWER) A-3301-964-A RELAY BOX ASSY

1-532-731-11 FUSE (BLADE TYPE) (AUTO FUSE) (3A/32V) 7-685-792-09 SCREW +PTT 2.6X6 (S)

38

CDX-454RF/454XRF

8-2.

GENERAL SECTION-2

#3

66
MG-251A-137

65 64 63

62

#3

RV202

67

66 68

61

57
#1

not supplied

60 60
not supplied

60

58

69 71
not supplied

not supplied

59 53 54 55 51

56

51
not supplied not supplied

52

Ref. No. 51 52 53 * 54 55 56 57 58 59 60 * 61 62

Part No. 3-047-852-01 X-3381-478-1 A-3340-189-A 3-046-989-02 3-240-372-01 1-676-735-11 3-042-999-11 3-913-406-11 X-3375-357-1 3-935-636-11

Description DAMPER (T) CASE (LOWER. T) ASSY FM BOARD, COMPLETE PLATE (FM), SHIELD CUSHION (EMC) FM FLEXIBLE BOARD COVER (FM CONNECTOR. T) SCREW (GROUND) ARM (FLT) ASSY SCREW (FP)

Remark

Ref. No. 63 64 * 65 66 * 67 68 * 69 71 RV202 #1

Part No. 3-041-218-21 3-022-007-02 3-022-012-01 3-038-166-01 A-3283-116-A 1-676-339-12 3-046-988-02 X-3375-360-2 1-227-137-11

Description ESCUTCHEON (T) BUTTON (EJT) (Z) HEAT SINK (T) SPRING (FL), TENSION COIL MAIN BOARD, COMPLETE

Remark

MAIN FLEXIBLE BOARD PLATE (MAIN), SHIELD ARM (FRT) ASSY RES, VAR, SLIDE 10K (ELEVATOR HEIGHT SENSOR) 7-685-862-09 SCREW +BVTT 2.6X6 (S) 7-685-781-09 SCREW +PTT 2X4 (S)

1-676-722-13 SW BOARD 3-042-244-11 SCREW (T)

#3

39

CDX-454RF/454XRF

8-3.

MECHANISM DECK SECTION-1 (MG-251A-137)

101

#3

#3

#3

102

mechanism deck section-3

103

mechanism deck section-2

Ref. No. 101 102

Part No.

Description

Remark

Ref. No. 103 #3

Part No.

Description

Remark

X-3378-091-1 CHASSIS (U. S) SUB ASSY 3-024-161-01 SPRING (SUT)

3-011-997-01 SPRING (STOPPER. LOWER) 7-685-781-09 SCREW +PTT 2X4 (S)

40

CDX-454RF/454XRF

8-4.

MECHANISM DECK SECTION-2 (MG-251A-137)

#3

152

M104

154

153

151

Ref. No. 151 * 152 153

Part No.

Description

Remark

Ref. No. * 154 M104 #3

Part No.

Description

Remark

3-024-170-01 SPRING (SB), TENSION 3-040-790-02 BRACKET (EVM. S) X-3378-092-7 CHASSIS (D. S) SUB ASSY

3-014-685-01 SPACER (MO) A-3301-123-A ELJ MOTOR ASSY (ELEVATOR) 7-685-781-09 SCREW +PTT 2X4 (S)

41

CDX-454RF/454XRF

8-5.

MECHANISM DECK SECTION-3 (MG-251A-137)

#8

213

212

#4

211

209

210

mechanism deck section-4

203 202 204 205 206


#8

208 207

214

M103 #3 #6

#6

201

#3

#6

Ref. No. * 201 * 202 203 204 205 206 207 208 209 210

Part No. 3-024-150-01 X-3378-080-1 3-229-548-01 3-321-813-01 3-017-139-01 3-022-839-02 3-573-936-00 X-3373-552-1 3-010-252-11 3-010-268-01

Description RETAINER (CHM) BRACKET (CHM. D) ASSY RING (OPD1) WASHER, COTTER POLYETHYLENE GEAR (WORM LOAD A) ARM (NSW) STOPPER, REEL GEAR (LOAD 1) ASSY ROLLER (CRE) SPRING (DH), TENSION

Remark

Ref. No. * 211 212 213 * 214 M103 #3 #4 #6 #8

Part No. A-3290-194-L 3-010-254-11 3-010-253-01 A-3326-000-A A-3301-123-A 7-685-781-09 7-624-104-04 7-628-253-00 7-624-102-04

Description MAIN ASSY, CHASSIS (EVY) SHAFT (ROTARY PREVENTION C) GEAR (LOMINI) RF BOARD, COMPLETE ELJ MOTOR ASSY (CHUCKING) SCREW +PTT 2X4 (S) STOP RING 2.0, TYPE-E SCREW +PS 2X4 STOP RING 1.5, TYPE-E

Remark

42

CDX-454RF/454XRF

8-6.

MECHANISM DECK SECTION-4 (MG-251A-137)

#10

259

258

#7

not supplied

257 256
#11

255

254 252

M102

not supplied #9 M101 #5

251 253
#11

not supplied

The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. Ref. No. 251 252 253 254 0 255 256 257 * 258 Part No. 1-676-341-11 3-025-743-01 X-3378-101-1 3-931-832-01 8-820-103-11 Description OP FLEXIBLE BOARD SPRING (FEED), LEAF HOLDER (SLED. S) ASSY GEAR (SL MIDWAY) OPTICAL PICK-UP KSS-720A/Q-RP Remark Ref. No. 259 M101 M102 #5 #7 #9 #10 #11 Part No. A-3301-954-B A-3315-151-A A-3301-998-A 7-627-554-07 7-627-553-27

Les composants identifis par une marque 0 sont critiques pour la scurit. Ne les remplacer que par une pice portant le numro spcifi. Remark

Description BASE (OPT. S) (J) ASSY SLED MOTOR ASSY (251) SPINDLE MOTOR (S) SUB ASSY SCREW, PRECISION +P 2X2.2 SCREW, PRECISION +P 2X2.5

A-3291-669-A SHAFT (FEED) ASSY 3-010-263-01 DETENT (SHAFT THRUST) 1-676-524-13 LSW BOARD

7-627-850-28 SCERW, PRECISION +P 1.4X3 7-627-000-00 SCREW, PRECISION +P 1.7X2.2 TYPE 3 7-627-553-37 PRECISION SCREW +P 2X3 TYPE 3

43

CDX-454RF/454XRF FM
NOTE: Due to standardization, replacements in the parts list may be different from the parts specified in the diagrams or the components used on the set. -XX and -X mean standardized parts, so they may have some difference from the original one. RESISTORS All resistors are in ohms. METAL: Metal-film resistor. METAL OXIDE: Metal oxide-film resistor. F: nonflammable

SECTION 9 ELECTRICAL PARTS LIST


Items marked * are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. SEMICONDUCTORS In each case, u: , for example: uA. . : A. . uPA. . : PA. . uPB. . : PB. . uPC. . : PC. . uPD. . : PD. . CAPACITORS uF: F COILS uH: H The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. Les composants identifis par une marque 0 sont critiquens pour la scurit. Ne les remplacer que par une pice portant le numro spcifi. When indicating parts by reference number, please include the board.

Ref. No.

Part No.

Description

Remark

Ref. No. C726

Part No.

Description 100uF 20%

Remark 10V

A-3340-189-A FM BOARD, COMPLETE ******************* < CAPACITOR > C301 C303 C305 C319 C320 C322 C323 C325 C326 C327 C328 C329 C331 C332 C333 C701 C702 C703 C704 C705 C706 C707 C708 C709 C710 C711 C712 C713 C714 C715 C716 C717 C718 C719 C720 C721 C722 C723 C724 C725 1-165-176-11 1-127-715-11 1-128-499-11 1-127-715-11 1-115-866-11 1-125-972-61 1-127-715-11 1-162-927-11 1-162-927-11 1-162-927-11 1-162-927-11 1-162-927-11 1-162-927-11 1-162-927-11 1-162-927-11 1-126-157-11 1-126-157-11 1-162-966-11 1-164-217-11 1-162-919-11 1-162-921-11 1-125-837-11 1-162-966-11 1-164-217-11 1-126-157-11 1-126-157-11 1-125-837-11 1-125-837-11 1-126-157-11 1-165-176-11 1-126-786-11 1-164-230-11 1-162-966-11 1-162-923-11 1-162-921-11 1-162-911-11 1-162-964-11 1-162-923-11 1-162-923-11 1-107-826-11 CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP ELECT ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT ELECT CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP 0.047uF 0.22uF 220uF 0.22uF 4.7uF 100uF 0.22uF 100PF 100PF 100PF 100PF 100PF 100PF 100PF 100PF 10uF 10uF 0.0022uF 150PF 22PF 33PF 1uF 0.0022uF 150PF 10uF 10uF 1uF 1uF 10uF 0.047uF 47uF 220PF 0.0022uF 47PF 33PF 6PF 0.001uF 47PF 47PF 0.1uF 10% 10% 20% 10% 20% 20% 10% 5% 5% 5% 5% 5% 5% 5% 5% 20% 20% 10% 5% 5% 5% 10% 10% 5% 20% 20% 10% 10% 20% 10% 20% 5% 10% 5% 5% 0.5PF 10% 5% 5% 10% 16V 16V 16V 16V 35V 16V 16V 50V 50V 50V 50V 50V 50V 50V 50V 16V 16V 50V 50V 50V 50V 6.3V 50V 50V 16V 16V 6.3V 6.3V 16V 16V 16V 50V 50V 50V 50V 50V 50V 50V 50V 16V

1-124-584-00 ELECT < CONNECTOR >

CN302 CN303 CN701 CN703

1-794-066-11 1-793-286-11 1-784-829-21 1-566-822-41

CONNECTOR, MINIATURE DIN 8P (DISPLAY) PIN, CONNECTOR (PC BOARD) 3P (POWER) CONNECTOR, FPC 21P JACK (OUTPUT) < DIODE >

D301 D302 D310 D311 D312 D313 D314 D701 D702

8-719-049-38 8-719-022-90 8-719-423-23 8-719-977-12 8-719-801-78 8-719-017-58 8-719-017-58 8-719-988-61 8-719-058-78

DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE

1N5404TU MA8160-M-TX MA8110-M-TX MA8068-M-TX MA152WK-TX MA8068-TX MA8068-TX 1SS355TE-17 HVU202A3TRF

< FUSE > F301 1-576-570-11 FUSE, MICRO (1608 TYPE) 0.63A 32V < IC > IC304 IC701 8-759-711-59 IC NJM78L05UA-TE1 8-759-680-25 IC BH1415F-E2 < COIL > L301 L701 L702 L703 1-419-545-11 1-419-467-11 1-411-845-11 1-410-997-42 CHOKE COIL 1mH COIL, IFT COIL, AIR-CORE INDUCTOR 2.2uH < TRANSISTOR > Q301 Q308 Q309 Q310 Q311 Q702 8-729-900-53 8-729-120-28 1-801-806-11 8-729-027-31 8-729-106-68 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR DTC114EKA-T146 2SC2412K-T-146-Q DTC144EKA-T146 DTA124EKA-T146 2SD1664-T100-R 2SK1657-T1B

8-729-021-94 FET < RESISTOR >

R301

1-216-825-11 METAL CHIP

2.2K

5%

1/16W

44

CDX-454RF/454XRF FM
Ref. No. R310 R311 R312 R313 R314 R315 R316 R317 R318 R319 R320 R321 R701 R702 R703 R704 R705 R706 R707 R711 R712 R713 R714 R715 R716 R717 R718 R719 R721 R722 R723 R724 R726 R727 R728 Part No. 1-216-841-11 1-216-839-11 1-216-841-11 1-216-829-11 1-216-829-11 1-216-821-11 1-216-809-11 1-216-817-11 1-216-821-11 1-216-817-11 1-216-817-11 1-216-817-11 1-216-833-11 1-216-833-11 1-216-825-11 1-216-825-11 1-216-821-11 1-216-821-11 1-216-821-11 1-216-820-11 1-216-833-11 1-216-827-11 1-216-827-11 1-216-833-11 1-216-837-11 1-216-825-11 1-216-805-11 1-216-815-11 1-216-808-11 1-216-819-11 1-216-864-11 1-216-837-11 1-216-864-11 1-216-864-11 Description METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 47K 33K 47K 4.7K 4.7K 1K 100 470 1K 470 470 470 10K 10K 2.2K 2.2K 1K 1K 1K 820 10K 3.3K 3.3K 10K 22K 2.2K 47 330 82 680 0 22K 0 0 0 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% Remark 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W Ref. No. C102 C103 C104 C110 C111 C112 C120 C121 C122 C123 C124 C125 C126 C127 C129 C130 C140 C141 C142 C143 C144 C145 C146 C147 C148 C201 C203 C204 C205 C251 C252 C253 C254 C255 C301 C302 C303 C307 C308 C309 C310 C311 C312 C313 C314 C315 C316 C317 C318 C319 C320 C401 C402 C404 C405 C406 C407 C409 Part No. 1-164-360-11 1-164-360-11 1-162-970-11 1-162-965-11 1-162-965-11 1-115-467-11 1-162-967-11 1-164-360-11 1-115-566-11 1-162-970-11 1-162-965-11 1-165-176-11 1-164-360-11 1-162-960-11 1-164-360-11 1-164-360-11 1-162-963-11 1-162-963-11 1-164-217-11 1-164-217-11 1-126-382-11 1-126-382-11 1-163-251-11 1-163-133-00 1-163-133-00 1-107-826-11 1-164-360-11 1-164-360-11 1-164-360-11 1-162-927-11 1-162-927-11 1-162-927-11 1-162-927-11 1-162-927-11 1-164-360-11 1-164-360-11 1-164-360-11 1-128-934-11 1-125-837-11 1-164-360-11 1-110-654-11 1-126-382-11 1-115-156-11 1-126-382-11 1-164-360-11 1-115-466-00 1-126-382-11 1-164-360-11 1-126-382-11 1-164-360-11 1-162-970-11 1-162-962-11 1-162-962-11 1-126-157-11 1-126-157-11 1-162-927-11 1-162-927-11 1-162-966-11 Description CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP DOUBLE LAYER ELECT CERAMIC CHIP ELECT CERAMIC CHIP ELECT ELECT CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP 0.1uF 0.1uF 0.01uF 10% 0.0015uF 10% 0.0015uF 0.22uF 0.0033uF 0.1uF 4.7uF 0.01uF 0.0015uF 0.047uF 0.1uF 220PF 0.1uF 0.1uF 680PF 680PF 150PF 150PF 100uF 100uF 100PF 470PF 470PF 0.1uF 0.1uF 0.1uF 0.1uF 100PF 100PF 100PF 100PF 100PF 0.1uF 0.1uF 0.1uF 0.33uF 1uF 0.1uF 0.047F 100uF 1uF 100uF 0.1uF 1000uF 100uF 0.1uF 100uF 0.1uF 0.01uF 470PF 470PF 10uF 10uF 100PF 100PF 0.0022uF 10% 10% 10% 10% 10% 10% 10% 10%

LSW

MAIN
Remark 16V 16V 25V 50V 50V 10V 50V 16V 10V 25V 50V 16V 16V 50V 16V 16V 50V 50V 50V 50V 16V 16V 50V 50V 50V 16V 16V 16V 16V 50V 50V 50V 50V 50V 16V 16V 16V 10V 6.3V 16V 5.5V 16V 10V 16V 16V 16V 16V 16V 16V 16V 25V 50V 50V 16V 16V 50V 50V 16V

10% 10% 5% 5% 20% 20% 5% 5% 5% 10%

5% 5% 5% 5% 5%

1-216-295-11 SHORT

< VARIABLE RESISTOR > RV701 1-238-090-11 RES, ADJ, CERMET < VIBRATOR > X701 1-795-149-11 VIBRATOR, CRYSTAL (7.6MHz) ************************************************************** * 1-676-524-13 LSW BOARD *********** < SWITCH > SW3 1-529-565-41 SWITCH, PUSH (1 KEY) (LIMIT) ************************************************************** * A-3283-116-A MAIN BOARD, COMPLETE ********************* 1-676-339-12 MAIN FLEXIBLE BOARD 3-046-988-02 PLATE (MAIN) , SHIELD < CAPACITOR > C101 1-164-360-11 CERAMIC CHIP 0.1uF 16V 10K

20% 10%

20% 20%

20% 20% 20%

10% 10% 10% 20% 20% 5% 5% 20%

45

CDX-454RF/454XRF MAIN
Ref. No. C416

RF
Part No. Description 100uF 20% Remark 16V Ref. No. R141 R142 R143 R144 R145 R146 R147 R201 R207 R209 R232 R233 R234 R252 R253 R254 R302 R303 R304 R305 R306 R311 R319 R320 R401 R402 R403 R404 R405 R406 R407 R408 R411 R412 R413 R414 Part No. 1-216-834-11 1-216-834-11 1-216-834-11 1-216-834-11 1-216-834-11 1-216-833-11 1-216-833-11 1-216-821-11 1-216-845-11 1-216-833-11 1-216-845-11 1-216-833-11 1-216-821-11 1-216-845-11 1-216-845-11 1-216-845-11 1-216-845-11 1-216-846-11 1-216-847-11 1-216-841-11 1-216-844-11 1-216-841-11 1-216-864-11 1-216-864-11 1-216-833-11 1-216-833-11 1-216-833-11 1-216-833-11 1-216-833-11 1-216-833-11 1-216-833-11 1-216-833-11 1-216-813-11 1-216-813-11 1-216-845-11 Description METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 12K 12K 12K 12K 12K 10K 10K 1K 100K 10K 100K 10K 1K 100K 100K 100K 100K 120K 150K 47K 82K 47K 0 0 10K 10K 10K 10K 10K 10K 10K 10K 220 220 100K 100K 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% Remark 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1-126-382-11 ELECT < CONNECTOR >

CN231

1-784-829-21 CONNECTOR, FPC 21P < DIODE >

D201 D202 D231 D306 D307 D309 D310 D311 D312 D313

8-719-978-33 8-719-978-33 8-719-988-61 8-719-069-56 8-719-988-61 8-719-988-61 8-719-977-03 8-719-978-33 8-719-978-33 8-719-978-33

DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE < IC >

UDZS-TE17-6.8B UDZS-TE17-6.8B 1SS355TE-17 UDZS-TE17-6.2B 1SS355TE-17 1SS355TE-17 MA8056-H-TX UDZS-TE17-6.8B UDZS-TE17-6.8B UDZS-TE17-6.8B

IC101 IC201 IC301 IC303 IC304 IC305 IC401

8-752-392-04 8-752-925-81 8-759-527-33 8-759-363-81 8-759-833-13

IC IC IC IC IC

CXD2598Q CXP740056-011R LB1930M-TLM XC61AN4002PR NJM2395AF08

8-759-833-12 IC NJM2395AF05 8-759-662-11 IC TLV2362IPWR < COIL >

L140

1-412-058-11 INDUCTOR CHIP 10uH < TRANSISTOR >

Q201 Q231 Q232 Q301 Q302 Q303 Q401 Q402 Q410 Q420

8-729-020-67 8-729-027-23 8-729-027-23 8-729-028-62 8-729-230-49 8-729-921-12 8-729-901-00 8-729-027-23 8-729-015-39 8-729-015-39

TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR < RESISTOR >

XN1A312-TX DTA114EKA-T146 DTA114EKA-T146 DTA115EKA-T146 2SC2712-YG-TE85L 2SD1834-T101 DTC124EKA-T146 DTA114EKA-T146 UN2226-(TX) UN2226-(TX)

1-216-845-11 METAL CHIP

< VARIABLE RESISTOR > RV201 1-223-834-11 RES, ADJ, CARBON 47K < SWITCH > SW201 1-529-565-41 SWITCH, PUSH (1 KEY) (MAGAZINE DETECT)

R101 R111 R112 R114 R115 R116 R117 R120 R121 R122 R123 R124 R125 R126 R140

1-216-833-11 1-216-833-11 1-216-845-11 1-216-833-11 1-216-833-11 1-216-837-11 1-216-845-11 1-216-839-11 1-216-845-11 1-216-845-11 1-216-833-11 1-216-827-11 1-216-827-11 1-216-857-11 1-216-834-11

METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP

10K 10K 100K 10K 10K 22K 100K 33K 100K 100K 10K 3.3K 3.3K 1M 12K

5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5%

1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W

< VIBRATOR > X130 1-760-307-11 VIBRATOR, CERAMIC (16.9344MHz) X201 1-579-126-11 VIBRATOR, CERAMIC (12MHz) ************************************************************** * A-3326-000-A RF BOARD, COMPLETE ******************* < CAPACITOR > C101 C102 C103 C104 C105 1-107-826-11 1-126-206-11 1-162-970-11 1-107-826-11 1-125-837-11 CERAMIC CHIP ELECT CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP 0.1uF 100uF 0.01uF 0.1uF 1uF 10% 20% 10% 10% 10% 16V 6.3V 25V 16V 6.3V

46

CDX-454RF/454XRF RF
Ref. No. C106 C107 C108 C109 C110 C111 C201 C202 C203 C204 C205 C206 C207 C208 C209 C217 Part No. 1-126-206-11 1-162-915-11 1-124-779-00 1-107-826-11 1-126-206-11 1-124-779-00 1-117-681-11 1-107-826-11 1-162-962-11 1-162-962-11 1-162-962-11 1-162-962-11 1-164-227-11 1-164-227-11 1-164-227-11 Description ELECT CHIP CERAMIC CHIP ELECT CHIP CERAMIC CHIP ELECT CHIP ELECT CHIP ELECT CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP 100uF 10PF 10uF 0.1uF 100uF 10uF 100uF 0.1uF 470PF 470PF 470PF 470PF 0.022uF 0.022uF 0.022uF 0.1uF 20% 0.5PF 20% 10% 20% 20% 20% 10% 10% 10% 10% 10% 10% 10% 10% 10% Remark 6.3V 50V 16V 16V 6.3V 16V 16V 16V 50V 50V 50V 50V 25V 25V 25V 16V Ref. No. R219 R220 R222 R223 Part No. Description 68K 12K 1K 1K 5% 5% 5% 5% 1-216-843-11 METAL CHIP 1-216-834-11 METAL CHIP 1-216-821-11 METAL CHIP 1-216-821-11 METAL CHIP < SWITCH > 1-529-566-31 SWITCH, PUSH (1 KEY) (CHUCKING END DETECT) SW2 1-529-566-31 SWITCH, PUSH (1 KEY) (SAVE END DETECT) ************************************************************** * 1-676-722-13 SW BOARD ********* < SWITCH > SW301 1-786-025-21 SWITCH, TACTILE (Z) SW302 1-786-025-21 SWITCH, TACTILE (RESET) ************************************************************** MISCELLANEOUS ************** 5 6 7 8 9 56 251 0 255 CNP501 F1 1/16W 1/16W 1/16W 1/8W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W F2 M101 M102 M103 M104 RV202 1-792-043-12 A-3301-964-A 1-792-045-21 1-792-044-22 A-3220-787-A 1-676-735-11 1-676-341-11 8-820-103-11 1-792-596-13 1-532-798-11 1-532-731-11 A-3315-151-A A-3301-998-A A-3301-123-A A-3301-123-A CORD (WITH CONNECTOR) (POWER) RELAY BOX ASSY CORD (WITH CONNECTOR) (ANT-OUT) CORD (WITH CONNECTOR) (CD-OUT) WIRED COMMANDER (RM-X82RF) FM FLEXIBLE BOARD OP FLEXIBLE BOARD OPTICAL PICK-UP KSS-720A/Q-RP CABLE (WITH CONNECTOR) (for RM-X82RF) FUSE (BLADE TYPE) (AUTO FUSE) (1A/32V) FUSE (BLADE TYPE) (AUTO FUSE) (3A/32V) SLED MOTOR ASSY (251) SPINDLE MOTOR (S) SUB ASSY ELJ MOTOR ASSY (CHUCKING) ELJ MOTOR ASSY (ELEVATOR) SW1

SW
Remark 1/16W 1/16W 1/16W 1/16W

1-107-826-11 CERAMIC CHIP < CONNECTOR >

CN102 1-778-303-21 CONNECTOR, FPC (ZIF) 16P CNJ101 1-778-777-21 CONNECTOR, FPC 26P < IC > IC101 IC201 8-752-095-36 IC CXA2596M-T6 8-759-832-99 IC LA6576L-TE-L < TRANSISTOR > Q101 8-729-141-48 TRANSISTOR < RESISTOR > R101 R102 R103 R104 R105 R106 R107 R108 R109 R110 R201 R202 R203 R204 R205 R206 R207 R208 R209 R210 R211 R212 R213 R214 R215 R216 R218 1-216-847-11 1-216-847-11 1-216-864-11 1-216-158-00 1-216-857-11 1-216-857-11 1-216-864-11 1-216-845-11 1-216-837-11 1-216-821-11 1-216-826-11 1-216-833-11 1-216-833-11 1-216-842-11 1-216-833-11 1-216-842-11 1-216-833-11 1-216-842-11 1-216-833-11 1-216-842-11 1-216-833-11 1-216-839-11 1-216-833-11 1-216-839-11 1-216-839-11 METAL CHIP METAL CHIP METAL CHIP RES-CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 150K 150K 0 22 1M 1M 0 100K 22K 1K 2.7K 10K 10K 56K 10K 56K 10K 56K 10K 56K 10K 33K 10K 33K 33K 56K 33K 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 2SB624T1-BV345

1-227-137-11 RES, VAR, SLIDE 10K (ELEVATOR HEIGHT SENSOR) ************************************************************ ACCESSORIES ************ 3-237-554-11 MANUAL, INSTRUCTION (ENGLISH, FRENCH, SPANISH) 3-237-555-11 MANUAL, INSTRUCTION, INSTALL (ENGLISH, FRENCH, SPANISH) A-3301-944-A MAGAZINE (250) ASSY ************************************************************

1-216-842-11 METAL CHIP 1-216-839-11 METAL CHIP

The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

Les composants identifis par une marque 0 sont critiques pour la scurit. Ne les remplacer que par une pice portant le numro spcifi.

47

CDX-454RF/454XRF

Ref. No.

Part No.

Description

Remark

Ref. No.

Part No.

Description

Remark

PARTS FOR INSTALLATION AND CONNECTIONS ************************************** 501 * 502 503 504 505 506 507 508 CNP501 F1 F2 3-040-583-21 X-3369-824-1 not supplied 1-792-043-12 A-3301-964-A 1-792-045-21 1-792-044-22 A-3220-787-A 1-792-596-13 1-532-798-11 BRACKET (T) SCREW ASSY CORD (WITH CONNECTOR) (POWER) RELAY BOX ASSY CORD (WITH CONNECTOR) (ANT-OUT) CORD (WITH CONNECTOR) (CD-OUT) WIRED COMMANDER (RM-X82RF) CABLE (WITH CONNECTOR) (for RM-X8SRF) FUSE (BLADE TYPE) (AUTO FUSE) (1A/32V)

1-532-731-11 FUSE (BLADE TYPE) (AUTO FUSE) (3A/32V)

501

502

BRACKET (T) 2

+PSW4 10 4

TAPPING SCREW (DIA.5 20) 4 SCREW ASSY

503

TAPE (COMMANDER) 1

504
F1

F2
POWER CORD 1

505
507 506
ANT-OUT CORD 1 CD-OUT CORD 1

RELAY BOX ASSY 1

508

CNP501

WIRED COMMANDER (RM-X82RF) 1

48

CDX-454RF/454XRF

MEMO

49

CDX-454RF/454XRF

REVISION HISTORY
Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page. Ver. 1.0 1.1 Date 2001.11 2002.03 Description of Revision New Addition of Jig on Repairing
(SPM-02001)

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