Product Overview

KROHNE 10/2005
7.02561.21.00

GR

Coriolis Mass Flowmeters OPTIMASS

Electromagnetic flowmeters Variable area flowmeters Mass flowmeters Ultrasonic flowmeters Vortex flowmeters Flow controllers Level measuring instruments Pressure and temperature Heat metering Communications technology Switches, counters, displays and recorders Engineering systems & solutions

The KROHNE strategy KROHNE is present in almost every plant and process in the world. As a global player, we react quickly to our customers demands, whatever they ask, whenever they ask. We are active members of all important industrial associations to make sure we anticipate industrial trends and then set the benchmarks that others follow. Development history When the first Coriolis flowmeters appeared on the market in the early 1980s, they were widely welcomed in industries where their direct measurement of mass flow was seen as an immediate benefit. The ability to measure mass flowrate directly from a single instrument was seen as a significant technological and economic advantage. In 1994 KROHNE introduced the first single straight tube Coriolis mass flowmeter. Compared with those earlier designs, the main advantage of this meter was its low pressure drop. The straight, single tube design has since proved to be a cost effective solution for mass flow measurements across a wide range of industries. The Optimass 7000 now represents the third generation of this design philosophy. This sensor requires no specific installation engineering, yet offers outstanding flow and density measurement accuracy and stability. The product family is completed by other sensors, each designed to offer measurement solutions in different application fields, yet all maintaining the common benefits of class leading performance coupled with ease of use.

KROHNE Mass Flowmeter

Center of excellence for mass flowmeter The team at KROHNEs centre of excellence for mass flowmeter technology in Wellingborough, UK, has been researching ways to develop a straight tube meter that overcomes previous limitations with this technology, opening up a wide range of new flow metering opportunities. No limits with OPTIMASS This new family of mass flowmeters, OPTIMASS, provide accuracy, repeatability and ease of installation. The flowmeter has been designed to meet the needs of industry, with secondary containment to 100 bar as well as approval for hazardous area applications, and it is the first of its kind to provide wetted parts in titanium, stainless steel and Hastelloy, thereby allowing material selection to give corrosion resistance for almost any process fluid. Coriolis flowmeters are already widely used across many market segments, including chemical and petrochemical, where a mass measurement is important for applications such as chemical reaction balancing, bulk loading from storage to tankers, quality control and custody transfer. Your Benefit With their ability to provide mass flowrate and total mass, temperature, concentration, density and other parameters directly from the one instrument, our meters offer all the advantages of conventional Coriolis meters, but now with significant additional benefits of their own. KROHNE - easy to work with.

KROHNE Ltd. WINS PRESTIGIOUS QUEENS AWARD THE QUEENS AWARDS

FOR ENTERPRISE INNOVATION 2005

The Queens Awards for Enterprise are the UKs most prestigious awards for business performance. We are delighted to announce that KROHNE Ltd. have won an award in the Innovation category for 2005.

OP 70 TIMA 00 SS

OP 30 TIMA 00 SS

OP 80 TIMA 00 /9 SS 00 0

Product Overview
Food & Beverage Industry Brewing Measurement of flow, density, specific gravity CO2 injection Dosing of hop extract Measurement of flow, density, content Dosing of yoghurt, fruit and oils Measurement of BRIX, density, flow Dosing of additive components

Food Fruit Juice Production

Pharmaceutical Industry Batching, dosing and filling Solvent extraction Ultra pure-water ring-main measurement Oil and Gas Industry Metering skids Bypass density measurement CNG/LPG Dispensers Mining, Machinery, Minerals Abrasive sludges/slurries Water / Waste Water Flocculent dosing Sludge flow and density measurement Chemical Industry Measurement of concentration, density Bulk loading Batching to reactors Hydrocarbon cracking Paper & Pulp Paperstock, pulp Additives, beaches, colourants

Coriolis Force

Coriolis Force

Measuring principle
Coriolis forces Fc are generated in oscillating systems when a liquid or a gas moves away from or towards an axis of oscillation. A Coriolis measuring system is of symmetrical design and consists of one or two measuring tubes, either straight or curved. A driver sets the measuring tube (AB) into a uniform fundamental oscillation mode. When the flow velocity v = 0 m/s / 0 ft/s, the Coriolis force Fc is also 0. At flowing conditions, i. e. flow velocity v > 0 m/s / 0 ft/s, the fluid particles in the product are accelerated between points AC and decelerated between points CB. The Coriolis force Fc is generated by the inertia of the fluid particles accelerated between points AC and of those decelerated between points CB. A C B
Flow velocity > 0 m/s / 0 ft/s

This force causes an extremely slight distortion of the measuring tube that is superimposed on the fundamental component and is directly proportional to the mass flowrate. Density measurement is made by evaluation of the frequency of oscillation, temperature measurement using a Pt 500 sensor.

OP 50 TIGA 00 S

OPTIMASS 7000 series OPTIMASS is the NEW family of Coriolis meters from KROHNE. Designed to overcome the limitations traditionally associated with Coriolis meters, OPTIMASS makes single tube metering realistic in more applications than ever before. No limits with tube materials Titanium, Hastelloy or Stainless Steel allow straight tube metering for almost any process. No limits with measured product High viscosity, particulate matter, inhomogeneous mixtures, normal entrained air, have little effect on the accuracy and quality of the measurement. No limits with installation Support on the pipe or the meter, without the need for accurate alignment. And a complete range of process connectors for all existing and future installations. No limits with process connections OPTIMASS offers a wide range of special process connections in addition to standard flanges. The unique modular connection design, also gives our production facilities flexibility, which translates to speedier delivery, easy on-site installation and complete adaptability to customers specifications. No limits with applications Tanker loading Hydrogen gas Mineral slurry Natural gas Gravimetric feed Supercritical Ethylene Light alcohols Options Heating jacket Purge ports Hygienic and sanitary connections

OPTIMASS 7000 series single straight measuring tube for general purpose applications
Titanium Hastelloy Stainless Steel

OPTIMASS 7000 series

Product Nominal flow rate Minimum flow rate Accuracy Liquids: Gases: Repeatability Density Accuracy Temperature Ambient with compact converter with remote converter Process Titanium Hastelloy Stainless Steel flange process connections hygienic and aseptic connection Pressure Measuring tube (Titanium) Outer cylinder (Titanium) Measuring tube (Hastelloy/SS) Outer cylinder (Hastelloy/SS) Process connection Material Measuring tube Outer cylinder Approvals Protection Category Pressure Equipment directive ATEX (modular MFC 050/051) ATEX (compact MFC 050) ATEX (compact MFC 051) FM Electromagnetic compatibility Custody transfer Hygienic Liquids, gases, slurries 950430,000 kg/h / 3515,800 lbs/min 1% of nominal flow rate 0.1% of actual measured flow rate 0.5% of actual measured flow rate Better than 0.05% plus zero stability 5002000 kg/m3 / 30125 lbs/ft3 2 kg/m3 / 0.13 lbs/ft3

-40+55C / -40+130F -40+60C / -40+140F -40+150C / -40+300F 0+100C / +32+210F 0+100C / +32+210F 0...+130C / +32...+265F -1100 bar / -14.51450 psi -1100 bar / -14.51450 psi (option: 63 barg / 910 psig) -140 bar / -14.5580 psi -1100 bar / -14.51450 psi DIN 2501 PN 40 & PN 63; ANSI B16.5 150lb, 300 lb & 600lb; JIS 2238 10K & 20K; Hygienic Titanium, Hastelloy, Stainless Steel 318L Stainless Steel 304L (optional 316L) IP 67 equiv. to NEMA 4X PED 97-23 EC II 2 G EEx ib IIC T6 See page 8 of this brochure See page 8 of this brochure Class I, II, III Div. 1 & 2 EN 50081-1 1992; EN 50082-2 1994; Namur NE 21/5.93; 89 / 336 / EEC (EMC); 72 /23 / EEC (low voltage directive) OIML R117 EHEDG, 3A, ASME Bio-processing

OPTIMASS 3000 series z-shaped measuring tube for low flow applications

OPTIMASS 3000 series OPTIMASS is the brand NEW family of Coriolis meters from KROHNE. Designed to overcome the limitations traditionally associated with Coriolis meters, OPTIMASS makes single tube metering realistic in more applications than ever before. No limits with tube materials Hastelloy or Stainless Steel allow single tube metering for almost any process. No limits with flow Measures down to grams per minute. No limits with measured product High viscosity, particulate matter, inhomogeneous mixtures, normal entrained air, have little effect on the accuracy and quality of the measurement. No limits with installation An integrated base mounting plate allows easy installation horizontally or vertically without the need for special fixtures. Installation is easy with all sizes having the same length. And in addition, excellent performance Wide measuring range (turndown) Excellent mass flow zero stability Ability to measure flows down to grams per minute Standard tube pressure rating 150 bar or 2175 psig Front end signal processing Short analog signal path gives: Faster signal evaluation Less distortion and loss Communication to back end via RS485 allowing remote installation up to 300 m or 1,000 ft Sensor calibration data embedded in front end; therefore easy to change back end I/O functionally without the need for complex re-programming Options Heating jacket Hygienic and sanitary connections

Hastelloy Stainless Steel

OPTIMASS 3000 series

Product Nominal flow rate Minimum flow rate Repeatability Density Accuracy Temperature Ambient with compact converter with remote converter Process Pressure Measuring tube Outer cylinder Process connection Material Measuring tube Outer cylinder Approvals Protection Category Pressure Equipment directive ATEX (modular MFC 050/051) ATEX (compact MFC 050) ATEX (compact MFC 051) FM Electromagnetic compatibility Liquids, gases 15350 kg/h / 0.512.5 lbs/min 1% of nominal flow rate Better than 0.05% plus zero stability 5002000 kg/m3 / 30125 lbs/ft3 2 kg/m3 / 0.13 lbs/ft3

-40+55C / -40+130F -40+60C / -40+140F -40+150C / -40+300F -1150 bar / -14.52175 psi -130 bar / -14.5435 psi
1/4

NPT; flanges (DIN, ANSI, JIS); Tri-Clamps

Hastelloy C-22, Stainless Steel 316L Stainless Steel 316L IP 67 equiv. to NEMA 4X PED 97-23 EC II 2 G EEx ib IIC T6 See page 8 of this brochure See page 8 of this brochure Class I, II, III Div. 1 & 2 EN 50081-1 1992; EN 50082-2 1994; Namur NE 21/5.93; 89 / 336 / EEC (EMC); 72 /23 / EEC (low voltage directive)

OPTIMASS 8000 & 9000 series OPTIMASS is the brand NEW family of Coriolis meters from KROHNE. Designed to overcome the limitations traditionally associated with Coriolis meters. No limits with applications Stainless Steel and Hastelloy C-22 allow mass flow metering for almost any process. No limits with measured product High viscosity, particulate matter, inhomogeneous mixtures, normal entrained air, have little effect on the accuracy and quality of the measurement. No limits with installation Support on the pipe or the meter body without any effects on performance. A complete range of process connections for all existing and future installations.

OPTIMASS 8000 & 9000 series twin U measuring tube for high temperature applications

Hastelloy Stainless Steel

OPTIMASS 8000 & 9000 series

Product Liquids, gases, pastes 2,700250,000 kg/h / 1009,300 lbs/min 1% of nominal flow rate Better than 0.05% plus zero stability 5002000 kg/m3 / 30125 lbs/ft3 2 kg/m3 / 0.13 lbs/ft3 Nominal flow rate Minimum flow rate Repeatability Density Accuracy Temperature Ambient with compact converter (8000) with remote converter (8000, 9000) Process Safe area (compact or remote) (8000) Safe area (remote only) (9000) ATEX/FM/CSA (compact only) (8000) ATEX/FM/CSA (remote only) (9000) ATEX/FM/CSA (remote only) (8000) Pressure Process connection Material Measuring tube Outer casing Approvals Protection Category Pressure Equipment directive ATEX (modular MFC 050/051) ATEX (compact MFC 050) ATEX (compact MFC 051) FM (pending) Electromagnetic compatibility Hygienic (pending)

No limits with material Stainless Steel and Hastelloy C-22 are offered to cover most common industrial processes. No limits with process connections OPTIMASS offers a wide range of special process connections in addition to standard flanges. No limits with applications The 8000 and 9000 series can handle most high temperature applications up to 350C / 660F. Fields of application Gas Gravimetric feed Light alcohols Tanker loading Asphalt Liquid Sulphur High pressure products Options Insulating jacket Fluid heating jacket with integral coils Hygienic and sanitary connections (DIN 11851, Triclamp, DIN 11864-2)

-40+55C / -40+130F -40+60C / -40+140F -180+230C / -300+440F 0+350C / +32+660F -40+190C / -40+370F 0+350C / +32+660F -40+230C / -40+440F Up to 210 bar; depending on process temperature and meter size Flanges (DIN, ANSI, JIS); Hygienic Hastelloy C-22, Stainless Steel 316L Stainless Steel 304 IP 67 equiv. to NEMA 4X PED 97-23 EC II 2 G EEx ib IIC T6 See page 8 of this brochure See page 8 of this brochure Class I, II, III Div. 1 & 2 Namur NE 21/5.93; 89 / 336 / EEC (EMC); 72 /73 / EEC (low voltage directive) EHEDG, 3A, ASME Bio-processing

OPTIGAS 5000 series Mass flowmeter for CNG and LPG dispensers

Methane (CNG) Propane & Butane (LPG)

OPTIGAS 5000 series OPTIGAS the state-of-the-art mass flowmeter has been developed and tested in conjunction with leading dispenser manufacturers. OPTIGAS for metering compressed natural gas (Methane) or liquefied petroleum gas (Propane & Butane) in dispensers. No limits with sizes This mass flowmeter is available in two sizes for fuelling cars and for buses/ trucks. Respecting the fact that private and commercial vehicles (cars, trucks/ buses) have different sized fuel tanks, KROHNE believes that two sizes of flowmeter are required to provide accurate batches and fast filling times. No limit with installation The compact design makes the meter easy to use and install.

OPTIGAS 5050 C / 5010 C

Product Flow range Accuracy Compressed natural gas, liquefied petroleum gas 150 kg/min / 2.2120 lbs/min (S 15) or 2.4120 kg/min / 5265 lbs/min (S 25) 0.5% of total batch; where minimum actual flow rate is 1 kg/min / 2.2 lbs/min (S 15) or 2.4 kg/min / 5 lbs/min (S 25) 0.3% of actual flow rate + zero stability (for a typical batch size of >10 kg/22 lbs) 0.015% of flow range capacity

And in addition, excellent performance wide measuring range high accuracy

Repeatability Zero stability Temperature Ambient with compact transmitter with remote transmitter Process Pressure static cyclic Process connection Material Measuring tube Outer case Electrical Power supply (5050 C) Power supply (5010 C) Programming (5050 C) Programming (5010 C) Approvals ATEX FM Custody transfer

-40+55C / -40+130F -40+60C / -40+140F -40+95C / -40+200F 350 bar / 5080 psi 300 bar / 4350 psi
3/4

(S 15) or 1 (S 25) NPT; female thread in body block Stainless Steel 316L Stainless Steel 304L

100120 or 200230 V AC or 24 V DC 12 V DC via Ex approved barrier 3 user keys or via magnetic switches Via Modbus (see page 9) II 2 G EEx ib IIC T6 Class I; Div. 1 PTB Germany NTEP USA (pending)

Modular converter MFC 050 / 051 for OPTIMASS 3000, 5000, 7000, 8000 and 9000 Coriolis mass flowmeters OPTIMASS MFC 050 / 051
OPTIMASS stands for simplicity. It cuts down all previous limitation in Coriolis mass metering. Even the new converters, MFC 050 and MFC 051 (intrinsically safe) fit on all current and future models. No limits through intuitive user interface software Easy to program with intuitive software Simple to commission; zero calibration and output configuration No limits with serviceability Intelligent digital link with front end will update sensor calibration data if converter is exchanged Common converters for all sensor designs, reduces spare parts stockholding Sensor diagnostics Concentration measurement options No limits with installation Compact or remote installation: easy to convert meter on-site with conversion kit MFC 050 Choice of multiple outputs (up to 4) in hazardous and non-hazardous designs Outputs: galvanically isolated from power supply, but not from each other; use common ground First current output is HART as standard, except where a serial communication is fitted e.g. Modbus Current (mA) output is active Pulse and control inputs are passive Status output is either active or passive, dep. on output options MFC 051 Passive outputs; provides intrinsically safe signals for the hazardous area version Also available a safe area version with passive output signals Outputs are galvanically isolated from power supply and from each other Only two inputs or outputs are available at any time Possibility of utilising multi-drop HART Profibus PA

OPTIMASS MFC 050 / 051

Power Supply Operating voltage (050) Operating voltage (051) Power consumption (050) Power consumption (051) User interface Input device Local display Language supported Measurement functions Low flow cut-off (user programmable) System control User assignable output User assignable input Ambient temperature Compact mount to sensor Remote mount to sensor Material Approvals Protection Category ATEX (remote MFC 050) 100 230 V AC (+10%/-15%); 24 V DC (30%) 100 230 V AC (+10%/-15%); 24 V AC (+10%/-15%); 24 V DC (+30%/-25%) 18 VA (V AC) 10 W (V DC) Via 3 push keys or via 3 Hall effect magnetic switches 3 line LCD backlight display for measurement function and value in engineering units English, German, French, and Spanish Mass flow rate; density; volume flow rate; totalizer; temperature; concentration; velocity 010% of nominal flow rate for each sensor size

Process alarm, output error or flow direction Zero calibration, Totaliser reset, sensor standby -40+55C / -40+130F -40+60C / -40+140F Die cast aluminium with Polyurethane finish IP 67 equiv. to NEMA 4X II 2 G EEx de [ib] IIC T6 with increased safety terminal housing; II 2 G EEx d [ib] IIC T6 with flameproof terminal housing II 2 G EEx de [ib] IIC T6 with increased safety terminal housing; II 2 G EEx d [ib] IIC T6 with flameproof terminal housing II (1) 2 G EEx de [ia/ib] IIC T6 with increased safety terminal housing; II (1) 2 G EEx d [ia/ib] IIC T6 with flameproof terminal housing II (1) 2 G EEx de [ia/ib] IIC T6 with increased safety terminal housing; II (1) 2 G EEx d [ia/ib] IIC T6 with flameproof terminal housing Class I, II, III Div. 1 & 2

ATEX (compact MFC 050)

ATEX (remote MFC 051)

ATEX (compact MFC 051)

FM

Modbus converter MFC 010 for OPTIMASS 3000, 5000, 7000, 8000 and 9000 OPTIMASS MFC 010 Coriolis mass flowmeters
The new OPTIMASS mass flowmeters implement all sensor drive and signal evaluation functions into an integrated front-end electronics module permanently fixed to the sensor. Modbus communication direct from meter no need for separate converter This new cost effective solution eliminates unwanted and expensive I/O and display functions associated with traditional signal converters and transmitters, and is designed for use in OEM systems or packages where a PLC or DCS is already used for other functions. Connection using standard, off-the-shelf, four-core cable A simple 4-wire (1 pair data and 1 pair power) interface is all that is required to connect the OPTIMASS meter to the PLC or DCS, utilising its embedded Modbus RTU over RS485 connection. This allows programming, commissioning and measurement over a single data connection.

OPTIMASS MFC 010

Power Supply Communication protocol Baud rate Cable required Maximum cable length Connection topography Functionality 12 V DC 5% and 200 mA max. current Modbus RTU over RS485 960038400 baud 2 x twisted pair with overall screen (1 pair power and 1 pair signal) 300 m / 1000 ft Point-to-point or multidrop Full ability to program meter measurement configuration. All measurement variables available as readable address registers. EEx ib IIC T6 Class I; Div 1 & 2

Full functionality through using Modbus communication all measured variables ability to program meter sensor and process diagnostics Full range of sensor materials, connections and options available All familiar functions for measurements (flow, density and concentration) and diagnostics (meter and process) are available. These are fully configurable using the Modbus connection. Hazardous area operation for the meter is possible using compliant barrier modules for the data and power connections.

Approvals (only 7010) ATEX FM (pending)

Moreover it retains all known benefits of OPTIMASS: All sensor materials stainless steel, Hastelloy and titanium All standard, as well as hygienic process connections High performance with simple installation Certified to all relevant industry application and process approvals

Connections
OPTIMASS flowmeters are available with a variety of end connections as standard including an all new (patented) hygienic connector designed acc. to DIN 11864/2. High pressure tongue and groove flange options also available.

Accessories & Service for Coriolis mass flowmeters

Aseptic connection acc. to DIN 11864 Aseptic connection acc. to DIN 11851; Adapter version

All welded Tri clamp connection acc. to DIN 32676, ISO 2852 DIN and Tri-Clover clamp Flanged connections DIN, ANSI, JIS

Tri clamp connection acc. to DIN 32676, ISO 2852 DIN and Tri-Clover clamp; Adapter version

KroMASScal Sizing software

In order to assist the user in balancing the conflicting demands for accuracy, low pressure drop and fluid velocity. KROHNE has available a powerful, yet easy to use, OPTIMASS meter sizing program called KroMASScal. Starting with the basics of the fluid and process details, the user can select different tube materials and meter sizes to make what if comparisons to ensure the best meter is chosen. The program has a build-in database of many common liquids and gases, and will recognise the vast majority of unit descriptors for mass, volume, density, temperature and viscosity.

Outputs from the program are available as printed hard copies, or as an email file that can be sent back to a local sales office for their consideration.

Toolbox diagnostic tool

Coriolis mass flowmeters are used in many demanding applications where process or fluid disruptions are often present. In the past, diagnosing these external factors was a difficult and timeconsuming process. Now KROHNE has available Toolbox a PC based system that is able to capture, record, analyse and display the low level sensor information using an RS485 data port that is integral in every MFC 050/1 signal converter, when connected to a PC or laptop. The Toolbox system can further be used for meter validation purposes by comparing the current sensor operating profile with a historic record, to enable problems such as tube corrosion to be identified.

10

Calibration of OPTIMASS Coriolis mass flowmeters in UK

KROHNE calibration services has the UKAS seal of approval KROHNEs reputation for industry-leading quality and reliability has been formally endorsed by the United Kingdom Accreditation Service (UKAS). The companys calibration facility at its Wellingborough-based plant has been awarded UKAS certification to ISO 17025. UKAS is the sole accreditation body in the UK recognised by government to assess, against internationally recognised standards, organisations that provide certification, testing inspection and calibration services. KROHNE has seven calibration rigs which are now the only dedicated rigs in the UK accredited by UKAS to calibrate Coriolis mass flowmeters. They have been approved for testing mass and volume flow to 0.035 per cent and 0.038 per cent uncertainty respectively at flow rates from 1,125 kg per hour to 247,100 kg per hour. The accreditation enables the company to carry out custody transfer calibration and seal instruments according to the requirements of OIML R117 without the need for customers to undertake additional on-site calibration. This can save substantial time and money.

Calibration True calibration against certified weight scales Fully automated routines guarantee repeatability of result Calibration at three temperatures ensures density and temperature measurement accuracy Accuracy of calibration rig at least 3 times better than accuracy of meters being measured (and therefore not susceptible to variations in temperature, pressure, flow rate, etc.)

High accuracy with OPTIMASS High accuracy calibration rig for mass flowmeters. Compares the flow measured by the meter with a highly accurate scale. Temperature controlled and compensated for any ambient drift, the brand new rigs are capable of measuring up to 4 mass meters in series against actual weighed mass.

Seven state-of-the-art calibration rigs have been installed at KROHNEs UK headquarters in Wellingborough to meet the growing customer demand for the revolutionary OPTIMASS range.

Attaining UKAS approval is of great benefit to us, said Eddie Bridges, international product group manager for mass flow at KROHNE. We can now formally demonstrate that we meet strict internationally recognised calibration criteria, which we will apply to all products we supply.

11