30

Surface Systems

Cameron Surface Wellhead and Christmas Tree Systems package innovative solutions that add value and reduce operating expenses. For example, the FastLock Connector replaces standard flanged connections and reduces makeup time. The CAMFORGE Connection System provides a fast, safe and economical connection for the wellhead housing to the surface conductor pipe without welding. Each Cameron system begins with a Cameron wellhead. Next, Cameron offers a choice of popular gate valves, including the rugged FLS. Cameron Willis production chokes and a full line of Saf-T-Gard actuators completes the Christmas tree assembly. Additional benefits come from Camerons CAMSERV Aftermarket Services Program that provides a full range of installation, maintenance and repair services any time, anywhere in the world.

31

Surface Systems
Cameron has earned a reputation as the worldwide leader in supplying Surface Systems, supported by the industrys largest network of sales, service and manufacturing facilities making Cameron the single source supplier for Surface Systems. Cameron offers a full range of surface wellhead and Christmas tree systems for land and offshore applications. Each system incorporates quality Cameron components including surface wellheads, Christmas trees, actuators, chokes and controls. In addition, all casing and tubing programs are provided from low pressure 2000 psi up to high pressure 30,000 psi. Surface Systems have been developed to meet the needs of the industry. Wellheads can be provided in either conventional spool or compact. Christmas trees are provided with single unit stacked, or solid block valves complete with Cameron Willis actuators, chokes and safety controls. All systems can be provided with trims to meet extreme well service conditions from low pressure, low temperature to high pressure, high temperature (HP/HT) with various produced fluids. Trims range from carbon steel through stainless steels to nickel-based clad. Depending upon service, elastomeric and metal-to-metal sealing are available.

Cameron Surface Wellhead and Christmas Tree Systems

Low Pressure Flanged and Independent Screwed Electrical Submersible Pump (ESP) Coil Tubing Geothermal API Flanged Conventional Compact (Multi-Bowl) Conductor Sharing Wellheads (CSW) SpoolTree Systems Dry Completion Unit (DCU) Adjustable HP/HT Large Bore

Compact Wellhead and Solid Block Christmas Tree Assembly

Conventional Wellhead and Solid Block Christmas Tree Assembly

CAMERON, P.O. BOX 1212, HOUSTON TX, 77251-1212, TEL: 713.939.2211, FAX: 713.939.2620, WWW.CAMERONDIV.COM

32

Conventional Wellhead Systems

Cameron conventional wellhead systems provide the flexibility, compatibility and interchangability required for a wide range of applications. Both the S and IC wellheads consist of the lower casing head housing and hanger, and the subsequent casing head spools and hangers. Although the wellheads are not interchangeable, the S wellhead may be used in place of the IC wellhead for all applications. Both wellheads are compatible with most Cameron tubing spool and hanger configurations.

S Conventional Wellhead System

The Cameron S Conventional Wellhead System offers the industrys highest capacity conventional spool-type wellhead and is designed for use with all well depths and all types of completions. It incorporates dual landing shoulders for maximum casing support. This wellhead is the preferred wellhead for the conditions noted in the chart below: Working Pressure: Up to 15,000 psi (excluding tubing spool) Operating Temperatures: 20 F to +250 F (29 C to +121 C) Hang-Off Capacity: Up to 80% of pipe body yield Casing Head Housings: S, S-11, S-3 Casing Head Spools: S, S-11, S-3 Casing Hangers: SB-3, SB-5, SB-6 slip and seal assemblies Tubing Spools and Hangers: Standard spool: HT, HT-2, T, T-CL, C-SRL, C-SRL-CL hangers MTBS spool: MTBS hanger CD-2 spool: CD-2, CD-2T, CD-2T-CL hangers

IC Conventional Wellhead System

The Cameron IC Conventional Wellhead System is the preferred wellhead for the conditions noted in the chart below. Although components are not interchangeable, the S Wellhead may be used in place of the IC wellhead for these applications as well. Working Pressure: Up to 10,000 psi (excluding tubing spool) Operating Temperatures: 20 F to +150 F (29 C to +65 C) Hang-Off Capacity: Up to 50% pipe body yield Casing Head Housings: IC-2, IC-2-BP Casing Head Spools: IC-2, IC-2-BP, IC-2-L Casing Hangers: IC-1, IC-1P, IC-2 slip and seal assemblies Tubing Spools and Hangers: Standard spool: HT, HT-2, T, T-CL, C-SRL, C-SRL-CL hangers MTBS spool: MTBS hanger CD-2 spool: CD-2, CD-2T, CD-2T-CL hangers
S Conventional Wellhead System IC Conventional Wellhead System

Casing Hanger Selection Chart

250F 121C

A P I T E M P E R T U R E R A N G E
180 82C 150F 65C

SB-5 SB-3

How to Select a Wellhead System

The first step in determining which Cameron wellhead to use is to determine the casing hanger that best suits the application. Each hanger profile is unique and is generally compatible with only a limited number of casing head/spool bowls. Cameron slip-type hangers are divided into two groups: SB and IC, each serving different applications.

100F 38C

U T S P
50F 10C

IC-1 IC-1-P IC-2

SB-6

Completion Systems
Cameron offers a variety of tubing spools and hangers for all types of completions: single, dual and high pressure. Completion systems range from low pressure, conventional equipment to systems for severe service and geothermal applications. All Cameron completion equipment meets or exceeds API 6A specifications. Cameron also offers a complete line of Christmas trees for working pressures up to 30,000 psi.

0F -17C -20F -29C 0 10% 20% 30% 40% 50% 60% 70% 80% Hang-Off Capacity (%of Pipe Body Yield) (Operating conditions vertified by API 6 A, 17th Edition, Appendix F testing)

CAMERON, P.O. BOX 1212, HOUSTON TX, 77251-1212, TEL: 713.939.2211, FAX: 713.939.2620, WWW.CAMERONDIV.COM

33

Compact and Multi-Bowl Wellheads

Standard Snapring Modular Compact (SSMC) Wellhead
The SSMC Wellhead is a total system designed to accommodate a variety of standard casing programs and working pressures, while using a minimum number of interchangeable components. Sizes: 7-1/16" through 20-3/4" Working Pressures: Up to 10,000 psi Temperature Range: 20 F to +250 F (29 C to +121 C) 0 F to +350 F (18 C to +177 C) Side Outlets: Line pipe threaded, studded Top Connection: FastLock or FlangeLock Annulus Seals: LS or Metal-End-Cap (MEC) Tubing Hangers: Interchangeable single, dual and tensioned Tubing Hanger Neck Seal: Straight radial lip (SRL)

MBS Multi-Bowl Wellhead System

The Cameron MBS Multi-Bowl Wellhead System is a compact, multi-bowl wellhead which can be used as an alternative to conventional wellhead systems in platform applications. Sizes: 11" through 13-5/8" Working Pressures: 10,000 psi Temperature Range: 20 F to +250 F (29 C to +121 C) Casing Connections: Casing box thread, slip-on weld with O-ring, CAMFORGE, SlipLock Side Outlets: Line pipe threaded, studded Lock Screws: Two sets of Type N Top Connection: Flanged Casing Hangers: Mandrel Annulus Seals: Energized with plastic packing or lockscrew Tubing Hangers: Mandrel Tubing Hanger Neck Seal: Elastomer/Metal

Metal Seal Split Compact Wellhead

The Metal Seal Split Compact Wellhead is a metal sealing compact wellhead which features a split design. Sizes: 11" through 20-3/4" Working Pressures: Up to 15,000 psi Temperature Range: 20 F to +350 F (29 C to +177 C) Side Outlets: Line pipe threaded, studded Top Connection: FastLock or FlangeLock Annulus Seals: JS Tubing Hangers: Interchangeable single, dual Tubing Hanger Neck Seal: Straight radial lip (SRL)

Wellhead Seals
Cameron wellheads offer a selection in sealing technology which increases versatility and ensures that the wellhead is adaptable for any production environment. Available seals include metal-to-metal seals in primary sealing applications and either LS elastomer seals or Camerons exclusive Metal End-Cap (MEC) seal in the annulus. All elastomer seals are available in premium elastomer materials developed by Cameron Elastomer Technology specifically for oilfield applications.

SSMC Compact Wellhead

Metal Seal Split Compact Wellhead

MBS Multi-Bowl Wellhead

CAMERON, P.O. BOX 1212, HOUSTON TX, 77251-1212, TEL: 713.939.2211, FAX: 713.939.2620, WWW.CAMERONDIV.COM

34

Conductor Sharing, SpoolTree and Adjustable Wellheads

Conductor Sharing Wellhead (CSW)
The Cameron CSW system provides compact wellhead technology for drilling two or more wells through one conductor. Sizes: 9" through 20-3/4" Working Pressures: Up to 10,000 psi Temperature Range: 20 F to +250 F (29 C to +121 C) 0 F to +350 F (18 C to +177 C) Side Outlets: Line pipe threaded, studded Top Connection: Flanged, JB threaded Annulus Seals: LS or Metal-End-Cap (MEC) Tubing Hangers: Interchangeable single, dual or tensioned Tubing Hanger Neck Seal: S or straight radial lip (SRL)

Adjustable Wellhead System

The Cameron Adjustable Wellhead System is designed for deepwater completions such as TLPs, SPARs and DDCVs where casing will be suspended at the mudline. Systems are available for both single and dual protective casing risers. All systems are designed with fire-resistant sealing and connection technology for maximum safety. Sizes: 11" and 13-5/8" Working Pressures: Up to 15,000 psi Temperature Range: 20 F to +350 F (29 C to + 177 C) with API 6FA, 6FB and 6FC capability Secondary Seals: Metal-End-Cap (MEC) or metal-to-metal Top Connection: FastLock Bottom Connection: Buttweld, CAMFORGE or SlipLock

SpoolTree Wellhead System

The Cameron SpoolTree Wellhead System incorporates a unique design that allows maximum production flexibility while reducing costs and improving safety. Workover operations are optimized with minimal equipment handling. Sizes: 7-1/16" through 20-3/4" Working Pressures: Up to 10,000 psi Temperature Range: 20 F to +250 F (29 C to + 121 C) 0 F to +350 F (18 C to +177 C) Side Outlets: Line pipe threaded, studded Secondary Seals: Single P, Single T, Double T, NX Bushing, Double P Top Connection: Flanged, FastLock, FlangeLock Annulus Seals: LS or Metal-End-Cap (MEC) Tubing Hangers: Single spool type

I
I

CSW Wellhead

SpoolTree Wellhead

Adjustable Wellhead System

CAMERON, P.O. BOX 1212, HOUSTON TX, 77251-1212, TEL: 713.939.2211, FAX: 713.939.2620, WWW.CAMERONDIV.COM

35

Wellhead Connection Systems

Cameron offers several connection systems which feature reduced make-up time and increased safety. The CAMFORGE and SlipLock systems are used primarily to attach wellhead housings to surface casing. The FastLock, FlangeLock and FastClamp connections are fast make-up connectors used as end connections for wellhead spools, housings and BOPs. Compatibility: Gasket Type: Working Pressures: Trim: Fits reduced diameter proprietary hubs and standard API hubs CF, BX, RX Up to 15,000 psi Fire-tested to API 6FB Part I and II and thermal cycled per API 6A Appendix F. Meets NACE and API specifications for H2S service.

CAMFORGE Connection System

The CAMFORGE Connection System incorporates a weldless bottom connection that makes installation fast, safe and economical. Production losses created by shutting in adjacent wells due to welding are eliminated. Problems associated with welding are avoided because the CAMFORGE connection is made using hydraulic pressure to expand the surface casing and housing. Application: Surface conductor-to-casing head housing connection Compatibility: S and IC wellheads, compact wellheads Seal Type: Metal-to-metal Sizes: Wide range of sizes Working Pressures: Up to 10,000 psi

FlangeLock Connector
The FlangeLock Connector has been designed as an alternative to the production version of the FastLock Connector and can be bolted directly to the Fastlock Connector hubs. This allows for a smaller overall completion connection while providing maximum flexibility for drilling and workover operations. Application: Alternative to production FastLock Connector Compatibility: Bolts directly to FastLock hub Gasket Type: CF Working Pressures: Up to 6500 psi Trim: Fire-tested to API 6FB Part I and II and thermal cycled per API 6A Appendix F. Meets NACE and API specifications for H2S service.

SlipLock Connection System

The SlipLock Connection System uses a simple slip-type mechanism to replace conventional casing threads or slip-on preparations which require field welding. Application: Surface conductor-to-casing head housing connection Compatibility: S and IC conventional wellheads, compact wellheads Seal Type: Elastomer (P seal) or metal-to-metal (CANH seal) Sizes: Wide range of sizes Working Pressures: Up to 10,000 psi

FastClamp Connector
The FastClamp Connector was developed as an alternative to the conventional clamp assemblies and fits standard clamp hub profiles using conventional API ring gaskets. The connector features reduced make-up torque, faster make-up times and improved safety over conventional clamps. Application: Replaces standard clamp connections Compatibility: Fits all standard clamp hub profiles Gasket Type: Conventional API ring gaskets Working Pressures: Up to 15,000 psi

FastLock Connector
The FastLock Connector is designed to replace flanged connections for wellheads and reduce make-up time. Application: Replaces standard flanged connection

FastLock Connector

FlangeLock Connector

CAMFORGE Wellhead Housing

SlipLock Wellhead Housing

FastClamp Connector

CAMERON, P.O. BOX 1212, HOUSTON TX, 77251-1212, TEL: 713.939.2211, FAX: 713.939.2620, WWW.CAMERONDIV.COM

36

API Gate Valves

Cameron offers a full range of gate valves for surface and subsea applications. Selection of a valve for a specific application depends on a number of factors including bore size and working pressure. Standard and customized configurations of solid block valves are available for use in Christmas tree applications, along with single gate valves. Solid block valves provide a more compact design and improved fire-resistance with fewer potential leak paths. However, single gate valve Christmas trees provide flexibility in configuration and easy replacement. The reliability of Cameron gate valves makes them essential components for both subsea and surface applications. Large bore and high pressure valves are available for use in varying service conditions including high temperature applications, formation fracturing operations, drilling and subsea production manifolds. All Cameron gate valves are available with a full range of Cameron Willis actuators, chokes and controls providing a single source of supply.

Gate Valve Application Guide

11 9 7 1/16 6 3/8 5 1/8

FLS-R , FLS Actuated

Bore Size (in)

FLS

4 1/16 3 1/16 2 9/16 2 1/16 1 13/16 0 0 2,000 3,000 5,000 10,000 15,000 20,000

M, FL, FLS

FLS M215 FLS

Working Pressure (psi)

Conductor Sharing Wellhead and Block Valve

Platform Tree with Block Valve

Single Unit Valve Stacked Tree

Platform Dual Block Valves

CAMERON, P.O. BOX 1212, HOUSTON TX, 77251-1212, TEL: 713.939.2211, FAX: 713.939.2620, WWW.CAMERONDIV.COM

37

API Gate Valves

Cameron offers both slab-style and expanding-style gate valves in full bore through conduit designs to meet API 6A requirements.

FL, FLS and FLS-R Gate Valves

Slab-style gates are used in the Cameron FL, FLS and FLS-R forged body gate valves for both manual and actuated applications. These valves meet or exceed the requirements of API Specifications 6A, 6A SSV/USV and 17D. The slabstyle gate effects a metal-to-metal seal on the flow stream. In addition, slab-style gates may also be used when wireline cutting is required. Slab Gate Common features of the FL, FLS and FLS-R Gate Valves include inert, spring-loaded, pressure-energized lip seals which are installed between each seat and body. These seals assist in low-pressure sealing and protect against intrusion of particle contaminants into the body and seal areas. The FLS-R valve is used in manually operated, large bore applications. The manual FLS-R valve shares many of the the same features as the FLS valve and it incorporates a lower balance stem and a unique ball screw mechanism which provide remarkably low operating torque. The FLS valve is used in high pressure, large bore applications requiring actuation. FL Gate Valves sizes 2-1/6" to 4-1/16"; 2000 to 5000 psi WP FLS Gate Valves sizes 1-13/16" to 9"; 2000 to 20,000 psi WP FLS-R Gate Valves sizes 4-1/16" to 11"; 5000 to 15,000 psi WP

M and M 215 Gate Valves

Expanding-style gates are used in the Cameron M and M215 cast body manual gate valves. The Pow-R-Seal gate design provides a positive seal against the upstream and downstream seats simultaneously as the handwheel is tightened. This seal is unaffected by line pressure fluctuations and vibration. The M215 gate valves share many of the same features Expanding as the M and have a lower balance stem to reduce Gate operating torque. M Gate Valves sizes 2-1/16" to 4 1/16"; 2000 to 5000 psi WP M 215 Gate Valves sizes 1-13/16" to 3 1/16"; 10,000 psi WP
FLS Gate Valve with Cameron Willis MHW Saf-T-Gard Wirecutting Actuator

M Gate Valve

FL and FLS Gate Valve

FLS-R Gate Valve

CAMERON, P.O. BOX 1212, HOUSTON TX, 77251-1212, TEL: 713.939.2211, FAX: 713.939.2620, WWW.CAMERONDIV.COM

38

Large Bore Gate Valves

Cameron is the industry leader in the design, manufacture and installation of large bore gate valves for surface applications. Cameron FLS and FLS-R gate valves have proven themselves time and time again in demanding applications such as high temperature/high pressure, and formation fracturing in various parts of the world. Cameron offers a family of valves to meet the needs of the large bore market. For actuated surface applications, the Cameron FLS valve is paired with the Cameron Willis Saf-T-Gard hydraulic actuator. For manual surface applications, the FLS-R gate valve offers low torque opening and closing due to the unique ball screw mechanism and lower balance stem. Both the FLS and the FLS-R offer the same field proven features. They are designed to API 6A and 17D specifications and are slab gate, full bore through conduit valves. They offer full bore operation, unlike reduced bore API 6D designs. Cameron has completed an extensive testing program for the large bore gate valve design, including API 6A Appendix F qualification testing.

6-3/8" 15,000 psi WP; 9" 10,000 psi WP; and 9" 15,000 psi WP FLS-R Gate Valves

Large Bore HP/HT Tie-back Wellhead and Block Valve with Actuators

Large Bore Wellhead and Single Stacked Gate Valves with Actuators

CAMERON, P.O. BOX 1212, HOUSTON TX, 77251-1212, TEL: 713.939.2211, FAX: 713.939.2620, WWW.CAMERONDIV.COM

39

Saf-T-Gard Actuators
Cameron designs and manufactures a full range of Saf-T-Gard pneumatic piston and diaphragm actuators and hydraulic and wireline cutting actuators. These actuators can be used on the full line of Cameron gate valves in wellhead and pipeline applications. Cameron actuators are designed to be interchangeable and offer a wide range of flexibility. The MA pneumatic diaphragm actuators simple design and operating principle make it inherently trouble-free. This series is available in a variety of actuator diameters and configurations to meet a variety of service requirements.

Actuator Bonnet Assemblies

Actuator bonnet assemblies on Cameron FL, FLS and M gate valves provide the interface between the gate valve and actuator. These bonnet assemblies are compatible with Cameron hydraulic and pneumatic actuators. They can also be used on other manufacturers direct-acting and reverse-acting gate valves. The bonnet assembly isolates all of the well bore fluids in the valve body from the actuator. Field-proven performance, combined with innovative technology, allows Cameron actuator bonnets to match specific gate valves metallurgical and elastomeric requirements to extend wear life.

Hydraulic Saf-T-Gard Actuators

Cameron hydraulic Saf-T-Gard MH series of actuators offers an intrinsically safe design that can be used in hazardous areas. All Cameron hydraulic actuators are interchangeable with standard bonnet adapters. The MH series is available in single and dual piston models and in rising and nonrising stem configurations. These actuators offer an innovative, featurerich design that offers the power required to operate safely and reliably.

Wireline Cutting Actuators

Cameron offers two models of hydraulic wireline cutting actuators: the MSVW and the MHW. The MSVW is an actuator for a surface safety valve. It is modular and features interchangeable spring and wireline cutting modules for easy conversion from wirecutting to non-wirecutting applications. The MHW is a wireline cutting version of the MH series piston hydraulic actuator. It is a single piston design which minimizes the amount of fluid required to compress the large power spring.

Pneumatic Saf-T-Gard Actuators

Cameron pneumatic Saf-T-Gard actuators are available in piston and diaphragm designs. The MP pneumatic piston actuators are interchangeable and operate with many types of supply: gas, compressed air, nitrogen, or well gas. These actuators are designed to meet a wide range of service requirements and are available in single and dual piston versions in a variety of sizes and pressure ranges.

CLOSE

OPEN

MP13

MH74

MA12

MP Series Pneumatic Piston Actuator

MA Series Pneumatic Diaphragm Actuator

MH70 NRS Single Piston Hydraulic Actuator

MHW Series Wireline Cutting Actuator

FLS Gate Valve with FLS Bonnet

CAMERON, P.O. BOX 1212, HOUSTON TX, 77251-1212, TEL: 713.939.2211, FAX: 713.939.2620, WWW.CAMERONDIV.COM

40

Surface Safety Systems

Cameron Saf-T-Gard actuators are part of a complete line of equipment for surface safety systems. Cameron safety control systems are designed to shut in a flow line in the event of abnormal condition, malfunction or operating irregularity. These systems have the most reliable surface safety shutdown system security available to operators for the protection of energy resources, property and the environment. Systems are available to operate single or multi-well installations and units may be operated by compressed air, gas or electricity. Solar panels or wind generators are also available as alternative power supplies. Cameron safety shutdown systems are available in a number of configurations including panel-based, self-contained and pilot-based systems. Components on Cameron shutdown systems include precisionengineered pilot valves, pressure sensors, inline test valves, dump valves, quick bleeds, probes, emergency shutdown valves and pressure regulators. Systems include high and low pressure sensing monitors which ensure high calibration accuracy, continuous monitoring of shutdown set points and accurate shutdown set point changes. In addition, these systems help reduce maintenance time and costs because enclosures meet the requirement for operation in hazardous locations without the need to purge boxes.

3000 4000 2000 5000 6000

1000 0

psi

100 60 40 20 0

140 160 180 200

psi ICE SERV

SSV SURE PRES

In
Ou t

Se rvic e

IN PLOT SURE PRES

E ESOCLOS TO PULL

D HAN P PUM

of

Se

rvic

ES
e

E T MOD PILO CTOR SELE PLOT SURE PRES PLOT SURE PRES LY OR T SUPP PILO ULAT REG

HIGH T PILO

LOW T PILO

Self-Contained Surface Safety System

Surface Safety System with Stand-Mounted Controls

MA16

Pilot-Based Surface Safety System

CAMERON, P.O. BOX 1212, HOUSTON TX, 77251-1212, TEL: 713.939.2211, FAX: 713.939.2620, WWW.CAMERONDIV.COM