24-March-2012

ASME BPVC-VIII-1 (2010)

DESIGN OF CIRCULAR STEEL FLAT-FACE FLANGE WITH METAL-TO-METAL CONTACT OUTSIDE THE BOLT CIRCLE - PLAIN LOOSE TYPE WITH SELF-SEALING GASKET REFERENCE DRAWINGS: DESIGN CONDITIONS: DESIGN CODE =

ASME BPVC SECT. VIII - DIV. 1 [2010] [CLASS 1 ASSEMBLY / CATEGORY 3 FLANGE] C MPa

TEMPERATURE PRESSURE FLANGE MATERIAL DATA: PLATE MATERIAL DESIGN TENSILE STRENGTH @ AMBIENT DESIGN TENSILE STRENGTH @ DESIGN TEMP. MODULUS OF ELASTICITY @ OPERATING TEMP. BOLT/STUD DATA: MATERIAL YIELD STRENGTH DESIGN TENSILE STRENGTH @ AMBIENT DESIGN TENSILE STRENGTH @ DESIGN TEMP. MODULUS OF ELASTICITY @ OPERATING TEMP. DIAMETER AREA NO. OF THREADED ENDS (BOLT = 1 STUD = 2) FLANGE DIMENSIONS (REFER FIG. Y-3.2 FOR NOTATION): PIPE OUTSIDE DIAMETER OUTSIDE DIAMETER INSIDE DIAMETER BOLT CIRCLE DIAMETER NO. OF BOLTS BOLT HOLE DIAMETER OUTSIDE DIAMETER OF SPACER (=A, IF NONE) GASKET DATA: MATERIAL THICKNESS GASKET FACTOR MIN DESIGN SEATING STRESS OUTSIDE DIAMETER INSIDE DIAMETER DIAMETER @ LOCATION OF GASKET-FORCE BOLT-FORCES/MOMENT ARMS (REFER FIG. Y-3.2 FOR NOTATION): HYDROSTATIC END-FORCE H'STATIC END FORCE ON AREA I/S OF FLANGE GASKET LOAD H'STATIC END FORCE ON AREA O/S OF FLANGE MOMENT ARM MOMENT ARM MOMENT ARM FLANGE MOMENTS MOMENT MOMENT MOMENT MOMENT

= P=

= Sf = Sf = E=

MPa MPa MPa

SECT II-D T (1A) SECT II-D T (1A) SECT II-D T (TM-1)

= Fy = Sa = Sb = E= db = A b/n = =

MPa MPa MPa MPa mm mm

SECT II-D T (3) SECT II-D T (3) SECT II-D T (TM-1)

A B C n D

= = = = = = =

mm mm mm mm mm mm

F (Y-3.2) F (Y-3.2) F (Y-3.2) C (Y.3(a)) F (Y-3.2)

= = m= y= = = G=

mm MPa mm mm 0.0 mm T (2-5.1) T (2-5.1)

F (Y-3.2)

H= HD = HG = HT = hD = hG = hT =

0 N 0 0 0 0.0 0.0 0.0 N N N mm mm mm

C (Y.3(a)) C (Y.3(a)) C (Y.3(a)) C (Y.3(a)) T (2.6) T (2.6) T (2.6)

MD = MG = MT = MP=

0 N-mm 0 N-mm 0 N-mm 0 N-mm

C (Y.3(a)) C (Y.3(a)) C (Y.3(a)) C (Y.3(a))

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SUGGESTED TRIAL VALUES: TRIAL FLANGE THICKNESS BOLT AREA SUGGESTED TRIAL FLANGE THICKNESS SUGGESTED TOTAL AREA OF BOLTS SUGGESTED AREA OF BOLT RADIAL DIST. FROM B.C.D. TO BEARING CIRCLE SELECTED VALUES: SELECTED FLANGE THICKNESS SELECTED AREA OF BOLT RADIAL DIST. FROM B.C.D. TO BEARING CIRCLE

ta = A b' = t= Ab = A b/n = hC =

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

mm mm mm mm mm 0 mm

E (39) E (42) T (Y-9.1) T (Y-9.1) T (Y-9.1) C Y-4(a)(2)

t= A b/n = hC = hCmax = ts = =

mm 0 mm mm 0 mm mm mm C (Y-4(a)(2)) C (Y.3(a)) C (Y.3(a))

THICKNESS OF SPACER THICKNESS OF W ASHERS, ETC MISCELLANEOUS CALCULATIONS:

F' = SHAPE FACTOR SHAPE FACTOR BOLT HOLE ASPECT RATIO a= = AR = rB = Jp = Js = CALCULATED STRAIN LENGTH OF BOLT ELASTICITY FACTOR FLANGE MOMENT DUE TO FLANGE-HUB INTERACTION: Ms = SLOPE OF FLANGE AT DIAMETER B TIMES E: E qB = #DIV/0! l= rE = #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

E (5c) C C C C (Y.3(a)) (Y.3(a)) (Y.3(a)) (Y.3(a))

C (Y.3(a)) C (Y.3(a)) 0 C (Y.3(a)) C (Y.3(a))

N-mm

E (7)

#DIV/0! #DIV/0! #DIV/0!

MPa rad deg

E (8)

SLOPE

qB =
=

CONTACT FORCE BETWEEN FLANGES AT h C: HC = BOLT LOAD AT OPERATING CONDITIONS: REQUIRED BOLT-FORCE BOLT AREAS: REQUIRED BOLT-AREA TOTAL BOLT-AREA OPERATING BOLT STRESS: OPERATING BOLT STRESS DESIGN PRESTRESS IN BOLTS: DESIGN PRESTRESS IN BOLTS PERCENTAGE OF YIELD STRESS TYPE OF LUBRICANT NUT FACTOR (TORQUE CO-EFFICIENT) BOLT PRELOAD BOLT TORQUE RADIAL FLANGE STRESS AT BOLT CIRCLE: SR = #DIV/0! MPa E (13) #DIV/0! N E (9)

W m1 =

#DIV/0!

E (10)

Am = Ab =

#DIV/0!

mm 0 mm

C (Y-4(b))

sb =

#DIV/0!

MPa

E (11)

Si = = = = = =

#DIV/0! #DIV/0!

MPa %

E (12)

#DIV/0! #DIV/0!

kN N-m

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RADIAL FLANGE STRESS AT INSIDE DIAMETER: SR = TANGENTIAL FLANGE STRESS AT INSIDE DIAMETER: ST = LONGITUDINAL HUB STRESS: SH = ALLOWABLE DESIGN STRESSES: BOLTS: Sb FLANGE: SR ST DESIGN SUMMARY: FLANGE STRESSES BOLT STRESS = = 0.0 mm 0.0 mm = 0.0 MPa C (Y-7(a)) 0.0 MPa E (16c) #DIV/0! MPa E (15c) 0.0 MPa E (14c)

S act/S all = sb/S b =

#DIV/0! #DIV/0!

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