24-March-2012

ASME BPVC-VIII-1 (2010)

DESIGN OF CIRCULAR STEEL FLAT-FACE FLANGE WITH METAL-TO-METAL CONTACT OUTSIDE THE B OLT CIRCLE - INTEGRAL TYPE FLANGE WITH SELF-SEALING GASK ET REFERENCE DRAWINGS: DESIGN CONDITIONS: DESIGN CODE =

ASME BPVC SECT. VIII - DIV. 1 [2010] [CLASS 1 ASSEMBLY / CATEGORY 1 FLANGE] C MPa

DESIGN TEMPERATURE DESIGN PRESSURE FLANGE MATERIAL DATA: FLANGE MATERIAL DESIGN TENSILE STRENGTH @ AMBIENT DESIGN TENSILE STRENGTH @ DESIGN TEMP. HUB MATERIAL: DESIGN TENSILE STRENGTH @ AMBIENT DESIGN TENSILE STRENGTH @ DESIGN TEMP. MODULUS OF ELASTICITY @ OPERATING TEMP. B OLT/STUD DATA: MATERIAL PROOF STRENGTH DESIGN TENSILE STRENGTH @ AMBIENT DESIGN TENSILE STRENGTH @ DESIGN TEMP. MODULUS OF ELASTICITY @ OPERATING TEMP. NOMINAL DIAMETER AREA NO. OF THREADED ENDS (BOLT = 1 STUD = 2) FLANGE DIMENSIONS (REFER FIG. Y-3.2 FOR NOTATION): OUTSIDE DIAMETER INSIDE DIAMETER BOLT CIRCLE DIAMETER THICKNESS OF HUB @ SMALL END THICKNESS OF HUB @ BACK OF FLANGE HUB LENGTH (h > 0) NO. OF BOLTS BOLT HOLE DIAMETER OUTSIDE DIAMETER OF SPACER (=A, IF NONE) GASK ET DATA: MATERIAL DIAMETER GASKET FACTOR MIN DESIGN SEATING STRESS OUTSIDE DIAMETER INSIDE DIAMETER DIA. @ LOCATION OF GASKET LOAD REACTION B OLT-FORCES / MOMENT ARMS (REFER FIG. Y-3.2 FOR NOTATION): HYDROSTATIC END-FORCE H'STATIC END FORCE ON AREA I/S OF FLANGE GASKET LOAD HYDROSTATIC END FORCE MOMENT ARM MOMENT ARM MOMENT ARM FLANGE MOMENTS: MOMENT MOMENT MOMENT MOMENT

= P=

= Sf = Sf = = Sn = Sn = EI =

MPa MPa MPa MPa MPa

SECT II-D T (1A) SECT II-D T (1A) SECT II-D T (1A) SECT II-D T (1A) SECT II-D T (TM-1)

= Fy = Sa = Sb = E= db = A b/n = =

MPa MPa MPa MPa mm mm

SECT II-D T (3) SECT II-D T (3) SECT II-D T (TM-1)

A= B= C= go = g1 = h= n= D= =

mm mm mm mm mm mm mm mm

F (Y-3.2) F (Y-3.2) F (Y-3.2)

C (Y.3(a)) F (Y-3.2)

= = m= y= = = G=

mm MPa mm mm 0.0 mm T (2-5.1) T (2-5.1)

F (Y-3.2)

H= HD = HG = HT = hD = hG = hT =

0 N 0 0 0 0.0 0.0 0.0 N N N mm mm mm

C (Y.3(a)) C (Y.3(a)) C (Y.3(a)) C (Y.3(a)) T (2.6) T (2.6) T (2.6)

MD = MG = MT = M P=

0 N.mm 0 N.mm 0 N.mm 0 N.mm

C (Y.3(a)) C (Y.3(a)) C (Y.3(a)) C (Y.3(a))

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SUGGESTED TRIAL VALUES: FLANGE THICKNESS BOLT AREA SUGGESTED TRIAL FLANGE THICKNESS SUGGESTED TOTAL AREA OF BOLTS SUGGESTED AREA OF BOLT RADIAL DIST. FROM B.C.D. TO BEARING CIRCLE SELECTED VALUES: SELECTED FLANGE THICKNESS SELECTED AREA OF BOLT RADIAL DIST. FROM B.C.D. TO BEARING CIRCLE

ta = A b' = t= Ab = A b/n = hC =

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

mm mm mm mm mm 0 mm

E (39) E (42) T (Y-9.1) T (Y-9.1)

C Y-4(a)(2)

t= A b/n = hC = h Cmax = ts = =

mm 0 mm mm 0 mm mm mm

C (Y.3(a)) C (Y.3(a))

THICKNESS OF SPACER THICKNESS OF W ASHERS, ETC MISCELLANEOUS CALCULATIONS:

g 1/g o = ho = h/h o = K= T= U= Y= Z= F= V= f= e= d= L= B1 = SHAPE FACTOR SHAPE FACTOR BOLT HOLE ASPECT RATIO a= = AR = rB = Jp = Js = CALCULATED STRAIN LENGTH OF BOLT ELASTICITY FACTOR l= rE = F' = FLANGE MOMENT DUE TO FLANGE-HUB INTERACTION: Ms = SLOPE OF FLANGE AT DIAMETER B TIMES E: E qB = SLOPE #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! 0.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

C Y.3(a) F 2-7.1 F 2-7.1 F 2-7.1 F 2-7.1 F 2-7.1 T 2-7.1 T 2-7.1 T 2-7.1 C Y.3(a) C Y.3(a) C Y.3(a) C Y.3(a) C C C C (Y.3(a)) (Y.3(a)) (Y.3(a)) (Y.3(a))

C (Y.3(a)) C (Y.3(a)) 0.0 mm C (Y.3(a)) C (Y.3(a)) E (5a)

N-mm

E (7)

MPa rad deg

E (8)

qB =
=

CONTACT FORCE B ETWEEN FLANGES AT h C: HC = #DIV/0! N E (9)

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B OLT LOAD AT OPERATING CONDITIONS: REQUIRED BOLT-FORCE B OLT AREAS: REQUIRED BOLT-AREA TOTAL BOLT-AREA OPERATING B OLT STRESS: OPERATING BOLT STRESS DESIGN PRESTRESS IN B OLTS: DESIGN PRESTRESS IN BOLTS PERCENTAGE OF YIELD STRESS TYPE OF LUBRICANT NUT FACTOR (TORQUE CO-EFFICIENT) BOLT PRELOAD BOLT TORQUE RADIAL FLANGE STRESS AT B OLT CIRCLE:

W m1 =

#DIV/0!

E (10)

Am = Ab =

#DIV/0!

mm 0 mm

C (Y-4(b))

sb =

#DIV/0!

MPa

E (11)

Si = = = = = =

#DIV/0! #DIV/0!

MPa %

E (12)

#DIV/0! #DIV/0!

kN N-m

SR = RADIAL FLANGE STRESS AT INSIDE DIAMETER: SR = TANGENTIAL FLANGE STRESS AT INSIDE DIAMETER: ST = LONGITUDINAL HUB STRESS: SH = (S H+S R)/2 = (S H+S T)/2 = ALLOWAB LE FLANGE DESIGN STRESSES: BOLTS: Sb FLANGE: SR ST SH (S H+S R)/2 (S H+S T)/2 DESIGN SUMMARY: FLANGE STRESSES BOLT STRESS = = = = = =

#DIV/0!

MPa

E (13)

#DIV/0!

MPa

E (14a)

#DIV/0!

MPa

E (15a)

#DIV/0! #DIV/0! #DIV/0!

MPa MPa MPa

E (16a)

0.0 MPa

C (Y-7(a))

0.0 0.0 0.0 0.0 0.0

MPa MPa MPa MPa MPa

C C C C C

(Y-7(c)) (Y-7(d)) (Y-7(b)(1)) (Y-7(e)) (Y-7(e))

S act/S all = sb/S b =

#DIV/0! #DIV/0!

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A = C =

#DIV/0! #DIV/0!

C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

= = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = =

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

E E E E E E

1 2 3 4 5 6

= = = = = =

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!