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XYZ-002
Pressure Vessel Calculations
April 9, 2002
Table of Contents
Contents
Cover
Table of Contents
Summary
Material Properties
Pipe
4" Nozzle In Shell
4" Class 150 Flange
2" Coupling In Caps
0.5" Coupling In Shell
Weight and Volume
Zick
9-Apr-02
Page 2 of 13
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11-12
9-Apr-02
XYZ Vessel Corp.
PVE Sample Vessel - 2
XYZ-002
XYZ-002
PVE-Sample 2
12.75
36
2.91
Air
300
300
480
200
300
Test Pressure, psi
0
Minimum Temperature, F
-20
At a Minimum Temperature of: F
260
SA-106B
17,100
0.094
no
no
none
0
ASME VIII-1
2001
none
IID
Customer
Vessel
Part Number
Drawing
Job
Maximum Temperature, F
Page 3 of 13
60
300
At Pressure, psi
200
For a Minimum Duration of:
1/2 hour
Material Properties
6
7
8
9
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11
12
13
Design Pressure
200.0
0.0
Air
1
0.00
Design Pressure =
(UG-99(b))
Test Press = P * 1.3 * MR
= 200 * 1.3 * 1
(ASME IID)
300 <- mTemp, design temp F
Material
Where Used
18
20
21
22
mDp = 200.0
Material Properties
17
19
SA-106
SA-105
SA-516
SA-234
B Seamless Pipe
Forging
70 Plate
WPB Fittings
Shell, Nozzle
Coupling, Flange
Legs
Caps
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Page 4 of 13
UG-22(a)
<- P, internal operating pressure at top of vessel (psig)
<- mPa, external operation pressure
<- Operating Fluid
<- h, fluid height (ft)
<- rho, fluid density (1.0 for water)
P + 0.4331*rho*h
= 200 + 0.4331 * 0 * 1
Hydro Test
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9-Apr-02
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3
4
5
ver 1.28
1.000
Ext
Graph
CS-2
CS-2
CS-2
CS-2
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Dimensions:
12.750
0.406
36.000
0.000
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41
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58
70
Do
Long Seam
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16
18
Page 5 of 13
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Length
12
Variables:
UT =
nt =
Ri =
LDo =
t*UTP+UTI
t-Corr-UT
Do/2-nt
L/Do
Note:
= 0.406*0.125+0
= 0.406-0-0.051
= 12.75/2-0.355
= 36/12.75
undertollerance
nominal thick
effective inside radius
UT =
nt =
Ri =
LDo =
0.051
0.355
6.020
2.824
= 200*6.02/(17100*0.85-0.6*200)
ta = 0.084
= 200*6.02/(2*17100*0.7+0.4*200)
tb = 0.050
Acceptable
tmin = 0.084
= (17100*0.85*0.355)/(6.02+0.6*0.355)
PMaxA = 828.4
PMaxB = 1447.0
= (2*17100*0.7*0.355)/(6.02-0.4*0.355)
Acceptable PMax = 828.4
= 200*6.02/(17100*1-0.6*200)
tr1 = 0.071
Per UG-44(b), this calculation also applies to the SA-234 WPB B16.9 caps which have the same
wall thickness and material design strength as the SA-106B pipe
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41
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49
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71
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79
84
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90
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99
102
112
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115
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125
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152
157
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160
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167
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172
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180
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188
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201
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204
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Shell:
SA-106B <- Shell material
17,100 <- Sv, shell allowable stress level, PSI
1.00 <- Eone, efficiency of shell at nozzle
0.406
0.071
0.000
0.094
Nozzle:
SA-106B <- Nozzle material
17,100 <- Sn, allowable stress level (Sn)
1.00 <- E nozzle
OD Nozzle
Full
Penn.
t
Leg41
Leg41
Leg43
Shell
Vt
Reinforcing:
0.250
0.000
1.000
Variables:
UT =
Rn =
t=
ti =
tn =
d=
fr1 =
fr2 =
h=
tcLeg41 =
tcLeg43 =
F=
Leg43
Nt
Nozzle
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9-Apr-02
Page 6 of 13
Automatic dh - not hillside
Automatic Limit Diameter
Curved Shell or Head Section
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30
UW16(c)mod
www.pveng.com
Proj
= 0.237 * 0.125
Undertolerance
= 4.5/2 - (0.237-0) + 0.03
Effective Radius
= 0.406 Effective Shell Thickness
= 0.237 - 2 *
Nom Thick of Int. Proj.
= 0.237-0
Avail. Nozzle Thick. No UT
= 4.5 - 2*0.237
Opening Dia.
= MIN(17100/17100, 1)
= MIN(17100/17100, 1)
= MIN(1.125-0,2.5*0.406,2.5*0.237)
= Min(0.25,0.7*Min(0.75,0.237,0.406))
= Min(0.25,0.7*Min(0.75,0.406,0.237))
UT =
Rn =
t=
ti =
tn =
d=
fr1 =
fr2 =
h=
tc41 =
tc43 =
F=
0.030
2.043
0.406
0.237
0.237
4.026
1.000
1.000
0.593
0.166
0.166
1.000
Pipe Required Wall Thickness - trn from internal, trnE from external pressure
LDo = L/Do
LDo = 0.444
Dot = Do/trnE
trn = (P*Rn)/(Sn*E - 0.6*P) <= tn-UT
= (200*2.043)/(17100*1 - 0.6*200)
trnE = (3*Do*Pa)/(4*B) <= tn-ut
= (3*4.5*0)/(4*1)
Dot = 0.000
trn = 0.024
trnE = 0.000
Acceptable
Acceptable
Geometry Constraints:
0.7*Leg41 >= tc41
>=
Acceptable
0.175
0.166
Internal
0.285
External
0.000
1.349
1.635
0.252
0.281
0.281
0.281
0.063
0.000
1.945
1.659
0.063
0.000
2.259
2.259
298
9-Apr-02
Page 7 of 13
300
301
Nozzle
Tstd =
Swre =
Nact =
Tt =
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Tstd =
Swre =
Nact =
Tt =
added to Tact.
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308
UG-45
310
"The minimum wall thickness of nozzle necks shall be the larger of (a) or (b) below. Shear stresses
311
caused by UG-22 loadings shall not exceed the allowable shear stress in (c) below. For application of
rules in this paragraph reder to Appendix L, examples 2, 5 and 8 (see L-2.2, L-7.5 and L-7.8 respectively)."
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315
316
317
UG45 = 0.094
Acceptable
UG-45(a)
318
"The minimum wall thickness of a nozzle neck or other connection (including access openings and
319
openings for inspection) shall not be less than the thickness computed from the appplicable loadings in
320
UG-22 plus the thickness added for allowance for corrosion and threading as applicable [see
UG-31(c)(2)], on the connection."
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324
325
0.237
0.000
0.207
0.000
Note: corrosion allowance and thread allowance are accounted for in UG-45(a), they are not
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309
UG45a = 0.024
UG-45(b)
326
"Additonally, the minmim thickness of nozzle neck or other connection (except for access openings and
327
openings for inspection only) shall not be less than the smaller of the nozzle wall thickness as determined
328
by the applicable rule in (b)(1), (b)(2) or (b)(3) below, and the wall thickness as determined by (b)(4)."
329
Note: sample calculations L-7.2, L-7.5 and L-7.8 show that the last sentence is correctly interpreted
as UG-45(b) Min[(b)(1), (b)(2), (b)(3), (b)(4)]
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331
332
333
334
UB45b = 0.094
UG-45(b)(1)
335
"For vessels under internal pressure only, the thickness (plus corrosion allowance) required for pressure
336
(assuming E 1) for the shell or head at the location where the nozzle neck or other connection attaches to
the vessel but in no case less than the minimum thickness specified for the material in UG-16(b);"
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339
340
341
UG45b1 = 0.094
UG-45(b)(2)
342
"For vessels under external pressure only, the thickness (plus corrosion allowance) obtained by using
343
the external design pressure as an equivalent internal design pressure (assuming E=1.0 in the formula for
344
the shell or head at the location where the nozzle neck or other connection attaches to the vessel but in
no case less than the mimum thickness specified for the material in UG-16(b)
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349
"For vessels designed for both internal and external pressure, the greater of the thicknesses determined
350
by (b)(1) or (b)(2)
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353
354
UG45b2 =
UG45b3 = Max(UG45b1,UG45b2)
= Max(0.094,)
UG45b3 = 0.094
UG-45(b)(4)
355
"The minimum thickness of standard wall pipe plus the thickness added for corrosion allowance on the
356
connection; for nozzles larger than the largest pipe size included in ANSI/ASMe B36.10M, the wall
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358
thickness of that largest size plus the thickness added for corrosion allowance on the conneciton."
= 0.237*0.875 + 0
UG45b4 = 0.207
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18
Select Flange
SA
Forged
SA 105
150
4.00
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9-Apr-02
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Page 8 of 13
19
25
Ver 1.35
F2
<- Category
<- Material Type
<- Material
<- Pressure Class
<- Nominal Size
F1
F2
F1
F1
F2
Nozzle
0.355 <- tn, Nozzle Wall Thickness (inch)
0.024 <- tnr, Required Nozzle Wall Thickness (inch)
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Operating Conditions
300 <- T, temperature F
200.0 <- P, pressure, psig
0.000 <- Corr, corrosion allowance
Flange Welds: VIII UW-15 (c)
0.250 <- F1, pipe fillet size
0.250 <- Setback
0.250 <- F2, flange fillet size F2
17100 <- Sp, allowable stress, pipe
20000 <- Sf, allowable stress, flange
Geometry constraint: VIII UW-21 (b)
c = Min(tn,tx)
tx = 2*tnr
wtmin = 0.7*c
wt = 0.7*MIN(F1,F2)
= 0.7*MIN(0.25,0.25)
Maxsetback = c+0.25
Setback = 0.250
Weld Strength:
Min Sa =
Max Weld Stress =
Weld Load =
Weld Area =
=
Weld Stress =
MIN(Sp,Sf)
Sa * 0.49
Pod^2*pi*P/4
Pod*pi*(F1-corr + F2)
4.5*pi*(0.25-0 + 0.25)
Load/Area
Acceptable
Nominal - C-Si
Table - 2-1.1
Max Temp F - 1000
Pod, pipe OD - 4.500
= Min(0.355,0.048)
= 2*0.024
= 0.7*0.048
weld throat
= 0.048+0.25
= MIN(17100,20000)
= 17100 * 0.49
= 4.5^2*pi*200/4
= 3180.863/7.069
c=
tx =
wtmin =
wt =
0.048
0.048
0.034
0.175
Acceptable
Maxsetback = 0.298
Acceptable
Min Sa =
Max S =
Load =
Area =
17,100
8,379
3,181
7.069
Stress = 450
Acceptable
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UW16.1Z1M 9-Apr-02
Page 9 of 13
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COD
POD
Shell:
0.406 <- t, Shell Wall Thick (inch)
3.125 <- D, Shell Opening Diameter (inch)
200.0 <- P,design Pressure (psi)
Coupling:
2 inch 3000#
SA-105
20,000
0.313
0.000
F1
Outside
t
t1
Inside Vessel
D
<- Coupling
<- Coupling Material
UW-16.1 Z-1 (Modified) Coupling
<- Sn, Allowable Stress Level (Sn)
<- F1, Weld Size
<- Corrc, Coupling Corrosion Allowance (inch)
3.000 <- COD - Coupling OD
2.375 <- POD - Pipe OD
11.500 <- n, Treads Per Inch
0.344 <- pt, Corresponding sch160 Wall Thickness (inch)
12.5% <- UT, Under Tolerence (%)
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50
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56
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= (3-2.375)/2-0
= Min(0.75,0.313,0.406)
= Min(0.25,0.7*0.313)
= 0.7*0.313
= 0.219 >= 0.219
Tcp =
Tmin =
tcmin =
t1 =
0.313
0.313
0.219
0.219
Okay
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80
81
82
Required Coupling Wall Thickness B16.11 - 2.1.1 and UG-31 (C) (2)
Ro = POD/2-0.8/n
= 2.375/2-0.8/11.5
tp = (1-UT)*pt-Corrc-0.8/n
= (1-0.125)*0.344-0-0.8/11.5
Min Thick = P*Ro/(Sn*1+0.4*P)
= 200*1.118/(20000*1+0.4*200)
Okay
Ro = 1.118
tp = 0.231
trn = 0.011
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87
92
93
94
99
100
1414
1.549
11000
912
Okay
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UW16.1Z1M 9-Apr-02
Page 10 of 13
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COD
POD
Shell:
0.406 <- t, Shell Wall Thick (inch)
1.250 <- D, Shell Opening Diameter (inch)
200.0 <- P,design Pressure (psi)
Coupling:
1/2 inch 3000#
SA-105
20,000
0.188
0.000
F1
Outside
t
t1
Inside Vessel
D
<- Coupling
<- Coupling Material
UW-16.1 Z-1 (Modified) Coupling
<- Sn, Allowable Stress Level (Sn)
<- F1, Weld Size
<- Corrc, Coupling Corrosion Allowance (inch)
1.120 <- COD - Coupling OD
0.840 <- POD - Pipe OD
14.000 <- n, Treads Per Inch
0.188 <- pt, Corresponding sch160 Wall Thickness (inch)
12.5% <- UT, Under Tolerence (%)
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49
50
51
53
56
61
= (1.12-0.84)/2-0
= Min(0.75,0.14,0.406)
= Min(0.25,0.7*0.14)
= 0.7*0.188
= 0.131 >= 0.098
Tcp =
Tmin =
tcmin =
t1 =
0.140
0.140
0.098
0.131
Okay
78
79
80
81
82
Required Coupling Wall Thickness B16.11 - 2.1.1 and UG-31 (C) (2)
Ro = POD/2-0.8/n
= 0.84/2-0.8/14
tp = (1-UT)*pt-Corrc-0.8/n
= (1-0.125)*0.188-0-0.8/14
Min Thick = P*Ro/(Sn*1+0.4*P)
= 200*0.363/(20000*1+0.4*200)
Okay
Ro = 0.363
tp = 0.107
trn = 0.004
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85
86
87
92
93
94
99
100
197
0.357
11000
551
Okay
9-Apr-02
Page 11 of 13
Construction:
43.7 <- Head (ea, lbs)
160.8 <- Shell
50 <- Misc
0.58
2.33
======
2.91
18.14
21.78
182
2 heads
<- cuft
<- Imp Gallons
<- US Gallons
<- fluid wt
87.4 2 heads
160.7524355
50
=======
298 <- lbs
182
298
======
Total
480 lbs
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9-Apr-02
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K1 = 0.335
K2 = 1.171
K4 = 0.880
K3 = 0.319
K5 = 0.401
K6 = 0.019
K7 = 0.760
K8 = 0.603
((Q*A)(K1*Rvar^2*ts))*(*(1-(1-A/L+(Rvar^2-H^2)/(2*A*L))/(1+(4*H)/(3*L))))
30
(240*4/(0.335*6.172^2*0.406))*(1-(1-4/36+(6.172^2-6^2)/(2*4*36)/(1+(4*6)/(3*36)
42
47
48
49
50
51
52
53
54
55
56
S1c = 25
((Q*L/4)/(Pi()*Rvar^2*ts))*(1+(2*(Rvar^2-H^2)/L^2/(1+(4*H)/(3*L))-(4*A/L))
((240*36/4)/(3.14*6.172^2*0.406))*(1+(2*(6.172^2-6^2)/36^2/(1+(4*6)/(3*36))-(4*4/36))
=
=
=
=
S1max = 49
S1p = 1,520
S1total = 1,570
S1Limit = 10,260
Acceptable
= 0.125/(6.172/0.406)
= Max(27, 25)
44
46
S1b = 27
(240*4/(0.603*6.172^2*0.406))*(1-(1-4/36+(6.172^2-6^2)/(2*4*36)/(1+(4*6)/(3*36)
43
45
S1a = 49
((Q*A)(K8*Rvar^2*ts))*(*(1-(1-A/L+(Rvar^2-H^2)/(2*A*L))/(1+(4*H)/(3*L))))
39
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Page 12 of 13
A = 0.00822
Max Comp = 27
Comp Limit = 17,100
Acceptable
((K2*Q)/(R*ts))*((L-2*A)/(L+4/3*H)
((1.171*240)/(6.172*0.406))*((36-2*4/(36+4/3*6)
((K3*Q)/(R*ts))*((L-2*A)/(L+4/3*H)
((0.319*240)/(6.172*0.406))*((36-2*4/(36+4/3*6)
(K4*Q)/(R*ts)
= (0.88*240)/(6.172*0.406)
(K4*Q)/(R*th)
= (0.88*240)/(6.172*0.406)
max(S2a, S2b)
= max(71, 19)
max(S2c, S2d)
= max(84, 84)
Use S2e
0.8*Sa
= 0.8*17100
S2a = 71
S2b = 19
S2c =
S2d =
S2e =
S2f =
S2 =
S2 limit =
84
84
71
84
71
13,680
Acceptable
60
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Page 13 of 13
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81
(Q/(4*ts*(b+1.56*sqrt(R*ts))))-((3*K6*Q)/(2*ts^2))
S4a = 6
(240/(4*0.406*(0.625+1.56*sqrt(6.172*0.406))))-((3*0.019*240)/(2*0.406^2))
(Q/(4*ts*(b+1.56*sqrt(R*ts))))-((12*K6*Q*Rvar)/(2*L*ts^2))
S4b = 19
(240/(4*0.406*(0.625+1.56*sqrt(6.172*0.406))))-((12*0.019*240*6.172)/(2*36*0.406^2))
Use S4b
S4 = 19
1.5*Sa
= 1.5*17100
S4 limit = 25,650
Acceptable
S5 = 145
S5 limit = 17,500
Acceptable