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APPENDIX G DATA SHEETS AND CHECKLISTS FOR FABRICATION AND INSPECTION AND TEST DOCUMENTATION AND DATA PROCESSING

G-1

Checklist for Fabrication and Inspection


Specimen Identification: ROLLED SHAPES Beam Size: Grade: Manufacturer: Heat No.: Other Control Information:

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mill certicate

yield stress ultimate stress

ksi ksi ksi ksi

coupon tests

yield stress ultimate stress

Notes:

Column Size: Grade: Manufacturer: Heat No.: Other Control Information:

mill certicate

yield stress ultimate stress

ksi ksi ksi ksi

coupon tests

yield stress ultimate stress

Notes:

Name:

Date:

Checklist for Fabrication and Inspection


Specimen Identification: PLATE MATERIALS Shear Tab Dimensions: Grade: Manufacturer: Heat No.: Other Control Information:

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mill certicate

yield stress ultimate stress

ksi ksi ksi ksi

coupon tests

yield stress ultimate stress

Notes:

Continuity Plate Dimensions: Grade: Manufacturer: Heat No.: Other Control Information:

mill certicate

yield stress ultimate stress

ksi ksi ksi ksi

coupon tests

yield stress ultimate stress

Notes:

Name:

Date:

Checklist for Fabrication and Inspection


Specimen Identification: OTHER MATERIALS Angle, T-Stub, Coverplate, Haunch, Bracket, Other (circle one) Dimensions: Grade: Manufacturer: Heat No.: Other Control Information:

Page __ of __

mill certicate

yield stress ultimate stress

ksi ksi ksi ksi

coupon tests

yield stress ultimate stress

Notes:

Angle, T-Stub, Coverplate, Haunch, Bracket, Other (circle one) Dimensions: Grade: Manufacturer: Heat No.: Other Control Information:

mill certicate

yield stress ultimate stress

ksi ksi ksi ksi

coupon tests

yield stress ultimate stress

Notes:

Name:

Date:

Checklist for Fabrication and Inspection


Specimen Identification: SHOP FABRICATION

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Quality Control
Weld Procedure Specications submitted and approved Material controls and documentation in place Cutting method: Holes made by: Finishing/ edge conditions: Weld access holes detailed per J.8 and commentary section J.1.7 of the ASD Notes:

u u u shearing u punching

u burning u drilling

Welding
Electrodes conform to specications Manufacturers product data followed WPSs applicable to joint(s) being welded (material grades and thickness, conguration) WPSs in conformance with AWS D1.1-96 Welder qualied for joint(s) being welded (conguration, position)

u u u u u

Preheat per AWS and approved WPS through the thickness of the joint and 3 from the joint u Notes:

Name:

Date:

Checklist for Fabrication and Inspection


Specimen Identification: SHOP INSPECTION

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General
Bolts conform to design Electrodes conform to specication Steel materials conform to design Cutting and drilling conform to design Finishing conforms to design

u u u u u

Pre-Weld Inspection
Visual Fit-up per AWS allowable tolerances u Weld access holes detailed per J.8 and commentary section J.1.7 of the ASD u Joint is free of u oil, grease u dirt u excessive rust Preheat Preheat per AWS and approved WPS through the thickness of the joint and 3 from the joint u Temperature sticks 3 from the weld joint, through the entire thickness u Notes:

Name:

Date:

Checklist for Fabrication and Inspection


Specimen Identification: SHOP INSPECTION

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Welding
Verify conformance with WPS and document parameters used Type of joint to be fabricated Meters on welding equipment operational u Welding process Voltage measured at the arc Current Amperage measured at the arc Polarity setting of welding machine Weld size Position for welding Electrode diameter FCAW and GMAW: electrical stick out Gas-shielded: type of gas and mix Gas shielded: shielding gas ow rate Travel speed Bead width and thickness Technique (stringer, weave beads) Minimum and maximum preheat temperature Minimum and maximum interpass temperature Number and location of passes (range of passes for groove welds) Any in-process nondestructive testing Peening requirements Layer thickness and width in. deg F deg F in/sec in. in. in. in. Volts

Name:

Date:

Checklist for Fabrication and Inspection


Specimen Identification: SHOP INSPECTION

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Welding (continued)
Verify conformance with WPS and document parameters used Difference between root pass and subsequent passes, if any Post-weld heat treatment requirements Type and material of backing bar, if used Provisions for removal of backing bar, backgouging, and re-welding, if required Tolerances for dimensional values (plate thicknesses, t-up, etc.) Tolerances for procedural values (voltage, current, travel speed, etc.) Notes:

in.

Name:

Date:

Checklist for Fabrication and Inspection


Specimen Identification: SIMULATED FIELD ERECTION AND WELDING

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Quality Control
Weld Procedure Specications submitted and approved u Joint erection sequence submitted (bolt tightening, welding top and bottom ange u by layer, web welding, etc.) Specied bolt torquing/tensioning conforms with design u Notes:

Welding
Electrodes conform to specications u Manufacturers product data followed u WPSs applicable to joint(s) being welded (material grades and thickness, conguration) u WPSs in conformance with AWS D1.1-96 u Welder qualied for joint(s) being welded (conguration, position) u Preheat per AWS and approved WPS through the thickness of the joint and 3 from the joint u Notes:

Name:

Date:

Checklist for Fabrication and Inspection


Specimen Identification: FIELD INSPECTION

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General
Verify approved joint erection sequence is followed u Verify bolting to specication u turn-of-the-nut method u load-indicating washers u twist-off bolts Run-off tab and back-up bar removal per design u Electrodes conform to specication u

Pre-Weld Inspection
Visual Fit-up per AWS allowable tolerances (root gap, back-up t ush) u Weld access holes detailed per J.8 and commentary section J.1.7 of the ASD u Joint is free of u oil, grease u dirt u excessive rust Preheat Preheat per AWS and approved WPS through the thickness of the joint and 3 from the joint u Temperature sticks 3 from the weld joint, through the entire thickness u Notes:

Name:

Date:

Checklist for Fabrication and Inspection


Specimen Identification: FIELD INSPECTION

Page __ of __

Welding
Verify conformance with WPS and document parameters used Type of joint to be fabricated Meters on welding equipment operational u Welding process Voltage measured at the arc Current Amperage measured at the arc Polarity setting of welding machine Weld size Position for welding Electrode diameter FCAW and GMAW: electrical stick out Gas-shielded: type of gas and mix Gas shielded: shielding gas ow rate Travel speed Bead width and thickness Technique (stringer, weave beads) Minimum and maximum preheat temperature Minimum and maximum interpass temperature Number and location of passes (range of passes for groove welds) Any in-process nondestructive testing Peening requirements Layer thickness and width in. deg F deg F in/sec in. in. in. in. Volts

Name:

Date:

Checklist for Fabrication and Inspection


Specimen Identification: FIELD INSPECTION

Page __ of __

Welding (continued)
Verify conformance with WPS and document parameters used Difference between root pass and subsequent passes, if any Post-weld heat treatment requirements Type and material of backing bar, if used Provisions for removal of backing bar, backgouging, and re-welding, if required Tolerances for dimensional values (plate thicknesses, t-up, etc.) Tolerances for procedural values (voltage, current, travel speed, etc.) Notes:

in.

Name:

Date:

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