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ID=638 Page 1
Technical Support Document
Capability Analysis (Normal) Formulas Benchmark Zs
Definitions
LSL = lower specification limit
USL = upper specification limit
x = estimate of process mean
Within
o = StDev(Within) = estimate of within subgroup process standard deviation
n = total number of (nonmissing) observations
n
i
= number of (nonmissing) observations in subgroup i
c
4
(n
i
) = unbiasing constant for subgroups of size n
i
(for use with sample standard
deviations)
Overall
o = StDev(Overall) = estimate of overall process standard deviation
P(X) = probability of event X
Z = standard normal variable
x
i
= the ith observation
x
ij =
the jth observation of the ith subgroup
Note: If the subgroup size is 1,
Within
o is estimated using the average moving range by default. If the subgroup
size is greater than 1,
Within
o is estimated using a pooled standard deviation by default. See Methods of
Estimating Sigma below.
Note: c
4
(n
i
) is an unbiasing constant whether or not the sample size is small or large. The bias is negligible for
large samples (see, e.g. Farnum), as with larger samples, c
4
(n
i
) approaches the value of one.
You can estimate the standard deviation with or without unbiasing constants. By default, Minitab uses
unbiasing constants when estimating the within subgroup standard deviation, and by default does not use
unbiasing constants when estimating the overall standard deviation. To change the default options for the
current session choose Stat > Quality Tools > Capability Analysis > Normal > Estimate. To change the
default options for future sessions, choose Tools > Options > Control Charts and Quality Tools >
Estimating Standard Deviation.
Knowledgebase ID 638: http://www.minitab.com/support/answers/answer.aspx?ID=638 Page 2
Technical Support Document
Capability Analysis (Normal) Formulas Benchmark Zs
Formulas
Benchmark Zs
Potential (Within) Capability
Within
LSL x
LSL Z
o
.
= L P C
3 =
Within
x USL
USL Z
o
.
= U P C
3 =
( )
USL LSL
p p Bench Z u =
1 .
1
where:
LSL
p = ) Pr( LSL X < ( ) LSL Z. 1 u =
USL
p = ) Pr( USL X > ( ) USL Z. 1 u =
u(Z) is the cumulative probability
u
-1
(Z) is the inverse cumulative probability
For benchmark Zs for Overall Capability, simply replace
Within
o , L P C
, and U P C
with
Overall
o , L P P
, and
U P P
respectively.
Confidence Intervals for Benchmark Zs
Formulas for Confidence Intervals
Z.bench
( )
L
P LowerBound
1
u = , ( )
U
P UpperBound
1
u =
where:
1
u is the inverse cdf of a standard normal distribution
( )
( )
2 2 1 1 2
2 2 1 1
, ,
, ,
o
o
v v v v
v v v
F
F
P
L
+
=
( )
( )
2 2 1 1 2
2 2 1 1
1 , ,
1 , ,
o
o
v v v v
v v v
+
=
F
F
P
U
( ) 1 2
1
+ = PN v
( ) PN N = 2
2
v
N = total number of observations
P = Prob(observation is outside of the specification limit) based on the normal distribution
Knowledgebase ID 638: http://www.minitab.com/support/answers/answer.aspx?ID=638 Page 3
Technical Support Document
Capability Analysis (Normal) Formulas Benchmark Zs
PPM
i) Observed Performance PPM < LSL = 1,000,000 * ((number of observations < LSL) / n)
ii) Observed Performance PPM > USL = 1,000,000 * ((number of observations > USL) / n)
Observed Performance Total = sum of (i) and (ii)
iii) Exp. Within Performance PPM < LSL = 1,000,000 *
( )
|
|
.
|
\
|
>
Within
x LSL
Z P
o
iv) Exp. Within Performance PPM > USL = 1,000,000 *
( )
|
|
.
|
\
|
>
Within
x USL
Z P
o
Exp. Within Performance Total = sum of (iii) and (iv)
v) Exp. Overall Performance PPM < LSL = 1,000,000 *
( )
|
|
.
|
\
|
>
Overall
x LSL
Z P
o
vi) Exp. Overall Performance PPM > USL = 1,000,000 *
( )
|
|
.
|
\
|
>
Overall
x USL
Z P
o
Exp. Overall Performance Total = sum of (v) and (vi)
Note: % figures are obtained by dividing the formulas above by 10,000.
Note: If you use a historical mean, that value will be used in place of X for all PPM (Expected).
If you use a historical sigma, that value will be used in place of
Within
o for all PPM (Expected Within).
Knowledgebase ID 638: http://www.minitab.com/support/answers/answer.aspx?ID=638 Page 4
Technical Support Document
Capability Analysis (Normal) Formulas Benchmark Zs
Methods of Estimating o
Overall standard deviation
Estimating o
Within
when subgroup size > 1
Pooled standard deviation Default
degrees of freedom
Note: When the subgroup size is constant, the pooled standard deviation = (square root of the average
of the variances) / c
4
((n
i
-1)+1):
d = n k + 1 degrees of freedom
k = number of subgroups
Knowledgebase ID 638: http://www.minitab.com/support/answers/answer.aspx?ID=638 Page 5
Technical Support Document
Capability Analysis (Normal) Formulas Benchmark Zs
Rbar - Average of subgroup ranges
if all n
i
are the same
Sbar - Average of subgroup standard deviations
Note: When the subgroup size is constant, sbar = (average of the subgroup standard deviations) / c
4
(n
i
):
k = number of subgroups
Knowledgebase ID 638: http://www.minitab.com/support/answers/answer.aspx?ID=638 Page 6
Technical Support Document
Capability Analysis (Normal) Formulas Benchmark Zs
Estimating o
Within
when subgroup size = 1
Average moving range Default
MR
i
= the ith moving range = max[x
i
, , x
i-w+1
] min [x
i
, , x
i-w+1
], for i=w, , n
w = the number of observation used in the moving range. w=2 by default.
Median moving range
MR
i
= the ith moving range = max[x
i
, , x
i-w+1
] min [x
i
, , x
i-w+1
], for i=w, , n
d
i
= successive differences
c
4
(n
i
)
|
~ c
4
(n
i
)
References:
Montgomery, D.C. (2004). Introduction to Statistical Quality Control, 5
th
Edition. John Wiley & Sons.
Donald J. Wheeler(1995). "Advanced Topics in Statistical Process Control", SPC Press, Inc.
N. R. Farnum (1994). Modern Statistical Quality Control and Improvement, Wadsworth Publishing.
I.W. Burr (1976). Statistical Quality Control Methods, Marcel Dekker, Inc.