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Contents Title
1 Introduction
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Page No.
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2 3 3 5 6 7 9 10 10 11 12 13 13 14 15 16
Productions of Conventional Oil and Gas 2.1 Primary Recovery Mechanisms 2.1.1 Solution Gas Drive 2.1.2 Gas Cap Drive 2.1.3 Water Drive 2.1.4 Gravity Drainage 2.1.5 Combination or Mixed Drive 2.2 Secondary Recovery Mechanisms 2.2.1 Rod Pumps 2.2.2 Down-hole Pumps 2.2.3 Water flooding 2.2.4 Gas Injection 2.3 Tertiary Recovery Mechanisms 2.3.1 Thermal EOR 2.3.2 Chemical EOR 2.3.3 Miscible gas EOR
3 Production of Unconventional Oil and Gas 3.1 Extra Heavy Oil Production 3.2 Oil sand Production 3.3 Oil shale Production 3.4 Coal Bed Methane Production 3.5 Natural Gas Hydrates Production 3.6 Tight and Shale Gas Production 4 Conclusions 5 References
Assignment submitted to Dr. Shahid Ghazi
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Oil recovery processes involve the interplay of flow, transport, rock/fluid interactions, and thermodynamic processes on the meso-scale (several to tens of meters).
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i. ii.
Under-saturated: Reservoir pressure > bubble point of oil. Saturated: Reservoir pressure bubble point of oil.
For an under-saturated reservoir no free gas exists until the reservoir pressure falls below the bubble point. In this regime reservoir drive energy is provided only by the bulk expansion of the reservoir rock and liquids (water and oil). For a saturated reservoir, any oil production results in a drop in reservoir pressure that causes bubbles of gas to exsolve and expands. When the gas comes out of solution the oil (and water) shrinks slightly. Thus gas expansion is the primary reservoir drive for reservoirs below the bubble point. In the under-saturated phase, gas is only exsolved from the fluids in the well bore, and consequently the GOR is low and constant. When the reservoir reaches the bubble point pressure, the pressure declines less quickly due to the formation of gas bubbles in the reservoir that expand taking up the volume exited by produced oil and hence protecting against pressure drops. When this happens, the GOR rises dramatically (up to 10 times). Further fall in Recovery is low, because the gas phase is more mobile than the oil phase in the reservoir.
Oil recovery is typically between 20% and 30% of original oil in place. Of this only 0% to 5% of oil is recovered above the bubble point. There is usually no production of water during oil recovery unless the reservoir pressure drops sufficiently for the connate water to expand sufficiently to be mobile. Even in this scenario little water is produced.
Figure 3. Gas cap drive mechanism The GOR rises only slowly in the early stages of production from such a reservoir because the pressure of the gas cap prevents gas from coming out of solution in the oil and water. As production continues, the gas cap expands pushing the gas-oil contact (GOC) downwards. Points of importance when managing a gas cap reservoir are:
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i.
Thick oil columns are best, and are perforated at the base, as far away from the gas cap as possible. This is to maximize the time before gas breaks through in the well.
ii.
Wells with increasing GOR (gas cap breakthrough) can be shut in to reduce field wide GOR.
iii.
Produced gas can be separated and immediately injected back into the gas cap to maintain gas cap pressure.
The recovery of gas cap reservoirs is better than for solution drive reservoirs (20% to 40% OOIP).
If the production rate is low, and the size and permeability of the aquifer is high, then the reservoir pressure will remain high because all produced oil is replaced efficiently with water. If the production rate is too high then the extracted oil may not be able to be replaced by water in the same timescale, especially if the aquifer is small or low permeability. In this case the reservoir pressure will fall.
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The GOR remains very constant in a strongly water driven reservoir as the pressure decrease is small and constant, whereas if the pressure decrease is higher (weakly water driven reservoir) the GOR increases due to gas exsolving from the oil and water in the reservoir. Likewise the oil production from a strongly water driven reservoir remains fairly constant until water breakthrough occurs.
Figure 4. Water drive mechanism The recovery from water driven reservoirs is usually good (20-60% OOIP). Recovery efficiencies of 70 to 80 % of the original oil in place (OOIP) are possible in some water drive reservoirs.
relatively weak, and in practice is only used in combination with other drive mechanisms. Gravity drainage is a slow process because gas must migrate up structure or to the top of the formation to fill the space formerly occupied by oil. The best conditions for gravity drainage are: i. ii. Thick oil zones. High vertical permeability.
Figure 5. Gravity drainage mechanism The rate of production engendered by gravity drainage is very low compared with the other drive mechanisms. However, it is extremely efficient over long periods and can give rise to extremely high recoveries (50-70% OOIP). Gravity segregation of fluids is probably present to some degree in all petroleum reservoirs, but it may contribute substantially to oil production in some reservoirs.
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Figure 6. Combination drive mechanism Also the gravity segregation can play an important role in any of the aforementioned drives. Combination-drive reservoirs can be recognized by the occurrence of a combination of some of the following factors: i. Relatively rapid pressure decline. Water encroachment and/or external gas-cap expansion are insufficient to maintain reservoir pressures. ii. Water encroaching slowly into the lower part of the reservoir. Structurally low producing wells will exhibit slowly increasing water producing rates. iii. If a small gas cap is present the structurally high wells will exhibit continually increasing gas-oil ratios, provided the gas cap is expanding. It is possible that the
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gas cap will shrink due to production of excess free gas, in which case the structurally high wells will exhibit a decreasing gas-oil ratio. This condition should be avoided whenever possible, as large volumes of oil can be lost as a result of a shrinking gas cap. Combination Drive has 20% to 65% recovery efficiency.
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On each upward stroke, the plunger lifts a volume of oil up and through the wellhead discharge. On the downward stroke it sinks with oil flowing though the valve. The motor speed and torque is controlled for efficiency and minimal wear with a Pump off Controller (PoC). Use is limited to shallow reservoirs down to a few hundred meters, and flows up to about 40 liters (10 gal) per stroke.
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At these depths and power ratings, Medium Voltage drives (up to 5kV) must be used. ESPs works in deep reservoirs, but lifetime is sensitive to contaminants such as sand .
The successful outcome of a water flood process depends on designs based on accurate relative permeability data in both horizontal directions, on the choice of a good injector/producer array, and with full account taken of the local crustal stress directions in the reservoir. The efficiency of water flooding is determined by intrinsic factors, such as hydrocarbon properties, microscopic oil displacement efficiency, rock /fluid properties, and reservoir heterogeneities. Ultimately, the recovery factor for water flooding is determined by a number of external factors, including the architecture, number, and placement of water injection and production wells.
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It is worth noting that the generation of large amounts of heat and the treatment of evolved gas has large environmental implications for these methods. However, thermal EOR is probably the most efficient EOR approach.
Chemical flooding is therefore not a simple single stage process. Initially the reservoir is subjected to a preflush of chemicals designed to improve the stability of the interface between the in-situ fluids and the chemical flood itself. Then the chemical surfactant EOR flood is carried out. Commonly polymers are injected into t he reservoir after the chemical flood to ensure that a favorable mobility ratio is maintained. A buffer to maintain polymer stability follows, and then a driving fluid, which is usually water, is injected. The mobilized oil bank moves ahead of the surfacta nt flood, and the total process reduce the amount of the surfactant fluid used.
All of these gases are relatively cheap to obtain either from the atmosphere or from evolved reservoir gases. The high mobility of gases can cause a problem in the reservoir flooding process, since gas breakthrough may be early due to fingering, leading to low sweep efficiencies. Effort is then concentrated on trying to improve the sweep efficiency. One such approach is called a miscible WAG (water alternating gas). In WAG, water slugs and CO2 slugs are alternately injected into the reservoir; the idea being that the water slugs will lower the mobility of the CO 2 and lead to a more pistonlike displacement with higher flood efficiencies. An additional important advantage of miscible gas flooding is that the gas dissolves in the oil, and this process reduces the oil viscosity, giving it higher mobility and easier recovery.
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At the surface conditions, the oil is too viscous to be transported by pipeline. Therefore, oil upgrading or the use of heated pipelines is needed.
Once the production rate falls off, the well is put through another cycle of injection, soak and production. This process is repeated until the cost of injecting steam becomes higher than the money made from producing oil. The CSS method has the advantage
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that recovery factors are around 20 to 25% and the disadvantage that the cost to inject steam is high.
Following are some extraction processes: i. ii. iii. iv. v. vi. vii. Surface mining Cold flow Cyclic Steam Stimulation (CSS) Steam Assisted Gravity Drainage (SAGD) Vapor Extraction Process (VAPEX) Toe to Heel Air Injection (THAI) Combustion Overhead Gravity Drainage (COGD)
It takes about 2 to 3 barrels of water for one barrel of bitumen. The water however is often recycled. If so, water requirement decreases to about 0.5 barrel water per barrel of oil.
Figure 15. Steam Assisted Gravity Drainage (SAGD) use for oil sands
Figure 17. Toe to Heel Air Injection (THAI) It uses less freshwater, produces 50% less greenhouse gases, and has a smaller footprint than other production techniques.
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Direct are thermally efficient, since combustion of char on the spent shale and heat recovered from the shale ash and evolved gases can provide all the heat requirements of the retort. Hot recycled solids technologies deliver heat to the oil shale by recycling hot solid particles typically oil shale ash. These technologies usually employ rotating
kiln or fluidized bed retorts, fed by fine oil shale particles generally having a diameter of less than 10 millimeters. Externally generated hot gas technologies are similar to internal combustion technologies in that they also process oil shale lumps in vertical shaft kilns. Significantly, though, the heat in these technologies is delivered by gases heated outside the retort vessel, and therefore the retort vapors are not diluted with combustion exhaust.
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CRUSH process injects heated carbon dioxide into the formation via drilled wells and heats the formation through a series of horizontal fractures in which the gas circulates. In Volumetric heating radio waves are used to heat shales for oil production. The oil shale would be heated by vertical electrode arrays. ExxonMobil Electrofrac uses electrical heating with elements of both wall conduction and volumetric heating methods. It injects an electrically conductive material such as calcined petroleum coke into the hydraulic fractures created in the oil shale formation which then forms a heating element. Heating wells are placed in a parallel row with a second horizontal well
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intersecting them at their toe. This allows opposing electrical charges to be applied at either end.
amount of contaminated water is produced, which is usually re-injected in the formations. Todays research efforts aim to develop techniques based on CO 2 injections into coal bed formations to enhance methane production. The easy CO2 adsorption by coal helps methane to be released and offers significant potential for CO2 geological storage and reduction of CO 2 in the atmosphere.
i. ii. iii.
In some cases, hydrates are located above gas reservoirs and dissociate as the production of natural gas reduces the underground pressure. Depressurization is
therefore the easiest method to extract hydrates and implies a few technical challenges. However, well depressurization does not necessarily reduce the pressure of entire hydrate layer.
Figure 20.Natural Gas Hydrates Production In thermal Injection techniques, steam and hot water are injected into the well to decompose hydrates and generate gas. A challenge in this process is that hydrates are often found at deep locations and injected fluids are cooled before it reaches the hydrate layer. Inhibitors injection techniques are used in offshore natural gas pipelines to prevent hydrate formation. Injection of inhibitors like methanol will dissolve methane from the hydrate and the gas is released. More research is needed to ensure that the inhibitor is evenly distributed through the hydrate layer. Ongoing research efforts are also exploring if compact hydrate structures can be used to transport natural gas over long distances.
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4. Conclusions
Oil and gas reservoirs present in our earth are main sources of energy, buried underneath or present on/near the surface. Different techniques are applied to get their production, regarded as conventional or unconventional reservoirs. Although recovery rate has been maximized by artificial and enhanced techniques, there is need of new production techniques to get 100% recovery. More over techniques to get more recovery from unconventional reservoirs should be developed.
5. References
www.netl.doe.gov/technologies/oil.../Shale_Gas_March_2011.pdf www.iea-etsap.org/web/E.../PDF/P02-Uncon%20oil&gas-GS-gct.pdf petrofed.winwinhosting.net/upload/IAI/17.../OffshoreoilandProd.pdf www-static.shell.com/static/usa/downloads/alaska/os101-ch3.pdf www.scribd.com/doc/78493539/Oil-Gas-Production-Handbook www.total.com/MEDIAS/MEDIAS.../EN/TOTAL-EORbis-GB2.pdf www2.ggl.ulaval.ca/personnel/paglover/.../Chapter%203.PDF www.scribd.com/doc/30111114/Petroleum-Enhanced-Oil-Recovery www.halliburton.com/public/pe/contents/Brochures/.../H04564.pdf research.stlouisfed.org/publications/regional/10/07/oil.pdf http://en.wikipedia.org/wiki/Shale_oil_extraction#cite_note -koel-18
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