Basic Profile Dimension

D = Major diameter of internal thread d = Major diameter of external thread D2 = Pitch diameter of internal thread d2 = Pitch diameter of external thread D1 = Minor diameter of internal thread d1 = Minor diameter of external thread P = Pitch H = Height of fundamental triangle H1 = Height of basic profile Formula : H = 1,866 P H/2 = 0,933 P H1 = 0,5 P ? = 0,366 P dxP d2 = D2
Tr 10 x 2 Tr 12 x 3 Tr 16 x 4 9 10,5 14

d3
7,5 8,5 11,5

D1
8 9 12

D4
10,5 12,5 16,5

h3 - H4
1,25 1,75 2,25

b
0,597 0,963 1,329

Tr 20 x 4
Tr 24 x 5 Tr 28 x 5 Tr 32 x 6 Tr 36 x 6 Tr 40 x 7 Tr 44 x 7 Tr 48 x 8 Tr 52 x 8 Tr 60 x 9 Tr 70 x 10 Tr 80 x 10 Tr 90 x 12

18
21,5 25,5 29 33 36,5 40,5 44 48 55,5 65 44 48

15,5
18,5 22,5 25 29 32 36 39 43 50 59 69 77

16
19 23 26 30 33 37 40 44 51 60 70 78

20,5
24,5 28,5 33 37 41 45 49 53 61 71 81 91

2,25
2,75 2,75 3,5 3,5 4 4 4,5 4,5 5 5,5 5,5 6,5

1,329
1,695 1,695 1,926 1,926 2,292 2,292 2,658 2,658 3,024 3.390 3,390 4,122

Formula : H1 = 0,5P h3 = H4 = H1 + ac = 0,5P +ac z = 0,25P = h1/2 d3 =d 2 x h3 = d 2 (0,5P + ac) d2 =D2 = d - 2z = d 0,5P D1 =d 2 H1 = d P D 4 = d + 2 ac ac = crest clearence es = fundamental deviation on external threads1) s = 0,267 95es R1max = 0,5ac R2max = ac
1)

Lihat tabel ISO 2903,tabel 1.

Tabel Dimensions for maximum material profile Pitch ac H4 = H3 R1 R2

P 1,5 2 3 4 5 6 7 8 9 10 0,15 0,25 0,25 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,9 1,25 1,75 2,25 2,75 3,5 4 4,5 5 5,5 max 0,075 0,125 0,125 0,125 0,125 0,5 0,5 0,5 0,5 0,5 max 0,15 0,25 0,25 0,25 0,25 0,5 0,5 0,5 0,5 0,5

12 14 16 18 20 22 24 28 32 36 40 44

0,5 1 1 1 1 1 1 1 1 1 1 1

6,5 8 9 10 11 12 13

0,5 1 1 1 1 1 1 1 1 1 1 1

0,5 1 1 1 1 1 1 1 1 1 1 1

15
17 19 21 23

Tolerances
Symbol D4 D1 D2 d d3 d2 P N L T TD1 TD2 Td Td3 Td2 ei El es ES Explanation Basic major diameter of nut thread Basic minor diameter of nut thread Basic pitch diameter of nut thread Basic major diameter of bolt thread Basic minor diameter of bolt thread Basic pitch diameter of bolt thread Pitch Designation for thread engagment group normal Designation for thread engagment group long Tolerance Tolerance for D1, D2, d, d3, d2 (for D4 no tolerances are specified) Lower deviation (El for the nut thread is equal to zero) Upper deviation

Tabel 1, ISO 2903 Fundamental deviation for the pitch diameter of nut threads and bolt threads
Fundamental Deviation Nut thread Bolt thread D2 d2 H c e El es es m m m 0 -140 -67 0 -150 -71 0 -170 -85 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 -190 -212 -236 -250 -256 -280 -300 -335 -355 -375 -95 -106 -118 -125 -132 -140 -150 -170 -180 -190 -200 -212 -224 -236 -250 -265 -280 -300 -315

Pitch P mm 1,5 2 3 4 5 6 7 8 9 10 12 14 16 18 20 22 24 28 32 36 40 44

-400
-425 -450 -475 -500 -530 -560 -600 -630

Tabel length of thread engagment

Basic major diameter d up to over and incl Pitch P 2 3 4 5 8 Group of length of thread engagment,l N L up to over over and incl. 8 24 24 11 32 32 15 43 43 18 53 53 30 85 85

11,2

22,4

Major diameter tolerance of bolt thread (Td)

Pitch P mm 4 Tolerance grade 4 m 300
T

TR.20 x 4

Tabel Minor diameter tolerance of bolt thread ( d3)

Basic major diameter d over mm up to mm mm 2 3 4 5 8 Pitch P Tolerance position c of the pitch diameter tolerance Tolerance grade 7 8 9 m m m 400 462 544 450 520 614 521 609 690 562 656 775 709 828 965 Tolerance position e of the pitch diameter tolerance Tolerance grade 7 8 9 m m m 321 383 465 365 435 446 426 514 529 456 550 669 576 695 832
T

11,2

22,4

Tabel pitch diameter tolerance of bolt thread ( d2)

Basic major diameter d over mm up to mm mm 2 3 4 5 8 Pitch P 6 m 160 180 212 224 280 Tolerance grade 7 m 200 224 265 280 355 8 m 250 280 355 355 450 9 m 315 355 400 450 560

11,2

22,4

Tabel 9 Recomended tolerance classes for bolt hreads

Tolerance quality Medium Coarse Tolerance for the pitch diameter N L 7e 8e 8c 9c

1. Tolerance for major diameter of bolt thread (Td) The Td tolerance for grade 4 are calculated according to the following formula: Td = 0,63 (180 3p2 3,15/P) Td is expressed in micrometers and P is expressed in milimeters Ex: Td = 0,63 (180 3p2 3,15/P) = 0,63 (180 342 3,15/4) = 0,63 (451) = 284 ~ 300 2. Tolerance for minor diameter of bolt threade ( d3) The d3 tolerance are obtained from d2 values according to the following formula :
T T T T T

d3 = 1,25 d2 + es
T T T

d3 and d2 are expressed in micrometers Ex: d3 = 1,25 d2 (7)+ es = 1,25 x 265 + 95 = 426,25 ~ 426

3. Tolerance for pitch diameter of bolt thread The d2 tolerances are calculated according to the following formulae (d equal to the geometrical mean value of the diameter range limits) :
T T T T T T T

d2 (6) = 90 P0,4 x d0,1 d2 (7) = 1,25 d2 (6) d2 (8) = 1,6 d2 (6) d2 (9) = 2 d2 (6)
T T T

d2 is expressed in micrometers and P and d are expressed in milimeters. ex: TR 20 x 4 d2 (6) = 90 P0,4 x d0,1 = 90 x 40,4 x 200,1 = 211,431 ~ 212 d2 (7) = 1,25 d2 (6) = 1,25 x 212 = 265
T

Metode pengukuran
Untuk benda kerja yang akan di analisis, metode yang akan digunakan untuk pengukuran adalah menggunakan toolmaker microscope(lup). Ada kekurangan dan kelebihan menggunakan metode toolmaker microscope ini.