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Automotive Aftermarket
AA/ASA1 | 09.03.2006 | Alle Rechte bei Robert Bosch GmbH, auch fr den Fall von Schutzrechtsanmeldungen. Jede Verfgungsbefugnis, wie Kopier- und Weitergaberecht, bei uns.
Test Procedure
VP44 Bosch product
No Yes Reject
Page 3
No Yes Reject
Page 4
No Yes
Reject
In warranty period
No Yes Reject
Automotive Aftermarket
AA/ASA1 | 09.03.2006 | All rights, including patent applications. as well as sole power of disposal and duplication and transfer rights, reserved by Robert Bosch GmbH.
Test Procedure
1
Visual inspection
Dismantling
Automotive Aftermarket
AA/ASA1 | 09.03.2006 | All rights, including patent applications. as well as sole power of disposal and duplication and transfer rights, reserved by Robert Bosch GmbH.
Vehicle Information
Vehicle manufacturer Engine manufacturer First registration Date of sale
Vehicle model
Mileage
Automotive Aftermarket
AA/ASA1 | 09.03.2006 | All rights, including patent applications. as well as sole power of disposal and duplication and transfer rights, reserved by Robert Bosch GmbH.
Product Information
Part number
Complete product
Date of manufacture
Purchase date
Failure date
Automotive Aftermarket
AA/ASA1 | 09.03.2006 | All rights, including patent applications. as well as sole power of disposal and duplication and transfer rights, reserved by Robert Bosch GmbH.
Visual Inspection
Visual inspection for mechanical damage
Yes
Rejection
No
Visual inspection for outside intervention
Yes
Rejection
No 2
Automotive Aftermarket
AA/ASA1 | 09.03.2006 | All rights, including patent applications. as well as sole power of disposal and duplication and transfer rights, reserved by Robert Bosch GmbH.
Visual Inspection
2
Severely damaged pumps and pumps with sticking drive shaft must not be tested
yes
Dismantle
no
Damaged bolt heads and/or pressure control valve lock
yes
Reject
no
Incoming test on pump test rig
Automotive Aftermarket
AA/ASA1 | 09.03.2006 | Alle Rechte bei Robert Bosch GmbH, auch fr den Fall von Schutzrechtsanmeldungen. Jede Verfgungsbefugnis, wie Kopier- und Weitergaberecht, bei uns.
no
Dismantle
yes
Pump OK No warranty case
Automotive Aftermarket
AA/ASA1 | 09.03.2006 | Alle Rechte bei Robert Bosch GmbH, auch fr den Fall von Schutzrechtsanmeldungen. Jede Verfgungsbefugnis, wie Kopier- und Weitergaberecht, bei uns.
Dismantling
Dismantle pump as per ESI instructions
no
Reject
yes
Accept warranty claim Observe keeping period for parts
Automotive Aftermarket
AA/ASA1 | 09.03.2006 | Alle Rechte bei Robert Bosch GmbH, auch fr den Fall von Schutzrechtsanmeldungen. Jede Verfgungsbefugnis, wie Kopier- und Weitergaberecht, bei uns.
Complaint
Wear assessment
Symptoms
Possible cause
Warranty decision:
Automotive Aftermarket
10
AA/ASA1 | 09.03.2006 | All rights, including patent applications. as well as sole power of disposal and duplication and transfer rights, reserved by Robert Bosch GmbH.
Complaint
Wear assessment
Symptoms
Possible cause
Warranty decision:
Automotive Aftermarket
11
AA/ASA1 | 09.03.2006 | All rights, including patent applications. as well as sole power of disposal and duplication and transfer rights, reserved by Robert Bosch GmbH.
Complaint
Wear assessment
Symptoms
Possible cause
Warranty decision:
Automotive Aftermarket
12
AA/ASA1 | 09.03.2006 | All rights, including patent applications. as well as sole power of disposal and duplication and transfer rights, reserved by Robert Bosch GmbH.
Complaint
Poor performance (vehicle) Cold start problems White smoke in full-load range
Symptoms
Possible cause
Poor, abrasive fuel (particles) Severe chatter of injection timing control Poor, inadequate filtration Air in system (low pressure)
Warranty decision:
No warranty claim. No material or manufacturing fault
Automotive Aftermarket
13
AA/ASA1 | 09.03.2006 | All rights, including patent applications. as well as sole power of disposal and duplication and transfer rights, reserved by Robert Bosch GmbH.
Complaint
No impairment of driveability
Symptoms
Possible cause
Assembly fault
Warranty decision:
No warranty claim. No material or manufacturing fault
Automotive Aftermarket
14
AA/ASA1 | 09.03.2006 | All rights, including patent applications. as well as sole power of disposal and duplication and transfer rights, reserved by Robert Bosch GmbH.
Complaint Poor performance (vehicle) White smoke in full-load range Symptoms Severe wear on cam ring Slight smoothing in area of cam "Dents" of rollers in cam incline Possible cause Poor lubricating, abrasive fuel (particles) Poor, inadequate filtration Particle through-flow Warranty decision: No warranty claim. No material or manufacturing fault
Automotive Aftermarket
15
AA/ASA1 | 09.03.2006 | All rights, including patent applications. as well as sole power of disposal and duplication and transfer rights, reserved by Robert Bosch GmbH.
Complaint Poor engine performance Fault memory entry (chatter detection) Symptoms Increased wear on roller shoe Local overloading Possible cause Air in system (low pressure) Severe chatter of injection timing control Overloading of pump due to defective nozzle/holder assembly (hole clogged). Overloading of pump due to tuning Warranty decision: No warranty claim. No material or manufacturing fault
Automotive Aftermarket
16
AA/ASA1 | 09.03.2006 | All rights, including patent applications. as well as sole power of disposal and duplication and transfer rights, reserved by Robert Bosch GmbH.
Complaint
Wear assessment
Symptoms
Possible cause
Warranty decision:
Automotive Aftermarket
17
AA/ASA1 | 09.03.2006 | All rights, including patent applications. as well as sole power of disposal and duplication and transfer rights, reserved by Robert Bosch GmbH.
Complaint
Symptoms
Causes
Water in fuel
Warranty decision:
Automotive Aftermarket
18
AA/ASA1 | 09.03.2006 | All rights, including patent applications. as well as sole power of disposal and duplication and transfer rights, reserved by Robert Bosch GmbH.
Complaint
Symptoms
Causes
High mileage Air in system (low pressure) Water in fuel Particles in fuel (poor filtering)
Warranty decision:
Automotive Aftermarket
19
AA/ASA1 | 09.03.2006 | All rights, including patent applications. as well as sole power of disposal and duplication and transfer rights, reserved by Robert Bosch GmbH.
Complaint
Symptoms
Causes
Cavitation Air in system (low pressure) High mileage Particles in fuel (poor filtering)
Warranty decision:
Automotive Aftermarket
20
AA/ASA1 | 09.03.2006 | All rights, including patent applications. as well as sole power of disposal and duplication and transfer rights, reserved by Robert Bosch GmbH.
Complaint
Symptoms
Causes
Warranty decision:
Automotive Aftermarket
21
AA/ASA1 | 09.03.2006 | All rights, including patent applications. as well as sole power of disposal and duplication and transfer rights, reserved by Robert Bosch GmbH.
Drive platedamage
Complaint
Symptoms
Causes
Warranty decision:
Automotive Aftermarket
22
AA/ASA1 | 09.03.2006 | Alle Rechte bei Robert Bosch GmbH, auch fr den Fall von Schutzrechtsanmeldungen. Jede Verfgungsbefugnis, wie Kopier- und Weitergaberecht, bei uns.
Complaint
Poor engine performance White smoke at high power Interior pressure too low
Symptoms
Causes
Warranty decision:
Automotive Aftermarket
23
AA/ASA1 | 09.03.2006 | All rights, including patent applications. as well as sole power of disposal and duplication and transfer rights, reserved by Robert Bosch GmbH.
Complaint
Poor engine performance White smoke at high power Interior pressure too low
Symptoms
Causes
Warranty decision:
Automotive Aftermarket
24
AA/ASA1 | 09.03.2006 | All rights, including patent applications. as well as sole power of disposal and duplication and transfer rights, reserved by Robert Bosch GmbH.
Complaint
Poor engine performance White smoke at high power Interior pressure too low Slight marking on pump ring Contact edges on wing Sealing edges of wing rounded Particle through-flow Poor lubrication High mileage Damage during assembly
Symptoms
Causes
Warranty decision:
Automotive Aftermarket
25
AA/ASA1 | 09.03.2006 | All rights, including patent applications. as well as sole power of disposal and duplication and transfer rights, reserved by Robert Bosch GmbH.
Complaint
Symptoms
Damaged sealing varnish / engine varnish Impacted adjuster bolt Valve piston sticking
Causes
Warranty decision:
Automotive Aftermarket
26
AA/ASA1 | 09.03.2006 | All rights, including patent applications. as well as sole power of disposal and duplication and transfer rights, reserved by Robert Bosch GmbH.
Complaint
No impairment of driveability
Symptoms
Causes
Warranty decision:
Automotive Aftermarket
27
AA/ASA1 | 09.03.2006 | All rights, including patent applications. as well as sole power of disposal and duplication and transfer rights, reserved by Robert Bosch GmbH.
Complaint Poor performance (vehicle) Starting problems Symptoms Markings on housing floor of injection timing control piston
Possible cause Poor, abrasive fuel (particles) Severe chatter of injection timing control Poor, inadequate filtration Air in system (low pressure)
Warranty decision: No warranty claim. No material or manufacturing fault
Automotive Aftermarket
28
AA/ASA1 | 09.03.2006 | All rights, including patent applications. as well as sole power of disposal and duplication and transfer rights, reserved by Robert Bosch GmbH.
Complaint
No impairment of driveability
Symptoms
Causes
Warranty decision:
Automotive Aftermarket
29
AA/ASA1 | 09.03.2006 | All rights, including patent applications. as well as sole power of disposal and duplication and transfer rights, reserved by Robert Bosch GmbH.
Complaint
Symptoms
Causes
Warranty decision:
Automotive Aftermarket
30
AA/ASA1 | 09.03.2006 | All rights, including patent applications. as well as sole power of disposal and duplication and transfer rights, reserved by Robert Bosch GmbH.
Complaint
Symptoms
Diaphragm break
Causes
Warranty decision:
Automotive Aftermarket
31
AA/ASA1 | 09.03.2006 | All rights, including patent applications. as well as sole power of disposal and duplication and transfer rights, reserved by Robert Bosch GmbH.
Complaint
Symptoms
Wear on balls
Causes
Warranty decision:
Automotive Aftermarket
32
AA/ASA1 | 09.03.2006 | All rights, including patent applications. as well as sole power of disposal and duplication and transfer rights, reserved by Robert Bosch GmbH.