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BLAKEBOROUGH
Process Control Valves and Desuperheating Equipment
PROCESS CONTROL VALVES & DESUPERHEATING EQUIPMENT
Blakeborough
Weir Valves & Controls The key to the success of Weir Valves & Controls is our capability to deliver engineering solutions that add value to the customers process. We offer a total package of products to meet end-to-end project requirements. Using our own analysis and configuration system, we will design and deliver the optimum valves and controls solution to protect the value of the production process. A rigorous programme of information management means that the division is able to take a more anticipatory role in defining the future needs and expectations of the market by fully utilising the organisation's critical resources to provide whole process isolation and control valve solutions for the global Energy sector. With a comprehensive range of engineered valve products Weir Valves & Controls have developed an extensive global installed base and expertise across a wide range of industry sectors: Power Generation General Industrial Oil & Gas Production Refining Petrochemical Chemical Pulp & Paper Desalination
Weir Valves & Controls First choice for process protection
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Blakeborough
Quality assurance Weir Valves & Controls operates quality programmes to cover the full scope of their activities. Comprehensive quality systems have been developed to serve the power, oil and gas and industrial markets which they serve. The company holds approvals to: ASME Section III N, NPT, NV ASME Section I V BS EN ISO 9001:1994 API Q1 TO API LICENCES API 6D (6D-0182) AND API 6A (6A-0445) TUV - AD MERKBLATT WRD HP 0
BLAKEBOROUGH
The Control Valve business unit have designed and manufactured valves for in excess of 40 years. Their control valve product range offers an extensive choice in terms of size, pressure class, body/trim materials, and includes top, top & bottom guided and cage guided valves. In addition they also supply a wide range of desuperheating equipment to satisfy power and steam conditioning applications.
6A-0445 6D-0182
The Quality systems have been approved for the supply of products to meet the requirements of the Pressure Equipment Directive (PED) and compliance modules A,D1,H,B&D have been applied in categories I through IV respectively. The company is committed to compliance with legislation and has an established environment and health and safety policy. An ongoing commitment to customer care is met through the process of continuous improvement and the further development of our systems and processes towards meeting ISO 9001:2000. Valve Testing Facilities All pressure containing items are hydrostatically tested, seat leakage tested and functionally tested. In addition, gas, packing emission, cryogenic and advanced functional testing can be arranged. Material testing facilities Non-destructive examination by radiography, ultrasonics, magnetic particle and liquid penetrant. Chemical analysis by computer controlled direct reading emission spectrometer. Mechanical testing for tensile properties at ambient and elevated temperatures, bend and hardness testing. Charpy testing at ambient, elevated and sub-zero temperatures. Further technical information can be obtained from our Web site: http://www.weirvalve.com
Contents
Industry applications Severe service Product range Cage trim valves X-Stream trim Low flow cage trim valves Top & bottom guided valves Three way valves Desuperheating equipment Diaphragm, manual & lever operated actuators Multi spring actuators Actuator coding 4 5 6 12 16 28 33 39 44
52 58 63
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Blakeborough
Applications The Blakeborough range has valves for applications on process plant throughout industry where there is a requirement for automatic flow control, temperature control or pressure reducing. Power industry Fossil fired and nuclear power stations. Combined cycle power stations. Desalination plants. main uses are on boiler steam, desuperheating, feedwater, feed pump leak-off, turbine systems and oil systems.
Oil and gas Blakeborough equipment has been supplied to many internationally known companies for high integrity service. Production, processing and transportation. Oil and gas offshore platforms.
Compressor anti-surge valves. Part of a large order engineered for a gas plant in Abu Dhabi.
Cage trim control valves supplied to a power station in China for boiler feedwater duties.
Compressor anti-surge valves. Part of a large order engineered for a gas plant in Abu Dhabi.
A pressure reducing and desuperheating unit operated by electrohydraulic actuator. The application was turbine bypass on a large power station.
Hydraulically operated stainless steel and carbon steel valves for remotely operated offshore platforms in the North Sea.
Petrochemicals and processing Hydrocracker duties. Chemical production melamine, ethylene, polyethylene, sulphuric/ phosphoric/hydrochloric/HF acids. Pulp and paper plants, Sugar industry beet and cane.
A variety of control valves for oil systems and turbine duties on a combined cycle gas turbine power station.
Steam heating was incorporated in these valves for handling polyethylene for a plant in Korea.
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Blakeborough
Special/severe applications Blakeborough control valves can be used over a complete range of applications up to the most severe operating conditions. Valves can be supplied in a wide range of body and trim materials ranging from carbon steel through to exotic alloys such as Hastelloy. Trim materials and designs are selected to eliminate/minimise erosion and corrosion. Our range of special trim materials include tungsten carbide, stellite, inconel and ceramic, all of which can be supplied on liquid and gas application to greatly extend service life. In addition to standard cage trim designs which incorporate up to five stages of let-down, special designs can be provided to meet specific process requirements, such as the newly developed XStream trim. Blakeborough silencers, developed from the companys research into aerodynamic noise generation, can also be utilised to provide a cost effective solution to noise problems. Blakeborough can offer solutions to: Blowdown/de-pressurisation
X-Stream severe service trim. Patent applied for.
Three-stage ceramic trim used on pump leak-off applications. Differential pressure is 290 bar, 4205 ft/in2.
Valves with low-trim outlet silencers destined for a desalination plant in the Middle East.
Compressor re-cycle/anti-surge Gland steam control Pump leak-off Minimum flow re-cycle valves Multi-phase fluids (including sand contamination) Oil pipeline surge relief Cryogenic valves Polyethylene service (steam jacketed valves) Research and development Blakeborough has a continuous product development policy which includes testing of new materials and components with potential benefits to the divisions product range. Examples of test work conducted are, ceramic materials, valve packings and instrumentation smart positioners and most recently the X-Stream trim. In addition to the Blakeborough test facilities the extensive test services of Hopkinsons and other Weir Group companies are utilised when required.
Seismic testing of a control butterfly valve for nuclear industry applications.
Emission testing of gland packing fitted to a valve pressurised with helium at 40 bar, 580 lb/in2, at a temperature of 200C, 392F.
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Blakeborough
Cage trim valves Low Flow Applications A range of small bore valves in globe and angle body configurations caters for small flow applications and offers accurate control. The design has a separate non-threaded seat ring held in position by a guide. Non-balanced construction allows high integrity valve shut-off. Ratings up to ANSI Class 4500 Globe pattern (BV502) Angle pattern (BV503) Forged body valve (BV504) Sizes: 15, 20 & 25 mm
1
Stepcone trim anti-cavitation trims.
2, 34 & 1 in
Medium/Large Flow Applications This range in the cage trim series offers a system of parts interchangeability. During service life valve trims can be easily changed to different performance characteristics if process control conditions alter. All essential components are easily removable without special tools whilst the body remains undisturbed in the pipeline. A cage, which incorporates the flow control element, also provides a plug guide giving stable support on hardened surfaces down to the point of seating. Ratings up to ANSI Class 600 Globe pattern (BV500 & BV502) Sizes: 40 750 mm Angle pattern (BV501 & BV503) 112 30 in
Spine trim high rangeability for very small flow rates. Multiflow a low noise design for high pressure drop applications.
Cage trim valve for small flow applications shown with the optional contour trim which is suitable for most applications.
Ratings ANSI Class 900 to 4500 Globe pattern (BV990) Angle pattern (BV992) Sizes: 40 750 mm 112 30 in
Valve with multi-flow trim (anti-cavitation/low noise) fitted as standard is suitable for general to moderately severe applications.
For noise reduction/cavitation treatment cascade trim is recommended. Up to five stages of pressure let-down are fitted as standard.
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Top & bottom guided valves Top and bottom guided valves come in two basic types, single seated and double seated. Both types feature a reversible plug which allows the fail action of the valve to be changed on site should there be a requirement to reverse the stroke direction. Double seated valves are specified for applications requiring high capacity, low to medium pressure conditions and where a tight shut-off is not essential. Low noise trims are available.
Top and bottom guided valve, double seated type, arranged for pull stem to open. The valve illustrated is shown with linear contoured trim. There is a variety of other trim design options.
The single seated valve design offers tight shutoff, high rangeability and can be supplied with anticavitation/low noise trim. Ratings up to ANSI Class 1500 Top and bottom guided valves double seated type: PULL stem to open (BV800) PUSH stem to open (BV801) Sizes: 40 400 mm 112 16 in
Top and bottom guided valves single seated type: PULL stem to open (BV802) PUSH stem to open (BV803) Sizes: 40 250 mm 112 10 in
Three way valves Valves in the three way series are most commonly used for proportional blending or splitting of two flows. There are two basic configurations: The two inlet connections with common branch outlet type (BV830) allows proportional blending of two flows into one stream. The valve can also be used for flow splitting duties with one inlet and two outlets if flow is in reverse. For proportional flow splitting the two outlet with common inlet branch type (BV831) is recommended. The valve is designed to divert a quantity of the process medium from one section of the system to another. Ratings up to ANSI Class 1500 Mixing flow type (BV830) Splitting flow type (BV831)
Three way valve for flow mixing applications. The valve can also be used for flow splitting if the flow is in reverse.
Sizes: 40 250 mm 112 10 in
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TOP & BOTTOM GUIDED VALVES BV800/1/2/3
Blakeborough
Bonnet forms Standard For applications where the temperature of the controlled fluid is between -18 C and (O F) and 232 C (450 F). May be used with graphite packing up to 315 C (600 F). Although modern packagings are suitable for much higher temperatures it is recommended that the normalising bonnet be fitted in cases where the temperatures exceed the above values to accommodate lagging of the control valve body. Normalising For protection of the gland packing at temperatures above 232 C (450 F) and below -18 C (O F) down to -100 C (-150 F) The bonnet is designed with fins which dissipate the heat from process fluid and help protect the packings and actuator assembly from high temperatures. In addition the normalising bonnet is longer than the standard plain bonnet so that the valve can easily be lagged without interference with the actuator. Bellows Seal A positive leakproof stem seal for cases where gland leakage cannot be permitted. The standard bellows material is 321 stainless steel, although many other materials are available on request. The design consists of a welded flexible steel bellows which is clamped in an extended bonnet/bonnet hood. This effectively cuts out any possible leakage path around the plug stem and therefore prevents emissions from the valve packings. Packings are fitted in these valves but only act as a backup to the bellows. Cryogenic Used for temperatures below -100 C (-150 F). The bonnet designed with a long necked section which distances the packing away from the process fluid. The necked section is designed with a minimum wall section to minimise heat transfer. Cold box extension/cryogenic bonnets are also available. Packing Packings are selected based on fluid temperature and fluid type. The most common packing system materials are PTFE for low temperature and graphite to high temperature. For hydrocarbons service and where emission levels need to be controlled there are two further types of packings available. These incorporate specially selected materials and live loading to both minimise emissions and extend packing life allowing for cyclic operation. These packings are referred to as LTEP and HTEP. Packings have been tested to prove emission levels of less than 500 parts per million over 50,000 cycles and under thermal cycling conditions.
PTFE Chevron is used for applications where the temperature is between cryogenic to 232C (450F) Grafoil is used on high temperature applications where the temperature exceeds 232C (450F) LTEP low emission packing, temperatures below 260C (500F) HTEP low emission packing, temperatures above 260C (500F) Other packing types can be accommodated as required.
PTFE Chevron
Grafoil
Standard
Normalising
Bellows Seal
Cryogenic
Silencers Silencers/Dynamic Attenuator This equipment is used on gas/vapour services to control fluid velocity and to produce dynamic attenuation. Each silencer is designed for its specific application and is considered in conjunction with the selection of the upstream control valve/trim. In selecting the silencer design all operating conditions are considered to ensure acceptable performance.
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Blakeborough
LOW FLOW CAGE TRIM VALVES BV502/3/4/5
Characteristics Linear This characteristic provides a flow rate which is directly proportional to the valve lift. The proportional relationship produces a characteristic with a constant slope, so that with constant pressure drop the valve gain will be the same at all flows. The linear valve plug is commonly specified for liquid level control and for flow control applications requiring constant gain. Equal Percentage Equal increments of valve lift produce equal percentage changes in the fluid flow. The change in flow rate is always proportional to the flow rate just before the change in plug position is made. The equal percentage characteristic is generally used on pressure control applications, and on other applications where a large percentage of pressure drop is normally absorbed by the system itself. Valves with this characteristic should also be considered where highly varying pressure drop conditions occur or high rangeability is required. Quick Opening This provides for maximum change in flow rate at low valve lifts with a fairly linear relationship. Additional increases in valve lift give sharply reduced changes in flow rate, when the valve plug nears the wide open position, the change in flow rate approaches zero. Intermediate Other intermediate or special characteristics are available on request to meet specific control requirements.
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Blakeborough
Desuperheating equipment Blakeborough offers an unsurpassed range of desuperheating equipment developed to meet all duties. A complete package is offered including the related control systems required for efficient desuperheating.
Combined Pressure Reducing Desuperheating Units For the safe handling of very high drops and the control of high velocities associated with steam power generation, the combined pressure reducing and desuperheating unit is the ideal solution. A major use is with back-pressure turbines supplying exhaust steam to process. Should the turbine be shut down for any reason the steam rejected is bypassed through the valves, which serve to reduce it to the required process conditions. The unit comprises a valve body with special outlet branch incorporating a spray water injection system for steam cooling and a combined mixer/silencer device. The actuator operated valve is automatically positioned by instrument control according to downstream pressure, while the spray water supply is governed by a separate small bore control valve responding to a downstream temperature controller.
Variable Orifice Desuperheaters The variable orifice desuperheater is designed to inject several finely atomised jets of spraywater into the steam flow. The head of the desuperheater is mounted into the steam pipe, and the unique design of the spray nozzles ensures that water is easily absorbed by the steam. Control of the spraywater is achieved by a conventional actuator mounted on the spraynozzle body.
Ratings up to ANSI Class 4500 Globe pattern (BV994) Sizes: Inlet 15 & 600 mm 1 - 24 in
Ratings up to ANSI Class 2500 Variable orifice (BV985) Sizes: 25 & 40 mm 1 & 112 in
Angle pattern (BV995)
Mini Desuperheating Equipment The mini desuperheater is used in low capacity applications where steam demand is relatively low. It consists of a spray ring with radially drilled holes which is mounted in the steam pipe where spray water is injected into the steam as a fine jet. Ratings up to ANSI Class 1500 Mini desuperheater (BV986) Sizes: 15 & 200 mm
1
2 - 8 in
10
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Blakeborough
Actuators and instrumentation Pneumatic Blakeborough manufactures two types of pneumatic actuators, diaphragm and piston. There is a choice of mechanical handwheel and limit stops to suit all units. Pneumatic diaphragm Direct acting (A40) Reverse acting (A41)
Piston actuators are used where a high thrust is needed to operate the valve.
Diaphragm actuators are suitable for most applications and are available in direct acting or reverse acting models.
Sizes: 320 - 1610cm 50 - 300in

2
Pneumatic piston Direct acting /spring return(A30) Reverse acting /spring return (A31) Double acting/valve positioner (A36) Sizes: 320 - 3220cm 50 - 600in
2 2
Electric The Autotork Division of Hopkinsons Limited manufactures a full range of rotary electric actuators in modulating and on-off/regulating types. Thyristor drives and custom designed control systems up to nuclear industry standards are also produced. Other types Most other forms of actuation, such as electrohydraulic (bottom right), can be fitted to Blakeborough valves as required.
Valves fitted with Autotork modulating actuators supplied for installation on a combined cycle gas turbine power plant.
Instrumentation Blakeborough will select/design instrumentation to meet the needs of the most exacting process requirements.
One of a large consignment of valves with fast operating control for duties on a gas plant in Abu Dhabi.
Instrumentation required to give onesecond open/close on modulating and trip conditions. The cage trim type valves, supplied for steam condensate dump applications, were arranged with 125mm, 5in, travel.
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CAGE TRIM VALVES BV500/1 & BV990/2
Blakeborough
Description The Blakeborough cage trim series of control valves BV500 and BV990, is designed to meet the requirements of most process control applications. These ranges of control valves have been developed by Blakeborough to meet the ever increasing demands of modern day processing plant. The valves incorporate high integrity features of previous designs together with a highly flexible philosophy of trim design options. There is a wide range of standard and high duty trims available which can be fitted within the same valve body. The options include Multi-Flow, Cascade (2 to 5 stages of letdown) and various designs which can be manufactured to suit the specific application. At the enquiry stage Blakeborough will consider the most suitable combination of valve components for each application. Pressure drop, noise, potential for cavitation are all considered to give the most cost effective solution for the particular application. Design features Cage guided Wide range of trim options High stability Easy maintenance Pressure rating Class 150lb to 4500lb PN10 to PN640 Sizes 40mm to 750mm 112" to 30" Travels 28.5mm to 300mm 118" to 12" End connections Flanged (all current standards) Butt weld Socket weld Screwed Clamped ends
Cage Trim Valve with Multi Flow cage.
Cage Trim Valve with Cascade Cage.
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Blakeborough
Body Materials The Cage Trim series valves can be produced in most forms of castable alloys. Standard body materials are: Carbon steel; Grade WCB Stainless steel; Grade 316/304/347 1.1/4% chrome moly. steel; Grade WC6 2.1/4% chrome moly.steel; Grade WC9 Monel Aluminium Bronze Hastelloy B/C Duplex/Super duplex Most other materials can be cast in the on site foundry Trim Options Multi-Flow (MF) standard Cascade (CS) severe service duties Soft faced for tight shut off Variable Stage Cascade (VS) Single stage Multi-Flow (SS) Flash cone Pilot balanced X-Stream
Versatility Blakeborough Cage Trim Valves offer a wide choice of options to meet most system requirements, eliminating or greatly reducing the multiplicity of valve designs that would otherwise be required. This flexible range of valves offers an extensive selection of trim designs, materials and sizes, and is therefore able to meet the ever increasing demands of modern day plant. All parts are interchangeable between globe and angle style valves in a given size and pressure rating. Parts substitution, internal inspection and maintenance are effected with minimum trouble, the essential working components being removable while the body remains undisturbed in the pipeline. Simple, low cost, in line maintenance Comprehensive interchangeable parts systems High-stability plug guiding High flow capacity Main design standards ASME B16.34 Valves-Flanged, Threaded & Welding End ANSI FCI 70-2 Control Valve Seat Leakage ASME B16.25 Butt Welding Ends ASME B16.5 Pipe Flanges & Flange Fittings NACE MR-01-75 Valve Materials (option) BS1560 Circular Flanges for Pipes, Valves & Fittings BS4504 Circular Flanges for Pipes, Valves & Fittings Features Pressure Ratings ANSI Class 150lb to 600lb (BV500 Series) ANSI Class 900lb to 4500lb (BV990 Series) Equivalent metric pressure ratings Body A choice of globe or angle patterns available BV500 & BV990 Globe body BV501 & BV992 Angle body
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Blakeborough
Cage designs Multi-Flow (MF) - Single stage of pressure drop This form of trim design is fitted as standard and is suitable for most flow control applications (refer to front cover detail). In this design the flow is broken up into multiple jets by a number of radical holes in the cage. The flow is conventionally from outside to inside the trim so that jet impingement/high turbulence levels are controlled within the confines of the valve cage. Impingement of the jets within the valve cage produces a more stable downstream flow, reduces the effect of large scale separation and produces a smaller scale turbulence structure in the valve outlet. This in turn leads to a reduction in acoustic efficiency and changes the power spectrum of the generated noise, both of which contribute to a noise level reduction of between 15 and 20 dBA compared to a contoured or ported trim valve. Further noise reduction in this style of trim can be achieved by reducing the size of the jets in the cage by drilling smaller holes, this design is referred to as the Single Stage Multi-Flow (SS), and can lead to a further 5 dBA reduction in noise level. Cascade (CS) (Refer to front cover for details) The Cascade valve trim is a further advancement over the standard Multi-flow valve cage. It is used in control applications where high noise levels or cavitation would be predicted, with a standard trim design. Noise, flow erosion and/or vibration can result in a high pressure drop/ratio application if attention to controlling the pressure drop is not considered. The cascade trim has been specifically designed to eliminate these problems at source by controlling the pressure drop through a number of discrete stages of let-down. The Cascade cage is manufactured to close tolerances and consists of a series of sleeves. The number of sleeves (stages of let-down) required depends upon the amount of treatment necessary for the particular application. Each successive sleeve, has a number of radial holes, and a carefully calculated increase in flow area to ensure correct apportionment of the pressure drop. Thus, the small radial jets pass through a tortuous flow path resulting in high frictional and impingement losses. At the same time the impingement of the jets onto the outer radially drilled sleeves control the shock wave formation which has a major influence on overall noise reduction in gas/vapour applications.
Variable Stage Cascade (VS) Is available when multiple stages of pressure letdown are required at low valve openings. This design particularly suits applications where there is a high-pressure drop at low flows, and a reduced pressure drop at normal to maximum flow-rates. The design philosophy of the Cascade and MultiFlow Trims designs is combined within this trim.
Variable Stage Cascade
Body Protection Unit This design option is utilised on flashing liquid, multi-phase fluids, and on contaminated gas/vapour flows. The unit is designed to prevent erosive outlet flow, from the valve seat, directly impinging onto the pressure containing body walls. It is manufactured from hardened or hard-faced material to reduce erosion rates. The design breaks the erosive fluid flow into small jets and directs the bulk of the flow towards the valve outlet.
Body Protection Unit
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Plug designs Balanced The balanced plug design is utilised to greatly reduce fluid forces acting on the valve plug allowing economical actuation and stable control. The cylindrical plug head is drilled with balancing ports to admit pressure above the plug head. The annular leakage flow between the valve plug and cage is minimised by a sealing ring retained within a plug groove. The standard sealing rings are carbon graphite which give Class III leakage. Alternatively a U seal can be fitted to give either Class IV or Class V leakage dependent on seating load applied by the actuator. Solid (Unbalanced) The design is used on relatively low-pressure drop and/or on-off applications. It generally requires the use of much larger actuators than would be required on the balanced plug design and in all but small valve sizes is not suited to control applications. Pilot Balanced Trim The pilot balanced plug design incorporates two plugs, the main larger diameter plug used for control and the smaller pilot situated inside the main plug significantly reduces fluid forces acting on the main plug. This design produces a high integrity metal temperature where a resilient seal would be unsuitable. Opening of the valve is by the pilot plug, which lifts from its seat prior to the main plug head. This produces a flow passage to equalise the pressure above and below the valve plug, thereby significantly reducing the fluid forces acting on the valve plug. in the closed position the inlet pressure is admitted above the plug to produce a high downward seat load and the only leakage path is across metal to metal seating. Flash-cone This plug design is specified on applications requiring a very high rangeability. At low openings the conical plug nose fits inside a matching conical seat. The plug nose has a number of circumferantial grooves, which produce a staging of the pressure drop as the flow passes between the small annular passage between the plug and the valve seat. In addition to the increased rangeability this trim also allows the valve to handle higher-pressure drops at low valve openings than can be adequately handled by a standard plug design.
Soft seat Is specified on applications where it is desirable to have a maximum closure on the control valve. The soft seat design consists of a resilient seal ring clamped into the plug by a face ring. When the soft seal contacts the valve seat, a lip on the seat bites into the face of the seal and effectively prevents leakage through the seat. The soft seat design can be specified in both balanced and un-balanced designs.
Seal Rings On balanced design valves the valve plug is designed to incorporate a seal ring which prevents leakage around the periphery of the valve plug. Depending upon the desired leakage and temperature through the valve a variety of seal rings are specified.
Carbon Ring
Triple Seal Ring
U Seal
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X-STREAM CONTROL VALVE TRIM
Blakeborough
A new, technologically advanced valve trim for extreme process conditions
As well as providing complete 3D flow control, the XStream is available in the usual variety of materials and has been designed with long term reliable service and ease of maintenance in mind. The disc stack is designed to be separable, increasing ease of on-site maintenance and keeping spares costs to a minimum. A leak resistant seal is achieved using integral, three-ringed metal seals. However, the trim is also available in a welded version if required. Features 3D flow control leading to reduced noise, cavitation, erosion and vibration problems on severe service/high-pressure applications. Trim design equated to up to 40 stages of pressure letdown, keeping extreme velocities and fluid turbulence to a minimum. Reduced maintenance due to natural self cleaning/anti-clogging capabilities reducing possibility of trim blockage on contaminated services which would result in poor flow control and expensive maintenance costs. Suitable for liquid, steam and gas applications as a solution to potentially excessive noise, cavitation, vibration and erosion problems. Custom designed to meet individual application needs, incorporating linear, equal percentage and custom characterised flow characteristics. On-site maintainable due to single unit, cageguided trim design allowing quick installation and removal. Disc stack is separable for ease of handling. Available for retrofit or as complete control valve package by incorporation into both the BV500 and BV990 range of Blakeborough globe and angle valves. Recommended applications Turbine Bypass Choke Valves Minimum Pump Flow Recirculation Anti Surge Boiler Feedwater Attemperator Spray Valve Overboard Dump
The new Weir Valves & Controls X-Stream trim has been specifically developed to eliminate the problems of erosion, cavitation and noise on both your severe and problematic services. Through its unique flow path design, consisting of a multitude of staggered cylinders, the X-Stream is the first of its kind to provide 3D-flow control which stems from the understanding and control threedimensionality within the fluid flow as it passes through the valve. This is important because it is in these highly three dimensional areas where problems first start to occur. The X-Stream trim itself is the product of an extensive research and development programme which has used a combination of proven computational fluid dynamics (CFD) and actual flow visualisation techniques to evaluate and eliminate problematic areas within the design of the trim. This means that the X-Stream trim is able to ensure superb fluid control and continued reliability through a more accurate and thorough prediction of the fluid flow through the valve.
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X-STREAM CONTROL VALVE TRIM
How it works! The X-Steam's unique flow path is a multi-stage design, which has been specifically designed using modern analysis equipment, to safely control stage pressure drops and fluid velocity through the trim. Therefore reducing and eliminating the effects of such problems as noise, cavitation and erosion within the control valve. The strong relationship between pressure drop and fluid velocity means that the less pressure drop taken across the valve trim, the lower the fluid velocities through it. As it is not practical to have several valves in series to achieve large pressure drops, the X-Stream trim works by dividing this pressure drop over several stages of pressure letdown within the trim itself. This allows velocities to be controlled to within desired levels, and problems related to high velocities, such as noise and erosion can be reduced, see Figure 1. This pressure drop / velocity control also means that the X-Stream trim is ideally suited for controlling cavitation which is caused by the static fluid pressure falling below the vapour pressure of the liquid, therefore causing it to vapourise and form tiny bubbles of gas. These bubbles then implode as the static pressure subsequently rises back above the vapour pressure, and it is this implosion which creates most of the damage and noise problems associated with cavitating applications. By using several stages of pressure letdown as with the XStream trim, the minimum static pressure in the
valve can be increased so that it does not fall below the vapour pressure, hence eliminating cavitation, see Figure 2. The X-Stream's flow path design of using several rows of flow obstructions to impede the flow has the effect of controlling the energy dissipation, cause by the drop in pressure, by forcing the fluid to impinge on itself rather than on the inner surfaces of the valve and trim. Trim designs using a torturous path to dissipate energy relay heavily on the impingement of the fluid on the inner surfaces of the trim and may therefore be prone to erosion in these areas on severe applications. The flow path design also provides the X-Stream trim with its unique self-cleaning ability. As part of the customised design process the spacing between flow obstructions will be sized to allow free passage of any expected line debris and once any particles have entered the trim there is nowhere for them to become lodged. However, should and unexpected debris become wedged between the flow obstructions the individual flow paths in the X-Stream trim are designed to offer several alternative routes for the fluid so as to minimise the effect on the valves performance. By working in conjunction with The University of Manchester UK, Hopkinsons has used modern computational fluid analysis in conjunction with traditional design methods to develop the X-Stream control valve trim and to ensure that it can meet the high performance demands of modern day, extreme process applications.
Patent applied for.
Pressure drop profile
Velocity Profile
Fig 1
Fig 2
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Blakeborough
Table 1 Materials of construction

Cage 420 ST.ST. Hardened 420 ST.ST. Hardened 316 ST.ST./ 17-4PH ST.ST. 420 ST.ST. Hardened Monel K500 Hastelloy C Duplex Ceramic/420 ST.ST. Plug 17-4PH ST.ST. Hardened 316 ST.ST. with Stellite face & Guide 316 ST.ST. with Chrome Plated Guide Diameter 17-4PH ST.ST. Hardened with PTFE Face Monel 400 Hastelloy C Duplex 316 ST.ST. + Ceramic Plug Stem 316 ST.ST./ 17.4 PH Seat Integral with Cage/ 316 ST.ST./ 316 + Stellite Service -35C to 399C -30F to 750F 400C to 565C 750F to 1050F NACE MR-01-75 -35C to 232C -30F to 450F -35C to 232C -30F to 450F -35C to 500C -30F to 932F
316 ST.ST. Monel 400/ Monel K500 Hastelloy C Duplex 316 ST.ST. Integral with Cage/ Monel K500 Integral with Cage/Hastelloy C Integral with cage/Duplex 316 ST.ST. + Ceramic
*options for Stellite face or full Stellite available for most materials.
Table 2 Leakage glass

Leakage Class Class 111 Class IV & V Class IV & V Class IV & V Class IV Class V & MSS-SP-61 Class VI Class III, IV & V Seal Ring Material Carbon Graphite Carbon PTFE U Seal High temp U Seal Virgin PTFE USeal Carbon Triple Seal Pilot Balanced Soft Face Seat None (un-balanced) Temperature -35C (-30F) to 565C (1050F) -35C (-30F) to 260C (500F) 260C (500F) to 350C (660F) Cryogenic to -35C (-30F) 350C (660F) to 565C (1050F) -35C (-30F) to 565C (1050F) -35C (-30F) to 232C (450F) Cryogenic to 565C (1050F)
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Table 3 Recommended limiting velocities

Metric Units Body Size (MM) 40, 50 80, 100 150, 200, 250, 300 350, 400, 450, 500 600 Liquid (M/S) 13.5 13.5 13.5 12 8.5 Steam or Gas (M/S) 150 150 150 130 120 Body Size (IN) 1 2, 2 3, 4 6, 8, 10, 12 14, 16, 18, 20 24
1
US Units Liquid (FT/S) 44 44 44 39 28 Steam or Gas (Ft/S) 490 490 490 425 390
Note: Maximum outlet velocity (steam or gas) = 0.65 x sonic
Table 4 Rangeability
Body Size MM 40 to 80 100 to 200 250 to 400 450 to 750 IN 1 12 to 3 4 to 8 10 to 16 18 to 30 MF1 & MF2 SS1 & SS2 50:1 65:1 70:1 80:1 MF3 & MF4 SS3 & SS4 45:1 55:1 65:1 70:1 MF5 & MF6 SS5 & SS6 30:1 45:1 55:1 60:1 MF7 & MF8 SS7 & SS8 20:1 35:1 45:1 50:1
Note: Maximum outlet velocity (steam or gas) = 0.65 x sonic
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Blakeborough
Table 5 - BV500 & BV501 series valves - multi-flow trim design CV

SIZE TRAVEL (mm) 1 12 40mm 2 50mm 3 80mm 4 100mm 6 150mm 8 200mm 10 250mm 12 300mm 14 350mm 28.5mm 28.5mm 38mm 38mm 57mm 89mm 89mm 89mm 127mm 152mm 127mm 89mm 16 400mm 178mm 152mm 127mm 89mm 18 450mm 254mm 178mm 152mm 127mm 20 500mm 254mm 178mm 152mm 127mm 24 600mm 305mm 254mm 178mm 152mm
*Indicates modified =% trim
MF1 =% LIN
MF2 =% LIN
MF3 =% 32 LIN 35 35 104 168 385 610 750 800 2200
MF4 =% 26 26 70 125 240 520 585 570 LIN 28 28 86 116 315 520 600 625
MF5 =% 21 21 55 86 193 385 360 420 LIN 22 22 66 106 243 445 420 450 =% 12 12 37 61 120 250 275 400
MF6 LIN 14 14 43 72 162 305 300
MF7 =% 9 9 21 45 100 190 220 LIN 9 9 27 45 130 190 260 15 25 80
MF8 =% LIN
53 125 180* 410* 760* 1050 1200 1520
55 145 235 455 760* 1200 1400 1600
40 105 166 350 680 900 1050 1400
45 124 200 420 720 1050 1150
32 86 142 298 610 720 725 1940
15 30 100 162
120
1750 2500 2750 2200 2400 1940 2200 1750 3100 3500 2170 2450 1830 3900 4300 3100 3500 2170 2450 1830 5700 6000 4750 5000 3330 3500 2840
1900
1400
1600 980 1100
1900
1400
1600 980 1100
2100 1550 1750
2100 1550 1750
2990
20
BC 3-0406
Blakeborough
Table 6 BV500 series valve - cascade trim design CV

VALVE SIZE MOD =% 1 12 40mm & 2 50mm 3 80mm 4 100mm 6 150mm 8 200mm 14 20 40 60 64 96 108 168 200 282 340 10 250mm 370 530 640 12 300mm 470 670 940 25 33 48 72 64 96 144 224 263 450 450 495 708 850 625 893 1250 CS 2 LINEAR MOD =% 7 10 20 30 32 48 54 84 100 141 170 185 265 320 235 335 470 12 16 24 36 32 48 72 112 132 225 225 248 354 425 312 446 625 10 15 16 24 27 42 50 70 85 92 132 160 117 167 235 12 18 16 24 36 56 66 112 112 124 177 212 156 223 312 8 12 13 21 25 35 42 46 66 80 60 83 117 8 12 18 28 33 56 56 62 88 106 78 112 156 CS 3 LINEAR MOD =% CS 4 LINEAR MOD =% 2 18 54mm 2 1316 71mm 2 16 71mm
13 9
CS 5 LINEAR
YOKE MOUNTING
VALVE TRAVEL
1 18 28.5mm 1 12 38mm 1 12 38mm 2 14 57mm 1 12 38mm 2 14 57mm 2 14 57mm 3 12 89mm 3 12 89mm 5 127mm 6 152mm 3 12 89mm 5 127mm 6 152mm 3 12 89mm 6 152mm 7 178mm
3 16 90mm 2 1316 71mm 3 16 90mm

9
3 916 90mm 3 16 90mm

9 9
3 16 90mm 5 125mm 5 125mm 5 125mm 5 125mm 5 125mm 5 125mm 5 125mm 5 125mm
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Blakeborough
Table 7 BV990 and BV992 series valve - multi-flow trim design CV

VALVE SIZE =% 1 12 40mm 2 50mm 3 80mm 4 100mm 6 150mm 8 200mm 10 250mm 12 300mm 14 350mm 16 400mm 18 450mm 20 500mm 24 600mm 30 750mm CF = Consult factory. 30 38 84 155 400 550 600 830 900 1400 1940 2500 3100 3900 5700 CF MF1 LINEAR 30 45 100 200 360 450 620 700 830 1100 1600 2200 2750 3500 4430 6000 CF 1600 2200 2800 3100 3900 CF 1600 2200 280 3100 3900 CF 1400 1750 2200 2800 3100 CF 1400 1750 2200 2800 3100 CF 1200 1400 1750 2200 2800 CF 1200 1400 1750 2200 2800 CF 1100 1100 770 770 440 440 750 750 525 525 300 300 520 520 365 365 210 210 =% 20 32 72 130 280 MF2 LINEAR 20 32 72 130 280 =% 14 23 50 90 195 MF4 LINEAR 14 23 50 90 195 =% 8 13 29 52 112 MF6 LINEAR 8 13 29 52 112 VALVE TRAVEL 1 18 28.5mm 1 18 28.5mm 1 12 38mm 2 14 57mm 2 14 57mm 3 12 89mm 3 12 89mm 5 127mm 3 12 89mm 5 127mm 3 12 89mm 5 127mm 7 175mm 7 175mm 10 250mm 10 250mm 12 300mm
Table 8 BV990 and BV992 series valve - cascade trim design CV

VALVE SIZE RATING MOD =% 1 12 40mm 2 50mm 3 80mm ALL 900, 1500 & 2000LB 2500LB & 4500LB 900, 1500 & 2000LB 2500LB & 4500LB 900, 1500 & 2000LB 2500LB & 4500LB 4 100mm 6 150mm 8 200mm 900, 1500 & 2000LB 2500LB & 4500LB ALL ALL 900, 1500 & 2000LB 2500LB & 4500LB 10 250mm 12 300mm ALL ALL ALL ALL ALL 20 20 20 40 40 60 60 72 96 108 168 200 340 200 340 370 640 470 670 940 33 33 33 48 48 72 72 96 96 144 224 263 450 263 450 495 850 625 893 1250 CS 2 LINEAR MOD =% 10 10 12 8 20 12 30 36 48 54 84 84 140 100 170 185 320 235 335 470 12 12 16 10 24 16 36 36 48 72 112 112 188 132 225 248 425 312 446 625 15 18 24 27 42 42 70 50 85 92 160 117 167 235 18 18 24 36 56 56 94 66 112 124 212 156 223 312 9 12 13 21 21 35 25 42 46 80 58 83 117 9 12 18 28 28 47 33 56 62 106 78 112 156 10 12 CS 3 LINEAR =% CS 4 MOD LINEAR MOD =% 1 118 28.5mm 1 12 38mm 1 12 38mm 1 12 38mm 1 12 38mm 2 14 57mm 2 14 57mm 2 14 57mm 2 14 57mm 2 14 57mm 3 12 89mm 3 12 89mm 6 150mm 3 12 89mm 6 150mm 3 12 89mm 6 150mm 3 12 89mm 6 150mm 7 175mm CS 5 LINEAR VALVE TRAVEL
22
BC 3-0406
Blakeborough
M L L
N F/2 F
BV500
F/2
Table 9 BV500 series valves dimensions

Valve Size 1 12" 40mm Up to ANSI 300 Class RF and BS4504 Up to ANSI 300 Class RTJ Class 300 Butt Weld 9 14 235 9 34 248 2" 50mm 10 12 267 11 18 283 11 14 286 11 14 286 11 38 289 5 1316 148 4 78 124 10 1116 272 9 34 248 13 916 344 12 58 320 17 14 438 16 516 414 3 58 92 1 18 28.5 2 18 54 3" 80mm 12 12 317 13 18 333 13 14 337 13 14 337 13 38 340 7 916 185 5 12 140 11 34 298 9 1516 253 16 1516 430 15 58 397 17 1316 455 16 916 421 4 1116 119 1 12 38 2 1316 71 4" 6" 8" 10" 12" 14" 16"
BV501
BV500 Extension Bonnet
18"
20"
24"
30"
100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 750mm 14 12 368 15 18 384 15 12 394 15 12 394 15 58 397 7 58 193 6 516 160 12 116 306 10 34 273 161516 430 15 58 397 17 1316 455 16 916 421 5 516 135 1 12 38 2 1316 71 18 58 473 19 14 489 20 508 20 508 20 18 511 9 1516 252 7 716 189 14 716 368 12 305 22 916 572 20 116 509 21 58 550 20 18 511 6 34 172 2 14 57 3 916 90 22 38 568 23 584 24 610 24 610 24 18 613 13 316 335 9 516 237 18 457 14 18 359 30 116 763 26 316 665 25 38 645 21 12 546 8 12 216 3 12 89 3 916 90 10 58 270 12 18 308 16 406 7 178 5 127 16 406 7 178 5 127 18 58 473 10 254 5 127 18 58 473 10 254 5 127 21 38 543 12 305 5 127 CF CF CF 35 78 910 CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF 32 815 CF 33 916 853 CF CF CF CF CF CF CF CF CF CF CF CF CF 25 34 655 CF 28 12 724 CF 41 58 1057 CF 41 58 1057 CF 52 1321 CF 52 1321 CF 59 1499 CF CF CF 28 14 718 28 78 733 30 762 30 762 30 18 765 18 1116 475 CF 30 12 775 31 18 791 30 12 775 32 14 820 32 38 823 20 316 513 CF 41 58 1057 42 14 1073 41 58 1057 43 58 1108 43 34 1111 23 38 721 CF 41 58 1057 42 14 1073 41 58 1057 43 58 1108 43 34 1111 23 38 721 CF 47 1194 47 58 1210 47 1194 49 14 1251 49 38 1254 37 78 963 CF 54 1372 54 58 1388 54 1372 60 1524 60 18 1527 37 78 963 CF 60 1524 60 58 1540 60 1524 63 1600 63 18 1603 43 78 1114 CF CF 66 1676 66 58 1692 66 1676 70 1778 70 18 1781 CF
9 78 251
BS, PN64, PN100, ANSI 600 Class RF Flanged & Butt Weld ANSI 600 Class RTJ
9 78 251 9 78 251
Plain Bonnet (L)
5 1316 148
Plain Bonnet (M)
4 78 124
Norm Bonnet (L)
10 1116 272
Norm Bonnet (M)
9 34 248
Bellows Bonnet (L)
13 916 344
Bellows Bonnet (M)
12 58 320
Extension Bonnet (L)
17 14 438
Extension Bonnet (M)
16 516 414
3 12 89
Standard Travel (Also refer to Table 8) Bonnet Mount Dia
1 18 28.5 2 18 54
3 12min 3 12min 89 5 127 89 5 127
Extended Travels for Cascade Trim Valves Extended travel (Refer Table 9) Bonnet Mount Dia 1 12 38 2 1316 71 Plain L 8 18 207 Norm L 12 34 324 1 12 38 2 1316 71 8 18 207 12 34 324 2 14 57 3 916 90 10 916 268 16 400 2 14 57 3 916 90 9 78 251 15 1316 386 3 12 89 3 916 90 13 516 338 18 1316 478 6 152 5 127 18 58 473 24 600 6 152 5 127 22 555 30 765 7 178 5 127 26 650 34 12 877 CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF
RF = Raised Face. RTJ = Ring Type Joint. Face-to-Face and Face to Centre Line Dimensions are generally in accordance with ISA 5.75.03. CF = Consult Factory.
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Blakeborough

VALVE SIZE 1 12 2 3 4 6 8 10 12 14 16 18 20 24 30
40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 750mm RATINGS UP TO AND INCLUDING ANSI CLASS 1500lb ANSI 900 RF & PN160 ANSI 900 RTJ ANSI 1500 RF & PN250 ANSI 1500 RTJ ANSI 900 & 1500 PN160 & PN250 Butt Weld Plain Bonnet Norm Bonnet 313 N 86 Standard Travels Bonnet Mount Dia ANSI CLASS 2000lb ANSI 2000 Butt Weld Plain Bonnet Norm Bonnet N Travel Bonnet Mount Dia ANSI CLASS 2500lb ANSI 2500 Butt Weld Plain Bonnet Norm Bonnet N Travel Bonnet Mount Dia 12 305 12 305 13 14 337 13 38 340 13 14 337 13 38 340 13 14 337 8 12 215 12 78 355 3 34 126 1 18 28.6 2 18 54 14 14 368 8 916 217 13 916 344 4 116 103 1 18 28.6 2 18 54 16 14 413 10 14 260 14 78 377 4 38 110 1 18 28.6 2 1316 71 15 12 394 15 58 397 16 14 413 16 38 416 16 14 413 9 38 238 14 406 5 149 1 12 38 2 1316 71 20 508 9 78 251 15 18 385 5 128 1 12 38 2 1316 71 21 12 546 11 58 296 16 58 422 5 128 1 12 38 3 916 90 18 12 470 18 58 473 19 14 489 19 38 492 19 14 489 11 34 298 16 415 5 78 188 2 14 57 3 916 90 24 610 12 18 309 16 58 422 6 116 154 2 14 57 3 916 90 25 58 650 15 381 19 78 504 7 177 2 14 57 3 916 90 21 78 556 22 559 24 610 24 14 616 24 610 11 78 302 16 516 695 7 38 286 2 14 57 3 916 90 32 813 13 34 350 20 507 9 14 235 2 14 57 3 916 90 35 716 900 20 14 514 26 38 669 9 38 238 2 14 57 3 916 90 36 34 934 36 78 937 39 990 39 38 1001 39 38 1001 19 58 498 27 v 750 11 14 315 3 12 89 3 916 90 39 990 19 58 499 27 38 696 11 14 286 3 12 89 3 916 90 45 14 1150 25 12 649 45 14 846 12 38 315 3 12 89 5 127 3 12 89 5 127 5 127 5 127 5 127 5 127 5 127 5 127 5 127 REFER TO TRIM SELECTION CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF 36 914 36 18 918 45 1142 45 38 1153 45 1142 23 34 602 29 12 800 12 38 330 3 12 89 5 127 44 1516 1142 22 34 603 31 12 800 13 38 339 3 12 89 5 127 55 18 1400 CF 5 127 63 1600 CF 5 127 71 1803 CF CF CF CF CF CF 5 127 CF 5 127 CF 5 127 CF 5 127 CF 5 127 CF 5 127 52 1321 26 14 667 34 18 867 15 58 397 REFER TO TRIM SELECTION CF CF CF CF CF CF CF CF CF CF CF CF 5 127 CF 5 127 CF 5 127 CF 5 127 68 1727 33 78 859 CF CF CF CF CF 5 127 CF 5 127 CF 44 12 1130 44 12 1130 45 18 1146 45 18 1146 45 18 1146 26 34 680 31 12 902 13 342 56 1422 56 1422 56 1422 56 1422 56 1422 28 34 730 35 12 902 13 12 342 56 1422 56 1422 56 1422 56 1422 56 1422 28 34 730 35 12 1105 13 12 451 68 1727 68 1727 68 1727 68 1727 68 1727 37 940 43 12 1250 17 34 500 68 12 1740 68 12 1740 68 12 1740 68 12 1740 68 12 1740 41 12 1054 49 14 1178 19 58 582 22 78 CF 46 38 CF CF CF CF CF CF CF CF CF CF CF CF CF
12 305 12 305 12 305 7 78
200 12 516 327 3 38 95 1 18 28.6 2 18 54 12 305 7 78 200 12 516 313 3 38 86 1 18 28.6 2 18 54 14 18 359 8 78 225 14 355 4 100 1 18 28.6 2 1316 71
REFER TO TRIM SELECTION
CF = Consult Factory Consult factory for ANSI Class 4500lb Rated Valves
24
BC 3-0406
Blakeborough
M L N F/2
BV990
BV992
F/2

VALVE SIZE 1 12 2 3 4 6 8 10 12 14 16 18 20 24 30
40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 750mm RATINGS UP TO AND INCLUDING ANSI CLASS 1500lb ANSI 900 RF & PN160 ANSI 900 RTJ ANSI 1500 RF & PN250 ANSI 1500 RTJ ANSI 900 & 1500 PN160 & PN250 Butt Weld Plain Bonnet Norm Bonnet Standard Travels Bonnet Mount Dia ANSI CLASS 2000lb ANSI 2000 Butt Weld Plain Bonnet Norm Bonnet Travel Bonnet Mount Dia ANSI CLASS 2500lb ANSI 2500 Butt Weld Plain Bonnet Norm Bonnet Travel Bonnet Mount Dia 6 152 6 152 7 178 7 116 179 7 178 7 116 179 6 58 168 7 178 11 716 290 1 18 28.6 2 18 54 7 14 184 7 178 12 306 1 18 28.6 2 18 54 8 18 207 CF CF 1 18 28.6 2 1316 71 8 18 206 8 1316 208 8 12 216 8 916 218 8 12 216 7 716 188 12 304 1 12 38 2 1316 71 10 254 7 1316 199 13 18 333 1 12 38 2 1316 71 10 34 273 CF CF 1 12 38 3 916 90 9 14 235 9 516 237 9 58 244 9 1116 246 9 58 244 9 116 230 13 38 339 2 14 57 3 916 90 12 305 9 716 239 13 78 352 2 14 57 3 916 90 12 1316 325 CF CF 2 14 57 3 916 90 2 14 57 3 916 90 17 34 450 CF CF 2 14 57 3 916 90 3 12 89 3 916 90 22 58 575 CF CF 3 12 89 5 127 3 12 89 5 127 27 916 700 CF CF 3 12 89 5 127 5 127 5 127 5 127 5 127 5 127 5 127 5 127 5 127 31 12 800 CF CF CF CF CF CF CF CF CF CF CF CF CF CF 5 127 CF 5 127 CF 5 127 CF 5 127 CF 5 127 CF 5 127 CF REFER TO TRIM SELECTION 2 14 57 3 916 90 16 407 12 316 310 CF 3 12 89 3 916 90 19 14 495 16 14 413 CF CF CF CF CF CF CF CF CF 3 12 89 5 127 22 14 565 CF 5 127 24 34 629 CF CF CF CF CF CF CF 5 127 CF 5 127 CF 5 127 CF 5 127 CF 5 127 CF 5 127 CF REFER TO TRIM SELECTION CF CF CF CF CF CF CF CF CF CF 12 1316 310 12 14 311 13 14 337 13516 338 13 14 337 CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF
F 2
6 152 6 152 6 152 6 78
175 11 38 288 1 18 28.6 2 18 54
F 2 M
6 152 6 78 175 11 38 288 1 18 28.6 2 18 54
F 2 M
6 78 175 CF CF 1 18 28.6 2 1316 71
REFER TO TRIM SELECTION
CF = Consult Factory Consult factory for ANSI Class 4500lb Rated Valves
BC 3-0406
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Blakeborough
Table 12 Approximate weight Kg with multi-flow cages

SIZE BONNET STYLE UP TO 300LB (PN 40) FLG 40mm 1 12 Plain Norm Bellow 50mm 2 Plain Norm Bellow 80mm 3 Plain Norm Bellow 100mm 4 Plain Norm Bellow 150mm 6 Plain Norm Bellow 200mm 8 Plain Norm Bellow 250mm 10 Plain Norm Bellow 300mm 12 Plain Norm Bellow 400mm 16 Plain Norm Bellow 500mm 20 Plain Norm Bellow 600mm 24 Plain Norm Bellow
CF = Consult factory
600LB RATING (PN 100) FLG 22 25 32 30 33 40 60 64 78 88 94 117 179 185 216 331 338 383 545 630 690 597 679 739 1709 1752 CF 3370 3440 CF 5010 5090 CF BW 18 21 28 18 21 28 30 34 48 52 58 81 108 114 145 316 323 368 510 588 612 548 610 689 1610 1652 CF CF CF CF CF CF CF
900 & 1500LB RATING (PN150 & PN250) FLG 24 29 N/A 42 47 N/A 61 71 N/A 205 215 N/A 320 340 N/A 702 735 N/A 1300 1367 N/A 1800 1900 N/A 2200 2290 N/A CF CF N/A CF CF CF BW 20 25 N/A 34 39 N/A 50 60 N/A 177 187 N/A 279 299 N/A 655 685 N/A 1198 1265 N/A 1655 1755 N/A CF CF N/A CF CF N/A CF CF CF
2000LB RATING (PN 330) FLG N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A CF CF CF BW 24 29 N/A 42 47 N/A 57 67 N/A 197 207 N/A 430 480 N/A 805 860 N/A 1670 1789 N/A 2098 2199 N/A CF CF N/A CF CF N/A CF CF CF
2500LB RATING (PN 420) FLG 32 37 N/A 51 56 N/A 84 93 N/A 292 310 N/A 577 622 N/A 1150 1208 N/A CF CF N/A CF CF N/A CF CF N/A CF CF N/A CF CF CF BW 27 32 N/A 43 48 N/A 70 79 N/A 242 260 N/A 495 540 N/A 999 1057 N/A CF CF N/A CF CF N/A CF CF N/A CF CF N/A CF CF CF
BW 18 21 28 18 21 28 30 34 48 52 58 81 108 114 145 316 323 368 510 588 612 495 562 598 1440 1471 1609 CF CF CF CF CF CF
20 23 30 21 24 31 58 62 76 67 72 96 148 153 185 230 235 282 400 452 495 540 605 640 1571 1602 1740 CF CF CF CF CF CF
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Table 13 End connection details for butt weld end valves (mm)
VALVE SIZE BV500 ALL RATINGS BV990 UP TO & INCLUDING BV990 2000LB RATING 1500LB (PN 250) ID 40mm (1 12) 50mm (2) 80mm (3) 100mm (4) 150mm (6) 200mm (8) 250mm (10) 300mm (12) 400mm (16) 500mm (20) 600mm (24) 750mm (30) 20 38 65 90 145 185 250 300 370 OD 70 80 105 145 200 255 315 370 460 ID 38 38 65 85 140 190 OD 89 85 115 155 205 310 ID 38 38 75 85 125 200 255 325 (PN 330) OD 89 95 130 145 235 340 390 515 ID 38 38 75 90 130 195 255 BV990 2500LB RATING (PN 420) OD 89 95 145 185 265 350 450
BC 3-0406
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Blakeborough
Description This versatile range of globe and angle valves available in sizes 15mm to 25mm (12" to 1") offer a wide variety of trim selections to suit all flow conditions in a nonbalanced construction. The body design can be supplied in cast or forged materials. There is a wide range of standard and high duty trims available that can be fitted within the same valve body. Flow characterisation is determined by the shape of the valve plug, or in the Multi-flow trim, a radial pattern of holes in the cage is arranged to give the required valve characteristic. At the enquiry stage Blakeborough will consider the most suitable combination of valve components for each application. Pressure drop, noise, potential for cavitation are all considered to give the most cost effective solution for the particular application. Parts substitution, internal inspection and maintenance can be performed with minimum trouble, the essential working components being removable while the body remains in the pipe line. Body A choice of globe or angle patterns is available BV502 Globe Body (cast) BV504 Globe Body (forged) BV503 Angle Body (cast) BV505 Angle Body (forged) Body materials The valves can be produced in most alloys. Standard cast body materials are: Carbon steel; Grade WCB Monel Stainless steel; Grade 316/304/347 Aluminium Bronze Chrome moly steel; Grade WC5, WC6 & WC9 Hastelloy B/C Duplex Most other materials can be produced Main design standards ANSI B16.34 Valves-Flanged, Threaded & Welding End ANSI FCI 70-2 Control Valve Seat Leakage ANSI B16.25 Butt Welding Ends ANSI B16.5 Pipe Flanges & Flange Fittings NACE MR-01-75 Valve Materials BS1560 Circular Flanges for Pipes, Valves & Fittings BS4504 Circular Flanges for Pipes, Valves & Fittings Design features Top cage guided Wide range of trim options High stability Easy maintenance Pressure rating Class 150LB to 4500LB Equivalent metric ratings Sizes 15mm to 25mm
1
BV502 series valve fitted with contour trim and normalising bonnet
2" to 1"
End connection sizes 40mm (112") & 50mm (2") can be supplied Travels 10mm to 25mm
3
8" to 1"
Features Flanged Butt weld Socket weld Screwed

BC 3-0406
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Blakeborough
Trim design Contour The contour trim is suitable for most flow applications and is provided as standard in most valves. The valve characteristic is determined by the contour of the plug head. The contour trim is available in eight trim sizes with equal percentage, linear or quick opening characteristics. The trim is available as a metal to metal or for tight shut off a soft face design is available. Spline The spline trim is designed specifically for accurate control of very small flows. The design consists of a long parallel nosed plug with a accurately cut V notch cut down the centre. The linear movement of the valve plug exposes a variable amount of the notch to the flow. The plug head shank is usually made from stellite or other hard wearing materials for galling resistance and to prevent erosion of the plug tip. The actual characteristic derived from the V notch is modified equal percentage. The spline trim is available in either metal to metal design or where bubble tight shut off is required a soft face is fitted. Multi-flow (single stage of pressure drop) In this design flow is broken up into multiple jets by a number of radial holes drilled in the cage. The flow is conventionally from outside to inside the cage so that jet impingement/high turbulence levels are controlled within the confines of the valve cage. The flow jets impinge together in the centre of the cage bore producing a more stable downstream flow which in turn reduces the effect of large scale separation thus producing a smaller scale turbulence structure in the valve outlet. This results in a reduction in acoustic efficiency, changes the power spectrum of the generated noise both of which contribute to noise level reduction of between 15 and 20 dBA, compared to a contoured trim valve. Step cone This design is offered where a high degree of pressure breakdown is required on low flows. The plug head is designed with an extended shank having a number of stepped grooves down its length. As the flow medium passes the plug head the pressure drop is broken down in stages across the labyrinth steps of the plug. The plug head shank is usually made from stellite or other such hard wearing materials to prevent erosion of the plug tip.
Contour trim Soft face contour trim
Spline
Spline with diffuser
Multi-flow trim
Step cone trim
2 & 3 Stage Pressure Letdown Trim These trim designs are suited to applications where a high degree of pressure letdown is required to eliminate cavitation on low flow applications. The trim is designed so that flow passes through each stage of the trim. The design requires a very tight tolerance between the plug and seat to eliminate anular flow between the plug and seat. Body Protection Unit (Diffuser) Is specified on globe valves where a high pressure across the valve leads to high velocity jet flow from the trim impinging directly onto the valve body wall. The seat diffuser deflects the jet away from the body wall towards the valve outlet. The seat diffuser is constructed of hardened steel which is more resistant to the effects of jet impingement than the valve body wall. This feature is particularly useful on flashing flows where high velocity two phase flows can lead 3-stage trim with diffuser to body erosion.
2-stage trim with diffuser
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Blakeborough
Valve selection guideline Valve flow co-efficient All valves are sized using the valve flow co-efficient, CV, in accordance with ISA 75.01 as detailed in the Blakeborough sizing and selection manual. Design CV values are given in table 5. Body Selection The valve body size and style is selected on the basis of supporting the selected trim design and design CV. In addition consideration is made of the velocity and the required pressure drop application. Liquid velocities are limited mainly due to erosion
considerations, whereas gas/vapour flow velocities are limited for trim stability noise and vibration considerations. Trim Selection The selection criteria of the valve trim ranges from valve flow co-efficient, rangeability, pressure drop, cavitation, flashing and noise consideration. Blakeborough sizing and selection manual details the various calculation methods and selection limitations for each trim design.
TABLE 1 Standard trim material combinations

TRIM TYPE PLUG SEAT CAGE TEMP 400C (750F) MAX CONTOUR SPLINE STEP CONE MULTIFLOW SOFT FACE STAGED TRIM ALL TRIMS
o o
CAGE TEMP 400C (750F) & ABOVE
316 ST.ST. 316 ST.ST. WITH STELLITE FACE 316 ST.ST. WITH FULL STELLITE 316 ST. ST. WITH STELLITE 316 ST.ST. WITH STELLITE FACE 316 ST.ST. 316 ST.ST. WITH STELLITE FACE CERAMIC WITH ST.ST.
316 ST.ST. 316 ST.ST. WITH STELLITE FACE 316 ST.ST. WITH FULL STELLITE 316 ST. ST. WITH STELLITE INTEGRAL WITH GUIDE 316 ST.ST. WITH PTFE 316 ST.ST. WITH STELLITE FACE CERAMIC WITH ST.ST. 17-4PH ST.ST. HARDENED 420 ST.ST. HARDENED
For services below -3.5 C (-30 F), all 316 ST. ST. construction with PTFE seals. The above table shows standard ST. ST. combination. Many other materials can be used depending on the application.
TABLE 2 Recommended limiting inlet velocities for control valves

VALVE SIZE LIQUID M/S LIQUID FT/S STEAM OR GAS M/S STEAM OR GAS FT/S MAX OUTLET
(STEAM OR GAS) 15,20 & 25MM

1
2, 34 & 1
13.5
45
115
375
0.65 X SONIC
Note: 0.3 sonic for low noise applications
TABLE 3 Rangeability for control valves

VALVE SIZE CONTOUR (METAL & SOFT FACED) 50.1 SPLINE (METAL & SOFT FACED) 100.1 STEP CONE MULTI-FLOW STAGE TRIM
15,20 & 25MM

1
50.1
30.1
100.1
2, 34 & 1
Note: Control at openings of less than 5% is not recommended for prolonged periods
30
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TABLE 4 Control valve leak rates in accordance with ANSI/FCI 70-2-1976

ANSI LEAKAGE CLASS TRIM STYLE MAXIMUM ALLOWABLE LEAKAGE
CLASS IV CLASSES V CLASS VI
METAL FACED METAL FACED-LAPPED SEATS SOFT SEAT
0.01% OF RATED CAPACITY 0.0005ML/MIN OF WATER PER INCH OF PORT PER PSI PRESSURE DROP BUBBLE TIGHT
TABLE 5 Design CV values

CONTOUR TRIM VALVE SIZE TRIM SIZE DC1 QUICK OPEN 13.5 LINEAR TRAVEL & =% 13.5 VALVE SIZE SPLINE/M SPLINE TRIM SIZE MC01 MC00 DC2 25 MM DC3 DC4 20 MM 15 MM DC5 DC6 DC7 DC9 7 4.5 10 7 4.5 3 1.7 1 0.4 25mm (1) ALL SIZES MC0 MC1 MC2 MC3 MC4 MC5 MC6 MC7 MC8 NOT AVAILABLE AS M/SPLINE MC9 MC10 MC11 MC12 MC13 MC14 MC15 3.2 2 1.26 0.63 0.4 0.25 0.16 0.1 0.063 0.04 0.025 0.016 0.01 0.0063 0.004 0.0025 0.0016 0.001 STEP CONE TRAVEL TRIM SIZE 4.5 MF1 12 12 25 (1) MULTIFLOW =% LINEAR TRAVEL
MOD=% TRAVEL TRIM LINEAR SIZE SC4
STANDARD SPLINE 25mm (1) MULTI STAGE SPLINE 19mm (34)
SC5 SC6 SC7 SC8 SC9 SC10
3 1.7 1 0.63 0.4 0.25
25mm (1)
MF2 MF3 MF4
8 5.6 3.2
8 5.6 3.2
25mm (1) 25mm (1) 19mm (34)
TABLE 6 Valve weights (Kg)

VALVE SIZE AND BODY STYLE FLG UP TO 25MM (1) CAST BV502 & BV503 PLAIN NORMALISING BELLOWS CRYOGENIC UP TO 25MM (1) FORGED BV504 & BV505 PLAIN NORMALISING BELLOWS CRYOGENIC 16 19 25 24 26 29 35 34 B.W 8 11 17 16 18 21 17 26 FLG 18 20 26 25 28 30 36 35 B.W 8 11 17 26 18 21 27 26 FLG NA NA NA NA 30 32 NA 37 B.W NA NA NA NA 20 23 NA 28 FLG NA NA NA NA 35 37 NA 42 B.W NA NA NA NA 25 28 NA 32 BONNET TYPE UP TO 600LB (PN100) RTG UP TO 1500LB (PN250) RTG UP TO 2500LB (PN420) RTG UP TO 4500LB RTG
BC 3-0406
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Blakeborough
N F BV502 valve F/2 BV503 valve
F/2
TABLE 7 Valve dimensions
BV502/503 CAST BODIES

ANSI 600 LB R.F. & RTJ (BS PN 64 & 100) ANSI 900 LB & 1500 LB R.F. & RTJ (BS PN 160 & 250) UP TO ANSI 300 LBR.F. (BS PN40) NOMINAL VALVE SIZE BUTT WELD UP TO ANSI 600 LB (BS PN 250) BUTT WELD ANSI 900 & 1500 LB (BS PN 160 & 250)
PLAIN
NORM
BELLOWS
CRYOGENIC
N (MAX)
F 15mm
1
F 203 8 206 8 18 210 8 14 251 9 8

7
F 273 10 34 273 10 34 273 10 34 305 12 340 13 38
F 187 7 38 187 7 38 187 7 38 251 9 8

7
F/2 105 4 18 105 4 18 105 4 18 127 5 143 5 58
F 197 7 34 197 7 34 197 7 34 305 12 337

13
F/2 105 4 18 105 4 18 105 4 18 152 6 168 6 58
L 151 6 151 6 151 6 151 6 151 6
M 130 5 18 130 5 18 130 5 18 130 5 8

1
L 206 8 18 206 8 18 206 8 18 206 8 8

1
M 185 7 516 185 7 516 185 7 516 185 7 16

5
L 333 13 18 333 13 18 333 13 18 333 13 8

1
M 311 12 14 311 12 14 311 12 14 311 12 4

1
L 375 14 34 375 14 34 375 14 34 375 14 4

3
M 406 16 406 16 406 16 406 16 406 16 75 3
191 7 12 194 7 58 197 7 34 235 9 4

1
20 3/4 25 1 40 x 25 x 40 1.5 x 1 x 1.5 50 x 25 x 50 2x1x2
267 10 12
286 11 14
286
11
130 5 18
206 8 18
185 7 516
333 13 18
311 12 14
375 14 34
14
14
BV504/505 FORGED BODIES

UP TO INCL. ANSI 1500 LB R.F. RTJ (BS PN40) ANSI 2500 LB R.F. & RTJ (BS PN 420) NOMINAL VALVE SIZE BUTT WELD UP TO ANSI 2500 LB (BS PN 420) BUTT WELD ANSI 4500 LB
PLAIN
NORM
N (MAX)
F 15
1
F 318 12 12 318 12 12 318 12 12 318 12 12 318 12 12
F 318 12 12 318 12 12 318 12 12 318 12 12 318 12 12
F/2 160 6 516 160 6 516 160 6 516 160 6 516 160 6 516
F 330 13 330 13 330 13 330 13 330 13
F/2 165 6 12 165 6 12 165 6 12 165 6 12 165 6 12
L 228 9 228 9 228 9 228 9 228 9
M 228 9 228 9 228 9 228 9 228 9
L 283 11 18 283 11 18 283 11 18 283 11 18 283 11 18
M 283 11 18 283 11 18 283 11 18 283 11 18 283 11 18 85 3 38
238 9 38 238 9 38 238 9 38 318 12 12 318 12 12
2 4
20
3
25 1 40 x 25 x 40 1.5 x 1 x 1.5 50 x 25 x 50 2x1x2
32
BC 3-0406
Blakeborough
Description The Blakeborough range of top and bottom guided valves are suited to a wide range of general process applications, such as water, steam, oil, gases and the majority of chemical services. The basic design incorporates a standard contour or V Port plug form as the control element, however, the valves construction allows more specialised trims to be fitted. The BV800 and BV801 double seated valve offers high capacity on low to medium pressure drop applications. The design is inherently balanced allowing the use of diaphragm actuators for the majority of applications. For higher pressure drop conditions the valve can be supplied with multi-flow sleeves to give low pressure recovery. The design is not suited for tight shut-off applications. The BV 802 and BV 803 series are single seated valves. They offer high rangeability, tight shut-off capability and can also be fitted with anticavitation/low noise trims. Design features
Top and bottom guided valve, double seated type, arranged for pull stem to open. The valve illustrated is shown with linear contoured trim. There is a variety of other trim design options.
Top and bottom guided Wide range of trim options High capacity (BV800/1) Excellent rangeability Action is field reversible High integrity closure (BV802/3) Inherently characterised trim Pressure rating Class 150LB to 1500LB PN10 to PN250 Sizes 40mm to 600mm (BV800/1) 1 12 to 24 (BV800/1) 40mm to 250mm (BV802/3) 1 12 to 10 (BV802/3) Travels 28.5mm to 152mm 1 18 to 6 End connections Flanged
Top and bottom guided valve, single seated type, arranged for pull stem to open. The valve illustrated is shown with linear contoured trim. There is a variety of other trim design options.
Butt weld Socket weld Screwed
BC 3-0406
33
Blakeborough
Trim options Contour/V Port Several trim options are available as standard in the top and bottom guided series of valves. The contour V port trim presents a smooth profile to the flow leading to relatively high pressure recovery which is ideal for low pressure drop flow control applications. These designs are suitable for the majority of control applications. Characteristics Equal percent Linear Quick open Multi-flow Trim The multi-flow trim is designed for applications where customers require the top and bottom guided style of valve associated with the benefits of the traditional cage guided valve (listed right.) Seat Options Metal to metal Resilient seal Hard faced
Low noise Anti cavitation Low pressure recovery The trim option can also be inverted if it is desired to change the actuator action. BV802/BV803 Valves with soft face trim The soft face trim option is specified on applications where bubble tight closure is required. As such it is only available on the single seated valves where the un-balanced nature of the valve allows a better class of seat closure. The soft seal is fitted into the plug head and retained by a shroud. The seat is designed with a lip so that when the plug head contacts the seat the seat face is deformed to produce a high integrity seal.
Standard contour trims. Plugs can be inverted to change the fail action of the valve.
BV800/1 valve with multi-flow trim.
BV802/3 valve with multi-flow trim.
BV802/3 valve with soft face trim.
34
BC 3-0406
Blakeborough
Valve selection guidelines Valve flow co-efficient All valves are sized using the valve flow co-efficient, CV, in accordance with ISA 75.01 as detailed in the Blakeborough sizing and selection manual. Design CV values are given in table 5. Body Selection The valve body size and style is selected on the basis of supporting the selected trim design and CV. In addition consideration is made of the velocity and the
required pressure drop application. Liquid velocities are limited mainly due to erosion considerations, whereas gas/vapour flow velocities are limited for trim stability noise and vibration considerations. Trim Selection The selection criteria of the valve trim ranges from valve flow co-efficient, rangeability, pressure drop, cavitation, flashing and noise consideration. Blakeborough sizing and selection manual details the various calculation methods and selection limitations for each trim design.
TABLE 1 Standard material combinations

Body Bonnet Carbon Steel Chrome Moly Bottom Cast or Steel Flange Wrought Body Gasket Body Studs/Nuts 316 ST.ST. B7/2H 316 ST.ST. B7/2H or B16/7 304 or 304L ST.ST. 347 ST.ST. 316 ST.ST. Hastelloy B or C Monel Alloy 20 Duplex
316 ST.ST. B8/8
316 ST.ST. B8/8
316 ST.ST. B8/8
PTFE B8/8
PTFE B8/8
PTFE B8/8
PTFE B8/8
TABLE 2 Trim material combinations

Plug 316 ST.ST. 316 Stellite Faced 316 Stellite Faced 316 ST.ST. 316 Full Stellite 316 Full Stellite 316 ST.ST. Hastelloy B/C Monel 400 Alloy 20 17-4PH ST.ST. NACE 316 ST.ST. 316 ST.ST. Duplex
Seat
316 ST.ST.
Hastelloy B/C
Monel 400
Alloy 20
17-4PH ST.ST.
Duplex
Stem
316 ST.ST.
Hastelloy B/C
Monel 400
Alloy 20
316 ST.ST.
316 ST.ST.
Duplex
Guide Bush
440C ST.ST.
440C ST.ST.
Stellite
Stellite
Monel K500
Stellite
440C ST.ST.
Stellite
Stellite
Packing Parts
316 ST.ST.
316 ST.ST.
316 ST.ST.
Hastelloy B/C
Monel 400
Alloy 20
316 ST.ST.
316 ST.ST.
Duplex
PTFE gaskets are suitable for temperatures up to 232oC (450oF), above this material specifically considered. Materials listed are standard combination only. Any other material combination can be accommodated. Trim materials specified can be supplied to conform to NACE Spec. MR-01-75. Material can be supplied to UOP spec. Other material combinations are available.

VALVE SIZE 40 & 50mm (1 12 & 2) 80 & 100mm (3 & 4) 150 & 200mm (6 & 8) 250 to 600mm (10 to 24) LIQUID m/s 12 LIQUID ft/s 40 STEAM or GAS m/s 105 STEAM or GAS ft/s 350 MAX OUTLET (STEAM or GAS)
11
36
100
315
0.65 x SONIC
10.5
30
90
275
7.5
25
70
225
BC 3-0406
35
Blakeborough
TABLE 4 Rangeability for control valves

BV800 & BV801 DOUBLE SEATED VALVE SIZE 40 & 50mm (1 12 & 2) 80 & 100mm (3 & 4) 150 & 200mm (6 & 8) 250 to 600mm (10 to 24) FULRATE 30:1 MIDRATE 30:1 LORATE 20:1 BV802 & BV803 SINGLE SEATED FULRATE 40:1 MIDRATE 40:1 LORATE 30:1
40:1
30:1
30:1
60:1
50:1
40:1
45:1
40:1
30:1
70:1
60:1
50:1
50:1
45:1
30:1
80:1
70:1
60:1
Note: Standard/inherant rangeability of linear characteristic trims is 20:1 corresponding to a valve opening of 5%. Control at openings less than 5% is not recommended for prolonged periods.
TABLE 5 Design CV values

BV800 & BV801 DOUBLE SEATED TRIM TYPE BODY SIZE 40mm (1 2)
1
BV802 & BV803 SINGLE SEATED FULRATE 30 52 110 190 390 650 950 1430 CF CF CF 28 52 115 170 340 550 900 1350 CF CF CF 30 58 125 230 450 800 1250 1650 CF CF CF MIDRATE 20 30 85 110 285 390 650 950 CF CF CF 20 28 76 115 240 340 550 900 CF CF CF 25 30 80 125 340 450 800 1250 CF CF CF LORATE 13 20 52 85 190 285 390 650 CF CF CF 13 20 52 76 170 240 340 555 CF CF CF 15 25 58 80 230 340 450 800 CF CF CF
FULRATE 37 65 140 255 575 1000 1440 1850 2800 5500 7950 32 60 140 255 520 780 1350 1700 2560 5100 7400 37 65 140 255 575 1000 1440 1850 2800 5000 8200
MIDRATE 25 37 100 140 415 575 1000 1440 2200 2800 5500 20 32 100 140 375 520 780 1350 2100 2560 5100 25 37 100 140 415 575 1000 1440 2200 2800 5800
LORATE 17 25 65 100 255 415 575 1000 1850 2200 2800 13 20 60 100 255 375 520 780 1700 2100 2560 17 25 65 100 255 415 575 1000 1850 220 2800
50mm (2) 80mm (3) 100mm (4) LINEAR 150mm (6) 200mm (8) 250mm (10) 300mm (12) 400mm (16) 500mm (20) 600mm (24) 40mm (1 12) 50mm (2) 80mm (3) 100mm (4) EQUAL % 150mm (6) 200mm (8) 250mm (10) 300mm (12) 400mm (16) 500mm (20) 600mm (24) 40mm (1 12) 50mm (2) 80mm (3) 100mm (4) QUICK OPEN 150mm (6) 200mm (8) 250mm (10) 300mm (12) 400mm (16) 500mm (20) 600mm (24)
36
BC 3-0406
Blakeborough
TABLE 6 Control valve leak rates in accordance with ANSI/FCI 70-2-1976

VALVE STYLE BV800 & BV801 Double Seated Valves BV802 & BV803 Single Seated Valves BV802 & BV803 Single Seated Valves TRIM STYLE Metal Faced Unbalanced Metal to Metal Unbalanced Metal to Metal Lapped Seats Unbalanced Resilient Seat ANSI LEAKAGE CLASS Class III Class IV Class V MAXIMUM ALLOWABLE LEAKAGE 0.1% of Rated Capacity 0.01% Rated Capacity 0.0005ml/min of water per Inch of Port Diameter per PSI differential Bubble Tight
BV802 & BV803 Single Seated Valve
Class VI
N F
BV800 valve
F
BV802 valve

40mm (1 12") Up to ANSI 300lb and PN40 (F) ANSI 600lb and PN100 (F) Up to ANSI 300lb Ring Joint (F) ANSI 600lb Ring Joint (F) Up to 300lb Butt/Socket/SCW (F) Up to 600lb Butt/Socket/SCW (F) BV 800/ BV 801 BV 802/ BV 803 Plain (J) Normalising (J) Bellows (J) Plain (L) Normalising (L) Bellows (L) BV800/1 (N) BV802/3 (N) Valve Travel 235 (9 14) 251 (9 8)
7
50mm (2") 267 (10 12) 286 (11 4)

1
80mm (3") 317 (12 12) 337 (13 4)

1
100mm (4") 368 (14 12) 394 (15 2)

1
150mm (6") 473 (18 58) 508 (20) 489 (19 14) 511 (20 18) 508 (20) 508 (20) 356 (14) 464 (18 14) 660 (26) 311 (12 4)
1
200mm (8") 568 (22 38) 610 (24) 584 (23) 613 (24 18) 610 (24) 610 (24) 381 (15) 530 (20 78) 673 (26 12) 376 (10 8)
7
250mm (10") 717 (28 14) 762 (30) 733 (28 78) 765 (30 18) 762 (30 8)
1
300mm (12") 775 (30 12) 820 (32 4)

1
400mm (16") 940 (37) 990 (39) 956 (37 58) 993 (39 18) 1108 (43 8)
5
500 mm (20") 1410 (55 12) 1413 (55 8)

5
600 mm (24") 1470 (57 78) 1600 (63) 1486 (58 14) 1616 (63 58) CF CF 1220 (48) 1441 (56 34) CF CF CF CF 965 (38) CF 152 (6)
248 (9 34) 251 (9 78) 251 (9 8)

7
283 (11 18) 286 (11 14) 286 (11 4)

1
333 (13 18) 340 (13 38) 337 (13 4)

1
384 (15 18) 397 (15 58) 394 (15 2)

1
791 (31 18) 823 (32 38) 775 (30 2)

1
1425 (56 18) 1425 (56 18) CF CF 902 (35 2)

1
251 (9 78) 191 (7 2)

1
286 (11 14) 197 (7 4)

3
337 (13 14) 235 (9 4)

1
394 (15 12) 251 (9 8)

7
762 (30) 464 (18 8)

1
820 (32 14) 502 (19 4)

3
1108 (43 58) 689 (27 8)

1
311 (12 14) 365 (14 38) 159 (6 4)

1
323 (12 78) 378 (14 78) 165 (6 2)

1
352 (13 78) 464 (18 14) 203 (8) 321 (12 58) 432 (17) 210 (8 14) 178 (7) 38.1 (1 2)
1
400 (15 34) 476 (18 34) 194 (7 8)

5
705 (27 34) 895 (35 14) 349 (13 4)

3
791 (31 18) 910 (35 78) CF CF CF 473 (18 58) CF 88.9 (3 12)
1041 (41) CF CF CF CF 660 (26) CF 88.9 (3 12)
1260 (49 58) CF CF CF CF 839 (33) CF 152 (6)
283 (11 18) 337 (13 4)

1
295 (11 58) 346 (13 8)

5
343 (13 12) 422 (16 8)

5
419 (16 12) 578 (22 4)

3
422 (16 58) 578 (22 4)

3
591 (23 14) 778 (18 8)

5
156 (6 18) 127 (5) 28.6 (1 8)

1
168 (6 38) 137 (5 38) 28.6 (1 8)

1
222 (8 34) 165 (6 12) 38.1 (1 2)

1
330 (13) 238 (9 38) 57.2 (2 4)

1
356 (14) 245 (9 58) 57.2 (2 4)

1
438 (30 58) 311 (12 14) 88.9 (3 12)
CF = Consult factory. Consult factory for dimensions of 900 & 1500 LB rated valves
BC 3-0406
37
Blakeborough
TABLE 8 Weights (flanged valves - Kg)

40mm (1 12") CLASS 300LB (NP40) CLASS 600LB (NP100) CLASS 300LB (NP40) CLASS 300LB (NP100) Plain Norm Bellows Plain Norm Bellows Plain Norm Bellows Plain Norm Bellows 19 22 29 20 23 30 19 22 29 20 23 30 50mm (2") 28 31 38 31 34 41 29 32 39 31 34 41 80mm (3") 53 57 71 58 62 76 43 47 61 46 49 64 100mm (4") 76 81 105 100 106 129 61 66 90 80 85 109 150mm (6") 155 160 192 190 195 227 135 140 172 180 185 217 200mm (8") 285 290 337 347 352 399 209 215 261 250 256 302 250mm (10") 426 433 470 507 520 560 330 340 430 400 415 485 300mm (12") 686 696 740 750 770 800 NA NA NA NA NA NA 400mm (16") 1530 1541 1600 1620 1640 1690 NA NA NA NA NA NA 500mm (20") 3048 3089 CF CF CF CF CF CF CF CF CF CF 600mm (24") CF CF CF CF CF CF CF CF CF CF CF CF
BV800 & BV801
BV802 & BV803
38
BC 3-0406
Blakeborough
THREE WAY VALVES BV830 & BV831
Description The BV830/831 valves are designed for either blending two different flows or for dividing a flow into two proportional amounts. The valves can be used on a wide range of process applications for air, water, steam, oil, gases and chemical services. The BV830 has two inlets and a common outlet branch. It is used for proportional blending of two flows into one stream, on such applications as control of process fluid temperature downstream of heat exchangers, or as mixing valves to control the composition of service media. It can also be used for flow splitting duties. The total capacity is constant irrespective of plug position. The BV831 series valves are used for proportional control on flow splitting applications. This valve has two outlets and a common inlet branch. They are used for proportional flow splitting, diverting a portion of the process medium from one part of a system to another. A typical application is on the upstream side of heat exchangers to control the temperature of the process fluid. Design features Top and skirt guided
BV830 three way valve for flow mixing applications. The valve can also be used for flow splitting if the flow is in reverse
Wide range of trim sizes High capacity High stability Balanced Pressure rating Class 150LB to 1500LB PN10 to PN250 ANSI 2500 Sizes 40mm to 400mm 112 to 16 Travels 28.5mm to 89mm 118 to 312 End connections Flanged Butt weld (on special request) Socket weld (on special request) Screwed (on special request)
BV831 three way valve for flow splitting applications
BC 3-0406
39
Blakeborough
Trim options V Port Standard Trim The standard trim design for three way applications is the V port plug. This design provides high flow capacity, high rangeability and good leakage capability (ANSI class IV). Other trim options are available as semi-special in the three way valve. Characteristics Linear Equal percentage (special applications) Linear cascade (multi-stage) Seat Options Metal to metal Soft face Hard faced
BV830/BV831 Valves with soft face trim The soft face trim option is specified on applications where bubble tight closure is required. The soft seal is fitted into the plug head and retained by a shroud. The seat is designed with a lip so that when the plug head contacts the seat high integrity of valve closure is achieved. Severe Service Trim Specialist severe service trims can be accommodated within the BV830 body design. The cascade trim is normally used for applications where the flow requires treatment at source to prevent cavitation and high noise levels on high pressure drop liquid and gas applications. Low noise Anti cavitation Low pressure recovery
BV830 valve standard contour trim
BV831 valve standard contour trim
BV830 valve with soft face trim
FLOW DIRECTION
BV830 Normal Flow Mixing (Blending)
BV830 Reverse Flow Splitting (Diverting)
BV831 Normal Flow Splitting (Diverting)

BV831 valve with soft face trim BV831 valve with cascade trim
40
BC 3-0406
Blakeborough
Valve selection guidelines Valve flow co-efficient All valves are sized using the valve flow co-efficient, CV, in accordance with ISA 75.01 as detailed in the Blakeborough sizing and selection manual. Design CV values are given in table 4. Body Selection The valve body size and style is selected on the basis of supporting the selected trim design and design CV. In addition consideration is made of the velocity and the required pressure TABLE 1 Standard material combinations
Body Bonnet Bottom Flange Body Gasket Body Studs/Nuts Carbon Steel Chrome Moly 304 or 304L Cast or Steel ST.ST. Wrought 316 ST.ST. B7/2H 316 ST.ST. B7/2H or B16/7 316 ST.ST. B8/8 347 ST.ST.
drop application. Liquid velocities are limited mainly due to erosion considerations, whereas gas/vapour flow velocities are limited for trim stability noise and vibration considerations.
Trim Selection The selection criteria of the valve trim ranges from valve flow co-efficient, rangeability, pressure drop, cavitation, flashing and noise consideration. Blakeborough sizing and selection manual details the various calculation methods and selection limitations for each trim design.
316 ST.ST.
Hastelloy B or C
Monel
Alloy 20
Duplex
316 ST.ST. B8/8
316 ST.ST. B8/8
PTFE B8/8
PTFE B8/8
PTFE B8/8
PTFE B8/8
TABLE 2 Trim material combinations

Plug 316 ST.ST. 316 Stellite Faced 316 Stellite Faced 316 ST.ST. 316 Full Stellite 316 Full Stellite 316 ST.ST. Hastelloy B/C Monel 400 Alloy 20 17-4PH ST.ST. NACE 316 ST.ST. 316 ST.ST. Duplex
Seat
316 ST.ST.
Hastelloy B/C
Monel 400
Alloy 20
17-4PH ST.ST.
Duplex
Stem
316 ST.ST.
Hastelloy B/C
Monel 400
Alloy 20
316 ST.ST.
316 ST.ST.
Duplex
Guide Bush
440C ST.ST.
440C ST.ST.
Stellite
Stellite
Monel K500
Stellite
440C ST.ST.
Stellite
Stellite
Packing Parts
316 ST.ST.
316 ST.ST.
316 ST.ST.
Hastelloy B/C
Monel 400
Alloy 20
316 ST.ST.
Monel 400
Duplex
PTFE gaskets are suitable for temperatures up to 232oC (450oF), above this material specifically considered. Materials listed are standard combination only. Any other material combination can be accommodated. Trim materials specified can be supplied to conform to NACE Spec. MR-01-75. Material can be supplied to UOP spec. Other material combinations are available.

VALVE SIZE 40 & 50mm (1 12 & 2) 80 & 100mm (3 & 4) 150 & 200mm (6 & 8) 250 to 300mm (10 to 16) LIQUID m/s 12 LIQUID ft/s 40 STEAM or GAS m/s 105 STEAM or GAS ft/s 350 MAX OUTLET (STEAM or GAS)
11
36
100
315
0.65 x SONIC
10.5
30
90
275
7.5
25
70
225
BC 3-0406
41
Blakeborough
TABLE 4 Flow coefficients CV (US units)

BV830 BV831
TABLE 5 Normal control valves leak rates

ANSI LEAKAGE CLASS
TRIM TYPE
BODY SIZE
40mm (1 12) 50mm (2) 80mm (3) 100mm (4) 150mm (6) 200mm (8) 250mm (10) 300mm (12) 400mm (16)
FULRATE
27 40 90 145 300 550 775 1200 2200
FULRATE
27 40 90 130 340 500 725 1100 2100
TRIM STYLE
MAXIMUM ALLOWABLE LEAKAGE
Unbalanced Metal to Metal
Class IV
0.01% Rated Capacity
LINEAR
Unbalanced Metal to Metal Lapped Seats
Class V
0.0005 ml of water per inch of port diameter per PSI differential
Unbalanced Soft Face
Class VI
Bubble Tight
F BV830 valve
F BV831 valve

40mm (1 12) Up to ANSI 300lb and PN40 F G H ANSI 600lb and PN100 F G H Up to ANSI 300lb Ring Joint F G H ANSI 600lb Ring Joint F G H Plain (J) Normalising (J) Plain (L) Normalising (L) Bellows (L) Valve Travel
50mm (2) 267 (10 12) 168 (6 8)

5
80mm (3) 317 (12 12) 200 (7 8)

7
100mm (4) 368 (14 12) 216 (8 2)

1
150mm (6) 473 (18 58) 273 (10 4)

3
200mm (8) 568 (22 38) 306 (12 16)

1
250mm (10) 718 (28 14) 413 (16 4)

1
300mm (12) 775 (38 12) 433 (17) 562 (22 18) 820 (32 14) 455 (17 16)
15
400mm (16) 940 (37) 508 (20) 635 (25) 990 (39) 533 (21) 660 (26) 956 (37 58) 515 (20 14) 638 (25 18) 993 (39 18) 536 (21 18) 661 (26 116) CF CF 689 (27 18) 1041 (41) CF 88.9 (3 12)
235 (9 14) 157 (6 16)

3
187 (7 38) 251(9 78) 164 (6 16)

7
200 (7 78) 286 (11 14) 178 (7) 210 (8 14) 283 (11 18) 172 (6 34) 204 (8) 289 181 (7 8)
1
232 (9 18) 337 (13 14) 229 (9) 260 (10 14) 333 (13 18) 204 (8) 236 (9 14) 340 332 (9 8)
1
273 (10 34) 394 (15 12) 267 (10 2)

1
319 (12 916) 508 (20) 319 (12 16)

9
379 (14 1516) 610 (24) 368 (14 2)

1
540 (21 14) 762 (30) 440 (17 16)

5
195 (7 1116) 248 (9 34) 160 (6 516) 190 (7 12) 251 (9 78) 167 (6 16)
9
324 (12 34) 384 (15 18) 220 (8 58) 277 (10 78) 397 270 (9 4)
1
367 (14 716) 489 (19 114) 277 (11) 323 (12 1116) 511 322 (12 16)
11
435 (17 18) 584 (23) 310 (12 18) 383 (15 116) 613 371 (14 8)
5
562 (22 18) 733 (28 78) 417 (16 38) 565 (22 14) 765 443 (17 16)
7
584 (23) 791 (31 18) 437 (17 14) 565 (22 14) 823 458 (18) 585 (23 116) CF CF 502 (19 34) 791 (31 18) 910 (35 78) 88.9 (3 2)
1
196 (7 34) 159 (6 14) 283 (11 8)

1
211 (8 516) 165 (6 12) 295 (11 8)

5
261 (10 516) 203 (8) 321 (12 8)

5
325 (12 316) 194 (7 58) 343 (13 2)

1
368 (14 12) 311 (12 14) 419 (16 2)

1
436 (17 316) 376 (10 78) 422 (16 8)

5
563 (22 316) 349 (13 34) 591 (23 4)

1
J J L L L
191 (7 12) 311 (12 14) 365 (14 38) 28.6 (1 8)

1
197 (7 34) 323 (12 78) 378 (14 78) 28.6 (1 8)

1
235 (9 14) 352 (13 78) 464 (18 14) 38.1 (1 2)

1
251 (9 78) 400 (15 34) 476 (18 34) 38.1 (1 2)

1
356 (14) 464 (18 14) 660 (26) 57.2 (2 4)

1
381 (15) 530 (20 78) 673 (26 12) 57.2 (2 4)

1
464 (18 18) 705 (27 34) 895 (35 14) 88.9 (3 2)
1
42
BC 3-0406
Blakeborough
TABLE 7 Weights (flanged valves - Kg)

40mm (1 12") 50mm (2") 35 38 38 44 34 38 46 37 41 49 80mm (3") 50 54 55 59 64 68 85 70 75 91 100mm (4") 68 73 95 115 91 98 126 120 127 155 150mm (6") 150 155 210 255 186 192 230 228 234 272 200mm (8") 253 259 320 365 342 348 405 416 422 479 250mm (10") 401 411 510 580 515 520 516 480 498 582 300mm (12") CF CF CF CF 823 835 888 836 850 960 400mm (16") CF CF CF CF CF CF CF CF CF CF
BV830
CLASS 300LB (NP40) CLASS 600LB (NP100)
Plain Norm Plain Norm

Plain Norm Bellows Plain Norm Bellows
20 22 22 24 23 26 35 24 28 36
BV831 CLASS 300LB (NP40) CLASS 600LB (NP100)
BC 3-0406
43
DESUPERHEATING EQUIPMENT & SYSTEMS
Blakeborough
Pipeline desuperheaters BV985 - Variable Probe Spray Nozzle Large range of design Cv options High rangeability Swirl chambers and conical nozzles for optimum atomisation Pipe sizes 150mm (6) and above Interchangeable nozzles BV986 - Fixed Area Spray Ring Pipe sizes 25mm (1) and above CV designed for each application Simple and inexpensive system BV987 - Desuperheater Pipe Desuperheater pipe and optional liner BV988 - Fixed Area Probe Multi nozzle for optimum dispersion in steam flow Combined temperature & pressure reducing equipment BV994 - Globe Design BV995 - Angle Design These units offer an excellent combination of pressure and temperature control in one costeffective unit. Pressure Ratings ANSI Class 150 to ANSI 4500 PN10 to PN640 Sizes Inlet - 40mm (112) to 500mm (20) Outlet - 40mm (112) to 1000mm (40) Design Features Large range of trim design options - standard to low noise Outlet section for improved mixing and noise control Spray water injection away from control/seat faces to eliminate problems of thermal shock and erosion Optional pilot balanced design for tight shut off Proven design
44
BC 3-0406
Blakeborough
BV985 - Variable spray unit General The BV985 multi nozzle desuperheater is a proven design used in thousands of installations throughout the world. The latest version offers increased CV ratings and improved rangeability with the option of modified characteristics. Design Details The standard model incorporates 12 carefully spaced spray nozzles for optimum dispersion in the steam flow, and to minimise coalescence of the droplets. Nozzles arranged so that at low steam flows water is injected into high turbulence zone of the vortices shed from the desuperheater probe. Nozzle design incorporates swirl chambers and conical nozzle for optimum atomisation even at low superior pressures. Nozzle assemblies can be characterised to suit process requirements and nozzle selection can be changed after installation.
Standard Design Options Water inlet connection size 25mm, 40mm and 50mm (1, 112 and 2) Connection - flanged, socket weld Ratings - ANSI 150 to ANSI 2500 Nozzle sizes (see table 1) Superior Pressure 1 bar to 50 bar (15psi to 740psi) Nozzle Rangeability - up to 40:1
TABLE 1 Nozzle design CV

MN1 0.5 MN2 0.9 MN3 1.5 MN4 2.7 MN5 4.7 MN6 8.0
TABLE 2 Branch height & actuator mount dimensions

BV987 Pipe Size mm 150 200 250 300 350 400 450 500 600 650 700 750 800 850 900 Branch Height L 177 200 226 251 277 302 327 350 372 416 454 480 501 517 547 Act. Mount K 382 405 431 456 482 507 532 555 577 621 659 685 706 722 752
Optional Handwheel Diaphragm actuator
Refer to Actuator catalogues for dimensions. Standard Travel 57mm(2 14) Yoke Mtg 89.5mm (3 916)
Air supply Filter regulator
Positioner Water inlet flange Desuperheater Pipe (optional extra)
M K L N
Steam flow
Pipe to fall towards drain port. Inclination approx 20 mm per m under working conditions.
1 metre
Rating 600lb 900lb & 1500lb 2500lb
M 135 184 210
N 133 167 200
Typical arrangment using BV985 Mark II

Filter regulator Shown with manually operated isolating valve Filter regulator Positioner Positioner From temperature loop Water supply
Water Flange Orientation The pipework inlet flange can be arranged to suit customers pipework configurations.
B
C SPRAY UNIT
Main steam supply Hopkinsons parallel slide valve BV500 control valve pressure reducing
BV985 Mark II Variable orifice multi-nozzle Reduced/Desuperheated steam BV987 Desuperheater pipe
From pressure loop
Steam flow
BC 3-0406
45
Blakeborough
BV986 - Fixed area spray ring General This unit offers a relatively simple and inexpensive solution for applications which have low rangeability and stable steam demand. The system consists of a spray ring together with a separate spray water control valve. The spray water control valve regulates the flow into an annular feed within the spray ring body. This annular feed passes water into a number of holes to produce a series of radial jets into the steam flow, which assist in the mixing process. Standard Design Options Body size - 25mm to 200mm (1 to 8) Ratings - ANSI 150 to ANSI 2500 Nozzle size designed for specific application Superior Pressure 1 bar to 50 bar (15psi to 740psi) Rangeability - up to 8:1 on steam flow BV987 - Pipeline desuperheater pipe The BV987 desuperheater pipe offers a convenient method to install either the BV985 or the BV988. It is available in sizes from 150mm to 900mm (6 to 36). An 80mm (3) branch flange is provided for mounting the desuperheater. The desuperheater pipe can be supplied in carbon steel or chrome moly. Desuperheater pipes can be supplied with protective liners when the service conditions indicate the possibility of thermal shock or to increase the steam velocity. BV988 - Fixed area probe General This multi-nozzle desuperheater can be fitted into line sizes >= 6. The nozzle head is the same as used in the BV985 incorporating up to 12 nozzles. The spray water is regulated by a separate spray water control valve. Standard Design Options Refer to BV985 section Rangeability - up to 8:1 on steam flow
Spraywater
FACE TO FACE DIMENSIONS Bore (mm) Dimn (mm) 25 80 40 80 50 80 80 150 100 150 150 150 200 150
DESIGN CV MD1 0.03 MD2 0.04 MD3 0.06 MD4 0.1 MD5 0.14 MD6 0.2 MD7 0.4 MD8 0.63 MD9 1.0 MD10 1.4
TABLE 3 Pipeline desuperheater standard materials

Component Body <=427 C Body >427 C Spray unit head Seat Plug/Stem Nozzles Swirl Inserts BV985/BV988 Carbon Steel Chrome Moly 316 L st.st. 316 L st.st. 316 L st.st. + stellite face 316 L st.st. 316 L st.st. BV986 Carbon Steel Chrome Moly
BV988 Mark II Fixed orifice type

BV987 Desuperheater Pipe (optional extra)
Superheated steam
Desuperheated steam
Pipe to fall towards drain port. Inclination approx 20 mm per m under working conditions.
1 metre
46
BC 3-0406
Blakeborough
Standard Design Options Pressure Ratings ANSI Class 150 to ANSI Class 4500 PN10 to PN640 Sizes Inlet - 40mm to 500mm (1 12 to 20) Outlet - 40mm to 1000mm (1 12 to 40) Trim Options Multi-flow, Cascade 2/3/4/5
Combined steam reducing & desuperheating unit BV994 & BV995 units Application The BV994 and BV995 range of valves have been designed specifically for the control of process steam to meet the various pressures and temperatures required throughout the plant. It can also be specified to work in parallel with a turbine to supplement the supply of steam to process, also on turbine by-pass duties where the valve dumps the flow directly to the condenser or to cold reheat. Design The unit consists of a steam pressure reducing valve, either of angle or globe body configuration, with a specially designed outlet incorporating a spray water injection system and a combined mixer/silencer. Conditions usually associated with this service are high pressure drop in the critical flow regime leading to sonic conditions across standard trim designs. The BV994 and BV995 units can be fitted with either multiflow or cascade trims. These trims are able to handle the severe service conditions of this application without the by products of vibration, erosion and high noise levels. The type of plug generally used in this valve series is a balanced design to reduce the actuator load requirements. This design equalises the pressure above and below the plug in the open position thereby significantly reducing actuator loads. A further advancement on this design is the pilot balanced plug, which enables ANSI Class V shutoff to be achieved without the need of high thrust actuators. This design incorporates two plugs (one within the other), which creates a high integrity sealing system. The spray system consists of either a spray ring and separate spray water control valve, or a probe type variable spray unit, BV985, depending on steam turn down requirements. The spray water is normally injected before a series of baffle plates, which act to improve desuperheating efficiency. The baffle plates are carefully calculated to produce further stages of pressure drop and improved mixing of the steam and spray water. The main steam valve and the spray water valves are commonly fitted with pneumatic diaphragm or piston actuators, fitted with positioners for accurate response.
Valves with low noise trim and outlet silencers destined for a desalination plant in the Middle East.
BC 3-0406
47
Blakeborough
Turbine bypass systems Blakeborough have over 40 years of experience in design and manufacturing valves and desuperheaters. Equipment has been supplied throughout the world ranging from small process applications through to large power generating installations. Typical Scope of Supply High pressure by-pass control valve High pressure desuperheater High pressure spray water control valve IP by-pass control valve IP desuperheater IP spray water control valve Low pressure isolation valve LP by-pass control valve LP desuperheater LP spray water control valve
Design Features Angle or globe designs. Tight shut-off with pilot operation to maximise efficiency. Cage guided plugs to eliminate vibration potential. Multi-stage low noise trims. Erosion resistant trim materials selected which also prevent galling and the effects of thermal cycling. Pneumatic or electro-hydraulic actuation. Variable spray designs. Ancillary instrumentation to give fast response, whilst maintaining stable operation.
HP turbine bypass desuperheater for combined cycle power plant
LP turbine bypass desuperheater for combined cycle power plant
H.P. STEAM BY-PASS DESUPERHEATER
REHEAT SPRAY H.P. TURBINE I.P. & L.P. TURBINE GENERATOR
ATTEMPERATOR

DRUM
SUPERHEAT SPRAY
ELECTRICAL OUTPUT
ATTEMPERATOR SEC. SUPERHEATER
N.R.V. L.P. STEAM ISOLATING VALVE
PRIM. SUPERHEATER
REHEAT L.P. STEAM BY-PASS DUMP TUBE L.P. SPRAY VALVE
MAIN FEED & START-UP REGULATING VALVES
COMBUSTION CHAMBER
ECONMS
ECONMS H.P. HEATERS
P FEED PUMPS DEAERATOR L.P. HEATERS

DISTRIBUTION DAMPERS
FUEL
FLUE GASES
TO STACK
Schematic of Turbine Bypass System
48
CONDENSER P
BC 3-0406
Blakeborough
Initial sizing of desuperheaters
Final required degrees of superheat, degrees C.

kJ/kg 110 90 70 100 80 60 50 40 30 20 10 550 500 450
Information required at enquiry stage

P1 T1 P2 T2 PW TW WS Controlled temp. should be higher than 5 C (9 F) above saturation point. Inlet Pressure Inlet temperature Required outlet pressure Required outlet temperature Available spraywater pressure Spraywater temperature Maximum inlet steam flow Bara C Bara C Bara C kg/hr (Psia) (F) (Psia) (F) (Psia) (F) (lb/hr)
400 350 300
Enthalpy Change Graphs
Minimum distance 7.5m
250 200 150 100 50
10
12
14
16
18
20
metres
Final required degrees of superheat, degrees F.

Btu/lb 250 200 160 120 180 140 80 100 60 40 20
Initial calculations Calculate the required flow of water WW, kg/hr (lb/hr), needed to control the steam temperature at the outlet, by the heat balance method. WW = WS (h1 - h2) (h2 - hF) where h1 = enthalpy of superheated steam at inlet where h2 = enthalpy of steam mixture at outlet where hF = enthalpy of spraywater at inlet values in kJ/kg (Btu/lb) Total outlet steam flowrate WM = WS + 2W kg/hr (lb/hr) Sizing of low pressure pipeline This is the recommended pipe size for BV985, BV986 and BV988 pipeline types, or the outlet size for the BV995 design for efficient desuperheating. The pipe is sized so that the steam velocity does not exceed 90m/s (300ft/s) or, for BV985, BV986, BV988 types, fall below 4.5m/s (14ft/s). The preferred velocity is 75m/s (250ft/s). The minimum pipe diameter is calculated using the following formulae. D = 18.8 WM x VS Velocity mm or D = 0.225 WM x VS Velocity in.
200 175 150 125 100 75 50 25 0 20
Minimum distance 25 feet
225
10
25
30
35
40
45
50
55
60
65
feet
Graphs based upon 300mm pipe size. For other sizes multiply distance by
300
(d = pipe dia. mm)
where WM = outlet steam flowrate kg/hr where VS = outlet specific volume m3/kg Velocity m/sec
(lb/hr) (ft3/lb) (ft/sec)
For BV985, BV986 and BV988 desuperheaters there is a
selection of standard trim sizes available

BV995 units are often associated with outlet silencer
sections depending upon the ratio of inlet and outlet pressures and the maximum permissible sound pressure. For these reasons each unit receives individual considerations based upon customer requirements. Distance to temperature sensing point Depending upon the amount of superheat required in the steam after desuperheating, the minimum recommended distance to the temperature sensing point can be determined from the graphs shown. To ensure complete mixing and absorption of the injected water the recommended distance increases as the steam saturation temperature is approached.
Should the recommended location for the temperature sensing point coincide with a pipe bend, then the sensing point should be moved a further two metres downstream. Examples on use of the above graphs Steam pressure 10 bara. Saturation temperature 180C. Required outlet temperature 200C Steam Inlet enthalpy 3253kJ/kg Enthalpy change Steam Outlet enthalpy 2829kJ/kg 424 kJ/kg Final required degrees of superheat = 200-180 = 20C Draw line from enthalpy change to intercept degrees of superheat line, read off minimum distance = 15.2 metres. Spraywater Temperature Effective desuperheater operation depends upon the correct amount of spraywater introduced into the steam flow. If the steam or water temperature conditions dictate a water addition of greater than 20% of the steam mass flow under normal conditions then a two stage nozzle system may be necessary. To limit the amount of water entering the steam to an acceptable level a maximum water temperature can be calculated using the following formulae. Tmax = (P + 0.5DS - 1.427h + 630) C Metric Tmax = (0.125P + 0.5DS - 6.1h + 1190) F Imperial where P = absolute steam pressure bara (psia) DS = final required degree of superheat C (F) h = enthalpy change from inlet to outlet kJ/kg (Btu/lb) Ideally the water temperature should be within the following range for satisfactory operation:(TSAT - 100) C < TWATER < (TSAT - 5) C Metric (TSAT - 210) F < TWATER < (TSAT - 10) F Imperial also applying the maximum water temperature limitations when applicable (TSAT is the stream saturation temperature).
BC 3-0406
49
Blakeborough
Design & installation of pipeline desuperheater systems Location in pipework The desuperheater should be installed so that the spray nozzle is located at the steam inlet of the tube (if supplied). A filter should be fitted in the spray water inlet line to prevent ingress of dirt. Pipe Joints Owing to the severe expansion strains which may be imposed on the joints when starting up it is essential that all flange joint bolts are manufactured from high tensile alloy steel irrespective of the steam pressure. These remarks also apply to the water joint flanges which are also subject to sudden temperature changes. Drainage and drainage systems Efficient drainage of the pipework following the desuperheater is essential. To ensure that water cannot accumulate at any point the pipe should be arranged to fall in the direction of flow approximately 20mm per metre (14 per foot) under actual working conditions and be provided with an efficient large capacity trap (10% of maximum flow to facilitate start-up and shut down of plant) at the lowest point. To prevent the trap becoming airbound the drain pipe should have ample capacity to deal with the drainage and be fixed as near to vertical as possible. There must be sufficient space in the drain pipe for water to flow down and air to pass up the pipe. When starting up the plant it is advisable to open the trap by-pass valve to deal with any excess water. If a by-pass valve is not fitted the trap should be inspected to ensure that it is passing water and has not become airbound. When the pipework has warmed through to working temperature and a reasonable amount of steam is flowing the drainage of water should practically cease and the trap by-pass valve can then be closed. Successful operation of a desuperheater depends to a large extent on the injection of water being hot, preferably near to the saturation temperature of the steam to be cooled so that it is mainly the latent heat which is extracted from the steam to evaporate the injected water. This minimises the time of the suspension of the water particles in the steam so that all the water is evaporated and none falls to the inside walls of the pipework. As mentioned below the pipes connecting the water supply to the injection nozzle should be efficiently lagged to minimise the loss of heat. The water pressure and temperature should be no less than the values originally specified at the enquiry/order stage since these figures are used for design purposes in sizing the injection nozzle.
The pipes connecting the water supply to the injection nozzle should be no less in diameter than the water isolating valve flange connections indicate. Condensate supply should be free from debris and effectively filtered to less than 0.25mm. Lagging of pipes The fact that a desuperheater is a device for reducing the steam temperature sometimes leads to the mistaken impression that the lagging of steam and water pipes is not important. Unlike the absorption of heat by the spray water, any loss of heat should be avoided. Unless the pipework can be maintained at the proper temperature successful desuperheating may not be possible and a preliminary trial of a plant before it has been lagged may prove disappointing.
50
BC 3-0406
Blakeborough
Design & installation of pipeline desuperheater systems
SELECTION CHART
PRESSURE REDUCING AND DESUPERHEATING DESUPERHEATING ONLY
1 2 3 4 5 6 7 8
Is inlet pressure rating less than PN250? Is inlet pressure rating greater than PN100 and outlet pressure rating less than PN100? Is outlet pipe size greater than 100mm?
1 YES 2 YES 3 YES 4 YES NO NO NO 5 YES 6 YES NO NO
NO
Is steam flow variable?
Is outlet pipe size greater than 100mm? Is steam flow variable?
7 YES 8 YES NO NO
Is pipe size greater than 100mm?
Is steam flow variable?
RECOMMENDED SYSTEM BV985 MARK II BV988 MARK II BV986 BV994/5 USED IN CONJUNCTION WITH CONTROL VALVE OF SERIES STATED BV 990 BV 990 BV 990 BV 500 BV 500 BV 500
NOTE:- This chart is for guidance only. Other factors, such as customer conditions or special requirements may result in a different system than recommended by this chart.
BC 3-0406
51
DIAPHRAGM, MANUAL & LEVER ACTUATORS
Blakeborough
Description The Blakeborough range of diaphragm actuators is designed to suit the majority of control applications and offer an economical solution to valve control. The diaphragm actuator is available in two basic forms, the direct acting type (A40 series) and the reverse acting type (A41 series). Both ranges are suitable for modulating applications when used in conjunction with a suitable control device. Alternatively they can be used for On/Off applications. A number of optional features can also be specified such as manual handwheels or travel limit stops. The simplicity of design of the actuator enables routine maintenance in the field without the need for removal of the actuator to the workshop. All actuators in the Blakeborough range are produced in the same range of travels and bonnet mount diameters and are interchangeable size-forsize on any Blakeborough valve body. Design Features Economical design Side and top mounted handwheels Range adjustable limit stops High stability Low hysteresis Pressure/temperature rating Pressures 3.2-5.2 Bar (45-75 PSI) Temp -40C - 80C (-40F - 140F) Sizes 50 in2 (320 cm2) 100 in2 (640 cm2) 200 in2 (1290 cm2) 300 in2 (1935 cm2) Travels 19mm to 178mm
3
A40A Diaphragm Actuator (200 in2)
4" to 7"
A41A Diaphragm Reverse Acting Actuator (100 in2)
52
BC 3-0406
Blakeborough
A40 & A41 series piston actuator - general description The Blakeborough, spring return diaphragm actuators come in two basic forms, the type A40 which is direct acting and the A41 which is reverse acting. Both are designed with a cast iron yoke (carbon steel on request) and a high integrity carbon steel diaphragm case. The A40 actuator is designed with an air tight upper chamber and when air is applied the pressure pushes the actuator stem downwards. When air is released the spring force lifts the actuator stem upwards. The A41 actuator has a pressure tight lower chamber and when air is applied pressure lifts the actuator stem. When air is released the actuator spring pushes the stem downwards. Features Manual Controls Side Mounted Handwheel (geared) Side Mounted Handwheel (clipon)
200 in2 Direct Acting Diaphragm Actuator
Top mounted handwheel Top mounted limit stop Travels 19mm (34") to 178mm (7") Mounting The actuator yoke allows easy access to the gland and stem coupling. The base is secured to the bonnet by a clamp ring (on larger yoke mountings bolts are used) and the complete unit may be removed without disturbing the gland of the valve. Stem Coupling Actuator and valve stems are connected by a steel split coupling, the halves bolted together to ensure a tight union. Position Indicator A travel indicator having pointer and graduated plate shows the position of the valve plugs at all times. Materials of Construction Yoke - Nodular cast iron (carbon steel on request) Case - High integrity carbon steel
200 in2 Reverse Acting Diaphragm Actuator
Spring - High tensile spring steel Diaphragm - Buna N nitrile rubber (other materials on request)
BC 3-1205
53
Blakeborough
S Type Side Handwheel
Features and options Side Mounted Handwheel Handwheels are designed to give an override facility to the operator to bypass the control signal that is controlling the valve therefore allowing manual intervention in the control system. This can sometimes be useful in such things as plant start-up to preposition the valve to a given flow. There are two forms of side mounted handwheel unit available in the Blakeborough range. The S type is of bell crank design which may be added to a basic diaphragm actuator without any need for design modifications (although re-positioning of instruments may be required). The S type unit can only be used for valve travels of up to 112" (38mm). For valve travels above 112" (38mm) the B type side mounted unit should be used. As this is a geared unit, it is purpose designed and should be selected at the order stage. The unit is built as an integral part of the actuator yoke on A40B & A41B actuators. Side mounted handwheels can also be used to limit travel in either direction (though not at the same time). The handwheel may be set in the neutral position for automatic operation through the full valve travel. In any other position valve travel is restricted. Top Mounted Handjacks Top mounted handjacks are supplied as an alternative to the side mounted handwheel where for example space may be limited or access is only available from the top. They are designed principally as a travel limit stop, however the top mounted handwheel can be used to give manual control of the valve. The handjack comes in two basic designs, when fitted with a handwheel it can be used for manual intervention. When fitted with a cover it becomes a limit stop which may be set by the valve operator to limit either the opening or closing of the valve.
Top Handjack A41K Limit Stop A41F Handwheel
B Type Handwheel
Top Handjack A40J Limit Stop A40E Handwheel
54
BC 3-0406
Blakeborough
Diaphragm, manual The actuator is useful in applications where conditions do not justify instrument operation, but where precise control of the process is required. Valves equipped in this way can be converted at any time to pneumatic operation, since the actuators are interchangeable, size-for-size. The handwheel is keyed to a revolving nut which engages a screwed non-revolving stem connected to the plug by means of a normal split coupling. Anti-friction thrust bearings ensure ease of operation. A locking facility which, can additionally incorporate a lower travel stop, is available. Clockwise rotation of the handwheel moves the stem downwards. For thrusts greater than 200lb F geared units would be specified.
Lever actuators Generally used for operation of the valve by existing hydraulic or pneumatic cylinder. The lever mechanism is carried on a standard cast yoke and operates a sliding stem, riding in permanently lubricated bearings. The unit can be adjustable for travel and is connected to the valve stem by the normal split coupling. The length of the lever and provision for piston rod connection is manufactured to suit customers requirements.
Size
Bonnet Mount 2 18 54 2 1316 71.4 3 916 90.5 3 916 90.5 3 916 90.5 5 127 5 127
Max Travel 1 18 28.6 1 12 38 1 12 38 2 12 57.2 3 12 89 2 12 57.2 3 12 89
J1
H5
Wt (Kg)
Code WB
1 12 38 2 116 52.4 2 58 66.7 2 58 66.7 4 102 3 12 89 6 12 165
12 305 13 330 16 406 16 34 425 25 12 648 26 38 670 28 708 44 37 34 30 30 23 10
Size Code MB MD MF6 MF7 MF8
Bonnet Mount 2 18 54 2 1316 71.4 3 916 90.5 3 916 90.5 3 916 90.5
Max Travel 1 18 28.6 1 2 38

1
P1
H4
Wt (Kg) 7 8 14 14 28
WD WF6 WF7 WF8 WJ7 WJ8
10 254 10 254 15 381 15 381 21 533
12 305 13 4 337
1
1 12 38 2 14 57.2 3 12 89
16 12 419 16 12 419 20 34 527
P1
J1
H4
H5
A48/A49 yokeless diaphragm actuator The A49 style actuator is basically the same design as the standard A40/A41 diaphragm actuators, but manufactured without yoke. The design has been primarily developed for fitting to butterfly valves.
BC 3-0406
55
Blakeborough
D D
D D D D J1 H3 P H2 P P H P H1 H J J1 H1 D
J H
H1
A40A
A41A
A40B
A41B
A40S
A41S
A40A (50in2 & 100in2)
A41A (50in2 & 100in2)
A40 & A41 series actuator dimensions

Size Code Area Sq in Sq cm DB4 DB5 GB4 GB5 GD5 GD6 KD6 GF7 KF6 KF7 KF8 KJ7 KJ8 LF7 LF8 LJ7 LJ8 LJ9 LJE LJF 50 320 50 320 100 640 100 640 100 640 100 640 200 1290 100 640 200 1290 200 1290 200 1290 200 1290 200 1290 300 1395 300 1395 300 1395 300 1395 300 1395 300 1395 300 1395 Actr Mount Dia Travel Basic Unit Weight (kg) 20 20 36 36 39 39 59 44 59 60 88 99 105 70 99 90 119 150 181 181 Weight with H/W (kg) 33 33 49 49 52 52 75 N/A 75 80 122 140 146 120 140 140 160 210 380 380 D H H1 H2 H3 J J1 K L P
2 18 54 2 18 54 2 18 54 2 18 54 2 1316 71.4 2 1316 71.4 2 1316 71.4 3 916 90.5 3 916 90.5 3 916 90.5 3 916 90.5 5 125 5 125 3 916 90.5 3 916 90.5 5 125 5 125 5 125 5 125 5 125
1 25.4 1 18 28.6 1 25.4 1 18 28.6 1 18 28.6 1 12 38 1 12 38 2 14 57.2 1 12 38 2 14 57.2 3 12 89 2 14 57.2 3 12 89 2 14 57 3 12 89 2 14 57 3 12 89 5 127 6 152 7 178
11 58 295 11 58 295 16 34 426 16 34 426 16 34 426 16 34 426 21 533 16 34 426 21 533 21 533 21 533 21 533 21 533 28 710 28 710 28 710 28 710 28 710 28 710 28 710
18 316 462 18 316 462 21 919 548 21 919 548 22 78 580 22 78 580 27 38 695 30 762 28 78 733 33 58 854 39 716 1002 38 58 981 42 1316 1088 45 716 1154 51 14 1302 50 716 1281 54 58 1388 60 12 1537 64 12 1638 64 12 1638
21 316 538 21 316 538 25 34 653 25 34 653 27 686 27 686 29 12 749 34 863 31 787 36 1116 931 43 14 1098 41 58 1058 47 716 1204 45 716 1154 51 14 1302 50 716 1281 54 58 1388 60 12 1537 64 12 1638 64 12 1638
33 34 857 34 863 39 991 47 716 1205 43 516 1100 50 34 1290 64 14 1556 67 18 1705 66 14 1683 70 12 1791 83 18 2111 93 18 2365 93 18 2365
37 34 958 37 1516 963 43 1316 1113 54 516 1380 48 18 1223 57 1116 1465 64 14 1556 67 18 1705 64 14 1683 70 12 1791 83 18 2111 93 18 2365 93 18 2356
26 916 675 26 916 675 30 763 30 763 31 516 795 31 516 795 38 716 977 40 116 1017 40 316 1021 45 14 1149 51 1316 1316 50 14 1276 55 316 1402 N/A N/A N/A N/A N/A N/A N/A
28 18 714 28 18 714 31 787 31 787 32 58 829 32 58 829 41 18 1044 42 1067 43 1092 49 1245 55 34 1416 54 1372 59 1516 1522 N/A N/A N/A N/A N/A N/A N/A
9 18 230 9 18 230 9 116 230 9 116 230 10 14 261 10 14 261 -
12 18 308 12 18 308 12 18 308 12 18 308 12 18 308 12 18 308 -
9 78 250 9 78 250 9 78 250 9 78 250 9 78 250 9 78 250 15 381 15 381 15 381 381
15 381 15 381 18 460 18 460 18 460 18 460 18 460 18 460 18 460
56
BC 3-1205
Blakeborough
A40 & A41 series actuator technical data

Size Data Size Code Area Sq in Sq cm DB4 DB5 GB4 GB5 GD5 GD6 KD6 GF7 KF6 KF7 KF8 KJ7 KJ8 LF7 50 320 50 320 100 640 100 640 100 640 100 640 200 1290 100 640 200 1290 200 1290 200 1290 200 1290 200 1290 300 1935 2 18 54 2 18 54 2 18 54 2 18 54 2 1316 71.4 2 1316 71.4 2 1316 71.4 3 916 90.5 3 916 90.5 3 916 90.5 3 916 90.5 5 125 5 125 3 916 90.5 1 25.4 1 18 28.6 1 25.4 1 18 28.6 1 18 28.6 1 12 38 1 12 38 2 14 57.2 1 12 38 2 14 57.2 3 12 89 2 14 57.2 3 12 89 2 14 57 Yoke Mtg Tra,L Design Conditions Thrusts Approximate Stroke Speed (Secs) of valves with positioner No Booster Apply 2 5 2 5 6 13 6 13 6 13 9 12 16 23 12 15 16 23 24 36 27 56 24 36 27 56 45 55 50 65 45 55 50 65 65 80 70 95 85 110 Vent 4 7 4 7 12 21 12 21 12 21 12 25 32 40 15 30 36 40 36 40 54 70 36 40 54 70 60 70 82 100 60 70 82 100 110 130 125 145 140 160 Booster
Min Spring Pneu. Min Bench Max Initial Swept Total Spring Pneu. Range Thrust Spring Range Thrust Spring Set Work Vol Vol Vol Thrust (Max) Thrust Press in3 in3 in3 (Norm) PSI Bar mm3 mm3 mm3 PSI Bar lbf kgf lbf kgf PSI Bar lbf kgf lbf kgf 75 5.2 75 5.2 60 4.1 60 4.1 60 4.1 60 4.1 60 4.1 60 4.1 60 4.1 60 4.1 60 4.1 60 4.1 60 4.1 60 4.1 50 820 50 820 100 1640 100 1640 100 1640 100 1640 200 3275 100 1640 200 3275 200 3275 200 3275 200 3275 200 3275 300 4915 50 820 100 1640
3-15 0.2-1.0 6-30 0.4-2.0 3-15 0.2-1.0 6-30 0.4-2.0 3-15 0.2-1.0 6-30 0.4-2.0 3-15 0.2-1.0 6-30 0.4-2.0 3-15 0.2-1.0 6-30 0.4-2.0 3-15 0.2-1.0 6-30 0.4-2.0 3-15 0.2-1.0 6-30 0.4-2.0 3-15 0.2-1.0 6-30 0.4-2.0 3-15 0.2-1.0 6-30 0.4-2.0 3-15 0.2-1.0 6-30 0.4-2.0 3-15 0.2-1.0 6-30 0.4-2.0 3-15 0.2-1.0 6-30 0.4-2.0 3-15 0.2-1.0 6-30 0.4-2.0 3-15 0.2-1.0 6-30 0.4-2.0 20-40 1.4-2.8 3-15 0.2-1.0 6-30 0.4-2.0 20-40 1.4-2.8 3-15 0.2-1.0 6-30 0.4-2.0 20-40 1.4-2.8 3-15 0.2-1.0 6-30 0.4-2.0 20-40 1.4-2.8 3-15 0.2-1.0 6-30 0.4-2.0 20-40 1.4-2.8 3-15 0.2-1.0 6-30 0.4-2.0 20-40 1.4-2.8 3-15 0.2-1.0 6-30 0.4-2.0 20-40 1.4-2.8 3000 1360 2250 1020 3000 1360 2250 1020 4500 1984 3000 1350 4500 1984 3000 1350 4500 1984 3000 1350 4500 1984 3000 1350 9000 4000 6000 2710 4500 1984 3000 1350 9000 2730 6000 2710 9000 4000 6000 2710 9000 4000 6000 2710 9000 4000 6000 2710 9000 4000 6000 2710 13500 6000 9000 4060 6000 2515 13500 6000 9000 4060 6000 2515 13500 6000 9000 4060 6000 2515 13500 6000 9000 4060 6000 2515 13500 6000 9000 4060 6000 2515 13500 6000 9000 4060 6000 2515 13500 6000 9000 4060 6000 2515 150 70 300 140 150 70 300 140 300 140 600 280 300 140 600 280 300 140 600 280 300 140 600 280 600 270 1200 550 300 140 600 280 600 270 1200 550 600 270 1200 550 600 270 1200 550 600 270 1200 550 600 270 1200 550 900 408 1800 774 6000 2710 900 408 1800 774 6000 2710 900 408 1800 774 6000 2710 900 408 1800 774 6000 2710 900 408 1800 774 6000 2710 900 408 1800 774 6000 2710 900 408 1800 774 6000 2710 9-21 0.6-1.4 19-43 1.3-2.9 9-21 0.6-1.4 12-35 0.8-2.4 9-21 0.6-1.4 12-35 0.8-2.4 12-25 0.9-1.7 11-35 0.8-2.4 12-25 0.9-1.7 12-35 0.8-2.4 7-19 0.5-1.3 11-35 0.8-2.4 12-24 0.8-1.6 14-38 1.0-2.6 10-22 0.7-2.3 10-34 0.7-2.3 12-24 0.8-1.6 14-38 1.0-2.6 12-24 0.8-1.6 16-40 1.1-2.7 10-22 0.7-1.5 16-40 1.1-2.7 12-24 0.8-1.6 16-40 1.1-2.7 10-22 0.7-1.5 16-40 1.1-2.7 10-22 0.7-1.5 10-34 0.7-2.3 NA NA 10-22 0.7-1.5 10-34 0.7-2.3 NA NA 10-22 0.7-1.5 10-34 0.7-2.3 NA NA 10-22 0.7-1.5 10-34 0.7-2.3 NA NA 10-22 0.7-1.5 10-34 0.7-2.3 NA NA 10-22 0.7-1.5 10-34 0.7-2.3 NA NA 10-22 0.7-1.5 10-34 0.7-2.3 NA NA 2735 1240 1650 750 2735 1240 2010 910 3470 1580 2020 920 3035 1380 2020 920 3035 1380 2020 920 3615 1640 2020 920 4360 1980 1460 660 3325 1510 2165 985 4360 1980 1460 660 4360 1980 1170 530 4650 2110 1170 530 4360 1980 1170 530 4650 210 1170 530 11400 5031 7800 3483 NA NA 11400 5031 7800 3483 NA NA 11400 5031 7800 3483 NA NA 11400 5031 7800 3483 NA NA 11400 5031 7800 3483 NA NA 11400 5031 7800 3483 NA NA 11400 5031 7800 3483 NA NA 435 200 940 430 435 200 580 260 870 395 1160 530 1305 590 1160 530 1305 590 1160 530 725 330 1160 530 2320 1720 2900 1320 1015 460 1015 460 2320 1720 2900 1320 2320 1720 3190 1450 2030 920 3190 1450 2320 1720 3190 1450 2030 920 3190 1450 3000 1360 3000 1360 NA NA 3000 1360 3000 1360 NA NA 3000 1360 3000 1360 NA NA 3000 1360 3000 1360 NA NA 3000 1360 3000 1360 NA NA 3000 1360 3000 1360 NA NA 3000 1360 3000 1360 NA NA
Apply 0.5 1 0.5 1 1.5 3 1.5 3 1.5 3 3 5 5 9 4 7 5 9 6 12 8 10 6 12 8 10 15 18 19 22 15 18 19 22 22 28 30 35 35 39
Vent 0.5 1 0.5 1 1.5 3 1.5 3 1.5 3 3 5 5 7 5 7 5 7 6 7 10 16 6 7 10 16 20 25 30 33 20 25 30 33 35 40 45 50 48 53
Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max
56.25 106.25 920 1740 100 1640 112.5 1840 112.5 1840 150 2460 300 4910 225 3690 300 4910 450 7370 700 11470 450 7370 700 11470 675 11060 200 3280 212.5 3480 212.5 3480 250 4100 500 8185 325 5330 500 8185 650 10645 900 14745 650 10645 900 14745 975 15975
LF8
300 1935
3 916 90.5
3 12 89
60 4.1
300 4915
1050 1350 17206 22121
LJ7
300 1935 300 1935 300 1935 300 1935 300 1935
5 125 5 125 5 125 5 125 5 125
2 14 57 3 12 89 5 127 7 152 7 178
60 4.1 60 4.1 60 4.1 60 4.1 60 4.1
300 4915 300 4915 300 4915 300 4915 300 4915
675 11060
975 15975
LJ8
1050 1350 17206 22121 1500 1800 24580 29495 1800 2100 29412 34327 2100 2400 34412 39327
LJ9
LJE
LJE
BC 3-0406
57
MULTI SPRING ACTUATORS
Blakeborough
Description The Hopkinsons range of multi-spring diaphragm actuators is designed to suit the majority of control applications and offer an economical solution to valve control. The unit features a high integrity steel casing which houses the spring return mechanism. The design height of the actuator is reduced when compared to conventional single spring actuators. The multi-spring diaphragm actuator is available in either reverse acting (A61) or direct acting (A60) type. Both ranges are suitable for modulating applications when used in conjunction with a suitable control device. Alternatively they can be used for On/Off applications. A number of optional features can also be specified such as manual handwheels or travel limit stops. The simplicity of design of the actuator enables routine maintenance in the field without the need for removal of the actuator to the workshop. Design features Economical design Side and top mounted handwheels Compact design with reduced height High strength actuator case with rugged design Low volume between diaphragm and actuator case High stability Low hysteresis Diaphragm - Buna N nitrile rubber (other materials on request) Pressure/temperature rating Pressure 5 Bar (73 PSI) Temperature -40C to 120C (-40F - 248F) Sizes 50 in2 (320 cm2) 85 in2 (550 cm2) 147 in2 (950 cm2) Travels 19mm to 178mm 34" to 7" 225 in2 (1450 cm2) 326 in2 (2100 cm2)
A60A - Direct Acting (85in2)
Materials of Construction Yoke - Nodular cast iron (carbon steel on request) Case - High integrity carbon steel Spring - High tensile spring steel Diaphragm - EPDM, Fabric Reinforced with Polyester (other materials on request)
A61A - Reverse Acting (85in2)
58
BC 3-0406
Blakeborough
Top mounted Top mounted handwheels are supplied as an alternative to the side mounted handwheel where for example space may be limited or access is only available from the top. They are designed principally as a travel limit stop, however the top mounted handwheel can be used to give manual control of the valve.
A60 & A61 series The Hopkinsons, spring return diaphragm actuators come in two basic forms, the type A60 which is direct acting and the A61 which is reverse acting. Both are designed with a cast iron yoke (carbon steel on request) and a high integrity carbon steel diaphragm case. The A60 actuator is designed with an air tight upper chamber and when air is applied the pressure pushes the actuator stem downwards. When air is released the spring force lifts the actuator stem upwards. The A61 actuator has a pressure tight lower chamber and when air is applied pressure lifts the actuator stem. When air is released the actuator spring pushes the stem downwards. The spring chamber features four diametrically opposed springs which give the actuator its fail action. The compact nature of the spring design means that the actuator height is substantially reduced when compared to conventional single spring actuators. The yoke section of the actuator is designed to NAMUR standards which means that the majority of European designed positioners and instrumentation will mount, and are interchangeable, with the minimum of effort. One of the main benefits of the multi spring actuator is that the design of the air cylinder means that the unit is field reversible without the need to purchase new parts. This enables the engineer to change the fail action of the valve in the field with very little effort. Side mounted Handwheels are designed to give an override facility to the operator to bypass the control signal that is controlling the valve therefore allowing manual intervention in the control system. The side mounted handwheel is modular in construction and is secured as an intermediate section between the yoke and the diaphragm casing. When the handwheel is engaged movement of the valve is achieved by turning the handwheel. To put the valve in automatic operation the handwheel can be disengaged. A finger pointer indicated the position of the handwheel. The handwheel can also be used as a limit stop to limit travel in either direction (though not at the same time)
A60B - Direct Acting (85in2)
A61B - Reverse Acting (85in2)
BC 3-0406
59
Blakeborough
A60 & A61 series actuator dimensions

Size Code Area Sq in (Sq cm) D 280 50 (320) Actr Mount Dia Inch (mm) 2 18 (54) 2 18 (54) 2 1316 (71.4) E 360 85 (550) 2 18 (54) 2 18 (54) 2 1316 (71.4) 3 916 (90.5) H 450 147 (950) 2 18 (54) 2 18 (54) 2 1316 (71.4) 3 916 (90.5) 3 916 (90.5) I 550 225 (1450) 2 1316 (71.4) 3 916 (90.5) 3 916 (90.5) (5) (125) (5) 125 J 650 326 (2100) (5) (125) (5) (125) (5) (125) (5) (125) (5) (125)
*E.C. (Engineering Consult)
Travel Inch (mm) 1 (25.4) 1 18 (28.6) 112 (38) 1 (25.4) 1 18 (28.6) 112 (38) 2 14 (57.2) 1 (25.4) 118 (28.6) 112 (38) 214 (57.2) 312 (89) 112 (38) 214 (57.2) 312 (89) 3 12 (89) (5) 127 214 (57.2) 3 12 (89) (5) (127) 6 (152) 7 (178)
Basic Unit Weight (kg)
Weight with H/W (kg)
D Inch (mm)
H Inch (mm)
J Inch (mm)
H1 Inch (mm)
P Inch (mm)
25
40
11 (280)
17.3 (440)
24.6 (625)
25.6 (650)
9.8 (250)
18.9 35 55 14.2 (360) 19.7 (500) (480)
26.2 (665)
27.2 (690) 9.8 (250)
27.0 (685)
28.0 (710)
20 (506) 85 105 17.7 (450) 22.4 (570) 23.6 (600) 22.1 (562) 24.8 (630) 120 140 21.7 (550) E.C.
30.7 (781)
30.9 (786) 11.8 (300)
33.3 (845) 34.4 (875) N/A N/A
33.5 (850) 34.6 (880) 37.9 (962) 40.6 (1030) 11.8 (300)
N/A
E.C..
25.6 E.C E.C (650) E.C E.C E.C
60
BC 3-0406
Blakeborough
A60 & A61 series actuator technical data

Size Code Sq in (Sq cm) D 280 50 (320) Area Actr Mount Dia Inch (mm) 2 18 (54) 2 18 (54) 2 1316 (71.4) E 360 85 (550) 2 18 (54) 2 18 (54) 2 1316 (71.4) 3 916 (90.5) H 450 147 (950) 2 18 (54) 2 18 (54) 2 1316 (71.4) 3 916 (90.5) 3 916 (90.5) I 550 225 (1450) 2 1316 (71.4) 3 916 (90.5) 3 916 (90.5) (5) (125) (5) 125 J 650 326 (2100) Inch (mm) 1 (25.4) 1 18 (28.6) 112 (38) 1 (25.4) 1 18 (28.6) 112 (38) 2 14 (57.2) 1 (25.4) 118 (28.6) 112 (38) 214 (57.2) 312 (89) 112 (38) 214 (57.2) 312 (89) 3 12 (89) (5) 127 214 (57.2) 3 12 (89) E.C. (5) (127) 6 (152) 7 (178)
Special Notes: 1) E.C. (Engineering Consult) 2) Approximate Stroking speed of valves with positioner
Travel
Design Condition Max Work Press psi(kg/cm2) Initial Vol in3 (cm3) 43.3 (710 73 (5) 43.3 (710) 43.3 (710) 83 (1360) 83 73 (5) (1360) 83 (1360) 83 (1360) 131 (2140) 131 (2140) 73 (5) 131 (2140) 131 (2140) 131 (2140) 225 (3680) 225 (3680) 73 (5) 225 (3680) 225 (3680) 225 (3680) Swept Vol in3 (cm3) 57.85 (948) 65.2 (1068) 86.5 (1418) 100 (1643) 112.9 (1850) 150 (2458) 225.8 (3700) 157.7 (2585) 177.6 (2911) 236 (3868) 355.3 (5822) 553 (9060) 370.4 (6070) 557.6 (3680) 867.7 (14220) 867.7 (14220) 1238.2 (20290) Total Vol in3 (cm3) 101.15 (1658) 108.5 (1778) 129.8 (2128) 183 (3003) 195.9 (3210) 233 (3818) 308.8 (5060) 288.7 (4725) 308.6 (5051) 367 (6008) 486.3 (7962) 684 (11200) 595.4 (9750) 782.6 (9138) 1092.7 (17900) 1092.7 (17900) 1463.2 (23970)
Thrusts Spring Range psi (kg/cm3) 3 - 15 (0.2 - 1.0) 12 - 30 (0.8 - 44) 18 - 44 (1.2 - 3.0) 3 - 15 (0.2 - 1.0) 12 - 30 (0.8 - 2.0) 18 - 44 (1.2 - 3.0) Min Thrust lbf (kgf) 141 (64) 564 (256) 847 (384) 243 (110) 970 (440) 1455 (660)
Stroke Time (secs) No Booster Booster Apply Vent

MIN MAX
Apply Vent
MIN MAX
2 5 2 4 4 7 3 6 3 6 5 8 8 12 8 14
5 7 5 7 8 10 6 8 6 8 9 11 12 16 16 25 16 25 9 11 12 16 18 2 23 40 36 40 56 70 56 70 56 97
0.5 0.5 0.5 0.5 2 3 1 1 1 1 3 5 5 7 5 8 5 8 3 4 5 7 8 12 5 9 6 11 10 14 10 14 10 18
1 1 1 1 4 5 2 2 2 2 5 7 7 8 7 10 7 10 6 9 8 10 10 14 8 11 12 14 12 16 12 16 12 25
3 - 15 (0.2 - 1.0) 12 - 30 (0.8 - 2.0) 18 - 44 (1.2 - 3.0)
419 (190) 1676 (760) 2514 (1140)
8 14 5 8 8 12 12 20 16 32
3 - 15 (0.2 - 1.0) 12 - 30 (0.8 - 2.0) 18 - 44
639 (290) 2558 (1160) 3837
24 36 27 54 27 35 27 71
3 -15 (0.2 - 1.0) 71 (5) E.C. E.C. E.C. 12 - 30 (0.8 - 2.0) 18 - 44 (1.2 - 3.0)
926 (420) 3704 (1680) 5557 (2520) E.C.
BC 3-0406
61
ACTUATORS - TYPICAL PIPING
Blakeborough
The range of instrument combinations for spring return actuators is virtually endless, however, the most common combinations are shown. On/Off applications with solenoid and airset (Fig 1) The actuator is fitted with a solenoid and airset as shown. The solenoid is connected to the side of the diaphragm chamber to be pressurised depending on actuator action. The regulated air supply is connected to the solenoid through the airset. The airset pressure setting should be less than the maximum diaphragm pressure. Air can then be either applied or vented from the actuator via the solenoid thereby opening or closing the valve. Normal positioning applications (Fig 2) The actuator is fitted with positioner and airset. The positioner is linked to either the upper or lower actuator chamber depending on actuator action and increases or decreases the air pressure to the actuator thereby positioning the valve. The change in air pressure is controlled by the positioner in response to an instrument signal (normally 3 to 15 PSI or 4 to 20mA) fed to the positioner from the control system. The airset is used to both limit the maximum air pressure in the system to avoid over-pressurising the actuator, and to filter the air to remove foreign particles from the system. Fast action fitted with volume boosters (Fig 3) The principle of operation of a valve fitted with volume boosters is identical to that described above except that the positioner output is piped directly to the signal connection on the booster, instead of into the diaphragm case. The booster, in relation to the control signal from the positioner either opens or closes. This allows a higher volume of air to either energise or vent from the actuator than would pass through a conventional positioner. The maximum pressure of air allowed to pass to the actuator is controlled by the setting of the airset. Air fail valve stays put with the positioner and airset (Fig 4) In normal operation the actuator responds to the valve positioner as described above. To achieve a fail fix condition on air failure the trip valve senses a supply failure in the air pilot line. When this condition occurs the ports of the trip valve connected to the valve positioner are deactivated and air is locked into the actuator chamber. If any air leaks occur in the pipework then the actuator will revert to the inherent fail position of the actuator. Solenoid trip valve opens or closes (Fig 5) In normal operation and fail condition this arrangement operates as described above. To operate from an electrical signal a solenoid valve is connected in the air line between the positioner and diaphragm case. Once the solenoid is tripped this vents air from the diaphragm chamber and the spring return action of the actuator returns the actuator to its relaxed state.
RA
3-WAY SOLENOID VALVE DA
A C
ELECT. SUPPLY EXHAUST
AIR SUPPLY RA FILTER REGULATOR
FIG 1
DA
RA
P0 POSITIONER 1A P1
AIR SUPPLY
FILTER REGULATOR
FIG 2
INSTRUMENT SIGNAL
61H DA BOOSTER RELAY
RA
P0 POSITIONER 1A P1
AIR SUPPLY
FILTER REGULATOR
FIG 3
INSTRUMENT SIGNAL
DA
A AC61A RA
P0 POSITIONER 1A P1
C FILTER REGULATOR
AIR SUPPLY
FIG 4
INSTRUMENT SIGNAL
3-WAY SOLENOID VALVE DA
A C
ELECT. SUPPLY EXHAUST
P0 POSITIONER 1A P1
AIR SUPPLY
FILTER REGULATOR
FIG 5
INSTRUMENT SIGNAL
62
BC 3-0406
Blakeborough
ACTUATORS - CODING
Basic Actuator Model Number A40 A41 A50 A51 A36 A60 M1 W1 - Direct acting diaphragm - Reverse acting diaphragm - Direct acting piston - Reverse acting piston - Double acting piston - Direct acting multi spring diaphragm - Manual Design Feature - Lever A - Standard B - Side Handwheel C - Top Handwheel
Size (Effective Area) D E F G H I J K L M - 50 in2 (320 cm2) - 85 in2 (550 cm2) - 75 in2 (480 cm2) - 100 in2 (640 cm2) - 147 in2 (950 cm2) - 225 in 2 (1450 cm2) - 326 in2 (2100 cm2) - 200 in2 (1290 cm2) - 300 in2 (1935 cm2) - Manual Actuator
Yoke Mounting B D F J N - 2 18 (54 mm) - 2 1316 (71.6 mm) - 3 916 (90.5 mm) - 5 (127 mm) - 7 (177.8 mm)
A60
Stroke 2 4 5 6 7 8 9 E F G - 34 (19 mm) - 1 (25.4 mm) - 1 18 (28.5 mm) - 1 12 (38.1 mm) - 2 14 (57.1 mm) - 3 12 (88.9 mm) - 5 (127 mm) - 6 (152 mm) - 7 (177.8 mm) - 9 (228.6 mm)
Stem Connector Thread M N P R U S T V W - M8 x 1 mm pitch - M10 x 1.25 mm pitch - M12 x 1.25 mm pitch - M16 x 1.5 mm pitch - M20 x 1.5 mm pitch - M22 x 1.5 mm pitch - M22 x 1.5 mm pitch anti-rotation - M33 x 2 mm pitch anti-rotation - M39 x 2 mm pitch anti-rotation
Spring Range A B C D - 3 to 15 PSI or 0.2 to1.0 kg/cm2 - 6 to 30 PSI or 0.4 to 2.0 kg/cm2 - 12 to 30 PSI or 0.8 to 2.0 kg/cm2 - 18 to 44 PSI or 1.2 to 3.0 kg/cm2 Modification Blank- No modification 0 - No air connection 2 - 38 air connection 3 - 12 air connection 4 - 34 air connection P - Stainless steel packing box L - LCB Yoke W - WCB Yoke S - St.St. construction-Std paint T - St.St. construction-SPL paint
BC 3-0406
63
Division head office: Weir Valves & Controls Tel: +44 (0)1484 824200 Fax: +44 (0)1484 824230 Email: division@weirvalve.com
Sales/manufacturing: Weir Valves & Controls UK Ltd Tel: +44 (0) 1422 282000 Fax: +44 (0) 1422 282100 Email: sales@weirvalve.com Weir Valves & Controls France SAS Sebim site Tel: +33 (0) 4 42 07 00 95 Fax: +33 (0) 4 42 07 11 77 Email: coseb@weirvalvefr.com Sarasin-RSBD site Tel: +33 (0) 3 21 79 54 50 Fax: +33 (0) 3 21 28 62 00 Email: sarasin@weirvalvefr.com Weir Valves & Controls USA Inc Tel: +1 978 744 5690 Fax: +1 978 741 3626 Email: sales@weirvalveusa.com
Regional sales offices: Canada Tel: +1 905 812 7100 Fax: +1 905 812 0069 Email: amaclean@peacock.ca China Tel: +86 10 8528 8315-7 Fax: +86 10 8528 8318 Email: china@weirvalve.com Malaysia Tel: +60 3 2287 3560 Fax: +60 3 2287 3561 Email: malaysia@weirvalve.com Middle East Tel: +971 4 883 6396 Fax: +971 4 883 6126 Email: dubai@weirvalve.com Korea Tel: +82 31 493 7979 Fax: +82 31 495 3737 Email: korea@weirvalve.com
Local Representative
Australia Tel: +61 2 4349 2999 Fax:+61 2 4349 2900 Email: tony.simpson@weir.com.au South Africa Tel: +27 1 1929 2906 Fax:+27 1 1929 2925 Email: jgeorgiou@weirvalve.com
A list of worldwide agents is available on request
BC 3-0406
Weir Valves & Controls UK Ltd
Excellent Engineering Solutions
Britannia House Huddersfield Road Elland, West Yorkshire HX5 9JR England
Tel: +44 (0) 1422 282 000 Fax: +44 (0) 1422 282 100 Email: info@weirvalve.com www.weirvalve.com

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MF6 LIN 14 14 43 72 162 305 300

MF7 =% 9 9 21 45 100 190 220 LIN 9 9 27 45 130 190 260 15 25 80

53 125 180* 410* 760* 1050 1200 1520

55 145 235 455 760* 1200 1400 1600

40 105 166 350 680 900 1050 1400