1-00115A(3)-CO

3/8/01 10:32 AM

Page 1-1

ROOM AIR CONDITIONER

INDOOR AST24A(B)5(6)RE/B AST18A(B)9(0)RE/B AS18A(B)9(0)RE/D SC24TA(B)5 SC18ZA(B)9 OUTDOOR UST24A(B)5(6)RE/B UST18A(B)9(0)RE/B US18A(B)9(0)RE/D SC24TA(B)5X SC18ZA(B)9X

SERVICE
AIR CONDITIONER

Manual
CONTENTS 1. Precautions 2. Product Specifications 3. Operating Instructions and Installation 4. Disassembly and Reassembly 5. Troubleshooting 6. Exploded Views and Parts List 7. Block Diagrams 8. PCB Diagrams 9. Wiring Diagrams 10. Schematic Diagrams

1-00115A(3)-CO

3/8/01 10:32 AM

Page 1-2

ELECTRONICS

Samsung Electronics Co., Ltd. Feb. 2001. Printed in Korea. Code No. DB81-00115A(3)

2-00115A(3)-PR

3/8/01 10:56 AM

Page 1-1

1. Precautions
1. Warning: Prior to repair, disconnect the power cord from the circuit breaker. 2. Use proper parts: Use only exact replacement parts. (Also, we recommend replacing parts rather than repairing them.) 3. Use the proper tools: Use the proper tools and test equipment, and know how to use them. Using defective tools or test equipment may cause problems later-intermittent contact, for example. 4. Power Cord: Prior to repair, check the power cord and replace it if necessary. 5. Avoid using an extension cord, and avoid tapping into a power cord. This practice may result in malfunction or fire. 6. After completing repairs and reassembly, check the insulation resistance. Procedure: Prior to applying power, measure the resistance between the power cord and the ground terminal. The resistance must be greater than 30 megohms. 7. Make sure that the grounds are adequate. 8. Make sure that the installation conditions are satisfactory. Relocate the unit if necessary. 9. Keep children away from the unit while it is being repaired. 10. Be sure to clean the unit and its surrounding area.
Fig. 1-3 No Kids Nearby!

Fig. 1-1 Avoid Dangerous Contact

Fig. 1-2 No Tapping and No Extension Cords

Fig. 1-4 Clean the Unit

Samsung Electronics

1-1

2-00115A(3)-PR

3/8/01 10:56 AM

Page 1-2

MEMO

1-2

Samsung Electronics

2. Product Specifications
2-1 Table
Model Item Power Sourse Capacity (ISO/SASO) Performance Air circulation (High) Moisture removal (High) Available voltage range Running amperes (ISO/SASO) Electrical Power input (ISO/SASO) Rating Power factor (ISO/SASO) Energy efficiency ratio (ISO/SASO) Compressor locked rotor amperes Controls/Temperature control Control unit Timer Fan speed Airflow direction (indoor) kcal/h BTU/h m2/min Liters/h V A KW % BTU/wh A Indoor/Outdoor Horizontal Vertical g dB-A dB-A m (in.) (in.) Comperssor Refrigerant/Amount charged at rating Features Refrigerant control Operation sound Indoor Hi/Me/Lo Outdoor-Hi Refrigerant tubing connections Max. allowable tubing length at shippint Refrigerant tube diameter Narrow tube Wide tube Refrigerant tube kit/Accessories Unit dimensions Height Width Depth Height Width Depth Net Shipping mm mm mm mm mm mm kg kg AST24A(B)5(6)RE/SC24T(B)5 Cooling only 220-240V~, 50Hz BTU KW 24,000 BTU/h 6.80KW 14.0 14.0 3.0 198 ~ 264 12.5 12.5 2.6 2.6 86.7 86.7 9.2 82 Microprocessor / I.C Thermostat Wireless remote control 24-Hour ON or OFF 3 Steps and Turbo / 1 Step Manual Auto Reciprocating(Tecumseh) R22 / 1550g Capillary tube 45 / 43 / 41 58 Flare type 20 6.35(1/4) 15.88(5/8) Optional / Hanger-plate Indoor unit Outdoor 275 638 1080 880 310 204 704 372 1023 1151 277 413 62 13 66 16 AST24A(B)5(6)RB Cooling only 220V~, 60Hz BTU KW 24,000 BTU/h 14.0 3.0 187 ~253 13.0 2.60 90.2 9.2 73 Microprocessor / I.C Thermostat Wireless remote control 24-Hour ON or OFF 3 Steps and Turbo / 1 Step Manual Auto Reciprocating(Tecumseh) R22 / 1550g Capillary tube 45 / 43 / 41 58 Flare type 20 6.35(1/4) 15.88(5/8) Optional / Hanger-plate Indoor unit Outdoor 638 275 1080 880 204 310 372 704 1023 1151 413 277 13 62 16 66 AST18A(B)9(0)RE Cooling only 220-240V~, 50Hz BTU KW 18,000 BTU/h 5.10KW 13.0 13.0 2.5 198 ~ 264 9.5 9.5 2.00 2.00 87.7 87.7 9.0 54 Microprocessor / I.C Thermostat Wireless remote control 24-Hour ON or OFF 3 Steps and Turbo / 1 Step Manual Auto Rotary(SAMSUNG) R22 / 1550g Capillary tube 45 / 42 / 39 55 Flare type 15 6.35(1/4) 12.70(1/2) Optional / Hanger-plate Indoor unit Outdoor 275 620 1080 787 320 204 692 372 1151 909 444 277 58 13 62 16 AST18A(B)9(0)RB Cooling only 220V~, 60Hz BTU KW 18,000 BTU/h 13.0 2.5 187 ~ 263 10.0 2.00 90.9 9.0 52 Microprocessor / I.C Thermostat Wireless remote control 24-Hour ON or OFF 3 Steps and Turbo / 1 Step Manual Auto Rotary(SAMSUNG) R22 / 1550g Capillary tube 45 / 42 / 39 55 Flare type 15 6.35(1/4) 12.70(1/2) Optional / Hanger-plate Indoor unit Outdoor 275 620 1080 787 204 320 692 372 909 1151 277 444 13 58 62 16

Dimensions Package dimensions & Weight Weight

AS18A(B)9(0)RE/SC18ZA(B)9 Cooling only 220-240V~, 50Hz BTU KW 18,000 BTU/h 5.10KW 13.5 13.5 2.5 198 ~ 264 8.3 8.3 1.85 1.80 92.8 90.4 9.7 35 Microprocessor / I.C Thermostat Wireless remote control 24-Hour ON or OFF 3 Steps and Turbo / 1 Step Manual Auto Rotary(SAMSUNG) R22 / 1550g Capillary tube 45 / 42 / 39 55 Flare type 15 6.35(1/4) 12.70(1/2) Optional / Hanger-plate Indoor unit Outdoor 275 620 787 1080 320 204 372 692 909 1151 444 277 45 13 16 49

AS18A(B)9(0)RD Cooling only 220-240V~, 60Hz BTU KW 18,000 BTU/h 5.0KW 13.5 13.5 2.5 180 ~ 242 9.0 9.0 1.8 1.8 90.9 90.9 10.0 2.78 35 Microprocessor / I.C Thermostat Wireless remote control 24-Hour ON or OFF 3 Steps and Turbo / 1 Step Manual Auto Rotary(SAMSUNG) R22 / 1550g Capillary tube 45 / 42 / 39 55 Flare type 15 6.35(1/4) 12.70(1/2) Optional / Hanger-plate Indoor unit Outdoor 275 620 1080 787 320 204 692 372 1151 909 277 444 45 13 49 16

Remarks : Rating Conditions are : Indoor air temperature ISO(50Hz) : 27C DB/19.0C WB, ISO(60Hz) : 27.0C DB/19.5C WB Outdoor air temperature ISO : 35.0C DB/24.0C WB

Samsung Electronics

2-1

2-2 Major Component specifications

s

Indoor unit AST24A(B)5(6)RE/SC24TA(B)5 PD-TQ24A1R-01 Microprocessor 250V, 3.15A Cross-Flow 95/L = 842 IC-9430SKC7A 4P, 1350 RPM 40W MAIN : 137 SUB : 132 17AM034A5 135 5C 2.0F X 450VAC AST18A(B)9(0)RE PD-TQ24A1R-01 Microprocessor 250V, 3.15A Cross-Flow 95/L = 842 IC-9430SKC7A 4P, 1350 RPM 40W MAIN : 137 SUB : 132 17AM034A5 135 5C 2.0F X 450VAC MSFCC20A03 DC 12V 530 AL-FIN/Copper tube 2 x 15 1.5 0.315 MSFCC20A03 DC 12V 530 AL-FIN/Copper tube 2 x 15 1.2 0.315 MSFCC20A03 DC 12V 530 AL-FIN/Copper tube 2 x 15 1.2 0.315 AST24A(B)5(6)RB PD-TQ24A1R-01 Microprocessor 250V, 3.15A Cross-Flow 95/L = 842 IC-9430SKC7A 4P, 1350 RPM 40W MAIN : 137 SUB : 132 17AM034A5 135 5C 2.0F X 450VAC AST18A(B)9(0)RB PD-TQ24A1R-01 Microprocessor 250V, 3.15A Cross-Flow 95/L = 842 IC-9430SKC7A 4P, 1350 RPM 40W MAIN : 137 SUB : 132 17AM034A5 135 5C 2.0F X 450VAC MSFCC20A03 DC 12V 530 AL-FIN/Copper tube 2 x 15 1.5 0.315

Model Part No. PCB Controls Control circuit fuse Type Dia. and length Fan motor model Pols,rpm(at 240V) Fan & Fan Normal out Coil resistance(Ambient temp.20C) Motor mm W Safety devices Type Operating temp. Run capacitor Type Model Rating Coil resistance (Ambient temp. 25C) Coil Rows x Steps Fin pitch Face area Open C F x VAC mm m2

AS18A(B)9(0)RE/SC18ZA(B)9 PE-S1450R-01 Microprocessor 250V, 3.15A Cross-Flow 95/L = 842 IC-9430SKC7A 4P, 1350 RPM 40W MAIN : 137 SUB : 132 17AM034A5 135 5C 2.0F X 450VAC

AS18A(B)9(0)RD PE-S1450R-01 Microprocessor 250V, 3.15A Cross-Flow 95/L = 842 IC-9430SKC7A 4P, 1350 RPM 40W MAIN : 137 SUB : 132 17AM034A5 135 5C 2.0F X 450VAC

S-Motor

Heat Exch.

MSFCC20A03 DC 12V 530 AL-FIN/Copper tube 2 x 15 1.5 0.315

MSFCC20A03 DC 12V 530 AL-FIN/Copper tube 2 x 15 1.5 0.315

Outdoor unit UST24A(B)5(6)RE/SC24TA(B)5 Reciprocating AWG5532EXC 2660 WITCO LP200 OR EQUIVALENT INITIAL : 1125 REFILL : 1066 0.92 Start winding : 2.49 Run winding : 0.81 15HM2415-148 Internal Line Break 120 69 73.0 AT 2-10 SECOND 45MF X 370VAC Propeller 460 OSME-906SRC 6P, 850/400 RPM 70W MAIN : 55 SUB : 60 17AM037A5 1505C W cc Open C Close C F x VAC 4F x 450VAC AL-FIN / Copper tube 2 x 24 1.7 0.5376 mm m2 UST24A(B)5(6)RB Reciprocating AWG5528EXN 2830 WITCO LP200 OR EQUIVALENT INITIAL : 1125 REFILL : 1066 0.92 Start winding : 1.94 Run winding : 0.88 15HM2415-148 Internal Line Break 120 69 73.0 AT 2-10 SECOND 35MF X 370VAC Propeller 460 OSM-906SRC 6P, 850/400 RPM 70W MAIN : 55 SUB : 65 17AM037A5 1505C 4F x 450VAC AL-FIN / Copper tube 2 x 24 1.7 0.5376 UST18A(B)9(0)RE Reciprocating AWG5524EXC 2030 WITCO LP200 OR EQUIVALENT INITIAL : 1125 REFILL : 1066 0.92 Start winding : 2.98 Run winding : 1.42 15HM2416-148 Internal Line Break 120 69 73.0 AT 2-10 SECOND 35MF X 370VAC Propeller 405 ASS030AVEB 4P, 950/500 RPM 35W MAIN : 180 SUB : 200 17AM034A5 1355C 2.5F x 450VAC AL-FIN / Copper tube 2 x 24 1.7 0.504 UST18A(B)9(0)RB Reciprocating AWG5520EXN 2070 WITCO LP200 OR EQUIVALENT INITIAL : 1125 REFILL : 1066 0.92 Start winding : 2.72 Run winding : 1.32 15HM2311-148 Internal Line Break 120 69 73.0 AT 2-10 SECOND 25MF X 370VAC Propeller 405 ASS030ZTEC 4P, 950/500 RPM 35W MAIN : 160 SUB : 170 17AM034A5 1355C 2.5F x 450VAC AL-FIN / Copper tube 2 x 24 1.7 0.504

Model Type Compressor model Normal output Comperssor oil kind Comperssor oil Oil Specific gravity Compressor Coil resistance(Ambient temp.25C) Safety devices Type Overloal relay Operating temp. Open C Close C Operating amp(Ambient temp.) Run capacitor F x VAC Type Dia. and length mm Fan motor model Pols, rpm(at240V) Normal output W Fan & Fan Coil resistance(Ambient temp.20C) Safety devices Type Operating temp.

US18A(B)9(0)RE/SC18ZA(B)9 Rotary 48B180JV1EH 1855 SUNISO-4GSD-T 600 0.92 Start winding : 1.84 Run winding : RAC12016-9622 External Line Break 165 74 120C : 10.7A 130C : 9.4A 40F x 450VAC Propeller 405 ASS030AVEB 4P, 950/500 RPM 35W MAIN : 180 SUB : 200 17AM034A5 1355C

US18A(B)9(0)RD Rotary 48B180MV1EH 1846 SUNISO-4GSD-T 600 0.92 Start winding : 1.84 Run winding : RAC12018-9266 External Line Break 155 69 31.5A / 6~16SECOND 45F x 450VAC Propeller 405 ASS030AVEB 4P, 950/500 RPM 35W MAIN : 180 SUB : 200 17AM034A5 1355C

Heat Exch.

Run capacitor Coil Rows x Steps Fin pitch Face area

2.5F x 450VAC AL-FIN / Copper tube 2 x 24 1.7 0.504

2.5F x 450VAC AL-FIN / Copper tube 2 x 24 1.7 0.504

2-2

Samsung Electronics

4 -00115A(3)-PS

3/8/01 10:33 AM

Page 2-3

2-3 Dimensions
2-3-1 Indoor Unit

(Remote control) (Front view)

275 115 204 45

1080

22

(Rear view)

2-3-2 Outdoor Unit

(Front view)

310

(Rear view)

660 880

638

Samsung Electronics

2-3

4 -00115A(3)-PS

3/8/01 10:33 AM

Page 2-4

Product Specifications

2-3-3 Outdoor unit (18K BTU)

320

(Front view)

(Rear view)

620

582 787

340

2-4

Samsung Electronics

4 -00115A(3)-PS

3/8/01 10:33 AM

Page 2-5

2-4 Pressure Graph

s 24K BTU

Low pressure (kg/cm2G)

Outdoor Inlet air D.B.temp.(C)

s 18K BTU

Low pressure (kg/cm2G)

Outdoor Inlet air D.B.temp.(C)

Samsung Electronics

2-5

4 -00115A(3)-PS

3/8/01 10:33 AM

Page 2-6

MEMO

2-6

Samsung Electronics

2. Product Specifications
2-1 Table
Model Item Power Sourse Capacity (ISO/SASO) Performance Air circulation (High) Moisture removal (High) Available voltage range Running amperes (ISO/SASO) Electrical Power input (ISO/SASO) Rating Power factor (ISO/SASO) Energy efficiency ratio (ISO/SASO) Compressor locked rotor amperes Controls/Temperature control Control unit Timer Fan speed Airflow direction (indoor) kcal/h BTU/h m2/min Liters/h V A KW % BTU/wh A Indoor/Outdoor Horizontal Vertical g dB-A dB-A m (in.) (in.) Comperssor Refrigerant/Amount charged at rating Features Refrigerant control Operation sound Indoor Hi/Me/Lo Outdoor-Hi Refrigerant tubing connections Max. allowable tubing length at shippint Refrigerant tube diameter Narrow tube Wide tube Refrigerant tube kit/Accessories Unit dimensions Height Width Depth Height Width Depth Net Shipping mm mm mm mm mm mm kg kg AST24A(B)5(6)RE/SC24T(B)5 Cooling only 220-240V~, 50Hz BTU KW 24,000 BTU/h 6.80KW 14.0 14.0 3.0 198 ~ 264 12.5 12.5 2.6 2.6 86.7 86.7 9.2 82 Microprocessor / I.C Thermostat Wireless remote control 24-Hour ON or OFF 3 Steps and Turbo / 1 Step Manual Auto Reciprocating(Tecumseh) R22 / 1550g Capillary tube 45 / 43 / 41 58 Flare type 20 6.35(1/4) 15.88(5/8) Optional / Hanger-plate Indoor unit Outdoor 275 638 1080 880 310 204 704 372 1023 1151 277 413 62 13 66 16 AST24A(B)5(6)RB Cooling only 220V~, 60Hz BTU KW 24,000 BTU/h 14.0 3.0 187 ~253 13.0 2.60 90.2 9.2 73 Microprocessor / I.C Thermostat Wireless remote control 24-Hour ON or OFF 3 Steps and Turbo / 1 Step Manual Auto Reciprocating(Tecumseh) R22 / 1550g Capillary tube 45 / 43 / 41 58 Flare type 20 6.35(1/4) 15.88(5/8) Optional / Hanger-plate Indoor unit Outdoor 638 275 1080 880 204 310 372 704 1023 1151 413 277 13 62 16 66 AST18A(B)9(0)RE Cooling only 220-240V~, 50Hz BTU KW 18,000 BTU/h 5.10KW 13.0 13.0 2.5 198 ~ 264 9.5 9.5 2.00 2.00 87.7 87.7 9.0 54 Microprocessor / I.C Thermostat Wireless remote control 24-Hour ON or OFF 3 Steps and Turbo / 1 Step Manual Auto Rotary(SAMSUNG) R22 / 1550g Capillary tube 45 / 42 / 39 55 Flare type 15 6.35(1/4) 12.70(1/2) Optional / Hanger-plate Indoor unit Outdoor 275 620 1080 787 320 204 692 372 1151 909 444 277 58 13 62 16 AST18A(B)9(0)RB Cooling only 220V~, 60Hz BTU KW 18,000 BTU/h 13.0 2.5 187 ~ 263 10.0 2.00 90.9 9.0 52 Microprocessor / I.C Thermostat Wireless remote control 24-Hour ON or OFF 3 Steps and Turbo / 1 Step Manual Auto Rotary(SAMSUNG) R22 / 1550g Capillary tube 45 / 42 / 39 55 Flare type 15 6.35(1/4) 12.70(1/2) Optional / Hanger-plate Indoor unit Outdoor 275 620 1080 787 204 320 692 372 909 1151 277 444 13 58 62 16

Dimensions Package dimensions & Weight Weight

AS18A(B)9(0)RE/SC18ZA(B)9 Cooling only 220-240V~, 50Hz BTU KW 18,000 BTU/h 5.10KW 13.5 13.5 2.5 198 ~ 264 8.3 8.3 1.85 1.80 92.8 90.4 9.7 35 Microprocessor / I.C Thermostat Wireless remote control 24-Hour ON or OFF 3 Steps and Turbo / 1 Step Manual Auto Rotary(SAMSUNG) R22 / 1550g Capillary tube 45 / 42 / 39 55 Flare type 15 6.35(1/4) 12.70(1/2) Optional / Hanger-plate Indoor unit Outdoor 275 620 787 1080 320 204 372 692 909 1151 444 277 45 13 16 49

AS18A(B)9(0)RD Cooling only 220-240V~, 60Hz BTU KW 18,000 BTU/h 5.0KW 13.5 13.5 2.5 180 ~ 242 9.0 9.0 1.8 1.8 90.9 90.9 10.0 2.78 35 Microprocessor / I.C Thermostat Wireless remote control 24-Hour ON or OFF 3 Steps and Turbo / 1 Step Manual Auto Rotary(SAMSUNG) R22 / 1550g Capillary tube 45 / 42 / 39 55 Flare type 15 6.35(1/4) 12.70(1/2) Optional / Hanger-plate Indoor unit Outdoor 275 620 1080 787 320 204 692 372 1151 909 277 444 45 13 49 16

Remarks : Rating Conditions are : Indoor air temperature ISO(50Hz) : 27C DB/19.0C WB, ISO(60Hz) : 27.0C DB/19.5C WB Outdoor air temperature ISO : 35.0C DB/24.0C WB

Samsung Electronics

2-1

2-2 Major Component specifications

s

Indoor unit AST24A(B)5(6)RE/SC24TA(B)5 PD-TQ24A1R-01 Microprocessor 250V, 3.15A Cross-Flow 95/L = 842 IC-9430SKC7A 4P, 1350 RPM 40W MAIN : 137 SUB : 132 17AM034A5 135 5C 2.0F X 450VAC AST18A(B)9(0)RE PD-TQ24A1R-01 Microprocessor 250V, 3.15A Cross-Flow 95/L = 842 IC-9430SKC7A 4P, 1350 RPM 40W MAIN : 137 SUB : 132 17AM034A5 135 5C 2.0F X 450VAC MSFCC20A03 DC 12V 530 AL-FIN/Copper tube 2 x 15 1.5 0.315 MSFCC20A03 DC 12V 530 AL-FIN/Copper tube 2 x 15 1.2 0.315 MSFCC20A03 DC 12V 530 AL-FIN/Copper tube 2 x 15 1.2 0.315 AST24A(B)5(6)RB PD-TQ24A1R-01 Microprocessor 250V, 3.15A Cross-Flow 95/L = 842 IC-9430SKC7A 4P, 1350 RPM 40W MAIN : 137 SUB : 132 17AM034A5 135 5C 2.0F X 450VAC AST18A(B)9(0)RB PD-TQ24A1R-01 Microprocessor 250V, 3.15A Cross-Flow 95/L = 842 IC-9430SKC7A 4P, 1350 RPM 40W MAIN : 137 SUB : 132 17AM034A5 135 5C 2.0F X 450VAC MSFCC20A03 DC 12V 530 AL-FIN/Copper tube 2 x 15 1.5 0.315

Model Part No. PCB Controls Control circuit fuse Type Dia. and length Fan motor model Pols,rpm(at 240V) Fan & Fan Normal out Coil resistance(Ambient temp.20C) Motor mm W Safety devices Type Operating temp. Run capacitor Type Model Rating Coil resistance (Ambient temp. 25C) Coil Rows x Steps Fin pitch Face area Open C F x VAC mm m2

AS18A(B)9(0)RE/SC18ZA(B)9 PE-S1450R-01 Microprocessor 250V, 3.15A Cross-Flow 95/L = 842 IC-9430SKC7A 4P, 1350 RPM 40W MAIN : 137 SUB : 132 17AM034A5 135 5C 2.0F X 450VAC

AS18A(B)9(0)RD PE-S1450R-01 Microprocessor 250V, 3.15A Cross-Flow 95/L = 842 IC-9430SKC7A 4P, 1350 RPM 40W MAIN : 137 SUB : 132 17AM034A5 135 5C 2.0F X 450VAC

S-Motor

Heat Exch.

MSFCC20A03 DC 12V 530 AL-FIN/Copper tube 2 x 15 1.5 0.315

MSFCC20A03 DC 12V 530 AL-FIN/Copper tube 2 x 15 1.5 0.315

Outdoor unit UST24A(B)5(6)RE/SC24TA(B)5 Reciprocating AWG5532EXC 2660 WITCO LP200 OR EQUIVALENT INITIAL : 1125 REFILL : 1066 0.92 Start winding : 2.49 Run winding : 0.81 15HM2415-148 Internal Line Break 120 69 73.0 AT 2-10 SECOND 45MF X 370VAC Propeller 460 OSME-906SRC 6P, 850/400 RPM 70W MAIN : 55 SUB : 60 17AM037A5 1505C W cc Open C Close C F x VAC 4F x 450VAC AL-FIN / Copper tube 2 x 24 1.7 0.5376 mm m2 UST24A(B)5(6)RB Reciprocating AWG5528EXN 2830 WITCO LP200 OR EQUIVALENT INITIAL : 1125 REFILL : 1066 0.92 Start winding : 1.94 Run winding : 0.88 15HM2415-148 Internal Line Break 120 69 73.0 AT 2-10 SECOND 35MF X 370VAC Propeller 460 OSM-906SRC 6P, 850/400 RPM 70W MAIN : 55 SUB : 65 17AM037A5 1505C 4F x 450VAC AL-FIN / Copper tube 2 x 24 1.7 0.5376 UST18A(B)9(0)RE Reciprocating AWG5524EXC 2030 WITCO LP200 OR EQUIVALENT INITIAL : 1125 REFILL : 1066 0.92 Start winding : 2.98 Run winding : 1.42 15HM2416-148 Internal Line Break 120 69 73.0 AT 2-10 SECOND 35MF X 370VAC Propeller 405 ASS030AVEB 4P, 950/500 RPM 35W MAIN : 180 SUB : 200 17AM034A5 1355C 2.5F x 450VAC AL-FIN / Copper tube 2 x 24 1.7 0.504 UST18A(B)9(0)RB Reciprocating AWG5520EXN 2070 WITCO LP200 OR EQUIVALENT INITIAL : 1125 REFILL : 1066 0.92 Start winding : 2.72 Run winding : 1.32 15HM2311-148 Internal Line Break 120 69 73.0 AT 2-10 SECOND 25MF X 370VAC Propeller 405 ASS030ZTEC 4P, 950/500 RPM 35W MAIN : 160 SUB : 170 17AM034A5 1355C 2.5F x 450VAC AL-FIN / Copper tube 2 x 24 1.7 0.504

Model Type Compressor model Normal output Comperssor oil kind Comperssor oil Oil Specific gravity Compressor Coil resistance(Ambient temp.25C) Safety devices Type Overloal relay Operating temp. Open C Close C Operating amp(Ambient temp.) Run capacitor F x VAC Type Dia. and length mm Fan motor model Pols, rpm(at240V) Normal output W Fan & Fan Coil resistance(Ambient temp.20C) Safety devices Type Operating temp.

US18A(B)9(0)RE/SC18ZA(B)9 Rotary 48B180JV1EH 1855 SUNISO-4GSD-T 600 0.92 Start winding : 1.84 Run winding : RAC12016-9622 External Line Break 165 74 120C : 10.7A 130C : 9.4A 40F x 450VAC Propeller 405 ASS030AVEB 4P, 950/500 RPM 35W MAIN : 180 SUB : 200 17AM034A5 1355C

US18A(B)9(0)RD Rotary 48B180MV1EH 1846 SUNISO-4GSD-T 600 0.92 Start winding : 1.84 Run winding : RAC12018-9266 External Line Break 155 69 31.5A / 6~16SECOND 45F x 450VAC Propeller 405 ASS030AVEB 4P, 950/500 RPM 35W MAIN : 180 SUB : 200 17AM034A5 1355C

Heat Exch.

Run capacitor Coil Rows x Steps Fin pitch Face area

2.5F x 450VAC AL-FIN / Copper tube 2 x 24 1.7 0.504

2.5F x 450VAC AL-FIN / Copper tube 2 x 24 1.7 0.504

2-2

Samsung Electronics

4 -00115A(3)-PS

3/8/01 10:33 AM

Page 2-3

2-3 Dimensions
2-3-1 Indoor Unit

(Remote control) (Front view)

275 115 204 45

1080

22

(Rear view)

2-3-2 Outdoor Unit

(Front view)

310

(Rear view)

660 880

638

Samsung Electronics

2-3

4 -00115A(3)-PS

3/8/01 10:33 AM

Page 2-4

Product Specifications

2-3-3 Outdoor unit (18K BTU)

320

(Front view)

(Rear view)

620

582 787

340

2-4

Samsung Electronics

4 -00115A(3)-PS

3/8/01 10:33 AM

Page 2-5

2-4 Pressure Graph

s 24K BTU

Low pressure (kg/cm2G)

Outdoor Inlet air D.B.temp.(C)

s 18K BTU

Low pressure (kg/cm2G)

Outdoor Inlet air D.B.temp.(C)

Samsung Electronics

2-5

4 -00115A(3)-PS

3/8/01 10:33 AM

Page 2-6

MEMO

2-6

Samsung Electronics

6-00115A(5)-DA

3/8/01 10:35 AM

Page 4-1

4. Disassembly and Reassembly

Stop operation of the air conditioner and remove the power cord before repairing the unit.

4-1 Indoor Unit

No 1 Parts Front Grille Procedure 1) Stop the air conditioner operation and block the main power. 2) Seperate tape of front panel upper. Remark

3) Contract the second finger to the left, and right handle and pull to open the inlet grille. 4) Take the left and right filter out. * Take the Deodorizing and Electrostatic filter out. (optional) 5) Loosen one of the right fixing screw and seperate the terminal cover. 6) Loosen three fixing screws of front grille.

7) Pull the upper left right and center of discharge softly for the outside cover to be pulled out.

8) Pull softly the lower part of discharge and push it up. Caution; Assemble the front panel and fix the hooks of left, right and center.

Samsung Electronics

4-1

6-00115A(5)-DA

3/8/01 10:36 AM

Page 4-2

Disassembly and Reassembly

No 2

Parts Assy Tray Drain.

Procedure 1) Do 1 above. Separate the drain hose from the extension drain hose. 2) Take the display PCB out. (Right of indoor unit) 3) Pull tray drain out from the back body.

Remark

Electrical Parts (Main PCB)

1) Do 1, 2 above 2) Take all the connector of PCB upper side out. (Inclusion Earth Wire) 3) Separate the outdoor unit connection wire from the terminal block. 4) If pulling the Main PCB up. it will be taken out.

Heat Exchanger

1) Do 1 and 2, 3 above 2) Loosen two fixing earth screws of right side. 3) Separate the connection pipe. 4) Separate the bush body at the upper side and holder at the rearside. 5) Loosen the two fixing screws of left side. 6) Lifting the heat exchanger up a little to push the up side for separation from the indoor unit.

4-2

Samsung Electronics

6-00115A(5)-DA

3/8/01 10:36 AM

Page 4-3

Disassembly and Reassembly

No 5

Parts Fan Motor and Cross Fan

Procedure 1) Do 1 2 3 4 above. 2) Loosen the fixing three screws and separate the motor holder. 3) Loosen the fixing screw of fan motor. (By use of M3 wrench) 4) Separate the fan motor from the fan. 5) Separate the fan from the left holder bearing.

Remark

Samsung Electronics

4-3

6-00115A(5)-DA

3/8/01 10:36 AM

Page 4-4

4-2 Outdoor Unit

No 1 Parts Cabinet Procedure 1) Turn off the unit and remove the power cable 2) Remove the top cover. 3) Remove the control box cover. 4) Unplug the ass'y cable. 5) Remove the cabi-side. 6) Remove the cabi-front. * When you assemble the parts, check if the each parts and electric connectors are fixed firmly. Remark

Fan Motor & Propeller Fan

1) Do Procedure 1 above. 2) Remove the nut flange. (Turn to the right to remove as it is a left turned screw) 3) Disassemble the propeller fan.

4-4

Samsung Electronics

9-00115A(3)-TS

3/19/01 2:38 PM

Page 5-1

5. Troubleshooting
5-1 Items to be checked first
1) The input voltage should be rating voltage 10% range. The airconditioner may not operate properly if the voltage is out of this range. 2) Is the link cable linking the indoor unit and the outdoor unit linked properly? The indoor unit and the outdoor unit shall be linked by 6 cables. Check the terminals if the indoor unit and outdoor unit are properly linked by the same number of cables. Otherwise the airconditioner may not operate properly. 3) When a problem occurs due to the contents illustrated in the table below it is a symptom not related to the malfunction of the airconditioner.

NO
1 2

Operation of air conditioner

The STD operation indication LED blinks when a power plug of the indoor unit is plugged in for the first time. In a COOL operation mode, the compressor does not operate at a room temperature higher than the setting temperature that the IN DOOR FAN should operate.

Explanation
It indicates power is on. The LED stops blinking if the operation ON/OFF button on the remote control unit is pushed. In happens after a delay of 3 minutes when the compressor is reoperated. The same phenomenon occurs when a power is on. As a phenomenon that the compressor is reoperated after a delay of 3 minutes, the indoor fan is adjusted automatically with reference to a temperature of the air blew The speed of the indoor fan is set to LL in DRY mode. Fan speed is 5 steps is selected automatically in AUTO mode. Compressor operation is controlled automatically in DRY mode depending on the room temperature and humidity. The compressor stops intermittently or the fan speed of the indoor unit decreases to prevent inside/outside air frozen depending on the inside/outside air temperature.

3 4 5

Fan speed setting is not allowed in AUTO or DRY mode. Compressor stops operation intermittently in DRY mode. The compressor stops intermittently in a COOL mode or DRY mode, and fan speed of the indoor unit decreases.

4) Indoor unit observes operation condition of the air conditioner, and displays self diagnosis details on the display panel. NO 1 2 3 4 5 6 Display STD LED blinking (1Hz) TIMER LED blinking (1Hz) STD and TIMER LED blinking (1Hz) Nature LED blinking (1Hz) STD, Nature and TIMER LED blinking(1Hz) All LED blinking(1Hz) Self Diagnosis Restore from power failure (input initial power) Indoor unit Room sensor Error (open or short) Indoor unit heat exchanger temperature sensor Error (open or short) Indoor fan malfunctioning (for spead is Below 450rpm) EEPROM Error Option Error(option wasnt set up or option data error)

Samsung Electronics

5-1

9-00115A(3)-TS

3/19/01 2:38 PM

Page 5-2

5-2 Fault Diagnosis by Symptom

5-2-1 No Power (completely dead)-Initial diagnosis
1) Checklist : (1) Is input voltage normal? the rating voltage 10% range. (2) Is AC power linked correctly? (3) Are connections between primary side, secondary side of the power transformer and PCB good. (4) Is input voltage of DC regulator IC KA7805 (IC02) normal? (11VDC-12.5VDC) (5) Is output voltage of DC regulator IC KA7805 (IC02) normal? (4.5VDC-5.5VDC) Troubleshooting procedure
Remove power cord and plug in again in approx. 5 seconds Is operation lamp blinking? NO YES Is DC voltage of PCB display normal? NO Is the rating Voltage 10% range applied to the between #1 and #3 of CN78 NO Check linkage between power cord and terminal tap Check fuse NO YES Does operation start when run/stop button on the remote controller unit pushed? NO Is transmission display of the remote controller unit blinking? YES Is "beep"sound heard from the main unit? YES Is DC voltage of the PCB module normal? YES Are voltages of #8 (compressor), and#6 (outdoor fan) of the micom normal? ; 5VDC Is voltage of #60 (indoor fan) of the micom normal? DC5V 10ms NO Is voltage at #33 terminal of the Micom normal? ; 0VDC Is voltage at #18 terminal of the Micom normal? ; 5VDC YES Is voltage at #52 terminal of the micom normal? 10ms YES Are voltage at #48 and #49 of the micom normal? NO Is voltage output terminal of D101~D105(IN4007) normal? YES Replace resonator (X501) 100ns YES Is operation normal? YES OK NO Replace micom OK Replace IN4007 NO NO Is output voltage of ICO2 normal?(DC5V) YES Refer to replace PCB module NO Replace ICO2 YES Check connections compressor, outdoor fan and indoor fan. NO Replace RY71, RY72 and SS71 YES Are voltages at RY71(Compressor) and RY72 (Outdoor fan) normal? ; DC12V Is voltage at SS71(indoor fan) NO Refer to Replace PCB module. YES

2)

Normal

Replace PCB display

NO

Refer to remote control unit fault diagnosis

Is 11~12.5VDC appear in the input side of the DC regulator IC KA7805(IC02)? NO YES

refer to replace PCB module

NO

5-2

Samsung Electronics

9-00115A(3)-TS

3/19/01 2:38 PM

Page 5-3

Troubleshooting

5-2-2 When the Indoor Unit Fan Does Not Operate. (Initial Diagnosis)
1) Checklist : (1) Is the indoor unit fan motor properly connected with the connector (CN73)? (2) Is the AC voltage correct? (3) Is HALL IC in indoor fan motor properly connected with the connector (CN43)? (4) Is the running capacitor properly connected with the solder part of the PCB? Troubleshooting procedure

2)

After unplugging out the power cord should be reconnected within five seconds.

YES

NO Does the operating lamp blink? YES

Check as in the procedur NO power parts Refer tp page 5-2.

Does the Solid State Relay(SS71) work properly? Test rod location + SS71+ SS71YES Normal Voltage

NO

Microcomputer is out of order.

12V

Is the supply voltage of the fan motor sufficient? Test rod location PCB CN73 pin3, pin5 Condition Fan operate YES : = AC 180V

NO

PCB is out of order.

Refer to replace PCB module

Normal voltage

MF-C is out of order

Replace MFC

Fan motor is out of order.

Fan motor should be replaced.

Samsung Electronics

5-3

9-00115A(3)-TS

3/19/01 2:38 PM

Page 5-4

Troubleshooting

5-2-3 When the Outdoor Unit Does Not Operate. (Initial Diagnosis)
1) Checklist : (1) Is input voltage normal? (rating voltage 10% range) (2) Is the set temperature of the remote control higher than room temperature in COOL mode? (3) Is the set temperature of the remote control lower than room temperature in HEAT mode? (4) Is the POWER IN connector (CN78) linked correctly? (5) Is the outdoor unit properly connected with the TERMINAL BLOCK connector(6P)? Troubleshooting procedure

2)

After unplugging out the power cord should be reconnected within five seconds.

Does the operating lamp blink YES Does the timer lamp blink during operation ? NO

NO

Check as in the procedure "No Power parts" Refer to page 5-2.

PCB and Room temYES perature sensorshould be checked.

Room temperature sensor is out of order

x
Is the power relay RY71 operated by adjusting the room temperature? Test rod location + IC06 Pin #6 GND NO Is the rating Voltage 10% range applied relay between CN78 x and z. YES NO Condition RY71 ON Normal Voltage DC 4.8V YES

y
PCB is out of order.

x z

Refer to replace PCB module

Power relay is out of order

Power relay should be replaced.

y
NO

Outdoor unit is out of order.

Is the room sensor normal register? (25C 10K) 10C 17.96k 20C 12.09k YES 30C 8.3k

5-4

Samsung Electronics

9-00115A(3)-TS

3/19/01 2:38 PM

Page 5-5

Troubleshooting

5-2-4 When the UP/DOWN Louver Moter Does Not Operate. (Initial Diagnosis)
1) Checklist : (1) Is input voltage normal? (input voltage 10% range) (2) Is the UP/DOWN louver motor properly connected with the connector (CN61)? Troubleshooting procedure
Remove power cord and plug in again in approx. 5 seconds.

2)

Is operating lamp blinking? Y Does operation start when swing button of the remote control unit pushed? N

N Check as in the procedure "No Power parts". Refer to page 5-2. Y

Normal

N Voltage at pin #1-#4 of micom (ICO4) change?(Squarewave) Y Volatge at pin #16, #15 of IC06, #10, #11 of IC05 (KID65003) change?(Squarewave) Y UP/DOWN louver motor is faulty. N

Micom (IC04) is faulty.

Driver IC05 (KID65003) or IC06 is faulty.

Samsung Electronics

5-5

9-00115A(3)-TS

3/19/01 2:38 PM

Page 5-6

Troubleshooting

5-2-5 If Operation By Remote Control Unit Is Impossible. (Initial Diagnosis)

1) Troubleshooting procedure

Remove power cord and plug in again approx. 5 Seconds

Is operation lamp blinking? Y sound heard from the indoor unit when ON/OFF button on the remote control unit pushed? N Voltage of battery less than 2.5V (Remote Control Unit)? N LCD display status of REMOCON normal? Y Transmission display lamp ( ) blinking when ON/OFF button on the remote control unit pushed? Y Voltage at PIN #30 of Remocon Micom change? Y Voltage at collecter of Q601 or Q602 change? Y

Check as in the procedure NO Power parts. Refer to page 5-2.

Normal

Replace battery.

LCD is faulty.

Replace button.

Micom is faulty.

N Q601(C4375Y) or Q602(C1623Y) is faulty. IR LED(CL-1L5EU) is faulty.

Voltage at pin #26 of micom (IC04) change (INDOOR UNIT)? Y Micom (IC04) is faulty.

N Receiver module is faulty.

5-6

Samsung Electronics

9-00115A(3)-TS

3/19/01 2:38 PM

Page 5-7

5-3 Replace PCB module

5-3-1 Replace PCB module

Remove power cord

Replace the PCB module

Check the connection and plug in

NO Does all display lamp blink or STD lamp blink? YES Refer to set up the Model option(5-3-2) Replace another PCB module

Samsung Electronics

5-7

9-00115A(3)-TS

3/19/01 2:38 PM

Page 5-8

Troubleshooting

5-3-2 Set up the Model option The Method for Setting up the model option with remocon
It is necessary to set up option code after replacing the main-PAB as a service parts. Make sure that you can set up the option of code the remote controller after you replace the main PBA otherwise, the unit wont be working properly and all LED lamps on display will be flickering.

Step 1 : Preparing the remocon to main PBA option set 1st Remove the battery from the remocon. 2nd Press the temperature raise/down button simultaneously and insert the battery again. 3rd Make sure the remocon display shown as .

Step 2 : Second stage preparation of the remocon option set.

g Note ; In case the wrong letter has been selected, continue to press the button until the correct letter appears. 1st 2 3rd
nd

If the first stage number appears on the display, proceed to the second stage. Every time the ! and & button, and each continue to appear. Whenever pressing the @, #, $, %, ^, *, (, ), 1, 2 button, the number increase from 0~9(0123456789) and A, b, C, d, E, F each time.

! If the first number is appear. @ When pressing the select one of them. # When pressing the select one of them. $ When pressing the select one of them. % When pressing the select one of them. ^ When pressing the select one of them.

, it is correct otherwise press

until

button

appear on the display,

button

appear on the display,

button

appear on the display,

button

appear on the display,

button

appear on the display,

5-8

Samsung Electronics

9-00115A(3)-TS

3/19/01 2:39 PM

Page 5-9

Troubleshooting

! If the first number is appear. @ When pressing the select one of them. # When pressing the select one of them. $ When pressing the select one of them. % When pressing the select one of them. ^ When pressing the select one of them.

, it is correct otherwise press

until

button

appear on the display,

button

appear on the display,

button

appear on the display,

button

appear on the display,

button

appear on the display,

Step 3 : Reconfirming option set after completion

(in case of ex. 017d25-17021d)

After pressing After pressing selector for the selector for the mode, the display shown as mode, the display shown as . .

Step 4 : Pressing the ON/OFF button ( ) When pressing the operation ON/OFF key with the direction of remote controller for unit, the sound Ding or Diriring is heard and the first LED lamp on the left side is flickering at the same time, then the input of option is completed. (If the diriring sound isnt heard, try again pressing the ON/OFF button.)

Step 5 : Unit operation test-run First, Remove the battery from the remote controller. Second, Re-insert the battery into the remote controller. Third, Press ON/OFF key with the direction of remote controller for set.

Error Mode 1st 2nd If all lamps of indoor unit are flickering, Plug out and plug in again and pressing ON/OFF key to retry. If the unit is not working properly or all lamps are continuously flickering after setting the option code, see if the correct option code is set up for its model.

Samsung Electronics

5-9

9-00115A(3)-TS

3/19/01 2:39 PM

Page 5-10

Troubleshooting

OPTION ITEMS REMOCON SEG1 SEG2 SEG3 SEG4 SEG5 SEG6 SEG7 SEG8 SEG9 SEG10 SEG11 SEG12

MODEL

AQT24A(B)5RE SH24TA(B)5 AQT24A(B)6RE AQT24A(B)6RB AST24A(B)5RE SC24AT(B)5 AST24A(B)6RE AST24A(B)6RB AQT18A(B)9RE AQT18A(B)0RE AQT18A(B)0RB AQ18A(B)9RE SH18ZA(B)9 AQ18A(B)0RE AST18A(B)9RE AST18A(B)0RE AST18A(B)0RB AS18A(B)9RE SC18ZA(B)9 AS18A(B)0RE AS18A(B)9RD AS18A(B)0RD

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

9 9 8 8 9 9 8 8 9 8 8 9 9 8 9 8 8 9 9 8 9 8

4 4 4 4 0 0 0 0 7 0 0 4 4 4 0 0 0 0 0 0 0 0

6 6 6 6 0 0 0 0 4 0 0 4 4 4 0 0 0 0 0 0 0 0

1 1 1 1 0 0 0 0 1 0 0 1 1 1 0 0 0 0 0 0 0 0

7 7 7 7 0 0 0 0 7 0 0 7 7 7 0 0 0 0 0 0 0 0

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

A A A A A A A A A A A A A A A A A A A A A A

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

2 2 2 2 2 2 2 2 0 2 2 2 2 2 0 0 0 2 2 2 2 2

3 3 3 3 3 3 3 3 F 3 3 1 1 1 F F F 1 1 1 1 1

F F F 4 F F F F B F F D D D B B B D D D d d

5-10

Samsung Electronics

9-00115A(3)-TS

3/19/01 2:39 PM

Page 5-11

5-4 PCB Inspection

5-4-1 Cautions for Part Replacement
1. The human body carries much static electricity. Before touching a part for repair, replacement or the similar purpose, be sure to touch a grounded metallic portion by hand to let the static electricity go through the metallic portion to the earth. Especially when handling any micro computer or IC, carefully remove such static electricity before touching them. 2. When repairing any part on a work bench, be sure to place an insulative sheet on the bench and always keep the sheet surface neat without any metal fragments. If any such fragment touches a part, a secondary trouble will possibly be caused in the part. 3. Before replacing any parts, be sure to turn off the power supply. If such replacement is done with the power supply kept on, an electric shock, short circuit or destruction of a part may result. 4. During replacement or repair of a part, carefully handle it : The printed circuit board has fine lead wires (jumper wires) and glass-made parts (diode) on its substrate. So if a circuit board is roughly handled, such lead wires and parts will be easily broken or damaged by bending or shock. 5. When soldering the lead wires of any new part, be sure to polish them using an emery paper or the like before solding them. Since the lead wires of any new part are covered with an oxide film, solder cannot adhere to the lead wires if not polished. 6. When soldering any part, care should be exercised not to apply any high-wattage soldering iron to the part for a long time. Some parts are of so low a heat resistance that they may be broken or have the properties changed if a soldering iron is so applied (Otherwise, the pattern may possibly be separated and raised). 7. The heat of the soldering iron should be transfered to the entire object to be soldered. If the solder pieces are not well fused due to insufficient transfer of the heat from the soldering iron, no satisfactory electrical continuity can be assured even if the soldered objects appear well connected to each other. 8. The solder used should be limited to a minimum. If excessive solder is used, it will cause inter-pattern contact, which may cause malfunction of the circuit.

5-4-2 Procedure
The parts should be replaced in the following procedure. Check for any faulty part.

Detach the faulty part.

Replace it with a new part.

Check the operation of the new part.

The repair is completed.

Samsung Electronics

5-11

9-00115A(3)-TS

3/19/01 2:39 PM

Page 5-12

Troubleshooting

5-4-3 Detailed Procedure

No. 1 Malfunction Pull out the power plug from the AC terminal and confirm the fuse on the PCB assembly Turn the power on. If lamp blinks trouble is not related to the items 1 through 4 on the right. Checking point (symptoms) 1. Is the broken? Causes 1. Voltage over 2. Indoor unit fan motor short-circuit.

Voltage check 1. AC voltage at both end of transformer Primary? ; rating voltage 10% range 1. Irregular power code or power fuse, or poor wiring. 2. Transformer is faulty.

3. DC voltage at IN and GND of IC02 ; (KA7805)? 12VDC 4. DC voltage at OUT and GND of IC02? ; 5VDC 5. DC voltage at Q201 Base and GND change? ; squarewave 3 Set operating mode when RMC switch pushed. Except for [FAN]mode and [TIMER] mode. Voltage check 1. Voltage of relay (RY71) coil Voltage at PIN#11, PIN#12, PIN#15 of IC06 : 12VDC 2. Voltage at CN78 #1 and CN78 #5 ; rating voltage 10% range 4 Set operating mode when RMC switch pushed. 1. COOL mode 2. TURBO operating Set operating mode when RMC switch pushed. 1. HEAT mode 2. TUBRO operating Set operating mode when RMC switch pushed. 1. [FAN] mode 2. Fan speed [Hi] 3. Continuously operation 1. Compressor does not operate.

3. Power circuit is faulty.

4. Power circuit is faulty. 5. Q201 is faulty.

1. Relay(RY 71) coil is open. IC07 is faulty. 2. Relay(RY 71) contactor is faulty.

1. PCB is faulty. 2. Connecting is faulty

1. Compressor does not operate

1. PCB is faulty. 2. Connecting is faulty

1. Voltage at both ends of CN73 : above 180V~ 2. Indoor unit fan motor does not operate.

1. Indoor unit fan motor is faulty.

2. Poor connection of indoor fan motor and connector of RPM sensing (CN43)

5-12

Samsung Electronics

9-00115A(3)-TS

3/19/01 2:39 PM

Page 5-13

MEMO

Samsung Electronics

5-13

10-00115A(3)-EV

3/8/01 10:38 AM

Page 6-1

6. Exploded Views and Parts List

6-1 Indoor Unit
19

18L or 18R 17L or 17R 13 16 12 9 10-1 10-3 10-2 10L or 10R 11 14

15 7L

7-1 7R 7-1

7-2

1-2

3-2

3-3 4

3-1

1-1

6-1

Samsung Electronics

10-00115A(3)-EV

3/8/01 10:38 AM

Page 6-2

Exploded Views and Parts List

Parts List QTY AST24F5(6)RE/B AS18F9(0)RE/D AST18F9(0)RE/B SC24TS5 SC18ZS9

1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DRAIN:LEFTSIDE DRAIN:LEFTSIDE DRAIN:RIGHTSIDE DRAIN:RIGHTSIDE DRAIN:LEFTSIDE DRAIN:RIGHTSIDE OPTION OPTION OPTION OPTION

No.

CODE NO

Description

Specification

Remarks

DB92-00035M DB92-00179A

ASSY FRONT PANEL ASSY FRONT PANEL GRILLE AIR INLET GRILLE AIR INLET GUARD AIR FILTER CLEANER FILTER ASSY CASE CLEANER FILTER DEODORIZING FILTER CLEANER FILTER COVER TERMINAL COVER DISPLAY ASSY PCB DISPLAY ASSY TRAY DRAIN ASSY TRAY DRAIN ASSY STEPING MOTOR BLADE-H ASSY EVAP ASSY EVAP ASSY SPACER ASSY HOLDER MOTOR ASSY HOLDER MOTOR ASSY HOLDER MOTOR ASSY HOLDER MOTOR CLIP EARTH WIRE TERMINAL BLOCK ASSY TERMINAL BLOCK ASSY MOTOR FAN IN ASSY C-F-FAN ASSY HOLDER BEARING

ASSY ASSY HIPS HIPS PP ASSY PP POLYESTER/CARBON POLYESTER/COTTON ABS(VO) ABS(BLK) ASSY ASSY ASSY STEEPING ABS PLATE1.2(5/8) SLIT1.5(1/2) PVC ASSY ASSY ASSY ASSY SECC 6P,25A 6P,25A IC-9430SKC7A 95xL ASSY PD-T24A1R-01 PE-S1470-01 103AT ABS(VO) ASSY ASSY PP PP SGCC-M

MODEL:*A* MODEL:*B* MODEL*A* MODEL*B*

1-1

DB64-00127A DB64-00278A

2 3 3-1 3-2 3-3 4 5 6 7L 7R 7-1 7-2 8

DB63-30150C DB74-10101C DB61-10164B DB74-10082A DB74-10081A DB63-00091A DB63-00115A DB93-00311C DB94-00029B DB94-00099A DB31-10153 B DB66-00104A DB75-40087G DB75-40087F

9 10L 10L 10R 10R 10-2 10-3

DB67-30089E DB90-00140B DB90-00375A DB90-00140K DB90-00433B DB65-10108A DB65-00039B DB65-00068A

11 12 13 14

DB31-10151C DB94-00040C DB90-40135B

PD-TQ24A1R-01 ASSY MAIN PCB PE-S1450R-01 ASSY MAIN PCB ASSY TERMISTOR CASE CONTROL ASSY BACK BODY ASSY BACK BODY HOLDER PIPE HOLDER PIPE PLATE HANGER

15 16 17L 17R 18L 18R 19

DB32-00027B DB61-10163A DB94-20037H DB94-00107A DB90-00163A DB90-00434A DB70-10663A

Samsung Electronics

6-2

10-00115A(3)-EV

3/8/01 10:38 AM

Page 6-3

6-2 Outdoor Unit

6-2-1 18K BTU

10 9

16

7 12-4 6 12-3 12 12-2 12-1 11 13 13-1 15-6 5 3 4 15-4 15-2 15-1 15-3 15-5 17 14

15

18
1

18-1

18-2
2

18-5

18-3

18-4

6-3

Samsung Electronics

10-00115A(3)-EV

3/8/01 10:38 AM

Page 6-4

Exploded Views and Parts List

Parts List QTY No. CODE NO Description Specification

UST18A(B)9(0)RE UST18A(B)9(0)RB
1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 4 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 4

Remarks US18A(B)9(0)RE US18A(B)9(0)RD SC18ZA1X

1 1 1 1 1 1 1 1 1 1 1 1 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 4 1 1 1 1 1 1 1 1 1 1 1 1 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 4

1 2 3 4 5 6 7 8 9 10 11

12

12-1 12-2 12-3 12-4 13 13-1 14

15

15-1 15-2

15-3 15-4 15-5 15-6 16 17 18-1 18-2 18-3 18-4 18-5

DB90-00033A DB90-10641M DB90-20160C DB90-20160D DB67-50063A DB60-30020A DB31-00056C DB31-00056D DB61-20008C DB94-50034A DB75-30103C DB75-30130B DB90-40176B DB64-60172A DB90-40124A DB90-10613D DB90-00074B DB95-10351D DB95-10351H 48B180JV1EH 48B180MV1EH DB73-10008A DB73-10004A DB60-30028A DB60-30018A DB68-10165D DB96-10638A DB96-10570B DB62-40074C DB96-10640B DB96-10640A DB96-10640C DB93-00673B DB93-00673C DB93-00672A DB93-00672B 3051-001184 2501-001237 2501-001235 2501-001238 2501-001239 DB65-00040A DB95-90026B 3601-000236 2501-001370 DB72-50622A DB72-50537A DB96-10728A DB71-30017A DB39-00121A DB39-00122E DB39-00473A DB60-30010A DB60-30010C DB73-20134A

ASSY-WELD FRONT ASSY-WELD FRONT ASSY BASE OUT ASSY BASE OUT ASSY FAN NET FLANGE MOTOR FAN OUT MOTOR FAN OUT BASE-MOTOR PARTITION ASSY-CONDENSER ASSY-CONDENSER COVER-CONTROL ASSY-CABI BACK TOP COVER TOP COVER TOP COVER COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR GROMMET ISOLATOR GROMMET ISOLATOR NUT WASHER NUT FLANGE COVER TERMINAL ASSY SUCTION ASSY SUCTION PACKED V/V 1/2 ASSY-TUBE CAPI ASSY-TUBE CAPI ASSY-TUBE CAPI ASSY CONTRAL OUT ASSY CONTRAL OUT ASSY CONTRAL OUT ASSY CONTRAL OUT SWITCH MAGNET COMPOR CAPACITOR COMPOR CAPACITOR COMPOR CAPACITOR COMPOR CAPACITOR TERMINAL BLOCK SPARK KILLER FUSE MOTOR CAPACITOR CLOTH SOUND CLOTH SOUND ASSY-TUBE DISCHARGE TUBE DISCHARGE CONNECTOR POWER CONNECTOR WIRE CONNECTOR WIRE NUT FLANGE 1/4 NUT FLANGE 1/2 RUBBER LEG

SC-90073T SC-90073T SC-90073T SC-90073T AS+G/F20% M6LF AMASS-030AVEB AMASS-030ZTEC SGCC-M SGCC-M ASSY ASSY ABS(V5) SC-90073T SC-90073T SC-90073T SC-90073T AWG5524EXC AWG5520EXN 48B180JV1EH 48B180MV1EH EPDM EPDM M8 M5 NORYL ASSY ASSY 10LT/MIN ASSY ASSY ASSY ASSY ASSY ASSY ASSY 45CG20ALB 35/450VAC 25/450VAC 40/450VAC 40/450VAC 8P/20A 2A,250V 2.5F/450VAC ASSY 3G,2.5mm2 6G,1.0mm2 4G,AWG16 C3771BD C3771BD IN

OPTION OPTION

Samsung Electronics

6-4

10-00115A(3)-EV

3/8/01 10:38 AM

Page 6-5

Exploded Views and Parts List

6-2-2 24K BTU

17 6 16 9 5 11 7 19 14 13 12-2 12-1 1 4 3 12 13-1 15-1 15-2 15-5 15-3 15-6 15-4 15 10 8

18 18-1
2

18-2 18-5

18-3

18-4

6-5

Samsung Electronics

10-00115A(3)-EV

3/8/01 10:38 AM

Page 6-6

Exploded Views and Parts List

Parts List QTY No. CODE NO Description Specification

UST24A(B)5(6)RE SC24TA(B)5X 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 4 1 UST24A(B)5(6)RB 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 4 1

Remarks

1 2 3 4 5 6 7 8 9 10 11 12 12-1 12-2 13 13-1 14 15 15-1 15-2 15-3 15-4 15-5 15-6 16 17 18-1 18-2 18-3 18-4 18-5 19

DB90-10634A DB90-20210A DB67-50074A DB60-20020A DB31-00027E DB31-00027F DB95-20147A DB94-50039C DB75-30102D DB90-40176B DB64-60160C DB90-10616A DB95-10351B DB95-10351F DB73-10004A DB60-00028A DB96-10727A DB62-40055F DB96-10635C DB96-10635A DB93-00680A DB93-00680B 3501-001184 2501-001239 2501-001237 DB65-00040A DB95-90026B 3601-000236 2501-001379 DB72-50622A DB72-50614A DB39-00121A DB39-00122E DB60-30010A DB60-30010D DB73-20134A DB96-10728A

ASSY-WELD FRONT ASSY-BASE OUT ASSY-FAN BOLT SPECIAL MOTOR FAN OUT MOTOR FAN OUT ASSY-MOTOR B/K PARTITION ASSY-CONDENSER COVER-CONTROL CABI SIDE OUT TOP COVER COMPRESSOR COMPRESSOR GROMMET ISOLATOR NWT WASHER ASSY-SUCTION PACKED V/V5/8 ASSY-TUBE CAPI ASSY-TUBE CAPI ASSY CONTROL OUT ASSY CONTROL OUT SWITCH MAGNET COMPOR CAPACITOR COMPOR CAPACITOR TERMINAL BLOCK SPARK KILLER FUSE MOTOR CAPACITOR CLOTH SOUND CLOTH SOUND UP CONNECTOR POWER CONNECTOR WIRE NUT FLANGE 1/4 NUT FLANGE 5/8 RUBBER-LEG TUBE-DISCHARGE

SC-90073T SC-90073T AS+G/F20% M8, L25 OSM-906SRC OSME-906SRC SGCC-M SGCC-M ASSY ABS(V5) SC-90073T SC-90073T AWG5532EXC AWG5528EXN EPDM M8 ASSY 20LT/MIN,5/8 UST24A1RE UST24A1RB ASSY ASSY 45CG20ALB 45 X 370VAC 35 X 450VAC 8P/20A 2A,250V 4 X 450VAC 3G, 2.5mm2 6G, 1.0mm2 C3771BD C3771BD NR -

OPTION OPTION

Samsung Electronics

6-6

10-00115A(3)-EV

3/8/01 10:38 AM

Page 6-7

6-3 Remote Control & PCB Box

6-3-1 Remote Control : DB93-00251K

Parts List No Description

ASSY PCB REMOCON 1 BATTERY COVER

Specification
ARC-406

QTY
1

Remark

6-7

Samsung Electronics

10-00115A(3)-EV

3/8/01 10:38 AM

Page 6-8

Exploded Views and Parts List

6-3-2 PCB Box

1 5

Parts List No CODE NO Description Specification QTY Remark

PD-TQ24A1R-01 PE-S1450R-01

ASS'Y MAIN PCB ASS'Y MAIN PCB ASSY THERMISTOR ASSY PCB DISPLAY CONNECTOR WIRE DISPLAY COVER-DISPLAY UP

ASSY ASSY 103AT 240/240 ASSY AWG#26 ABS(BLK)

1 1

The others AS18A(B)9(0)RE, SC18A(B)9

2 3 4 5

DB32-00027B DB93-00311C DB39-00172A DB63-00115A

1 1 1

Samsung Electronics

6-8

10-00115A(3)-EV

3/8/01 10:38 AM

Page 6-9

MEMO

6-9

Samsung Electronics

13-00115A(3)-BD

3/8/01 10:39 AM

Page 7-1

7. Block Diagrams
7-1 Refrigerating Cycle Block Diagram

INDOOR UNIT
Capillary tube T1 2-way valve Liquid side

OUTDOOR UNIT

Heat exchanger (Evaporator)

Heat exchanger (Condenser)

T2 Gas side 3-way valve

Compressor

Cooling Gas leak check point

Propeller fan

Cross fan

Samsung Electronics

7-1

14-00115A(3)-PD

3/8/01 10:39 AM

Page 8-1

8. PCB Diagrams
8-1 Main PCB(PD-TQ24A1R-01): AST24A(B)5(6)RE/B, SC24TA(B)5, AST18A(B)9(0)RE/B

8-1

Samsung Electronics

14-00115A(3)-PD

3/8/01 10:39 AM

Page 8-2

PCB Diagrams

s Parts List No
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Design Location
F701 F701,F101 IC02 CR71 FT71 R104, 105 R102, 103 R405, 406 R201, 207, 208, 401, 403, 408, 603, 605, 608 R607 R602 R402 R910~R913 R404, 407 D101~104 SS71 BZ61 C203, 204 C401,404,903 C102,104,107,112~119,201,202,402,403,501,901 C105 C108 C601 IC04 IC03 X501 ICO5,06 Q401,601,602 Q603 Q901,902 CN73 CN43 CN41 CN61 CN91 J1~J32 RY71~72, RY74 F702 IC07 C103 R101 R202,203 ZD11 IC01 D105 ZD12 ZD13 PC11 PC12 Q201 TN11 R106,901 C101,110 L101 VA71,72 C702 C701 R206,501,508,601,604,606,902 CN71 CN78

Description
FUSE HOLDER-FUSE IC-VOLT REGU C-FILM FITER NOISE R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-METAL FILM DIODE-RECT THYRISTOR BUZZER C-CERAMIC C-CERAMIC C-CERAMIC C-ELEC C-ELEC C-ELEC IC-MCU IC RESONATOR-CERAMIC IC-DRIVE TR-GENERAL TRANSISTOR TRANSISTOR CONNECTOR WAFER CONNECTOR WAFER CONNECTOR WAFER CONNECTOR WAFER CONNECTOR WAFER WIRE SO COPER RELAY FUSE EEPROM C-FILM,MPEF R-CARBON R-CARBON T.V.S TR-SWITCH FR-DIODE ZENER 3.6V ZENER 11V PHOTO COUPLER PHOTO COUPLER TRANSISTOR SW-TRANS R-CARBON C-ELEC COIL VARISTOR C-FILM C-FILM R-CARBON CONNECTOR WAFER CONNECTOR WAFER

Specification
FST 250V 3.15A FH-51H 7.5A KA7805A CQS 450V 2.OuF LSA05230P 250V-2A 23mH*2 RD 1/4 TP 221-J RD 1/4 TP 334-J RD 1/8 TP 331-J RD 1/8 TP 102-J RD 1/4 TP 561-J RD 1/2 T(S) 102-J RD 1/4 TP 682-J RD 1/8 TP 332-J RD 1/8 TP 682-F 1N4007 G3MB-202PL CBE 2220BA STICK CA 0A 50V 103Z CA 0A 50V 102Z CA 0A 50V 104Z CE04 25V 102 CE04 25V 471-M 47/50V uFD78002ACW KA7533Z 4MHz KID65003AP KSC945Y A708Y R2002 YW396-05AV WHT SMW250-03 BLU SMW250-04 WHT SMW250-06 WHT SMW250-10 WHT PI0.6 SN T52MM FTR-F3AA012E 250V-1A 93LC56B-I/P 222M RD 1/4 TP 471-J RD 2 TP 513-J ST02D-200 TNY 255P UG2B BZX55-C3V6 BZX55-C11 PC817 PC814 R1002 DN-OCI RD 1/8 TP 472-J SD 6.8uF 450V 5mH 50mA INR14D 561K 104M 275VX2 224M 275VX2 RD 1/8 TP 103-J YW396-05AV RED YW396-05AV BLU

Samsung Electronics

8-2

14-00115A(3)-PD

3/8/01 10:40 AM

Page 8-3

8-2 Main PCB(PE-S1450R-01): AS18A(B)9(0)RE/D, SC18A(B)9

8-3

Samsung Electronics

14-00115A(3)-PD

3/8/01 10:40 AM

Page 8-4

PCB Diagrams

s Parts List No
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59

Design Location
F701 F701,F101 IC02 CR71 FT71 R104, 105 R102, 103 R405, 406 R201, 207, 208, 401, 403, 408, 603, 605, 608 R607 R602 R402 R913 R404, 407 D101~104 SS71 BZ61 C203, 204, 401 C902, 903 C102,104,106,107,109,112~119,201,202,402,403,501,901 C105 C108 C601 IC04 IC03 X501 IC05,06 Q401,601,602 Q603 Q901,902 CN73 CN43 CN41 CN61 CN91 J1~J28 RY71 F702 IC07 C103 R101 R202, 203 ZD11 IC01 D105 ZD12 ZD13 PC11 PC12 Q201 TN11 R106, 901 C101, 110 L101 VA71, 72 C702 C701 TB71 R206, 501, 508, 601, 604, 606, 902

Description
FUSE HOLDER-FUSE IC-VOLT REGU C-FILM FITER NOISE R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-METAL FILM DIODE-RECT THYRISTOR BUZZER C-CERAMIC C-CERAMIC C-CERAMIC C-ELEC C-ELEC C-ELEC IC-MCU IC RESONATOR-CERAMIC IC-DRIVE TR-GENERAL TRANSISTOR TRANSISTOR CONNECTOR WAFER CONNECTOR WAFER CONNECTOR WAFER CONNECTOR WAFER CONNECTOR WAFER WIRE SO COPER RELAY-POWER FUSE EEPROM C-FILM, MPEF R-CARBON R-CARBON T.V.S TR-SWITCH FR-DIODE ZENER 3.6V ZENER 11V PHOTO COUPLER PHOTO COUPLER TRANSISTOR SW-TRANS R-CARBON C-ELEC COIL VARISTOR C-FILM C-FILM CONNECTOR-WIRE R-CARBON

Specification
FST 250V 3.15A FH-51H 7.5A KA7805A CQS 450V 2.OuF LSA05230P 250V-2A 23mH*2 RD 1/4 TP 221-J RD 1/4 TP 334-J RD 1/8 TP 331-J RD 1/8 TP 102-J RD 1/4 TP 561-J RD 1/2 T(S) 102-J RD 1/4 TP 682-J RD 1/8 TP 332-J RD 1/8 TP 682-F 1N4007 G3MB-202PL CBE 2220BA STICK CA 0A 50V 103Z CA 0A 50V 102Z CA 0A 50V 104Z CE04 25V 102 CE04 25V 471-M 47/50V uFD78002ACW KA7533Z 4MHz KID65003AP KSC945Y A708Y R2002 YW396-05AV WHT SMW250-03 BLU SMW250-04 WHT SMW250-06 WHT SMW250-10 WHT PI0.6 SN T52MM DI1U 250V-1A 93LC56B-I/P 222M RD 1/4 TP 471-J RD 2 TP 513-J ST02D-200 TNY 255P UG2B BZX55-C3V6 BZX55-C11 PC817 PC814 R1002 DN-OCI RD 1/8 TP 472-J SD 6.8uF 450V 5mH 50mA INR14D 561K 104M 275VX2 224M 275VX2 250TAP 1PIN RD 1/8 TP 103-J

Samsung Electronics

8-4

14-00115A(3)-PD

3/8/01 10:40 AM

Page 8-5

8-2 ASSY DISPLAY & Module

ASSY DISPLAY & MODULE PCB : DB93-00311C

s Parts List NO
1 2 3 4 5 6 7 8 9 10 11

Description
PCB-DISPLAY LED-LAMP LED-LAMP MODULE REMCOON C-CERAMIC C-CERAMIC R-CARBON DIODE SWITCHING JUMP-WIRE CONNECTOR WAFER COVER DISPLAY UP FR-1 T1.6 SY5511(YEL) S05511(ORG)

Specification

QTY
1 1 5 1 1 1 3 1 3 1 1

PNA4612MOOHB CA 0A 50V 102Z CA 0A 50V 104Z RD 1/4 TP 471-J 1N4148 10mm SMAW200-10P ABS BLK

8-5

Samsung Electronics

15-00115A(3)-WD

3/19/01 2:45 PM

Page 9-1

9. Wiring Diagrams
9-1 Indoor Unit
s AST24A(B)5(6)RE/B, AST18A(B)9(0)RE/B, SC24TA(B)5

Samsung Electronics

9-1

15-00115A(3)-WD

3/19/01 2:45 PM

Page 9-2

Wiring Diagram

s AS18A(B)9(0)RE/D, SC18A9B)9

9-2

Samsung Electronics

15-00115A(3)-WD

3/19/01 2:45 PM

Page 9-3

9-2 Outdoor Unit

s UST24A(B)5(6)RE/B, UST18A(B)9(0)RE/B, SC24TA(B)5X

MARK 52C C1 F

NAME MAGNETIC CONTACTOR CAPACITOR FUSE(2A, 250V~)

MARK TB1, 2 FM1 S

NAME TERMINAL BLOK FAN MOTOR SPARK KILLER

s US18A(B)9(0)RE, SC18ZA(B)9X

9-3

Samsung Electronics

15-00115A(3)-WD

3/19/01 2:45 PM

Page 9-4

UPDATE LOG SHEET

Application date Page Part# Note(Cause & Solution) S/Bulletin#

Use this page to keep any special servicing information. (Service Bulletin, etc.) If only parts number changes, Just change parts number directly on parts list. And if you need more information, please see the service website. Itself Solution
Integrated technology supporting electronic library

http://itself.sec.samsung.co.kr

Copyright 2001
By Samsung Electronics Co., Ltd. All rights reserved. This manual may not, in whole or in part, be copied, photocopied, reproduced, translated, or converted to any electronic or machine readable from without prior written permission of Samsung Electronics Co., Ltd. Printed in Korea.

10. Schematic Diagrams

10-1 Indoor Unit

Samsung Electronics

10-1

10-2 Indoor Unit

s Model

10-2

Samsung Electronics