Installation and Commissioning Guide

Document No. 129-410

October 1, 2004

RWD62U Controller

Function

The RWD62U is a three-input, two-output device used to control temperature, humidity, air pressure, fluid pressure, air/fluid velocity, and air quality in commercial and industrial facilities. The RWD62U is used for comfort control in HVAC systems. Two analog outputs with 0 to 10 Vdc voltage are provided for either two-stage heating or cooling, or heating and cooling. The main analog input (X1) can be set as F, C, % or none specified (-----). The default is F. The second analog input (X2) can be used for the following applications: PI Limiter function (absolute and relative limit) Remote setpoint function Setpoint compensation Winter/summer mode changeover (analog or digital input) (reversal of heating/cooling output) Cascade control function Maximum priority for cooling/dehumidifying

Application

A separate digital input is provided for day/night mode changeover. The RWD62U controller is intended for either DIN rail mounting in a switchboard or screw mounting with a protective enclosure. Desired output configuration and auxiliary function must be entered for initial set-up. See Service (PS) Mode Screen Sequence.

Item Number 129-410, Rev. 010

Document Number 129-410 October 1, 2004

RWD62U Controller Installation and Commissioning Guide

Table 1. Application Numbers.

Main Loop H = Heating C = Cooling (First digit = Main control loop Second digit = Auxiliary control loop) Auxiliary Loop

SP
#1 H Sequence #10 #11 #12 #13 #14 #15 #16 #17 #19

SP
#2 H+H Sequences #20 #21 #22 #23 #24 #25 #26 #27 #29

SP SP
#3 H + C Sequences #30 #31 #32 #33 #34 #35 #36 #37 #38 #39

SP
#4 C Sequence #40 #41 #42 #43 #44 #45 #48 #49

SP
#5 C+C Sequences #50 #51 #52 #53 #54 #55 #58 #59

#x0 (No auxiliary) #x1 (Remote setpoint) #x2 (Absolute limiter) #x3 (Relative limiter) #x4 (Comp. shift) #x5 (Cascade) #x6 (Win/Sum Digital) #x7 (Win/Sum Analog) #x8 (Maximum priority) #x9 Main loop (Active input)

NOTES: 1. Application sheets for the listed applications are available online. 2. The heating sequence output is set to Direct Acting (default). This is typically used for normally open valves. Output can be set to reverse acting by changing the MIN and MAX value. See PS4. 3. The cooling sequence output is set to Direct Acting (default). This is typically used for normally closed valves. Output can be set to reverse acting by changing the MIN and MAX value. See PS4.

Page 2 of 10

Siemens Building Technologies, Inc

RWD62U Controller Installation and Commissioning Guide

Document Number 129-410 October 1, 2004

Display Explanation
Symbol
Description

Setting Range

Symbol

Description PC communication port being used The setting is out of range Sensor error * = Using, not the defaulted sensor Winter/Summer mode being chosen or activated

Setting Range

Main Screen
+
Adjustable setting screen Application Numbers Daytime operation Night time operation X1 Universal (Main) Input X1 Siemens Ni 1000 : -58F to 302F (-50C to 150C) (unchangeable) Pt 1000 : -4 to 356F(20C to 180C) (unchangeable) 0 to 10Vdc: -100 to 8,000 X2 Universal (Auxiliary) Input X2 Siemens Ni 1000 : -58F to 302F (50C to 150C) (unchangeable) Pt 1000 : -4 to 356F(-20C to 180C) (unchangeable) 0 to 10Vdc: -100 to 8,000 Variable resistor: the resistance range should be within 0 to 1000 ohm ---Sec Y1 Y2 C F K % No unit (e.g. pressure, air quality and air volume flow) Second Analog output 1 Analog output 2 Celsius scale Fahrenheit scale Kelvin Percentage scale 0 to 10 Vdc 0 to 10 Vdc REM CAS MaxPrior SP-1 SP-2
SP-h

TOOL 10 through 59 (Not consecutive numbers) OUT RANGE Err #10* WIN/SUM

#10

LIM

Limiter mode being chosen or activated

Remote setpoint mode being chosen or activated Cascade mode being chosen or activated Maximum priority mode being chosen or activated Setpoint 1 Setpoint 2 Setpoint on the heating side for temperature control Setpoint on the cooling side for temperature control For H + C application. Dead zone between H and C day setpoints when in REM mode.

SP-c
XDZ

Ni: 0.5 to 180 K Pt: 0.5 to 180 K Active input: 0.05 to 7,300

PS1

PS2

PS3

Parameter setting mode: Application No. set-up Parameter setting mode: Defining Unit X1 and X2 Parameter setting mode: Auxiliary control

Commissioning Screen PS4

Parameter setting mode: Main control loop setting To enter the next parameter setting To exit the whole parameter setting mode

PS Next

PS Exit

Siemens Building Technologies, Inc.

Page 3 of 10

Document Number 129-410 October 1, 2004

RWD62U Controller Installation and Commissioning Guide

Display Explanation, Continued

Symbol
Description

Setting Range

Symbol

Description

Setting Range 0 to 100% MIN to 100% or 0% to MIN

TN XP

Integral action time for Y1, Y2 Proportional band for Y1, Y2

PS4 Main Control Loop Set-up 0 to 4,096 seconds MIN Output end point for Y1 or Y2 0.05 to 7,300 (depends MAX Output end point for on the X1 setting Y1 or Y2 range) PS3 Auxiliary Control Loop Set-up
Ni:1F to 360F (0.5 K to 180 K) Pt: 1F to 360F (0.5 K to 180 K) Active input: 0.05 to 7,300 Ni:1F to 360F (0.5 K to 180 K) Pt: 1F to 360F (0.5 K to 180 K) Active input: 0.05 to 7,300 Active input: 0.05 to 7,300 Active input: 0.05 to 7,300 0 to 4,096 sec 0 to 4,096 sec 0 to 4,096 sec 0 to 4,096 sec T Time elapsed to allow next winter/summer changeover (Y1 only)

XP-h

Proportion band for heating

0 to 4,096 sec

XP-c

Proportion band for cooling

Compensation shift (Start point, End point and Shift differential)

XP-1 XP-2 TN-h TN-c TN-1 TN-2

Proportion band for Y1 output Proportion band for Y2 output Integral action time for heating Integral action time for cooling Integral action time for Y1 output Integral action time for Y2 output Define unit X1 is Siemens Ni 1000 temperature sensor X2 is Siemens Ni 1000 temperature sensor X1 is Platinum Pt 1000 temperature sensor X2 is Platinum Pt 1000 temperature sensor

MAX MIN WIN SUM

Maximum Limiter Minimum Limiter Winter changeover point Summer changeover point

-80 to 8,000 -100 to 7,980 -100 to 8,000 -100 to 8,000

PS 2 Unit X1 and X2 Sensor Type and Sensing Range Definition

Unit F, C, %, or --- (no unit display) Ni 1000 : -58F to 302F (-50C to 150C) (unchangeable) Ni 1000 : -58F to 302 F (-50C to 150C) (unchangeable) Pt 1000 : -4F to 356F (-20C to 180C) (unchangeable) Pt 1000 : -4F to 356F (-20C to 180C) (unchangeable) 0 to 10 Vdc: -100 to 8,000 X1 X2 Calibration offset for X1 (Ni and Pt sensor only) Calibration offset for X2 (Ni and Pt sensor only) -9F to 9F -5 to 5 K -9F to 9F -5 to 5 K

X1LS

X2LS

X1 L

Start point of the X1 (for 0 to 10 Vdc only)

-100 to 8,000

X1Pt

X2 L

Start point of the X2 (for 0 to 10 Vdc only) Stop point of the X1 (for 0 to 10 Vdc only) Stop point of the X2 (for 0 to 10 Vdc only) Variable Resistor

-100 to 8,000

X2Pt

X1 H

-100 to 8,000

X1 0 to 10 X2 0 to 10

X1 is 0 to 10 Vdc input sensor X2 is 0 to10 Vdc input sensor 0 to 10 Vdc: -100 to 8,000

X2 H X2VR

-100 to 8,000 0 to 1000

PS 1 Application Number Selection:

LIM ABS WIN/SUM diG Act Winter/Summer changeover by digital input Active sensor input Absolute Limiter LIM rEL WIN/SUM AnLG Winter/Summer changeover by analog input Relative Limiter

Page 4 of 10

Siemens Building Technologies, Inc

RWD62U Controller Installation and Commissioning Guide

Document Number 129-410 October 1, 2004

Table 2. PS 3 Auxiliary Function Parameter Set-up.

Auxiliary Number:

Parameter
XDZ MAX MIN XP-h XP-c TN-h TN-c

Description
Dead zone or offset (refer to the above explanation) Value to start Limiter cooling Value to start Limiter heating P-band in Limiter heating P-band in Limiter cooling Integrating time heating Integrating time cooling COMP start point heating/reverse acting COMP end point heating/reverse acting Adjustment in heating/reverse acting COMP start point cooling/direct acting COMP end point cooling/direct acting Adjustment in cooling/direct acting

#x1 REM

#x2 LIM

#x3 LIM

#x4 COMP

#x5 CAS

#x6 WIN/SUM

#x7 WIN/SUM

x x x x x x x x x x x x x x x x x x x x x x x x x x x

x x

MAX MIN XPh1 XPc1 WIN SUM T

Maximum of virtual setpoint Minimum of virtual setpoint First heating/reverse acting P-band in Cascade First cooling/direct acting P-band in Cascade As X2 < WIN, Y1 is reverse acting As X2 > SUM, Y1 is direct acting

Time elapsed to allow next winter/summer changeover (Y1 only) There are no PS3 auxiliary function parameters for applications #x8 and #x9.

Operating Modes

The controller has three operating buttons for the following functions:
SEL This button is used to enter or save the value adjustment.

Time-out

These operating buttons are used for viewing and adjusting parameters

For setpoint adjustment in Normal mode, the controller will automatically exit the setting after 20 seconds. However, there is no time limit for setpoint adjustment in Service (PS) mode. The controller remains on the PS mode until the user completes the entire process. NOTES: Only those parameters that apply to a particular program appear on the display or in the sequence in commissioning. For example, if the second analog input is not used, X2 values and selections will not appear. A software tool for controller application selection and parameter adjustment is available (Tool Kit CD, P/N 125-3481). It is a user-friendly Windows 95 (or later)-based software tool which provides you with a printout of the controller settings. Parameters can be hidden from display by using the software tool.

Siemens Building Technologies, Inc.

Page 5 of 10

Document Number 129-410 October 1, 2004

RWD62U Controller Installation and Commissioning Guide

Main Display

The main display shows: Y1 and Y2 outputs in Volts dc. (0 to 10V will be display as 0, 1, 2 through 10) Whether day or night setpoint is selected ( X1 value in C, F, % or no unit. = day, = night).

Y1 5.0

Y2

X2 72F

Other displays are available by pressing the + button. The various displays are listed below in sequence from the main display. On entering any of the setpoint displays, the setpoint on display can be adjusted by pushing the SEL button. Increase value by pressing the + button, or decrease the value by pressing the button. When the required value is reached, press the SEL button to save the new value. Alternative displays return to the main display after 20 seconds. Table 3. Main Display. Action Typical Display Y1 Y2 X1 Selected Display Comments Default page includes: X1 reading, Y output status Day/night setpoint selection status Setpoint page, setting value displayed and is adjustable: First stage heating or cooling, direct or reverse day acting setpoint, depending on application. Setpoint page, setting value displayed and is adjustable: Second stage heating or cooling, direct or reverse day acting setpoint, depending on application. Setpoint page, setting value displayed and is adjustable: First stage heating or cooling, direct or reverse night acting setpoint, depending on application Setpoint page, setting value displayed and is adjustable: Second stage heating or cooling, direct or reverse night acting setpoint, depending on application X1 Main sensor reading X2 Auxiliary sensor reading. Output page: output value displayed First stage Y1 value in Vdc Output page: output value displayed Second stage Y2 value in Vdc Application number and control sequence diagram

Push ---

Push + button

Y1 SP h 66.0F (19.0C) Y2 SP c 70.0F (21.0C)

Push + button

Push + button

Y1 SP h 59.0F (15.0C) Y2 SP c 77.0F (25.0C) X1 68.0F (20.0C) X2 50.0F (10.0C) Y1 Y2 5.0 0.0 #33

Push + button Push + button Push + button Push + button Push + button Push + button After 20 seconds any page will return to the main default page if left unattended.

Y1 Y2 X1

Back to main default page

Page 6 of 10

Siemens Building Technologies, Inc

RWD62U Controller Installation and Commissioning Guide

Document Number 129-410 October 1, 2004

Service (PS) Mode Screen Sequence

Press both buttons + and and hold for five seconds to enter the Service Mode. Press + for viewing the next page or to increase value. Press for viewing the previous page or to decrease value. Press to enter the PS page or edit and save the value when the page appears with the logo. On entering service (PS) mode, PS4 appears first. For initial setup, proceed directly to PS1 and enter your desired application number first. PS1 will already be opened if power has never been connected to the new controller. See Figure 1. PS2 to PS4 parameters may need to be adjusted for service/commissioning purposes.
Y1 Y2 X1

Commissioning Flowchart

0 0

74F
Main loop
- Proportion band - Integral time - Output for minimum end - Output for maximum end - Day/night setpoint - Winter/summer setpoint - Day/night setpoint - Winter/summer setpoint

Auxiliary loop
- Max/Min limiter - Proportion band - Integral time - Compensation shifts start/end point - Winter/Summer changeover temp. and time delay

New controller application and setpoint sequence

Define unit, X1 & X2

- Define the unit as oF, oC, % or no unit - Sensor type - Sensing range - Calibration offset

Application no.
- Application no. selection (wait 2 seconds)
RWD0428R1

Normal programming * New controller

Figure 1. Commissioning Flowchart.

Siemens Building Technologies, Inc.

Page 7 of 10

Document Number 129-410 October 1, 2004

RWD62U Controller Installation and Commissioning Guide

Wiring Terminals
G
TH0800R1

G, G0
D1 M X1 M X2 M Tool

M X1

G0

Y1 M

Y2 M

X2

NOTE:

Screwed terminals for cables with min 2 16 or 1 14 AWG. Figure 2. Wiring Terminals.
Y1, Y2 D1 Tool

24 Vac supply (SELV 24 Vac power supply) Ground (G0) for signal inputs and universal inputs Signal input (main input: Siemens Ni 1000, Pt 1,000 and 0 to 10 Vdc) Signal input (Aux. Input: Siemens Ni 1000, Pt 1000, 0 to 10 Vdc and remote setting unit) Analog outputs (0 to 10 Vdc) Digital input Communication port with PC (9-pin plug) Power RWD62U controller Room temperature sensor (Termination G appears

Wiring Diagram
24 Vac G B M
X1 G G0 N1

G B M X2 X2 M
M D1 M Y1 S1

G, G0 N1 X1

when

X2 is X2 S1 Y1 Y2 an active sensor) Auxiliary sensor or digital input Time clock or switch Heating control valve with 0 to 10 Vdc input Cooling control valve with 0 to 10 Vdc input Personal computer (optional set-up only)

X1 M
TOOL

Y2

G0
RWD0061R1

Y.. G

PC
Y1 Y2

PC

SN

Figure 3. Wiring Diagram. CAUTION: The TOOL signal ground is galvanically connected to G0 inside the controller. If the signal line of the computer is grounded to Earth, the G0 line after TOOL connection will be grounded as well. This will change the SELV to a PELV.

Page 8 of 10

Siemens Building Technologies, Inc

RWD62U Controller Installation and Commissioning Guide

Document Number 129-410 October 1, 2004

Installation
Mounting Notes

TH0741R1

Figure 4. Mounting Options. The RWD62U can be mounted as follows: Observe all local installation and mounting regulations. A B C On a DIN rail (EN 50 022-35 x 7.5) at least 4.75 inches (120 mm) long for RWD62U. Wall-mounted with two screws. (Minimum length of the screws should be 2.75 inches (70 mm) ( 3.2 mm). Front-mounted using standard elements: One DIN rail 5.90 inches (150 mm) long for RWD62U Two hexagonal placeholders 1.96 inches (50 mm) Washers Screws NOTE: D (Ensure all terminations are tightened before final mounting to front panel.)

Inside the ARG62.21. WARNING: There must be a minimum of 0.31 inches (8 mm) distance from terminations to panel/enclosures to avoid electric shock.

Electrical Installation Notes

Standard cables can be used for the controller. However, when mounting in an environment greatly exposed to EMI, use only shielded cables. The RWD62U is designed for 24 Vac operating voltage. Use safety insulating transformers with double insulation as per EN 60742; they must be designed for 100% Duty. When using several transformers in one system, the connection terminals G0 must be galvanically connected. Supplying voltages above 24 Vac to low voltage connections may damage or destroy the controller or any other connected devices. Additionally, connections to voltages exceeding 24 Vac endanger personal safety.

Siemens Building Technologies, Inc.

Page 9 of 10

Document Number 129-410 October 1, 2004

RWD62U Controller Installation and Commissioning Guide

Dimensions
0.16 (4) 5.12 (130) 4.37 (111)

2.22 (56.5)

1.89 (47.9) 1.22 (31)

4.17 (106) 3.50 (89)

1.80 (45.7)

TH0802R1

0.16 (4)

Figure 5. RWD62U Dimensions in Inches (Millimeters).

5.91 (150)

2.41 (61.2)

TH0745R1

7.87 (200)

Figure 6. ARG62.21 Enclosure Dimensions.

Information in this publication is based on current specifications. The company reserves the right to make changes in specifications and models as design improvements are introduced. . Windows is a registered trademark of Microsoft Corporation. Other product or company names mentioned herein may be the trademarks of their respective owners. 2004 Siemens Building Technologies, Inc. Siemens Building Technologies, Inc. 1000 Deerfield Parkway Buffalo Grove, IL 60089-4513 U.S.A. Your feedback is important to us. If you have comments about this document, please send them to technical.editor@siemens.com Document No. 129-410 Country of Origin: US

Page 10 of 10