Sample13 Spreadsheet

Pressure Vessel Engineering, Ltd.
120 Randall Dr. Waterloo, Ontario N2V 1C6

Date Printed: 11/12/2009
CUSTOMER
Pressure Vessel Engineering Ltd
120 Randall Drive, Suite B
Waterloo, Ontario N2V 1C6
VESSEL LOCATION
Pressure Vessel Engineering Ltd
120 Randall Drive, Suite B
Waterloo, Ontario N2V 1C6
VESSEL DESCRIPTION
Sample Tower
Vessel designed per the ASME Boiler & Pressure Vessel Code,
Section VIII, Division 1,2007 Edition, 2008 Addenda
with Advanced Pressure Vessel, Version: 10.1.5
Vessel is ASME Code Stamped
Wind Analysis performed in accordance with IBC 2006
Seismic Analysis performed in accordance with IBC 2006
Job No: PVE-3602 Sample 13
Vessel Number: Sample 13
NAMEPLATE INFORMATION
Vessel MAWP: 250.00 PSI and Full Vacuum at 550 F
MDMT: -20 F at 250.00 PSI
Serial Number(s): __________________________________
National Board Number(s): __________________________________
Year Built: 2009
Radiography: RT 2
Postweld Heat Treated: PHT
Construction Type: W
Signatures
_______________________________________________________________ Date: ____/____/____
P.Eng:_______________________________________________________________ Date: ____/____/____
Laurence Brundret
Project Description
Sample Tower for website posting - stored under sample jobs in Engineering directory
Pressure Vessel Design Summary
Customer
Vessel
Job & Rev
Calculations by
Reviewed by
UG-22 Loadings Considered
Yes (a) Internal pressure
No (a) External pressure
No (b) Vessel weight full, empty and at hydro test
No (c) Weight of attached equipment and piping
No (d)(1) Attachment of internals
No (d)(2) Attachment of vessel supports
No (d) Cyclic or dynamic reactions
Yes (f) Wind
No (f) Snow
Yes (f) Seismic
No (g) Fluid impact shock reactions
No (h) Temperature gradients
No (h) Differential thermal expansion
No (i) Abnormal pressures like deflagration
NO (j) Hydrotest Loads
Sample 13
Sample 13
Brian Munn
Laurence Brundrett P. Eng.
Shell 1
Customer: Pressure Vessel Engineering Ltd
Job No: PVE-3602 Sample 13 Vessel Number: Sample 13
Number: 1 Mark Number: S1
Cylindrical Shell Design Information
Design Pressure: 250.00 PSI Design Temperature: 550 F
Static Head: 34.00 PSI Long. Joint Efficiency: 85 %
Shell Material: SA-516 Gr. 70 Factor B Chart: CS-2
Material Condition: Normalized Material Stress (hot): 19700 PSI
Shell Length: 98.0000 in. Material Stress (cold): 20000 PSI
Compressive Stress: 11431 PSI
Corrosion Allowance: 0.1250 in. Actual Circumferential Stress: 16286 PSI
External Corrosion Allowance: 0.0000 in. Actual Longitudinal Stress: 7976 PSI
Outside Diameter (new): 86.0000 in.
Outside Diameter (corroded): 86.0000 in. Specific Gravity: 1.00
Shell Surface Area: 183.87 Sq. Ft. Weight of Fluid: 19643.09 lb.
Shell Estimated Volume: 2351.32 Gal. Total Flooded Shell Weight: 26970.54 lb.
Circ. Joint Efficiency: 85 % Shell Weight: 7327.45 lb.
Minimum Design Metal Temperature Data
Min. Temperature Curve: D Pressure at MDMT: 250.00 PSI
UCS-66(b) reduction: No Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -30 F
External Pressure Data
Design Pressure (Pa): 15.00 PSI Design Temperature: 550 F
Dimension L: 294.0000 in.
Ext. Minimum t: 0.5830 in. Ext. Nominal t: 1.0000 in.
Minimum L/Do: 3.4186 Nominal L/Do: 3.4186
Minimum Do/t: 187.7730 Nominal Do/t: 98.2857
Minimum Factor A:0.0001627 Nominal Factor A:0.0004162
Minimum Factor B: 2112 PSI Nominal Factor B: 5414 PSI
Design Thickness Calculations
Longitudinal Stress Calculations per Paragraph UG-27(c)(2)
t =
PR
2SE + 0.4P
=
284.00 * 42.1250
2 * 19700 * 0.85 + 0.4 * 284.00
= 0.3560 + 0.1250
(corrosion)
+ 0.0000
(ext.corrosion)
= minimum of 0.4810 in.
Circumferential Stress Calculations per Appendix 1-1(a)(1)
t =
PR
o
SE + 0.4P
=
284.00 * 43.0000
19700 * 0.85 + 0.4 * 284.00
= 0.7244 + 0.1250
(corrosion)
+ 0.0000
(ext.corrosion)
Maximum External Pressure Calculation per Paragraph UG-28
Pa (using nominal t) =
4B
3(D
o
/ t)
=
4 * 5414
3 * ( 86.0000 / 0.8750 )
= maximum external pressure of 73.45 PSI
Extreme Fiber Elongation Calculation per Paragraph UCS-79
Elongation =
50t
Rf
=
50 * 1.0000
42.5000
= elongation of 1.18 %
External loads do not control design.
Advanced Pressure Vessel version: 10.1.5 Computer Engineering, Inc. Section VIII, Division 1, 2007 Edition, 2008 Addenda Page 1 of 95
Shell 1
Nominal Shell Thickness Selected = 1.0000 in.
Shell 2
t =
PR
2SE + 0.4P
=
267.00 * 60.1250
2 * 19700 * 0.85 + 0.4 * 267.00
= 0.4778 + 0.1250
(corrosion)
+ 0.0000
(ext.corrosion)
t =
PR
o
SE + 0.4P
=
267.00 * 61.1250
19700 * 0.85 + 0.4 * 267.00
= 0.9685 + 0.1250
(corrosion)
+ 0.0000
(ext.corrosion)
4B
3(D
o
/ t)
=
4 * 5573
3 * ( 122.2500 / 1.0000 )
Elongation =
50t
Rf
=
50 * 1.1250
60.5625
Shell 2
Shell 3
t =
PR
2SE + 0.4P
=
267.00 * 60.1250
2 * 19700 * 0.85 + 0.4 * 267.00
= 0.4778 + 0.1250
(corrosion)
+ 0.0000
(ext.corrosion)
t =
PR
o
SE + 0.4P
=
267.00 * 61.1250
19700 * 0.85 + 0.4 * 267.00
= 0.9685 + 0.1250
(corrosion)
+ 0.0000
(ext.corrosion)
4B
3(D
o
/ t)
=
4 * 5573
3 * ( 122.2500 / 1.0000 )
Elongation =
50t
Rf
=
50 * 1.1250
60.5625
Shell 3
Shell 4
t =
PR
2SE + 0.4P
=
284.00 * 42.1250
2 * 19700 * 0.85 + 0.4 * 284.00
= 0.3560 + 0.1250
(corrosion)
+ 0.0000
(ext.corrosion)
t =
PR
o
SE + 0.4P
=
284.00 * 43.0000
19700 * 0.85 + 0.4 * 284.00
= 0.7244 + 0.1250
(corrosion)
+ 0.0000
(ext.corrosion)
4B
3(D
o
/ t)
=
4 * 5414
3 * ( 86.0000 / 0.8750 )
Elongation =
50t
Rf
=
50 * 1.0000
42.5000
Shell 4
Shell 5
t =
PR
2SE + 0.4P
=
284.00 * 42.1250
2 * 19700 * 0.85 + 0.4 * 284.00
= 0.3560 + 0.1250
(corrosion)
+ 0.0000
(ext.corrosion)
t =
PR
o
SE + 0.4P
=
284.00 * 43.0000
19700 * 0.85 + 0.4 * 284.00
= 0.7244 + 0.1250
(corrosion)
+ 0.0000
(ext.corrosion)
4B
3(D
o
/ t)
=
4 * 5414
3 * ( 86.0000 / 0.8750 )
Elongation =
50t
Rf
=
50 * 1.0000
42.5000
Shell 5
Shell 6
t =
PR
2SE + 0.4P
=
267.00 * 60.1250
2 * 19700 * 0.85 + 0.4 * 267.00
= 0.4778 + 0.1250
(corrosion)
+ 0.0000
(ext.corrosion)
t =
PR
o
SE + 0.4P
=
267.00 * 61.1250
19700 * 0.85 + 0.4 * 267.00
= 0.9685 + 0.1250
(corrosion)
+ 0.0000
(ext.corrosion)
4B
3(D
o
/ t)
=
4 * 5573
3 * ( 122.2500 / 1.0000 )
Elongation =
50t
Rf
=
50 * 1.1250
60.5625
Shell 6
Shell 7
t =
PR
2SE + 0.4P
=
253.50 * 17.7500
2 * 19700 * 0.85 + 0.4 * 253.50
= 0.1340 + 0.1250
(corrosion)
+ 0.0000
(ext.corrosion)
t =
PR
o
SE + 0.4P
=
253.50 * 18.6250
19700 * 0.85 + 0.4 * 253.50
= 0.2803 + 0.1250
(corrosion)
+ 0.0000
(ext.corrosion)
4B
3(D
o
/ t)
=
4 * 8458
3 * ( 37.2500 / 0.8750 )
Elongation =
50t
Rf
=
50 * 1.0000
18.1250
Shell 7
Shell 8
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 F
t =
PR
2SE + 0.4P
=
253.50 * 18.1250
2 * 19700 * 0.85 + 0.4 * 253.50
= 0.1368 + 0.1250
(corrosion)
+ 0.0000
(ext.corrosion)
t =
PR
o
SE + 0.4P
=
253.50 * 18.6250
19700 * 0.85 + 0.4 * 253.50
= 0.2803 + 0.1250
(corrosion)
+ 0.0000
(ext.corrosion)
4B
3(D
o
/ t)
=
4 * 3184
3 * ( 37.2500 / 0.5000 )
Elongation =
50t
Rf
=
50 * 0.6250
18.3125
Shell 8
Ring Stiffener 1
Number: 1 Mark Number: RS1
Stiffener Design Information
Description: Ring 1
Quantity: 1
Stiffener Is: Outside Design Temperature: 550 F
Material: SA-36 Factor B Chart: CS-2
Stress(hot): 16600 PSI Stress(cold): 16600 PSI
As: 5.0000 sq. in. Ls: 294.0000 in.
d1: 5.0000 in. d2: 1.0000 in.
Corrosion Allowance: 0.0000 in.
Shell 5
External Pressure: 15.00 PSI Shell Factor B Chart: CS-2
Shell Thickness: 1.0000 in. Shell Outside Diameter: 86.0000 in.
Ring Stiffener 1
FLATBAR Stiffener Calculations
Available Moments of Intertia
Available Stiffening Ring Moment of Inertia (I)
y =
d
1
2
=
5.0000
2
= 2.5000 in.
I =
d
2
* d
1
12
=
1.0000 * 5.0000
12
= 10.4167 in.^4
L
sh
= 1.1 * D
o
* t = 1.1 * 86.0000 * 0.8750 = 9.5421 in.
A
sh
(Shell Area) = L
sh
t = 9.5421 * 0.8750 = 8.3493 sq. in.
I
sh
(Shell Moment of Inertia) =
L
sh
t
12
=
9.5421 * 0.8750
12
= 0.5327 in.^4
X(Neutral Axis) =
A
s
(t + y) + (A
sh
* t)
A
s
+ A
sh
=
5.0000 * (0.8750 + 2.5000) + (8.3493 * * 0.8750)
5.0000 + 8.3493
= 1.5377 in.
I' = I + I
sh
+ A
s
* ((t + y) - X) + A
sh
* (X - t) = 10.4167 + 0.5327 +
5.0000 * ((0.8750 + 2.5000) - 1.5377) + 8.3493 * (1.5377 - ( * 0.8750)) = 37.9341 in.^4
Required Moments of Inertia
Factor B =
PD
o
t +
\
A
s
L
s
j
=
15.00 * 86.0000
0.8750 +
\
5.0000
294.0000

j
= 1085 PSI
From Factor B Table Factor A = 0.0000840
Ring Moment(I
s
) =
D
o
* L
s
\
t +
A
s
L
s
j
* A
14
=
86.0000 * 294.0000
\
0.8750 +
5.0000
294.0000
j
* 0.0000840
14
= 11.6376 in.^4
Combined Moment(I
s
') =
D
o
* L
s
\
t +
A
s
L
s
j
* A
10.9
=
86.0000 * 294.0000
\
0.8750 +
5.0000
294.0000
j
* 0.0000840
10.9
= 14.9474 in.^4
I' greater than or equal to I
s'
Stiffener Ring PASSES the requirements of UG-29
Ring Stiffener 2
Description: Ring 2
Quantity: 1
As: 5.0000 sq. in. Ls: 294.0000 in.
d1: 5.0000 in. d2: 1.0000 in.
Shell 2
Ring Stiffener 2
y =
d
1
2
=
5.0000
2
= 2.5000 in.
I =
d
2
* d
1
12
=
1.0000 * 5.0000
12
= 10.4167 in.^4
L
sh
= 1.1 * D
o
* t = 1.1 * 122.2500 * 1.0000 = 12.1623 in.
A
sh
(Shell Area) = L
sh
t = 12.1623 * 1.0000 = 12.1623 sq. in.
I
sh
L
sh
t
12
=
12.1623 * 1.0000
12
= 1.0135 in.^4
X(Neutral Axis) =
A
s
(t + y) + (A
sh
* t)
A
s
+ A
sh
=
5.0000 * (1.0000 + 2.5000) + (12.1623 * * 1.0000)
5.0000 + 12.1623
= 1.3740 in.
I' = I + I
sh
+ A
s
* ((t + y) - X) + A
sh
* (X - t) = 10.4167 + 1.0135 +
5.0000 * ((1.0000 + 2.5000) - 1.3740) + 12.1623 * (1.3740 - ( * 1.0000)) = 43.3201 in.^4
Factor B =
PD
o
t +
\
A
s
L
s
j
=
15.00 * 122.2500
1.0000 +
\
5.0000
294.0000

j
= 1352 PSI
Ring Moment(I
s
) =
D
o
* L
s
\
t +
A
s
L
s
j
* A
14
=
122.2500 * 294.0000
\
1.0000 +
5.0000
294.0000
j
* 0.0001050
14
= 33.5143 in.^4
Combined Moment(I
s
') =
D
o
* L
s
\
t +
A
s
L
s
j
* A
10.9
=
122.2500 * 294.0000
\
1.0000 +
5.0000
294.0000
j
* 0.0001050
10.9
= 43.0459 in.^4
s'
Ring Stiffener 3
Description:
Quantity: 1
As: 5.0000 sq. in. Ls: 294.0000 in.
d1: 5.0000 in. d2: 1.0000 in.
Shell 6
Ring Stiffener 3
y =
d
1
2
=
5.0000
2
= 2.5000 in.
I =
d
2
* d
1
12
=
1.0000 * 5.0000
12
= 10.4167 in.^4
L
sh
= 1.1 * D
o
* t = 1.1 * 122.2500 * 1.0000 = 12.1623 in.
A
sh
(Shell Area) = L
sh
t = 12.1623 * 1.0000 = 12.1623 sq. in.
I
sh
L
sh
t
12
=
12.1623 * 1.0000
12
= 1.0135 in.^4
X(Neutral Axis) =
A
s
(t + y) + (A
sh
* t)
A
s
+ A
sh
=
5.0000 * (1.0000 + 2.5000) + (12.1623 * * 1.0000)
5.0000 + 12.1623
= 1.3740 in.
I' = I + I
sh
+ A
s
* ((t + y) - X) + A
sh
* (X - t) = 10.4167 + 1.0135 +
5.0000 * ((1.0000 + 2.5000) - 1.3740) + 12.1623 * (1.3740 - ( * 1.0000)) = 43.3201 in.^4
Factor B =
PD
o
t +
\
A
s
L
s
j
=
15.00 * 122.2500
1.0000 +
\
5.0000
294.0000

j
= 1352 PSI
Ring Moment(I
s
) =
D
o
* L
s
\
t +
A
s
L
s
j
* A
14
=
122.2500 * 294.0000
\
1.0000 +
5.0000
294.0000
j
* 0.0001050
14
= 33.5143 in.^4
Combined Moment(I
s
') =
D
o
* L
s
\
t +
A
s
L
s
j
* A
10.9
=
122.2500 * 294.0000
\
1.0000 +
5.0000
294.0000
j
* 0.0001050
10.9
= 43.0459 in.^4
s'
Conical Reducer 1
Number: 1 Mark Number: R1
Conical Reducer Design Information
Static Head: 34.00 PSI Joint Efficiency: 85 %
Conical Reducer Material: SA-516 Gr. 70 Factor B Chart: CS-2
Corrosion Allowance: 0.1250 in. Material Stress (cold): 20000 PSI
External Corrosion Allowance: 0.0000 in. Actual Conical Reducer Stress: 18226 PSI
Small End of Cone Located at: Bottom Outside Ds : 86.0000 in.
Outside Diameter : 122.2500 in. Cone Height (h) : 120.0000 in.
angle a (o): 8.59
Conical Reducer Surface Area: 275.69 Sq. Ft. Specific Gravity: 1.00
Conical Reducer Estimated Volume: 4256.50 Gal. Weight of Fluid: 35499.18 lb.
Conical Reducer Weight: 13726.15 lb. Total Flooded Conical Reducer Weight: 49225.33 lb.
Minimum te: 0.3760 in. Nominal te: 1.1124 in.
Design Thickness Calculations per Appendix 1-4(e)
t =
PD
o
2 cos o(SE + 0.4P)
=
284.00 * 122.2500
2 * 0.9888 * (19700 * 0.85 + 0.4 * 284.00 )
= 1.0414 + 0.1250
(corrosion)
+ 0.0000
(ext.corrosion)
4B
3
\
D
l
t
e
j
=
4 * 10066
3
\
122.2500
1.1124
j
= = maximum external pressure of 122.13 PSI
elongation =
50t
R
f
=
50 * 1.2500
42.3750
Nominal Conical Reducer Thickness Selected = 1.2500 in.
Conical Reducer 2
Number: 2 Mark Number: R2
Conical Reducer Design Information
Conical Reducer Material: SA-516 Gr. 70 Factor B Chart: CS-2
External Corrosion Allowance: 0.0000 in. Actual Conical Reducer Stress: 19688 PSI
Small End of Cone Located at: Top Outside Ds : 37.2500 in.
Outside Diameter : 122.2500 in. Cone Height (h) : 100.0000 in.
angle a (o): 23.03
Conical Reducer Surface Area: 189.05 Sq. Ft. Specific Gravity: 1.00
Conical Reducer Estimated Volume: 2236.83 Gal. Weight of Fluid: 18655.18 lb.
Conical Reducer Weight: 8443.82 lb. Total Flooded Conical Reducer Weight: 27099.00 lb.
Minimum te: 0.3105 in. Nominal te: 0.9203 in.
Design Thickness Calculations per Appendix 1-4(e)
t =
PD
o
2 cos o(SE + 0.4P)
=
253.50 * 122.2500
2 * 0.9203 * (19700 * 0.85 + 0.4 * 253.50 )
= 0.9995 + 0.1250
(corrosion)
+ 0.0000
(ext.corrosion)
4B
3
\
D
l
t
e
j
=
4 * 10518
3
\
122.2500
0.9203
j
= = maximum external pressure of 105.57 PSI
elongation =
50t
R
f
=
50 * 1.1250
18.0625
Nominal Conical Reducer Thickness Selected = 1.1250 in.
Head 1
Number: 1 Mark Number: H1
Ellipsoidal Head Design Information
Head Material: SA-516 Gr. 70 Factor B Chart: CS-2
External Corrosion Allowance: 0.0000 in. Actual Head Stress: 13701 PSI
Head Location: Bottom Straight Flange : 1.5000 in.
Outside Diameter : 86.0000 in. Head Depth (ho) : 22.1250 in.
Thin Out : 0.2500 in.
K =
1
6
[2 + (D/2h) ] : 1.00
Head Surface Area: 57.14 Sq. Ft. Specific Gravity: 1.00
Head Estimated Volume: 365.50 Gal. Weight of Fluid: 3048.30 lb.
Head Weight: 2879.93 lb. Total Flooded Head Weight: 5928.22 lb.
Minimum t - Ca - ext. Ca - Thin Out: 0.2273 in. Nominal t - Ca - ext. Ca. - Thin Out: 0.8750 in.
Design Thickness Calculations per Appendix 1-4(c)
t =
PD
o
K
2SE + 2P(K - 0.1)
=
284.00 * 86.0000 * 1.00
2 * 19700 * 1.00 + 2 * 284.00 * (1.00 - 0.1)
= 0.6120 + 0.1250
(corrosion)
+ 0.0000
(ext.corrosion)
+ 0.2500
(thin out)
Head 1
B
Ro
t
=
10083
74.8200
0.8750
elongation =
75t
R
f
=
75 * 1.2500
14.4075
t
min(external)
=
1.67PD
o
K
2SE + 2(1.67P)(K - 0.1)
=
1.67 * 15.00 * 86.0000 * 1.00
2 * 19700 * 1.0 + 2(1.67 * 15.00) * (1.00 - 0.1 )
= Greater of(0.0546(Calc),0.0938(MinT)) + 0.1250
(corrosion)
+ 0.0000
(ext. corrosion)
+ 0.2500
(Thinout)
Nominal Head Thickness Selected = 1.2500 in.
Minimum Thickness after forming, t
s
(uncorroded) = 1.0000 in.
Head 2
Ellipsoidal Head Design Information
Head Material: SA-516 Gr. 70 Factor B Chart: CS-2
External Corrosion Allowance: 0.0000 in. Actual Head Stress: 12070 PSI
Head Location: Top Straight Flange : 1.5000 in.
Outside Diameter : 37.2500 in. Head Depth (ho) : 9.5938 in.
Thin Out : 0.0625 in.
K =
1
6
[2 + (D/2h) ] : 0.99
Head Surface Area: 11.39 Sq. Ft. Specific Gravity: 1.00
Head Estimated Volume: 33.37 Gal. Weight of Fluid: 278.34 lb.
Head Weight: 258.30 lb. Total Flooded Head Weight: 536.64 lb.
Minimum t - Ca - ext. Ca - Thin Out: 0.0985 in. Nominal t - Ca - ext. Ca. - Thin Out: 0.3750 in.
Design Thickness Calculations per Appendix 1-4(c)
t =
PD
o
K
2SE + 2P(K - 0.1)
=
250.00 * 37.2500 * 0.99
2 * 19700 * 1.00 + 2 * 250.00 * (0.99 - 0.1)
= 0.2314 + 0.1250
(corrosion)
+ 0.0000
(ext.corrosion)
+ 0.0625
(thin out)
Head 2
B
Ro
t
=
10064
32.4075
0.3750
elongation =
75t
R
f
=
75 * 0.5625
6.2369
t
min(external)
=
1.67PD
o
K
2SE + 2(1.67P)(K - 0.1)
=
1.67 * 15.00 * 37.2500 * 0.99
2 * 19700 * 1.0 + 2(1.67 * 15.00) * (0.99 - 0.1 )
= Greater of(0.0234(Calc),0.0938(MinT)) + 0.1250
(corrosion)
+ 0.0000
(ext. corrosion)
+ 0.0625
(Thinout)
Nominal Head Thickness Selected = 0.5625 in.
Minimum Thickness after forming, t
s
(uncorroded) = 0.5000 in.
N1
Number: 1 Mark Number: N1
ID Number: N1
Nozzle Design Information
Static Head: 0.00 PSI Nozzle Efficiency (E): 100 %
Nozzle Material: SA-106 Gr. B Joint Efficiency (E
1
): 1.00
Factor B Chart: CS-2
External Projection: 2.0000 in. Allowable Stress at Design Temperature (S
n
): 17100 PSI
Internal Projection: 0.0000 in. Allowable Stress at Ambient Temperature: 17100 PSI
Inside Corrosion Allowance: 0.1250 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Nozzle Path: None
Nozzle Pipe Size: 8 Nozzle Pipe Schedule: 80
Nozzle ID (new): 7.6250 in. Nozzle Wall Thickness(new): 0.5000 in.
Nozzle ID (corroded): 7.8750 in. Nozzle Wall Thickness(corroded): 0.3750 in.
Outer "h" Limit: 1.6875 in. Upper Weld Leg Size(Weld 41): 0.3750 in.
Internal "h" Limit: 0.6250 in. Internal Weld Leg Size(Weld 43): 0.0000 in.
OD, Limit of Reinforcement: 15.7500 in. Outside Groove Weld Depth: 1.2500 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 250.00 PSI
Reinforcing Pad Information
Reinforcing Material: SA-516 Gr. 70 Allowable Stress at Design Temperature(S
p
): 19700 PSI
Allowable Stress at Ambient Temperature: 20000 PSI
Reinforcing Plate Thickness(t
e
): 0.7500 in. Repad to Vessel Weld Leg Size(Weld 42): 0.6250 in.
OD, Reinforcing Plate(D
p
): 10.0000 in. Repad to Nozzle Groove Weld Depth: 0.7500 in.
Host Component: Head 1 - Head 1
Material: SA-516 Gr. 70 Head wall thickness(new): 1.2500 in.
Material Stress(S
v
): 19700 PSI Head wall thickness - thin out (corroded): 0.8750 in.
Nozzle Detail Information
Upper Weld Leg Size(Weld 41): 0.3750 in.
Nozzle Wall Thickness(t
n
): 0.5000 in.
Outside Groove Weld Depth: 1.2500 in.
Repad to Vessel Weld Leg Size(Weld 42): 0.6250 in.
Repad Thickness(t
e
): 0.7500 in.
Nozzle passes through the vessel, attached by a groove weld.
Pipe Size: 8 Schedule: 80
Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Opening is adequately reinforced for External Pressure.
Weld Strength Paths are adequate.
N1
ID Number: N1
Required Head Thickness per Paragraph UG-37(a)
tr =
P K1 Do
(2SE + 0.8P)
=
250.00 * 0.9000 * 86.0000
(2 * 19700 * 1 + 0.8 * 250.00)
= 0.4886 in.
Nozzle Required Thickness Calculations
Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
trn =
PRn
SE - 0.6P
=
250.00 * 3.9375
17100 * 1 - 0.6 * 250.00
= 0.0581 in.
Required Nozzle Thickness for External Pressure per Paragraph UG-37(a)
trn =
3 * Do * Pa
4B
=
3 * 8.6250 * 15.00
4 * 6410
= 0.0152 in.
Strength Reduction Factors
fr1 = min
\
Sn
Sv
, 1.0000
j
= min
\
17100
19700
, 1.0000
j
= 0.8680 fr2 = min
\
Sn
Sv
, 1.0000
j
= min
\
17100
19700
, 1.0000
j
= 0.8680
fr3 = min
\
Sn
Sv
, 1.0000
j
= min
\
17100
19700
, 1.0000
j
= 0.8680 fr4 = min
\
Sp
Sv
, 1.0000
j
= min
\
19700
19700
, 1.0000
j
= 1.0000
UG-45 Thickness Calculations
Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
t =
PRn
SE - 0.6P
+ Ca + ext. Ca =
250.00 * 3.9375
17100 * 1.00 - 0.6 * 250.00
+ 0.1250 + 0.0000 = 0.1831 in.
Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
t =
P K Do
(2SE + 2P(K - 0.1))
+ Ca + ext. Ca =
250.00 * 1.0000 * 86.0000
(2 * 19700 * 1 + 2 * 250.00 * (1.0000 - 0.1))
+ 0.1250 + 0.0000 = 0.6645 in.
Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2)
t =
P K Do
(2SE + 2P(K - 0.1))
+ Ca + ext. Ca =
15.00 * 1.0000 * 86.0000
(2 * 19700 * 1 + 2 * 15.00 * (1.0000 - 0.1))
+ 0.1250 + 0.0000
= Greater Of (0.0327
(Calculated)
, 0.0938
(MinimumAllowed)
) + 0.1250
(corrosion)
+ 0.0000
(ext.corrosion)
= 0.2188 in.
Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3)
t = Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2) = 0.6645 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)
t = minimum thickness of standard wall pipe + Ca + ext. Ca = 0.4067 in.
Nozzle Minimum Thickness per Paragraph UG-45(b)
t = Smallest of UG-45(b)(3) or UG-45(b)(4) = 0.4067 in.
Wall thickness = tn * 0.875(pipe) = 0.4375 is greater than or equal to UG-45 value of 0.4067
N1
ID Number: N1
Nozzle Reinforcement Calculations
Area Required for Internal Pressure
A = d tr F + 2 tn tr F (1 - fr1) = (7.8750 * 0.4886 * 1.00) + (2 * 0.3750 * 0.4886 * 1.00 * (1 - 0.8680)) = 3.8961 sq. in.
Area Available - Internal Pressure
A1 Formula 1 = d(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
7.8750 * (1.00 * 0.8750 - 1.00 * 0.4886) - 2 * 0.3750 * (1.00 * 0.8750 - 1.00 * 0.4886) * (1 - 0.8680) = 3.0047 sq. in.
A1 Formula 2 = 2(t + tn)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
2 * (0.8750 + 0.3750)(1.00 * 0.8750 - 1.00 * 0.4886) - 2 * 0.3750 * (1.00 * 0.8750 - 1.00 * 0.4886) * (1 - 0.8680)
= 0.9278 sq. in.
A1 = Larger value of A1 Formula 1 and A1 Formula 2 = 3.0047 sq. in.
A2 Formula 1 = 5(tn - trn) fr2 t = 5(0.3750 - 0.0581) * 0.8680 * 0.8750 = 1.2035 sq. in.
A2 Formula 2 = 2(tn - trn) fr2 (2.5 tn + te ) = 2(0.3750 - 0.0581) * 0.8680 * (2.5 * 0.3750 + 0.7500) = 0.9284 sq. in.
A2 = Smaller value of A2 Formula 1 and A2 Formula 2 = 0.9284 sq. in.
A3 = Smaller value of the following :
5 * t * t
i
* f
r2
= 5 * 0.8750 * 0.2500 * 0.8680 = 0.9494 sq. in.
5 * t
i
* t
i
* f
r2
= 5 * 0.2500 * 0.2500 * 0.8680 = 0.2713 sq. in.
2 * h * t
i
* f
r2
= 2 * 0.0000 * 0.2500 * 0.8680= 0.0000 sq. in.
= 0.0000 sq. in.
A41 = (leg) * fr3 = (0.3750) * 0.8680 = 0.1221 sq. in.
A42 = (leg) * fr4 = (0.6250) * 1.0000 = 0.3906 sq. in.
A43 = (leg) * fr2 = 0 * 0.8680 = 0.0000 sq. in.
A5 = (Dp - d - 2tn) te fr4 = (10.0000 - 7.8750 - 2 * 0.3750) * 0.7500 * 1.0000 = 1.0313 sq. in.
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A42 + A43 + A5 = 5.4771 sq. in., which is greater than A (3.8961)
N1
ID Number: N1
Area Required for External Pressure
A = * (d tr F + 2 tn tr F (1 - fr1)) = * ((7.8750 * 0.2273 * 1.0) + (2 * 0.3750 * 0.2273 * 1.0 * (1 - 0.8680))) = 0.9062 sq. in.
Area Available - External Pressure
7.8750 * (1.00 * 0.8750 - 1.00 * 0.2273) - 2 * 0.3750 * (1.00 * 0.8750 - 1.00 * 0.2273) * (1 - 0.8680) = 5.0365 sq. in.
2 * (0.8750 + 0.3750)(1.00 * 0.8750 - 1.00 * 0.2273) - 2 * 0.3750 * (1.00 * 0.8750 - 1.00 * 0.2273) * (1 - 0.8680)
= 1.5551 sq. in.
5 * t * t
i
* f
r2
= 5 * 0.8750 * 0.2500 * 0.8680 = 0.9494 sq. in.
5 * t
i
* t
i
* f
r2
= 5 * 0.2500 * 0.2500 * 0.8680 = 0.2713 sq. in.
2 * h * t
i
* f
r2
= 2 * 0.0000 * 0.2500 * 0.8680= 0.0000 sq. in.
= 0.0000 sq. in.
A41 = (leg) * fr3 = (0.3750) * 0.8680 = 0.1221 sq. in.
A42 = (leg) * fr4 = (0.6250) * 1.0000 = 0.3906 sq. in.
A43 = (leg) * fr2 = 0 * 0.8680 = 0.0000 sq. in.
A5 = (Dp - d - 2tn) te fr4 = (10.0000 - 7.8750 - 2 * 0.3750) * 0.7500 * 1.0000 = 1.0313 sq. in.
Area Available (External Pressure) = A1 + A2 + A3 + A41 + A42 + A43 + A5 = 7.6346 sq. in., which is greater than A (0.9062)
N1
ID Number: N1
Nozzle Weld Strength Calculations
Attachment Weld Strength per Paragraph UW-16 (Corroded Condition)
Weld 41 tmin = smaller of 0.75, te, or tn = smaller of 0.75, 0.7500, or 0.3750 = 0.3750 in.
Weld 41 Leg min. =
(smaller of 0.25 or (tmin * 0.7)) + ext. CA
0.7
=
0.2500
0.7
= 0.3571 in.
Weld 41, actual weld leg = 0.3750 in.
Weld 42 tmin = smaller of 0.75, t, or te = smaller of 0.75, 0.8750, or 0.7500 = 0.7500 in.
Weld 42 Leg min. =
0.5 * tmin + ext. CA
0.7
=
0.5 * 0.7500 + 0.0000
0.7
= 0.5357 in.
Unit Stresses per Paragraphs UG-45(c) and UW-15
Nozzle wall in shear = 0.70 * Sn = 0.70 * 17100 = 11970 PSI
Upper fillet, Weld 41, in shear = 0.49 * Material Stress = 0.49 * 17100 = 8379 PSI
Vessel groove weld, in tension = 0.74 * Material Stress = 0.74 * 17100 = 12654 PSI
Outer fillet, Weld 42, in shear = 0.49 * Material Stress = 0.49 * 19700 = 9653 PSI
Repad groove weld, in tension = 0.74 * Material Stress = 0.74 * 17100 = 12654 PSI
Strength of Connection Elements
Nozzle wall in shear = * t * mean nozzle diameter * tn * Nozzle wall in shear unit stress =
* t * 8.2500 * 0.3750 * 11970 = 58100 lb.
Upper fillet in shear = * t * Nozzle OD * weld leg * upper fillet in shear unit stress = * t * 8.6250 * 0.3750 * 8379 = 42500 lb.
Groove Weld in Tension = * t * Nozzle OD * groove depth * groove weld tension unit stress =
* t * 8.6250 * 0.8750 * 12654 = 149900 lb.
Outer fillet in shear = * t * Plate OD * weld leg * outer fillet in shear unit stress = * t * 10.0000 * 0.6250 * 9653 = 94700 lb.
Repad groove weld = * t * Nozzle OD * Groove Depth * repad groove weld in tension unit stress =
* t * 8.6250 * 0.7500 * 12654 = 128500 lb.
Load to be carried by welds, per UG-41(b)(1) and Fig. UG-41.1 sketch (a)
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [3.8961 - 3.0047 + 2 * 0.3750 * 0.8680 * (1.00 * 0.8750 - 1.0000 * 0.4886)] * 19700 = 22500 lb.
W1-1 = (A2 + A5 + A41 + A42) * Sv = (0.9284 + 1.0313 + 0.1221 + 0.3906) * 19700 = 48700 lb.
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (0.9284 + 0.0000 + 0.1221 + 0.0000 + 2 * 0.3750 * 0.8750 * 0.8680) * 19700 = 31900 lb.
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(0.9284 + 0.0000 + 1.0313 + 0.1221 + 0.3906 + 0.0000 + 2 * 0.3750 * 0.8750 * 0.8680) * 19700 = 59900 lb.
Check Strength Paths
Path 1-1 = Outer fillet in shear + Nozzle wall in shear = 94700 + 58100 = 152800 lb.
Path 2-2 = Upper fillet in shear + Repad groove weld + Groove weld in tension + Inner fillet in shear =
42500 + 128500 + 149900 + 0 = 320900 lb.
Path 3-3 = Outer fillet in shear + Inner fillet in shear + Groove weld in tension = 94700 + 0 + 149900 = 244600 lb.
N1
ID Number: N1
Plate Strength = A5 * Sp = 1.0313 * 19700 = 20317 lb.
Outer fillet weld strength(94700) is greater than plate strength(20317).
N2
ID Number: 2
1
): 1.00
n
): 17100 PSI
Host Component: Shell 1 - Shell 1
Material: SA-516 Gr. 70 Shell wall thickness(new): 1.0000 in.
Material Stress(S
v
): 19700 PSI Shell wall thickness(corroded): 0.8750 in.
n
): 0.7180 in.
N2
ID Number: 2
Required Shell Thickness per Paragraph UG-37(a)
tr =
PRo
SE + 0.4P
=
250.00 * 43.0000
19700 * 1 + 0.4 * 250.00
= 0.5429 in.
trn =
PRn
SE - 0.6P
=
250.00 * 2.7195
17100 * 1 - 0.6 * 250.00
= 0.0401 in.
trn =
3 * Do * Pa
4B
=
3 * 6.6250 * 15.00
4 * 3548
= 0.0212 in.
fr1 = min
\
Sn
Sv
, 1.0000
j
= min
\
17100
19700
, 1.0000
j
= 0.8680 fr2 = min
\
Sn
Sv
, 1.0000
j
= min
\
17100
19700
, 1.0000
j
= 0.8680
fr3 = min
\
Sn
Sv
, 1.0000
j
= min
\
17100
19700
, 1.0000
j
= 0.8680
t =
PRn
SE - 0.6P
+ Ca + ext. Ca =
250.00 * 2.7195
17100 * 1.00 - 0.6 * 250.00
+ 0.1250 + 0.0000 = 0.1651 in.
t =
PRo
SE + 0.4P
+ Ca + ext. Ca =
250.00 * 43.0000
19700 * 1 + 0.4 * 250.00
+ 0.1250 + 0.0000 = 0.6679 in.
t =
PRo
SE + 0.4P
+ Ca + ext. Ca =
15.00 * 43.0000
19700 * 1 + 0.4 * 15.00
+ 0.1250 + 0.0000
(Calculated)
, 0.0938
(MinimumAllowed)
) + 0.1250
(corrosion)
+ 0.0000
(ext.corrosion)
= 0.2188 in.
N2
ID Number: 2
5.4390 * (1.00 * 0.8750 - 1.00 * 0.5429) - 2 * 0.5930 * (1.00 * 0.8750 - 1.00 * 0.5429) * (1 - 0.8680) = 1.7543 sq. in.
2 * (0.8750 + 0.5930)(1.00 * 0.8750 - 1.00 * 0.5429) - 2 * 0.5930 * (1.00 * 0.8750 - 1.00 * 0.5429) * (1 - 0.8680)
= 0.9231 sq. in.
A2 Formula 2 = 5(tn - trn) fr2 tn = 5(0.5930 - 0.0401) * 0.8680 * 0.5930 = 1.4230 sq. in.
5 * t * t
i
* f
r2
= 5 * 0.8750 * 0.4680 * 0.8680 = 1.7773 sq. in.
5 * t
i
* t
i
* f
r2
= 5 * 0.4680 * 0.4680 * 0.8680 = 0.9506 sq. in.
2 * h * t
i
* f
r2
= 2 * 0.0000 * 0.4680 * 0.8680= 0.0000 sq. in.
= 0.0000 sq. in.
A41 = (leg) * fr2 = (0.3750) * 0.8680 = 0.1221 sq. in.
A43 = (leg) * fr2 = 0 * 0.8680 = 0.0000 sq. in.
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A43 = 3.2994 sq. in., which is greater than A (3.0378)
5.4390 * (1.00 * 0.8750 - 1.00 * 0.4580) - 2 * 0.5930 * (1.00 * 0.8750 - 1.00 * 0.4580) * (1 - 0.8680) = 2.2028 sq. in.
2 * (0.8750 + 0.5930)(1.00 * 0.8750 - 1.00 * 0.4580) - 2 * 0.5930 * (1.00 * 0.8750 - 1.00 * 0.4580) * (1 - 0.8680)
= 1.1590 sq. in.
5 * t * t
i
* f
r2
= 5 * 0.8750 * 0.4680 * 0.8680 = 1.7773 sq. in.
5 * t
i
* t
i
* f
r2
= 5 * 0.4680 * 0.4680 * 0.8680 = 0.9506 sq. in.
2 * h * t
i
* f
r2
= 2 * 0.0000 * 0.4680 * 0.8680= 0.0000 sq. in.
= 0.0000 sq. in.
A41 = (leg) * fr2 = (0.3750) * 0.8680 = 0.1221 sq. in.
A43 = (leg) * fr2 = 0 * 0.8680 = 0.0000 sq. in.
Area Available (External Pressure) = A1 + A2 + A3 + A41 + A43 = 3.7965 sq. in., which is greater than A (1.2814)
N3
ID Number: 3
Nozzle Material: SA-105 Joint Efficiency (E
1
): 1.00
n
): 19000 PSI
Material Stress(S
v
Internal Weld Leg Size(Weld 43): 0.5625 in.
n
): 0.6600 in.
Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions.
N3
ID Number: 3
tr =
PRo
SE + 0.4P
=
250.00 * 43.0000
19700 * 1 + 0.4 * 250.00
= 0.5429 in.
trn =
PRn
SE - 0.6P
=
250.00 * 1.1250
19000 * 1 - 0.6 * 250.00
= 0.0149 in.
trn =
3 * Do * Pa
4B
=
3 * 3.3200 * 15.00
4 * 2717
= 0.0138 in.
fr1 = min
\
Sn
Sv
, 1.0000
j
= min
\
19000
19700
, 1.0000
j
= 0.9645 fr2 = min
\
Sn
Sv
, 1.0000
j
= min
\
19000
19700
, 1.0000
j
= 0.9645
fr3 = min
\
Sn
Sv
, 1.0000
j
= min
\
19000
19700
, 1.0000
j
= 0.9645
t =
PRn
SE - 0.6P
+ Ca + ext. Ca =
250.00 * 1.1250
19000 * 1.00 - 0.6 * 250.00
+ 0.1250 + 0.0000 = 0.1399 in.
t =
PRo
SE + 0.4P
+ Ca + ext. Ca =
250.00 * 43.0000
19700 * 1 + 0.4 * 250.00
+ 0.1250 + 0.0000 = 0.6679 in.
t =
PRo
SE + 0.4P
+ Ca + ext. Ca =
15.00 * 43.0000
19700 * 1 + 0.4 * 15.00
+ 0.1250 + 0.0000
(Calculated)
, 0.0938
(MinimumAllowed)
) + 0.1250
(corrosion)
+ 0.0000
(ext.corrosion)
= 0.2188 in.
Wall thickness = tn = 0.6600 is greater than or equal to UG-45 value of 0.3140
N4
ID Number: 4
Nozzle Material: SA-312 TP316L, High Joint Efficiency (E
1
): 1.00
Factor B Chart: HA-4
n
): 14400 PSI
Developed Opening: 3.6240 in. Tangential Dimension L: 4.0000 in.
Minimum Design Metal Temperature: -20 F
Material is exempt from impact testing per UHA-51(d)
p
): 19700 PSI
e
p
Host Component: Cone 2 - Conical Reducer 2
Material: SA-516 Gr. 70 Conical Reducer wall thickness(new): 1.1250 in.
Material Stress(S
v
): 19700 PSInical Reducer wall thickness - thin out (corroded): 1.0000 in.
Distance from small end of cone: 50.0000 in. Diameter of Cone at Nozzle: 79.7500 in.
n
): 0.4380 in.
Repad Thickness(t
e
): 0.7500 in.
tangential to the vessel wall, attached by a groove weld.
N4
ID Number: 4
Required Conical Reducer Thickness per Paragraph UG-37(a)
tr =
PDo
(2 * cos o(SE + 0.4P))
=
250.00 * 79.7500
(2 * 0.9203 * (19700 * 1 + 0.4 * 250.00))
= 0.5471 in.
trn =
PRn
SE - 0.6P
=
250.00 * 1.9370
14400 * 1 - 0.6 * 250.00
= 0.0340 in.
trn =
3 * Do * Pa
4B
=
3 * 4.5000 * 15.00
4 * 3051
= 0.0167 in.
fr1 = min
\
Sn
Sv
, 1.0000
j
= min
\
14400
19700
, 1.0000
j
= 0.7310 fr2 = min
\
Sn
Sv
, 1.0000
j
= min
\
14400
19700
, 1.0000
j
= 0.7310
fr3 = min
\
Sn
Sv
, 1.0000
j
= min
\
14400
19700
, 1.0000
j
= 0.7310 fr4 = min
\
Sp
Sv
, 1.0000
j
= min
\
19700
19700
, 1.0000
j
= 1.0000
t =
PRn
SE - 0.6P
+ Ca + ext. Ca =
250.00 * 1.9370
14400 * 1.00 - 0.6 * 250.00
+ 0.1250 + 0.0000 = 0.1590 in.
t =
PDo
(2 * cos o(SE + 0.4P))
+ Ca + ext. Ca =
250.00 * 79.7500
(2 * 0.9203 * (19700 * 1 + 0.4 * 250.00))
+ 0.1250 + 0.0000 = 0.6721 in.
t =
PDo
(2 * cos o(SE + 0.4P))
+ Ca + ext. Ca =
15.00 * 79.7500
(2 * 0.9203 * (19700 * 1 + 0.4 * 15.00))
+ 0.1250 + 0.0000
(Calculated)
, 0.0938
(MinimumAllowed)
) + 0.1250
(corrosion)
+ 0.0000
(ext.corrosion)
= 0.2188 in.
N4
ID Number: 4
3.8740 * (1.00 * 1.0000 - 1.00 * 0.5471) - 2 * 0.3130 * (1.00 * 1.0000 - 1.00 * 0.5471) * (1 - 0.7310) = 1.6783 sq. in.
2 * (1.0000 + 0.3130)(1.00 * 1.0000 - 1.00 * 0.5471) - 2 * 0.3130 * (1.00 * 1.0000 - 1.00 * 0.5471) * (1 - 0.7310)
= 1.1130 sq. in.
5 * t * t
i
* f
r2
= 5 * 1.0000 * 0.1880 * 0.7310 = 0.6871 sq. in.
5 * t
i
* t
i
* f
r2
= 5 * 0.1880 * 0.1880 * 0.7310 = 0.1292 sq. in.
2 * h * t
i
* f
r2
= 2 * 1.8750 * 0.1880 * 0.7310= 0.5153 sq. in.
= 0.1292 sq. in.
A41 = (leg) * fr3 = (0.3750) * 0.7310 = 0.1028 sq. in.
A42 = Allowable Weld 42 area * fr4 = 0.3276 * 1.0000 = 0.3276 sq. in.
A43 = (leg) * fr2 = (0.3214) * 0.7310 = 0.0755 sq. in.
A5 = (Dp - d - 2tn) te fr4 = (7.0000 - 3.8740 - 2 * 0.3130) * 0.7500 * 1.0000 = 1.8750 sq. in.
N4
ID Number: 4
3.8740 * (1.00 * 1.0000 - 1.00 * 0.3374) - 2 * 0.3130 * (1.00 * 1.0000 - 1.00 * 0.3374) * (1 - 0.7310) = 2.4553 sq. in.
2 * (1.0000 + 0.3130)(1.00 * 1.0000 - 1.00 * 0.3374) - 2 * 0.3130 * (1.00 * 1.0000 - 1.00 * 0.3374) * (1 - 0.7310)
= 1.6284 sq. in.
5 * t * t
i
* f
r2
= 5 * 1.0000 * 0.1880 * 0.7310 = 0.6871 sq. in.
5 * t
i
* t
i
* f
r2
= 5 * 0.1880 * 0.1880 * 0.7310 = 0.1292 sq. in.
2 * h * t
i
* f
r2
= 2 * 1.8750 * 0.1880 * 0.7310= 0.5153 sq. in.
= 0.1292 sq. in.
A41 = (leg) * fr3 = (0.3750) * 0.7310 = 0.1028 sq. in.
A42 = Allowable Weld 42 area * fr4 = 0.3276 * 1.0000 = 0.3276 sq. in.
A43 = (leg) * fr2 = (0.3214) * 0.7310 = 0.0755 sq. in.
A5 = (Dp - d - 2tn) te fr4 = (7.0000 - 3.8740 - 2 * 0.3130) * 0.7500 * 1.0000 = 1.8750 sq. in.
N4
ID Number: 4
Weld 41 Leg min. =
0.7
=
0.2191
0.7
= 0.3130 in.
Weld 42 Leg min. =
0.7
=
0.5 * 0.7500 + 0.0000
0.7
= 0.5357 in.
Weld 43 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 1.0000, or 0.3130 = 0.3130 in.
Weld 43 Leg min. =
(smaller of 0.25 or (tmin * 0.7)) + ca
0.7
=
(smaller of 0.25 or (0.3130 * 0.7)) + 0.1250
0.7
=
0.3441
0.7
= 0.4916 in.
Inner fillet, Weld 43, in shear = 0.49 * Material Stress = 0.49 * 14400 = 7056 PSI
* t * 4.1870 * 0.3130 * 10080 = 20700 lb.
* t * 4.5000 * 1.1250 * 10656 = 84700 lb.
Inner fillet in shear = * t * Nozzle OD * weld leg * inner fillet in shear unit stress = * t * 4.5000 * 0.3214 * 7056 = 16000 lb.
* t * 4.5000 * 0.7500 * 10656 = 56500 lb.
N4
ID Number: 4
W1-1 = (A2 + A5 + A41 + A42) * Sv = (0.6251 + 1.8750 + 0.1028 + 0.3276) * 19700 = 57700 lb.
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (0.6251 + 0.1292 + 0.1028 + 0.0755 + 2 * 0.3130 * 1.0000 * 0.7310) * 19700 = 27400 lb.
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(0.6251 + 0.1292 + 1.8750 + 0.1028 + 0.3276 + 0.0755 + 2 * 0.3130 * 1.0000 * 0.7310) * 19700 = 70800 lb.
18700 + 56500 + 84700 + 16000 = 175900 lb.
M2
Number: 5 Mark Number: M2
ID Number: M2
Nozzle Material: SA-240 Gr. 316L, High Joint Efficiency (E
1
): 1.00
Factor B Chart: HA-4
n
): 14400 PSI
Developed Opening: 22.0000 in. Tangential Dimension L: 22.0000 in.
Minimum Design Metal Temperature: -20 F
Material is exempt from impact testing per UHA-51(d)
p
): 19700 PSI
e
p
Host Component: Cone 2 - Conical Reducer 2
Material: SA-516 Gr. 70 Conical Reducer wall thickness(new): 1.1250 in.
Material Stress(S
v
): 19700 PSInical Reducer wall thickness - thin out (corroded): 1.0000 in.
Distance from small end of cone: 50.0000 in. Diameter of Cone at Nozzle: 79.7500 in.
n
): 1.0000 in.
Repad Thickness(t
e
): 1.1250 in.
tangential to the vessel wall, attached by a groove weld.
M2
ID Number: M2
Required Conical Reducer Thickness per Paragraph UG-37(a)
tr =
PDo
(2 * cos o(SE + 0.4P))
=
250.00 * 79.7500
(2 * 0.9203 * (19700 * 1 + 0.4 * 250.00))
= 0.5471 in.
trn =
PRn
SE - 0.6P
=
250.00 * 11.1250
14400 * 1 - 0.6 * 250.00
= 0.1952 in.
trn =
3 * Do * Pa
4B
=
3 * 24.0000 * 15.00
4 * 4466
= 0.0606 in.
fr1 = min
\
Sn
Sv
, 1.0000
j
= min
\
14400
19700
, 1.0000
j
= 0.7310 fr2 = min
\
Sn
Sv
, 1.0000
j
= min
\
14400
19700
, 1.0000
j
= 0.7310
fr3 = min
\
Sn
Sv
, 1.0000
j
= min
\
14400
19700
, 1.0000
j
= 0.7310 fr4 = min
\
Sp
Sv
, 1.0000
j
= min
\
19700
19700
, 1.0000
j
= 1.0000
t =
PRn
SE - 0.6P
+ Ca + ext. Ca =
250.00 * 11.1250
14400 * 0.85 - 0.6 * 250.00
+ 0.1250 + 0.0000 = 0.3550 in.
t =
PDo
(2 * cos o(SE + 0.4P))
+ Ca + ext. Ca =
250.00 * 79.7500
(2 * 0.9203 * (19700 * 1 + 0.4 * 250.00))
+ 0.1250 + 0.0000 = 0.6721 in.
t =
PDo
(2 * cos o(SE + 0.4P))
+ Ca + ext. Ca =
15.00 * 79.7500
(2 * 0.9203 * (19700 * 1 + 0.4 * 15.00))
+ 0.1250 + 0.0000
(Calculated)
, 0.0938
(MinimumAllowed)
) + 0.1250
(corrosion)
+ 0.0000
(ext.corrosion)
= 0.2188 in.
M2
ID Number: M2
22.2500 * (1.00 * 1.0000 - 1.00 * 0.5471) - 2 * 0.8750 * (1.00 * 1.0000 - 1.00 * 0.5471) * (1 - 0.7310) = 9.8638 sq. in.
2 * (1.0000 + 0.8750)(1.00 * 1.0000 - 1.00 * 0.5471) - 2 * 0.8750 * (1.00 * 1.0000 - 1.00 * 0.5471) * (1 - 0.7310)
= 1.4851 sq. in.
5 * t * t
i
* f
r2
= 5 * 1.0000 * 0.7500 * 0.7310 = 2.7411 sq. in.
5 * t
i
* t
i
* f
r2
= 5 * 0.7500 * 0.7500 * 0.7310 = 2.0558 sq. in.
2 * h * t
i
* f
r2
= 2 * 0.0000 * 0.7500 * 0.7310= 0.0000 sq. in.
= 0.0000 sq. in.
A41 = (leg) * fr3 = (0.3750) * 0.7310 = 0.1028 sq. in.
A42 = (leg) * fr4 = (0.5625) * 1.0000 = 0.3164 sq. in.
A43 = (leg) * fr2 = 0 * 0.7310 = 0.0000 sq. in.
A5 = (Dp - d - 2tn) te fr4 = (34.0000 - 22.2500 - 2 * 0.8750) * 1.1250 * 1.0000 = 11.2500 sq. in.
M2
ID Number: M2
22.2500 * (1.00 * 1.0000 - 1.00 * 0.3374) - 2 * 0.8750 * (1.00 * 1.0000 - 1.00 * 0.3374) * (1 - 0.7310) = 14.4309 sq. in.
2 * (1.0000 + 0.8750)(1.00 * 1.0000 - 1.00 * 0.3374) - 2 * 0.8750 * (1.00 * 1.0000 - 1.00 * 0.3374) * (1 - 0.7310)
= 2.1728 sq. in.
5 * t * t
i
* f
r2
= 5 * 1.0000 * 0.7500 * 0.7310 = 2.7411 sq. in.
5 * t
i
* t
i
* f
r2
= 5 * 0.7500 * 0.7500 * 0.7310 = 2.0558 sq. in.
2 * h * t
i
* f
r2
= 2 * 0.0000 * 0.7500 * 0.7310= 0.0000 sq. in.
= 0.0000 sq. in.
A41 = (leg) * fr3 = (0.3750) * 0.7310 = 0.1028 sq. in.
A42 = (leg) * fr4 = (0.5625) * 1.0000 = 0.3164 sq. in.
A43 = (leg) * fr2 = 0 * 0.7310 = 0.0000 sq. in.
A5 = (Dp - d - 2tn) te fr4 = (34.0000 - 22.2500 - 2 * 0.8750) * 1.1250 * 1.0000 = 11.2500 sq. in.
M2
ID Number: M2
Weld 41 Leg min. =
0.7
=
0.2500
0.7
= 0.3571 in.
Weld 42 Leg min. =
0.7
=
0.5 * 0.7500 + 0.0000
0.7
= 0.5357 in.
* t * 23.1250 * 0.8750 * 10080 = 320200 lb.
* t * 24.0000 * 1.0000 * 10656 = 401500 lb.
* t * 24.0000 * 1.1250 * 10656 = 451700 lb.
W1-1 = (A2 + A5 + A41 + A42) * Sv = (2.4845 + 11.2500 + 0.1028 + 0.3164) * 19700 = 278800 lb.
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (2.4845 + 0.0000 + 0.1028 + 0.0000 + 2 * 0.8750 * 1.0000 * 0.7310) * 19700 = 76200 lb.
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(2.4845 + 0.0000 + 11.2500 + 0.1028 + 0.3164 + 0.0000 + 2 * 0.8750 * 1.0000 * 0.7310) * 19700 = 304000 lb.
99700 + 451700 + 401500 + 0 = 952900 lb.
M2
ID Number: M2
M1
ID Number: 6
Nozzle Material: SA-516 Gr. 70 Joint Efficiency (E
1
): 1.00
n
): 19700 PSI
p
): 19700 PSI
e
p
Material Stress(S
v
n
): 1.0000 in.
Repad Thickness(t
e
): 0.6875 in.
M1
ID Number: 6
tr =
PRo
SE + 0.4P
=
250.00 * 43.0000
19700 * 1 + 0.4 * 250.00
= 0.5429 in.
trn =
PRn
SE - 0.6P
=
250.00 * 11.1250
19700 * 1 - 0.6 * 250.00
= 0.1423 in.
trn =
3 * Do * Pa
4B
=
3 * 24.0000 * 15.00
4 * 6267
= 0.0431 in.
fr1 = min
\
Sn
Sv
, 1.0000
j
= min
\
19700
19700
, 1.0000
j
= 1.0000 fr2 = min
\
Sn
Sv
, 1.0000
j
= min
\
19700
19700
, 1.0000
j
= 1.0000
fr3 = min
\
Sn
Sv
, 1.0000
j
= min
\
19700
19700
, 1.0000
j
= 1.0000 fr4 = min
\
Sp
Sv
, 1.0000
j
= min
\
19700
19700
, 1.0000
j
= 1.0000
t =
PRn
SE - 0.6P
+ Ca + ext. Ca =
250.00 * 11.1250
19700 * 0.85 - 0.6 * 250.00
+ 0.1250 + 0.0000 = 0.2926 in.
t =
PRo
SE + 0.4P
+ Ca + ext. Ca =
250.00 * 43.0000
19700 * 1 + 0.4 * 250.00
+ 0.1250 + 0.0000 = 0.6679 in.
t =
PRo
SE + 0.4P
+ Ca + ext. Ca =
15.00 * 43.0000
19700 * 1 + 0.4 * 15.00
+ 0.1250 + 0.0000
(Calculated)
, 0.0938
(MinimumAllowed)
) + 0.1250
(corrosion)
+ 0.0000
(ext.corrosion)
= 0.2188 in.
M1
ID Number: 6
22.2500 * (1.00 * 0.8750 - 1.00 * 0.5429) - 2 * 0.8750 * (1.00 * 0.8750 - 1.00 * 0.5429) * (1 - 1.0000) = 7.3892 sq. in.
2 * (0.8750 + 0.8750)(1.00 * 0.8750 - 1.00 * 0.5429) - 2 * 0.8750 * (1.00 * 0.8750 - 1.00 * 0.5429) * (1 - 1.0000)
= 1.1624 sq. in.
5 * t * t
i
* f
r2
= 5 * 0.8750 * 0.7500 * 1.0000 = 3.2813 sq. in.
5 * t
i
* t
i
* f
r2
= 5 * 0.7500 * 0.7500 * 1.0000 = 2.8125 sq. in.
2 * h * t
i
* f
r2
= 2 * 1.8750 * 0.7500 * 1.0000= 2.8125 sq. in.
= 2.8125 sq. in.
A41 = (leg) * fr3 = (0.3750) * 1.0000 = 0.1406 sq. in.
A42 = (leg) * fr4 = (0.5000) * 1.0000 = 0.2500 sq. in.
A43 = (leg) * fr2 = (0.3839) * 1.0000 = 0.1474 sq. in.
A5 = (Dp - d - 2tn) te fr4 = (34.0000 - 22.2500 - 2 * 0.8750) * 0.6875 * 1.0000 = 6.8750 sq. in.
M1
ID Number: 6
22.2500 * (1.00 * 0.8750 - 1.00 * 0.4580) - 2 * 0.8750 * (1.00 * 0.8750 - 1.00 * 0.4580) * (1 - 1.0000) = 9.2783 sq. in.
2 * (0.8750 + 0.8750)(1.00 * 0.8750 - 1.00 * 0.4580) - 2 * 0.8750 * (1.00 * 0.8750 - 1.00 * 0.4580) * (1 - 1.0000)
= 1.4595 sq. in.
5 * t * t
i
* f
r2
= 5 * 0.8750 * 0.7500 * 1.0000 = 3.2813 sq. in.
5 * t
i
* t
i
* f
r2
= 5 * 0.7500 * 0.7500 * 1.0000 = 2.8125 sq. in.
2 * h * t
i
* f
r2
= 2 * 1.8750 * 0.7500 * 1.0000= 2.8125 sq. in.
= 2.8125 sq. in.
A41 = (leg) * fr3 = (0.3750) * 1.0000 = 0.1406 sq. in.
A42 = (leg) * fr4 = (0.5000) * 1.0000 = 0.2500 sq. in.
A43 = (leg) * fr2 = (0.3839) * 1.0000 = 0.1474 sq. in.
A5 = (Dp - d - 2tn) te fr4 = (34.0000 - 22.2500 - 2 * 0.8750) * 0.6875 * 1.0000 = 6.8750 sq. in.
M1
ID Number: 6
Weld 41 Leg min. =
0.7
=
0.2500
0.7
= 0.3571 in.
Weld 42 Leg min. =
0.7
=
0.5 * 0.6875 + 0.0000
0.7
= 0.4911 in.
Weld 43 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 0.8750, or 0.8750 = 0.7500 in.
Weld 43 Leg min. =
(smaller of 0.25 or (tmin * 0.7)) + ca
0.7
=
(smaller of 0.25 or (0.7500 * 0.7)) + 0.1250
0.7
=
0.3750
0.7
= 0.5357 in.
Inner fillet, Weld 43, in shear = 0.49 * Material Stress = 0.49 * 19700 = 9653 PSI
* t * 23.1250 * 0.8750 * 13790 = 438100 lb.
* t * 24.0000 * 1.0000 * 14578 = 549300 lb.
Inner fillet in shear = * t * Nozzle OD * weld leg * inner fillet in shear unit stress = * t * 24.0000 * 0.3839 * 9653 = 139600 lb.
* t * 24.0000 * 0.6875 * 14578 = 377600 lb.
M1
ID Number: 6
W1-1 = (A2 + A5 + A41 + A42) * Sv = (3.2056 + 6.8750 + 0.1406 + 0.2500) * 19700 = 206300 lb.
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (3.2056 + 2.8125 + 0.1406 + 0.1474 + 2 * 0.8750 * 0.8750 * 1.0000) * 19700
= = 154400 lb.
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(3.2056 + 2.8125 + 6.8750 + 0.1406 + 0.2500 + 0.1474 + 2 * 0.8750 * 0.8750 * 1.0000) * 19700 = 294800 lb.
136400 + 377600 + 549300 + 139600 = 1202900 lb.
N5
ID Number: 5
1
): 1.00
n
): 19000 PSI
Material Stress(S
v
n
): 0.6600 in.
Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions.
N5
ID Number: 5
tr =
PRo
SE + 0.4P
=
250.00 * 18.6250
19700 * 1 + 0.4 * 250.00
= 0.2352 in.
trn =
PRn
SE - 0.6P
=
250.00 * 1.1250
19000 * 1 - 0.6 * 250.00
= 0.0149 in.
trn =
3 * Do * Pa
4B
=
3 * 3.3200 * 15.00
4 * 2717
= 0.0138 in.
fr1 = min
\
Sn
Sv
, 1.0000
j
= min
\
19000
19700
, 1.0000
j
= 0.9645 fr2 = min
\
Sn
Sv
, 1.0000
j
= min
\
19000
19700
, 1.0000
j
= 0.9645
fr3 = min
\
Sn
Sv
, 1.0000
j
= min
\
19000
19700
, 1.0000
j
= 0.9645
t =
PRn
SE - 0.6P
+ Ca + ext. Ca =
250.00 * 1.1250
19000 * 1.00 - 0.6 * 250.00
+ 0.1250 + 0.0000 = 0.1399 in.
t =
PRo
SE + 0.4P
+ Ca + ext. Ca =
250.00 * 18.6250
19700 * 1 + 0.4 * 250.00
+ 0.1250 + 0.0000 = 0.3602 in.
t =
PRo
SE + 0.4P
+ Ca + ext. Ca =
15.00 * 18.6250
19700 * 1 + 0.4 * 15.00
+ 0.1250 + 0.0000
(Calculated)
, 0.0938
(MinimumAllowed)
) + 0.1250
(corrosion)
+ 0.0000
(ext.corrosion)
= 0.2188 in.
N6
ID Number: 6
1
): 1.00
n
): 19000 PSI
Material Stress(S
v
n
): 0.8800 in.
N6
ID Number: 6
tr =
PRo
SE + 0.4P
=
250.00 * 18.6250
19700 * 1 + 0.4 * 250.00
= 0.2352 in.
trn =
PRn
SE - 0.6P
=
250.00 * 2.1250
19000 * 1 - 0.6 * 250.00
= 0.0282 in.
trn =
3 * Do * Pa
4B
=
3 * 5.7600 * 15.00
4 * 3354
= 0.0196 in.
fr1 = min
\
Sn
Sv
, 1.0000
j
= min
\
19000
19700
, 1.0000
j
= 0.9645 fr2 = min
\
Sn
Sv
, 1.0000
j
= min
\
19000
19700
, 1.0000
j
= 0.9645
fr3 = min
\
Sn
Sv
, 1.0000
j
= min
\
19000
19700
, 1.0000
j
= 0.9645
t =
PRn
SE - 0.6P
+ Ca + ext. Ca =
250.00 * 2.1250
19000 * 1.00 - 0.6 * 250.00
+ 0.1250 + 0.0000 = 0.1532 in.
t =
PRo
SE + 0.4P
+ Ca + ext. Ca =
250.00 * 18.6250
19700 * 1 + 0.4 * 250.00
+ 0.1250 + 0.0000 = 0.3602 in.
t =
PRo
SE + 0.4P
+ Ca + ext. Ca =
15.00 * 18.6250
19700 * 1 + 0.4 * 15.00
+ 0.1250 + 0.0000
(Calculated)
, 0.0938
(MinimumAllowed)
) + 0.1250
(corrosion)
+ 0.0000
(ext.corrosion)
= 0.2188 in.
N6
ID Number: 6
4.2500 * (1.00 * 0.5000 - 1.00 * 0.2352) - 2 * 0.7550 * (1.00 * 0.5000 - 1.00 * 0.2352) * (1 - 0.9645) = 1.1112 sq. in.
2 * (0.5000 + 0.7550)(1.00 * 0.5000 - 1.00 * 0.2352) - 2 * 0.7550 * (1.00 * 0.5000 - 1.00 * 0.2352) * (1 - 0.9645)
= 0.6504 sq. in.
5 * t * t
i
* f
r2
= 5 * 0.5000 * 0.6300 * 0.9645 = 1.5190 sq. in.
5 * t
i
* t
i
* f
r2
= 5 * 0.6300 * 0.6300 * 0.9645 = 1.9140 sq. in.
2 * h * t
i
* f
r2
= 2 * 0.0000 * 0.6300 * 0.9645= 0.0000 sq. in.
= 0.0000 sq. in.
A41 = (leg) * fr2 = (0.3750) * 0.9645 = 0.1356 sq. in.
A43 = (leg) * fr2 = 0 * 0.9645 = 0.0000 sq. in.
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A43 = 2.9992 sq. in., which is greater than A (1.0122)
4.2500 * (1.00 * 0.5000 - 1.00 * 0.2974) - 2 * 0.7550 * (1.00 * 0.5000 - 1.00 * 0.2974) * (1 - 0.9645) = 0.8502 sq. in.
2 * (0.5000 + 0.7550)(1.00 * 0.5000 - 1.00 * 0.2974) - 2 * 0.7550 * (1.00 * 0.5000 - 1.00 * 0.2974) * (1 - 0.9645)
= 0.4977 sq. in.
5 * t * t
i
* f
r2
= 5 * 0.5000 * 0.6300 * 0.9645 = 1.5190 sq. in.
5 * t
i
* t
i
* f
r2
= 5 * 0.6300 * 0.6300 * 0.9645 = 1.9140 sq. in.
2 * h * t
i
* f
r2
= 2 * 0.0000 * 0.6300 * 0.9645= 0.0000 sq. in.
= 0.0000 sq. in.
A41 = (leg) * fr2 = (0.3750) * 0.9645 = 0.1356 sq. in.
A43 = (leg) * fr2 = 0 * 0.9645 = 0.0000 sq. in.
Area Available (External Pressure) = A1 + A2 + A3 + A41 + A43 = 2.7590 sq. in., which is greater than A (0.6400)
M3
ID Number: M3
Nozzle Material: SA-516 Gr. 70 Joint Efficiency (E
1
): 1.00
n
): 19700 PSI
OD, Limit of Reinforcement: 46.0000 in. Appendix 1-7 OD, Limit of Reinforcement(d
LDR
): 34.5000 in.
p
): 19700 PSI
e
p
Material Stress(S
v
n
): 1.0000 in.
Repad Thickness(t
e
): 0.3750 in.
Large opening meets Appendix 1-7 stress calculation requirements
M3
ID Number: M3
tr =
PRo
SE + 0.4P
=
250.00 * 18.6250
19700 * 1 + 0.4 * 250.00
= 0.2352 in.
trn =
PRn
SE - 0.6P
=
250.00 * 11.5000
19700 * 1 - 0.6 * 250.00
= 0.1471 in.
trn =
3 * Do * Pa
4B
=
3 * 24.7500 * 15.00
4 * 6330
= 0.0441 in.
fr1 = min
\
Sn
Sv
, 1.0000
j
= min
\
19700
19700
, 1.0000
j
= 1.0000 fr2 = min
\
Sn
Sv
, 1.0000
j
= min
\
19700
19700
, 1.0000
j
= 1.0000
fr3 = min
\
Sn
Sv
, 1.0000
j
= min
\
19700
19700
, 1.0000
j
= 1.0000 fr4 = min
\
Sp
Sv
, 1.0000
j
= min
\
19700
19700
, 1.0000
j
= 1.0000
t =
PRn
SE - 0.6P
+ Ca + ext. Ca =
250.00 * 11.5000
19700 * 0.85 - 0.6 * 250.00
+ 0.1250 + 0.0000 = 0.2982 in.
t =
PRo
SE + 0.4P
+ Ca + ext. Ca =
250.00 * 18.6250
19700 * 1 + 0.4 * 250.00
+ 0.1250 + 0.0000 = 0.3602 in.
t =
PRo
SE + 0.4P
+ Ca + ext. Ca =
15.00 * 18.6250
19700 * 1 + 0.4 * 15.00
+ 0.1250 + 0.0000
(Calculated)
, 0.0938
(MinimumAllowed)
) + 0.1250
(corrosion)
+ 0.0000
(ext.corrosion)
= 0.2188 in.
M3
ID Number: M3
23.0000 * (1.00 * 0.5000 - 1.00 * 0.2352) - 2 * 0.8750 * (1.00 * 0.5000 - 1.00 * 0.2352) * (1 - 1.0000) = 6.0904 sq. in.
2 * (0.5000 + 0.8750)(1.00 * 0.5000 - 1.00 * 0.2352) - 2 * 0.8750 * (1.00 * 0.5000 - 1.00 * 0.2352) * (1 - 1.0000)
= 0.7282 sq. in.
5 * t * t
i
* f
r2
= 5 * 0.5000 * 0.7500 * 1.0000 = 1.8750 sq. in.
5 * t
i
* t
i
* f
r2
= 5 * 0.7500 * 0.7500 * 1.0000 = 2.8125 sq. in.
2 * h * t
i
* f
r2
= 2 * 0.0000 * 0.7500 * 1.0000= 0.0000 sq. in.
= 0.0000 sq. in.
A41 = (leg) * fr3 = (0.3750) * 1.0000 = 0.1406 sq. in.
A42 = (leg) * fr4 = (0.3125) * 1.0000 = 0.0977 sq. in.
A43 = (leg) * fr2 = 0 * 1.0000 = 0.0000 sq. in.
A5 = (Dp - d - 2tn) te fr4 = (30.0000 - 23.0000 - 2 * 0.8750) * 0.3750 * 1.0000 = 1.9688 sq. in.
M3
ID Number: M3
23.0000 * (1.00 * 0.5000 - 1.00 * 0.2974) - 2 * 0.8750 * (1.00 * 0.5000 - 1.00 * 0.2974) * (1 - 1.0000) = 4.6598 sq. in.
2 * (0.5000 + 0.8750)(1.00 * 0.5000 - 1.00 * 0.2974) - 2 * 0.8750 * (1.00 * 0.5000 - 1.00 * 0.2974) * (1 - 1.0000)
= 0.5572 sq. in.
5 * t * t
i
* f
r2
= 5 * 0.5000 * 0.7500 * 1.0000 = 1.8750 sq. in.
5 * t
i
* t
i
* f
r2
= 5 * 0.7500 * 0.7500 * 1.0000 = 2.8125 sq. in.
2 * h * t
i
* f
r2
= 2 * 0.0000 * 0.7500 * 1.0000= 0.0000 sq. in.
= 0.0000 sq. in.
A41 = (leg) * fr3 = (0.3750) * 1.0000 = 0.1406 sq. in.
A42 = (leg) * fr4 = (0.3125) * 1.0000 = 0.0977 sq. in.
A43 = (leg) * fr2 = 0 * 1.0000 = 0.0000 sq. in.
A5 = (Dp - d - 2tn) te fr4 = (30.0000 - 23.0000 - 2 * 0.8750) * 0.3750 * 1.0000 = 1.9688 sq. in.
M3
ID Number: M3
Appendix 1-7(a) (Large Opening in Shell) Calculations
A = 2/3 * (d tr F + 2 tn tr F (1 - fr1)) = 2/3 * ((23.0000 * 0.2352 * 1.00) + (2 * 0.8750 * 0.2352 * 1.00 * (1 - 1.0000))) = 3.6064 sq. in.
A1 = (d
LDR
- d)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
(34.5000 - 23.0000) * (1.00 * 0.5000 - 1.00 * 0.2352) - 2 * 0.8750 * (1.00 * 0.5000 - 1.00 * 0.2352) * (1 - 1.0000) = 3.0452 sq. in.
5 * t * t
i
* f
r2
= 5 * 0.5000 * 0.7500 * 1.0000 = 1.8750 sq. in.
5 * t
i
* t
i
* f
r2
= 5 * 0.7500 * 0.7500 * 1.0000 = 2.8125 sq. in.
2 * h * t
i
* f
r2
= 2 * 0.0000 * 0.7500 * 1.0000= 0.0000 sq. in.
= 0.0000 sq. in.
A41 = (leg) * fr3 = (0.3750) * 1.0000 = 0.1406 sq. in.
A42 = (leg) * fr4 = (0.3125) * 1.0000 = 0.0977 sq. in.
A43 = (leg) * fr2 = 0 * 1.0000 = 0.0000 sq. in.
A5 = (Dp - d - 2tn) te fr4 = (30.0000 - 23.0000 - 2 * 0.8750) * 0.3750 * 1.0000 = 1.9688 sq. in.
Appendix 1-7(a) (Large Opening in Shell) Calculations
A = 1/3 * (d tr F + 2 tn tr F (1 - fr1)) = 1/3 * ((23.0000 * 0.2974 * 1.0) + (2 * 0.8750 * 0.2974 * 1.0 * (1 - 1.0000))) = 2.2801 sq. in.
A1 = (d
LDR
- d)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
(34.5000 - 23.0000) * (1.00 * 0.5000 - 1.00 * 0.2974) - 2 * 0.8750 * (1.00 * 0.5000 - 1.00 * 0.2974) * (1 - 1.0000) = 2.3299 sq. in.
5 * t * t
i
* f
r2
= 5 * 0.5000 * 0.7500 * 1.0000 = 1.8750 sq. in.
5 * t
i
* t
i
* f
r2
= 5 * 0.7500 * 0.7500 * 1.0000 = 2.8125 sq. in.
2 * h * t
i
* f
r2
= 2 * 0.0000 * 0.7500 * 1.0000= 0.0000 sq. in.
= 0.0000 sq. in.
A41 = (leg) * fr3 = (0.3750) * 1.0000 = 0.1406 sq. in.
A42 = (leg) * fr4 = (0.3125) * 1.0000 = 0.0977 sq. in.
A43 = (leg) * fr2 = 0 * 1.0000 = 0.0000 sq. in.
A5 = (Dp - d - 2tn) te fr4 = (30.0000 - 23.0000 - 2 * 0.8750) * 0.3750 * 1.0000 = 1.9688 sq. in.
M3
ID Number: M3
Weld 41 Leg min. =
0.7
=
0.2500
0.7
= 0.3571 in.
Weld 42 Leg min. =
0.7
=
0.5 * 0.3750 + 0.0000
0.7
= 0.2679 in.
* t * 23.8750 * 0.8750 * 13790 = 452300 lb.
* t * 24.7500 * 0.5000 * 14578 = 283200 lb.
* t * 24.7500 * 0.3750 * 14578 = 212400 lb.
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [5.4096 - 6.0904 + 2 * 0.8750 * 1.0000 * (1.00 * 0.5000 - 1.0000 * 0.2352)] * 19700 = -4282 lb.
W1-1 = (A2 + A5 + A41 + A42) * Sv = (1.8198 + 1.9688 + 0.1406 + 0.0977) * 19700 = 79300 lb.
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (1.8198 + 0.0000 + 0.1406 + 0.0000 + 2 * 0.8750 * 0.5000 * 1.0000) * 19700 = 55900 lb.
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(1.8198 + 0.0000 + 1.9688 + 0.1406 + 0.0977 + 0.0000 + 2 * 0.8750 * 0.5000 * 1.0000) * 19700 = 96600 lb.
140700 + 212400 + 283200 + 0 = 636300 lb.
M3
ID Number: M3
N7
ID Number: 7
1
): 1.00
n
): 17100 PSI
p
): 19700 PSI
e
p
Host Component: Head 2 - Head 2
Material: SA-516 Gr. 70 Head wall thickness(new): 0.5625 in.
Material Stress(S
v
): 19700 PSI Head wall thickness - thin out (corroded): 0.3750 in.
n
): 0.7180 in.
Repad Thickness(t
e
): 0.3750 in.
N7
ID Number: 7
Required Head Thickness per Paragraph UG-37(a)
tr =
P K1 Do
(2SE + 0.8P)
=
250.00 * 0.8900 * 37.2500
(2 * 19700 * 1 + 0.8 * 250.00)
= 0.2093 in.
trn =
PRn
SE - 0.6P
=
250.00 * 2.7195
17100 * 1 - 0.6 * 250.00
= 0.0401 in.
trn =
3 * Do * Pa
4B
=
3 * 6.6250 * 15.00
4 * 2966
= 0.0252 in.
fr1 = min
\
Sn
Sv
, 1.0000
j
= min
\
17100
19700
, 1.0000
j
= 0.8680 fr2 = min
\
Sn
Sv
, 1.0000
j
= min
\
17100
19700
, 1.0000
j
= 0.8680
fr3 = min
\
Sn
Sv
, 1.0000
j
= min
\
17100
19700
, 1.0000
j
= 0.8680 fr4 = min
\
Sp
Sv
, 1.0000
j
= min
\
19700
19700
, 1.0000
j
= 1.0000
t =
PRn
SE - 0.6P
+ Ca + ext. Ca =
250.00 * 2.7195
17100 * 1.00 - 0.6 * 250.00
+ 0.1250 + 0.0000 = 0.1651 in.
t =
P K Do
(2SE + 2P(K - 0.1))
+ Ca + ext. Ca =
250.00 * 0.9900 * 37.2500
(2 * 19700 * 1 + 2 * 250.00 * (0.9900 - 0.1))
+ 0.1250 + 0.0000 = 0.3564 in.
t =
P K Do
(2SE + 2P(K - 0.1))
+ Ca + ext. Ca =
15.00 * 0.9900 * 37.2500
(2 * 19700 * 1 + 2 * 15.00 * (0.9900 - 0.1))
+ 0.1250 + 0.0000
(Calculated)
, 0.0938
(MinimumAllowed)
) + 0.1250
(corrosion)
+ 0.0000
(ext.corrosion)
= 0.2188 in.
N7
ID Number: 7
5.4390 * (1.00 * 0.3750 - 1.00 * 0.2093) - 2 * 0.5930 * (1.00 * 0.3750 - 1.00 * 0.2093) * (1 - 0.8680) = 0.8753 sq. in.
2 * (0.3750 + 0.5930)(1.00 * 0.3750 - 1.00 * 0.2093) - 2 * 0.5930 * (1.00 * 0.3750 - 1.00 * 0.2093) * (1 - 0.8680)
= 0.2949 sq. in.
5 * t * t
i
* f
r2
= 5 * 0.3750 * 0.4680 * 0.8680 = 0.7617 sq. in.
5 * t
i
* t
i
* f
r2
= 5 * 0.4680 * 0.4680 * 0.8680 = 0.9506 sq. in.
2 * h * t
i
* f
r2
= 2 * 0.0000 * 0.4680 * 0.8680= 0.0000 sq. in.
= 0.0000 sq. in.
A41 = (leg) * fr3 = (0.3750) * 0.8680 = 0.1221 sq. in.
A42 = (leg) * fr4 = (0.3125) * 1.0000 = 0.0977 sq. in.
A43 = (leg) * fr2 = 0 * 0.8680 = 0.0000 sq. in.
A5 = (Dp - d - 2tn) te fr4 = (10.0000 - 5.4390 - 2 * 0.5930) * 0.3750 * 1.0000 = 1.2656 sq. in.
N7
ID Number: 7
5.4390 * (1.00 * 0.3750 - 1.00 * 0.0985) - 2 * 0.5930 * (1.00 * 0.3750 - 1.00 * 0.0985) * (1 - 0.8680) = 1.4606 sq. in.
2 * (0.3750 + 0.5930)(1.00 * 0.3750 - 1.00 * 0.0985) - 2 * 0.5930 * (1.00 * 0.3750 - 1.00 * 0.0985) * (1 - 0.8680)
= 0.4920 sq. in.
5 * t * t
i
* f
r2
= 5 * 0.3750 * 0.4680 * 0.8680 = 0.7617 sq. in.
5 * t
i
* t
i
* f
r2
= 5 * 0.4680 * 0.4680 * 0.8680 = 0.9506 sq. in.
2 * h * t
i
* f
r2
= 2 * 0.0000 * 0.4680 * 0.8680= 0.0000 sq. in.
= 0.0000 sq. in.
A41 = (leg) * fr3 = (0.3750) * 0.8680 = 0.1221 sq. in.
A42 = (leg) * fr4 = (0.3125) * 1.0000 = 0.0977 sq. in.
A43 = (leg) * fr2 = 0 * 0.8680 = 0.0000 sq. in.
A5 = (Dp - d - 2tn) te fr4 = (10.0000 - 5.4390 - 2 * 0.5930) * 0.3750 * 1.0000 = 1.2656 sq. in.
N7
ID Number: 7
Weld 41 Leg min. =
0.7
=
0.2500
0.7
= 0.3571 in.
Weld 42 Leg min. =
0.7
=
0.5 * 0.3750 + 0.0000
0.7
= 0.2679 in.
* t * 6.0320 * 0.5930 * 11970 = 67200 lb.
* t * 6.6250 * 0.3750 * 12654 = 49400 lb.
* t * 6.6250 * 0.3750 * 12654 = 49400 lb.
W1-1 = (A2 + A5 + A41 + A42) * Sv = (0.8999 + 1.2656 + 0.1221 + 0.0977) * 19700 = 47000 lb.
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (0.8999 + 0.0000 + 0.1221 + 0.0000 + 2 * 0.5930 * 0.3750 * 0.8680) * 19700 = 27700 lb.
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(0.8999 + 0.0000 + 1.2656 + 0.1221 + 0.0977 + 0.0000 + 2 * 0.5930 * 0.3750 * 0.8680) * 19700 = 54600 lb.
32700 + 49400 + 49400 + 0 = 131500 lb.
N7
ID Number: 7
Skirt Thick Section
Number: 1 Mark Number: SK1
Cylindrical Skirt Design Information
Design Temperature: 550 F Joint Efficiency: 60 %
Skirt Material: SA-516 Gr. 70 Factor B Chart: CS-2
Condition: Normalized Material Stress(hot): 19700 PSI
Skirt Length: 22.5000 in. Material Stress(cold): 20000 PSI
Corrosion Allowance: 0.0000 in. Yield Strength: 30050 PSI
Outside Diameter: 86.0000 in. Modulus of Elasticity: 26.8 10^6 PSI
Density: 0.2800 lb/in.^3
Surface Area: 42.2152 Sq. Ft. Weight: 3325.06 lb.
Long. Factor A: 0.0058140 Long. Factor B: 12786 PSI
Nominal Skirt Thickness Selected = 2.0000 in.
Skirt Thin Section
Number: 2 Mark Number: SK2
Cylindrical Skirt Design Information
Design Temperature: 550 F Joint Efficiency: 70 %
Skirt Material: SA-516 Gr. 70 Factor B Chart: CS-2
Material Stress(hot): 19700 PSI
Skirt Length: 66.6250 in. Material Stress(cold): 20000 PSI
Corrosion Allowance: 0.0000 in. Yield Strength: 30050 PSI
Outside Diameter: 86.0000 in. Modulus of Elasticity: 26.8 10^6 PSI
Density: 0.2800 lb/in.^3
Surface Area: 125.0038 Sq. Ft. Weight: 3747.15 lb.
Long. Factor A: 0.0021802 Long. Factor B: 10990 PSI
Nominal Skirt Thickness Selected = 0.7500 in.
Base Plate 1
Mark Number: BP1
Base Ring with gussets and complete top ring Design Information
Design Temperature: 550 F
Base Ring Material: SA-516 Gr. 70 Yield Strength: 30050 PSI
Condition: Normalized Density: 0.2800 lb/in.^3
Base Plate Thickness (T
b
): 1.5000 in. Skirt OD at Bottom (D
sk
): 86.0000 in.
Base Plate OD (OD
b
): 106.0000 in. Base Plate ID (ID
b
): 70.0000 in.
Base Plate Width (W
b
): 18.0000 in. Width Outside of Skirt (W
bo
): 10.0000 in.
Anchor Bolt Information
Anchor Bolt Material: SA-307 Gr. B Material Stress(hot): 7000 PSI
Material Stress(cold): 7000 PSI
Bolt Size: 3" in. Density: 0.2800 lb/in.^3
Bolt Circle (BC): 100.0000 in. Number of Bolts (N
b
): 24
Nominal Diameter (D
b
): 3.0000 in. Bolt Hole Diameter (D
bh
): 3.1250 in.
Root Area (A
b
): 5.6210 sq. in. Distance across Flats of Bolting Nut: 4.6250 in.
Threads Per Inch (thd): 4.00 Ultimate 28 Day Concrete Strength: 3000 PSI
Gusset Information
Gusset Thickness (T
g
): 0.7500 in. Max.Distance between Gussets (C
m
): 12.3400 in.
Gusset Depth (W
g
): 10.0000 in. Max. Dist. between Gussets Straddling Bolts (C
b
): 12.3400 in.
Gusset Height (H
g
): 10.0000 in. Number of Gussets (N
g
): 48
Compression Plate Information
Top Ring OD, (OD
t
): 106.0000 in. Top Ring thickness, (T
t
): 1.5000 in.
Base Support Analysis - Operating Pressurized Condition - Occasional Loads - Seismic Case 5
Total Weight of Tower as adjusted by load case combinations W = 107208 lb.
Maximum total moment at base of tower M = 15067032 in.-lb.
Base Ring Calculations - Operating Pressurized Condition - Occasional Loads - Seismic Case 5
Base ring area, A
c
=
\
t
4
j
* (OD
b
- ID
b
) =
\
t
4
j
* (106.0000 - 70.0000) A
c
= 4976.28 in.
Base ring modulus, Z
c
=
\
t
32
j
*
\
OD
b
- ID
b
OD
b
j
=
\
t
32
j
*
\
106.0000 - 70.0000
106.0000
j
Z
c
= 94690 in.
Base ring-gusset geometry coefficient, k
y
k
y
= 0.1804
Base ring bearing pressure, P =
\
W
A
c
j
+
\
M
Z
c
j
=
\
107208
4976.28
j
+
\
15067032
94690
j
P = 181 PSI
M
b
= k
y
* P * W
bo
= 0.1804 * 181 * 10.0000 M
b
= 3260 lb.
Base ring stress, S
b
=
6 * M
b
T
b
=
6 * 3260
1.5000
S
b
= 8692 PSI
Base Plate 1
Mark Number: BP1
Anchor Bolt and Concrete Stresses - Operating Pressurized Condition - Occasional Loads - Seismic Case 5
Recommended minimum preload:
F
i
= MAX
|
0,
\
M * A
c
N
b
* Z
c
j
-
\
W
N
b
j

]
|
= MAX
|
0,
\
15067032 * 4976.28
24 * 94690
j
-
\
107208
24
j

]
|
F
i
= 28526 lb.
Torque required, T
i
=
F
i
* (1 + (thd * D
b
))
2 * t * thd
=
28526 * (1 + (4.00 * 3.0000))
2 * t * 4.00
T
i
= 14755 in.-lb.
Maximum bolt force, M
bf
= 1.25 * F
i
= 1.25 * 28526 M
bf
= 35657 lb.
Anchor bolt stress, S
bolt
=
M
bf
A
b
=
35657
5.6210
S
bolt
= 6344 PSI
Concrete stress, S
c
=
\
N
b
* F
i
A
c
j
+
\
W
A
c
j
+
\
M
Z
c
j
=
\
24 * 28526
4976.28
j
+
\
107208
4976.28
j
+
\
15067032
94690
j
S
c
= 318 PSI
Gusset Calculations - Operating Pressurized Condition - Occasional Loads - Seismic Case 5
Gusset buckling stress, S
gb
=
M
bf
2 * W
g
* T
g
=
35657
2 * 10.0000 * 0.7500
S
gb
= 2377 PSI
Top Ring Calculations - Operating Pressurized Condition - Occasional Loads - Seismic Case 5
Top Ring-gusset geometry coefficient, k
t
k
t
= 0.3264
M
max
=
|
M
bf
4 * t
]
|
*
\
1.3 * Ln
\
2 * W
t
* sin
\
t * (BC - ID
t
)
2 * W
t
j
t * e
j
+ (1 - k
t
)
]
|
=

|
35657
4 * t
]
|
*
\
1.3 * Ln
\
2 * 10.0000 * sin
\
t * (100.0000 - 86.0000)
2 * 10.0000
j
t * 2.3125
j
+ (1 - 0.3264 )
]
|
M
max
= 4865 lb.
Top Ring stress, S
t
=
6 * M
max
Tt
=
6 * 4865
1.5000
S
t
= 12974 PSI
Skirt Calculations
L
sk
=
t * BC
N
b
=
t * 100.0000
24
L
sk
= 13.0900 in.
Skirt stress, S
sk
=
1.167 * M
bf
* (BC - ID
t
) * ID
t
T
sk
* T
sk
* L
sk
* H
g
=
1.167 * 35657 * (100.0000 - 86.0000) * 86.0000
0.7500 * 0.7500 * 13.0900 * 10.0000
S
sk
= 63542 PSI
Base Plate 1
Mark Number: BP1
Base Support Allowable Stresses - Operating Pressurized Condition - Occasional Loads - Seismic Case 5
Base support material yield strength, S
y
S
y
= 30050 PSI
Base ring allowable stress, S
ba
= 1.0 * 0.6 * Sy = 1.0 * 0.6 * 30050 S
ba
= 18030 PSI
Anchor bolt allowable stress, S
bolta
S
bolta
= 7000 PSI
Concrete safe bearing load, S
ca
= 0.3 * 28 day concrete strength = 0.3 * 3000.00 S
ca
= 900 PSI
Gusset buckling allowable stress, S
gba
=
1.0 * 18000
1 +
\
Hg
1500 * Tg
j
=
1.0 * 18000
1 +
\
10.0000
1500 * 0.7500
j
S
gba
= 16093 PSI
Top Ring allowable stress, S
ta
= 1.0 * 0.6 * S
y
= 1.0 * 0.6 * 30050 S
ta
= 18030 PSI
Skirt allowable stress, S
ska
= 1.0 * 0.6 * S
ysk
= 1.0 * 0.6 * 30050 S
ska
= 18030 PSI
Base Support Stress Ratios - Operating Pressurized Condition - Occasional Loads - Seismic Case 5
Base Ring, R
b
R
b
= 0.482
Bolting, R
bolt
R
bolt
= 0.906
Concrete, R
c
R
c
= 0.354
Gusset-buckling, R
gb
R
gb
= 0.148
Top Plate, R
t
R
t
= 0.720
Skirt, R
sk
R
sk
= 3.524
* NOTE: Stress ratios greater than 1.0 represent overstressed conditions.
Base Support Analysis - Operating Pressurized Condition - Occasional Loads - Wind Case 5
Base Ring Calculations - Operating Pressurized Condition - Occasional Loads - Wind Case 5
Base ring area, A
c
=
\
t
4
j
* (OD
b
- ID
b
) =
\
t
4
j
* (106.0000 - 70.0000) A
c
= 4976.28 in.
c
=
\
t
32
j
*
\
OD
b
- ID
b
OD
b
j
=
\
t
32
j
*
\
106.0000 - 70.0000
106.0000
j
Z
c
= 94690 in.
y
k
y
= 0.1804
\
W
A
c
j
+
\
M
Z
c
j
=
\
93279
4976.28
j
+
\
5957624
94690
j
P = 82 PSI
M
b
= k
y
* P * W
bo
= 0.1804 * 82 * 10.0000 M
b
= 1473 lb.
Base ring stress, S
b
=
6 * M
b
T
b
=
6 * 1473
1.5000
S
b
= 3929 PSI
Base Plate 1
Mark Number: BP1
Anchor Bolt and Concrete Stresses - Operating Pressurized Condition - Occasional Loads - Wind Case 5
F
i
= MAX
|
0,
\
M * A
c
N
b
* Z
c
j
-
\
W
N
b
j

]
|
= MAX
|
0,
\
5957624 * 4976.28
24 * 94690
j
-
\
93279
24
j

]
|
F
i
= 9159 lb.
Torque required, T
i
=
F
i
* (1 + (thd * D
b
))
2 * t * thd
=
9159 * (1 + (4.00 * 3.0000))
2 * t * 4.00
T
i
= 4737 in.-lb.
bf
= 1.25 * F
i
= 1.25 * 9159 M
bf
= 11449 lb.
bolt
=
M
bf
A
b
=
11449
5.6210
S
bolt
= 2037 PSI
Concrete stress, S
c
=
\
N
b
* F
i
A
c
j
+
\
W
A
c
j
+
\
M
Z
c
j
=
\
24 * 9159
4976.28
j
+
\
93279
4976.28
j
+
\
5957624
94690
j
S
c
= 126 PSI
Gusset Calculations - Operating Pressurized Condition - Occasional Loads - Wind Case 5
gb
=
M
bf
2 * W
g
* T
g
=
11449
2 * 10.0000 * 0.7500
S
gb
= 763 PSI
Top Ring Calculations - Operating Pressurized Condition - Occasional Loads - Wind Case 5
t
k
t
= 0.3264
M
max
=
|
M
bf
4 * t
]
|
*
\
1.3 * Ln
\
2 * W
t
* sin
\
t * (BC - ID
t
)
2 * W
t
j
t * e
j
+ (1 - k
t
)
]
|
=

|
11449
4 * t
]
|
*
\
1.3 * Ln
\
2 * 10.0000 * sin
\
t * (100.0000 - 86.0000)
2 * 10.0000
j
t * 2.3125
j
+ (1 - 0.3264 )
]
|
M
max
= 1562 lb.
Top Ring stress, S
t
=
6 * M
max
Tt
=
6 * 1562
1.5000
S
t
= 4166 PSI
Skirt Calculations
L
sk
=
t * BC
N
b
=
t * 100.0000
24
L
sk
= 13.0900 in.
Skirt stress, S
sk
=
1.167 * M
bf
* (BC - ID
t
) * ID
t
T
sk
* T
sk
* L
sk
* H
g
=
1.167 * 11449 * (100.0000 - 86.0000) * 86.0000
0.7500 * 0.7500 * 13.0900 * 10.0000
S
sk
= 20402 PSI
Base Plate 1
Mark Number: BP1
Base Support Allowable Stresses - Operating Pressurized Condition - Occasional Loads - Wind Case 5
y
S
y
= 30050 PSI
ba
= 1.0 * 0.6 * Sy = 1.0 * 0.6 * 30050 S
ba
= 18030 PSI
bolta
S
bolta
= 7000 PSI
ca
ca
= 900 PSI
gba
=
1.0 * 18000
1 +
\
Hg
1500 * Tg
j
=
1.0 * 18000
1 +
\
10.0000
1500 * 0.7500
j
S
gba
= 16093 PSI
ta
= 1.0 * 0.6 * S
y
= 1.0 * 0.6 * 30050 S
ta
= 18030 PSI
ska
= 1.0 * 0.6 * S
ysk
= 1.0 * 0.6 * 30050 S
ska
= 18030 PSI
Base Support Stress Ratios - Operating Pressurized Condition - Occasional Loads - Wind Case 5
Base Ring, R
b
R
b
= 0.218
Bolting, R
bolt
R
bolt
= 0.291
Concrete, R
c
R
c
= 0.140
Gusset-buckling, R
gb
R
gb
= 0.047
Top Plate, R
t
R
t
= 0.231
Skirt, R
sk
R
sk
= 1.132
Base Plate 1
Mark Number: BP1
Base Support Analysis - Empty Unpressurized Condition - Occasional Loads - Wind Case 5
Base Ring Calculations - Empty Unpressurized Condition - Occasional Loads - Wind Case 5
Base ring area, A
c
=
\
t
4
j
* (OD
b
- ID
b
) =
\
t
4
j
* (106.0000 - 70.0000) A
c
= 4976.28 in.
c
=
\
t
32
j
*
\
OD
b
- ID
b
OD
b
j
=
\
t
32
j
*
\
106.0000 - 70.0000
106.0000
j
Z
c
= 94690 in.
y
k
y
= 0.1804
\
W
A
c
j
+
\
M
Z
c
j
=
\
93279
4976.28
j
+
\
5957624
94690
j
P = 82 PSI
M
b
= k
y
* P * W
bo
= 0.1804 * 82 * 10.0000 M
b
= 1473 lb.
Base ring stress, S
b
=
6 * M
b
T
b
=
6 * 1473
1.5000
S
b
= 3929 PSI
Anchor Bolt and Concrete Stresses - Empty Unpressurized Condition - Occasional Loads - Wind Case 5
F
i
= MAX
|
0,
\
M * A
c
N
b
* Z
c
j
-
\
W
N
b
j

]
|
= MAX
|
0,
\
5957624 * 4976.28
24 * 94690
j
-
\
93279
24
j

]
|
F
i
= 9159 lb.
Torque required, T
i
=
F
i
* (1 + (thd * D
b
))
2 * t * thd
=
9159 * (1 + (4.00 * 3.0000))
2 * t * 4.00
T
i
= 4737 in.-lb.
bf
= 1.25 * F
i
= 1.25 * 9159 M
bf
= 11449 lb.
bolt
=
M
bf
A
b
=
11449
5.6210
S
bolt
= 2037 PSI
Concrete stress, S
c
=
\
N
b
* F
i
A
c
j
+
\
W
A
c
j
+
\
M
Z
c
j
=
\
24 * 9159
4976.28
j
+
\
93279
4976.28
j
+
\
5957624
94690
j
S
c
= 126 PSI
Gusset Calculations - Empty Unpressurized Condition - Occasional Loads - Wind Case 5
gb
=
M
bf
2 * W
g
* T
g
=
11449
2 * 10.0000 * 0.7500
S
gb
= 763 PSI
Base Plate 1
Mark Number: BP1
Top Ring Calculations - Empty Unpressurized Condition - Occasional Loads - Wind Case 5
t
k
t
= 0.3264
M
max
=
|
M
bf
4 * t
]
|
*
\
1.3 * Ln
\
2 * W
t
* sin
\
t * (BC - ID
t
)
2 * W
t
j
t * e
j
+ (1 - k
t
)
]
|
=

|
11449
4 * t
]
|
*
\
1.3 * Ln
\
2 * 10.0000 * sin
\
t * (100.0000 - 86.0000)
2 * 10.0000
j
t * 2.3125
j
+ (1 - 0.3264 )
]
|
M
max
= 1562 lb.
Top Ring stress, S
t
=
6 * M
max
Tt
=
6 * 1562
1.5000
S
t
= 4166 PSI
Skirt Calculations
L
sk
=
t * BC
N
b
=
t * 100.0000
24
L
sk
= 13.0900 in.
Skirt stress, S
sk
=
1.167 * M
bf
* (BC - ID
t
) * ID
t
T
sk
* T
sk
* L
sk
* H
g
=
1.167 * 11449 * (100.0000 - 86.0000) * 86.0000
0.7500 * 0.7500 * 13.0900 * 10.0000
S
sk
= 20402 PSI
Base Support Allowable Stresses - Empty Unpressurized Condition - Occasional Loads - Wind Case 5
y
S
y
= 30050 PSI
ba
= 1.0 * 0.6 * Sy = 1.0 * 0.6 * 30050 S
ba
= 18030 PSI
bolta
S
bolta
= 7000 PSI
ca
ca
= 900 PSI
gba
=
1.0 * 18000
1 +
\
Hg
1500 * Tg
j
=
1.0 * 18000
1 +
\
10.0000
1500 * 0.7500
j
S
gba
= 16093 PSI
ta
= 1.0 * 0.6 * S
y
= 1.0 * 0.6 * 30050 S
ta
= 18030 PSI
ska
= 1.0 * 0.6 * S
ysk
= 1.0 * 0.6 * 30050 S
ska
= 18030 PSI
Base Support Stress Ratios - Empty Unpressurized Condition - Occasional Loads - Wind Case 5
Base Ring, R
b
R
b
= 0.218
Bolting, R
bolt
R
bolt
= 0.291
Concrete, R
c
R
c
= 0.140
Gusset-buckling, R
gb
R
gb
= 0.047
Top Plate, R
t
R
t
= 0.231
Skirt, R
sk
R
sk
= 1.132
Sample Tower
ASME Flange Design Information
Host Description Type Size Material ASME Material MAP
(in.) Class Group (PSI)
N3 Smls LWN (FVC) - 2" Weld Neck 2 SA-105 300 1.1 587.50
N7 ASME Flange 4 Weld Neck 6 SA-105 300 1.1 587.50
M1 ASME Flange 7 Slip-On 24 SA-105 300 1.1 587.50
Tower Analysis
Operating Pressurized Condition - Occasional Loads - Seismic Case 5
First Period of Natural Vibration for Operating conditions: 0.3541 seconds/cycle
IBC 2006 Seismic Design Information
0.2 s Spectral Response Accel (S
s
): 1.600
1 s Spectral Response Accel. (S
1
): 0.670 Response Modification Factor (R): 3.000
Seismic Use Group: I Site Class: B
Total seismic shear force at the base (V): 33166 lb.
IBC 2006 Seismic Analysis
Segment Segment Wi Hi Wi * Hi Segment Shear Moment Seismic
Type No. Weight Mid-Elevation Seismic Force @ Top @ Bottom Stress
(lb.) (in.) (Ft.-lb.) (lb.) (lb.) (Ft.-lb.) (PSI)
Head 1 258.30 1027.9219 22126 135 0 72 2
Shell 2 2094.11 971.1250 169470 1037 135 7236 166
Shell 3 382.65 913.1250 29117 178 1172 8527 115
Cone 4 8443.82 857.1250 603117 3690 1350 40281 42
Shell 5 8630.32 771.1250 554588 3393 5040 84096 88
Shell 6 17260.63 663.1250 953830 5836 8434 231985 243
Shell 7 10548.16 547.1250 480930 2942 14269 351012 368
Cone 8 13726.11 443.1250 506865 3101 17212 543805 1039
Shell 9 7327.45 334.1250 204024 1248 20313 716490 1744
Shell 10 7327.45 236.1250 144183 882 21561 897377 2184
Shell 11 7327.45 138.1250 84342 516 22443 1083474 2637
Head 12t 2879.93 89.1250 21389 131
Skirt 12 3747.15 55.8125 17428 107 23090 1212068 3427
Skirt 13 3325.06 11.2500 3117 19 23197 1255586 1391
Total 93278.58 3794527
Stress Summary
Segment Segment Sm Sp Sp Sw Maximum Maximum
Type No. Attachments With Internal External Weight Stress Tensile Compressive
Wind or Seismic Pressure Stress Pressure Stress Stress Stress
(PSI) (PSI) (PSI) (PSI) (PSI) (PSI)
Head 1 2 5259 316 6 5255 -323
Shell 2 166 4668 276 47 4787 -488
Shell 3 115 2640 156 31 2724 -303
Cone 4 42 8361 494 37 8366 -573
Shell 5 88 8170 455 60 8199 -603
Shell 6 243 8170 455 112 8302 -810
Shell 7 368 8170 455 144 8394 -966
Cone 8 1039 5513 286 238 6314 -1562
Shell 9 1744 7031 365 337 8438 -2446
Shell 10 2184 7031 365 373 8842 -2923
Shell 11 2637 7031 365 409 9259 -3412
Skirt 12 3427 0 0 515 2912 -3942
Skirt 13 1391 0 0 203 1188 -1594
Positive values represent tensile stress, and negative values represent compressive.
Stress ratios greater than 1.0 represent overstressed conditions.
Stress Comparisons
Segment Segment Maximum Allowable Maximum Maximum Allowable Maximum Critical Critical
Type No. Tensile Stress Tensile Compressive Stress Compressive Buckling Buckling
Stress Stress Ratio Stress Stress Ratio Stress Ratio
(PSI) (PSI) (PSI) (PSI) (PSI)
Head 1 5255 19700 0.2667 -323 -11770 0.0275 -15025 0.0215
Shell 2 4787 16745 0.2859 -488 -11946 0.0409 -15025 0.0325
Shell 3 2724 16745 0.1627 -303 -12806 0.0236 -15025 0.0201
Cone 4 8366 16745 0.4996 -573 -10819 0.0529 -15025 0.0381
Shell 5 8199 16745 0.4896 -603 -10819 0.0557 -15025 0.0401
Shell 6 8302 16745 0.4958 -810 -10819 0.0748 -15025 0.0539
Shell 7 8394 16745 0.5013 -966 -10819 0.0893 -15025 0.0643
Cone 8 6314 16745 0.3771 -1562 -11142 0.1402 -15025 0.1040
Shell 9 8438 16745 0.5039 -2446 -11431 0.2140 -15025 0.1628
Shell 10 8842 16745 0.5280 -2923 -11431 0.2557 -15025 0.1945
Shell 11 9259 16745 0.5529 -3412 -11431 0.2984 -15025 0.2271
Skirt 12 2912 13790 0.2112 -3942 -10990 0.3587 -15025 0.2624
Skirt 13 1188 11820 0.1005 -1594 -12786 0.1247 -15025 0.1061
Operating Pressurized Condition - Occasional Loads - Wind Case 5
IBC 2006 Wind Design Information
Basic Wind Speed (V): 90 MPH Wind Exposure type: C
Importance factor (I): 1.15 Force (shape) coefficient (C
f
): 0.7
Total deflection of top of tower is : 0.2504 in.
Total deflection dist. per 100 ft height is : 0.2909 in.
First Period of Natural Vibration for Operating conditions: 0.3541 seconds/cycle
IBC 2006 Wind Analysis
Segment Segment Segment Wind Load Projection (Kz) Wind Wind Shear Moment Wind
Type No. Height Diameter Area Exposure Pressure Force @ Top @ Bottom Stress
(in.) (in.) (Sq. Ft.) Factor (lb./ft.) (lb.) (lb.) (Ft.-lb.) (PSI)
Head 1 9.5938 37.2500 2.4817 1.23 18.1 45 0 18 0
Shell 2 104.0000 37.2500 26.9028 1.22 17.9 482 45 2496 57
Shell 3 12.0000 37.2500 3.1042 1.20 17.6 55 527 3050 41
Cone 4 100.0000 122.2500 84.8958 1.19 17.5 1484 582 14080 15
Shell 5 72.0000 122.2500 61.1250 1.16 17.0 1042 2066 29599 31
Shell 6 144.0000 122.2500 122.2500 1.14 16.8 2048 3107 79172 83
Shell 7 88.0000 122.2500 74.7083 1.09 16.0 1196 5155 121360 127
Cone 8 120.0000 122.2500 101.8750 1.05 15.4 1571 6351 192725 368
Shell 9 98.0000 86.0000 58.5278 1.00 14.7 860 7922 260931 635
Shell 10 98.0000 86.0000 58.5278 0.94 13.8 808 8782 335948 818
Shell 11 98.0000 86.0000 58.5278 0.86 12.6 739 9590 417284 1016
Skirt 12 66.6250 86.0000 39.7899 0.85 12.5 497 10329 476012 1346
Skirt 13 22.5000 86.0000 13.4375 0.85 12.5 168 10826 496469 550
Stress Summary
Head 1 0 5259 316 5 5254 -321
Shell 2 57 4658 276 41 4675 -374
Shell 3 41 2635 156 27 2648 -224
Cone 4 15 8343 494 32 8326 -540
Shell 5 31 8093 455 52 8072 -538
Shell 6 83 8093 455 97 8079 -635
Shell 7 127 8093 455 125 8096 -707
Cone 8 368 5416 286 207 5578 -861
Shell 9 635 6907 365 293 7249 -1293
Shell 10 818 6907 365 325 7400 -1507
Shell 11 1016 6907 365 356 7567 -1737
Skirt 12 1346 0 0 448 898 -1794
Skirt 13 550 0 0 177 373 -727
Stress Comparisons
Head 1 5254 19700 0.2667 -321 -11770 0.0273 -15025 0.0214
Shell 2 4675 16745 0.2792 -374 -11946 0.0313 -15025 0.0249
Shell 3 2648 16745 0.1582 -224 -12806 0.0175 -15025 0.0149
Cone 4 8326 16745 0.4972 -540 -10819 0.0499 -15025 0.0360
Shell 5 8072 16745 0.4821 -538 -10819 0.0497 -15025 0.0358
Shell 6 8079 16745 0.4825 -635 -10819 0.0587 -15025 0.0423
Shell 7 8096 16745 0.4835 -707 -10819 0.0653 -15025 0.0470
Cone 8 5578 16745 0.3331 -861 -11142 0.0773 -15025 0.0573
Shell 9 7249 16745 0.4329 -1293 -11431 0.1132 -15025 0.0861
Shell 10 7400 16745 0.4419 -1507 -11431 0.1319 -15025 0.1003
Shell 11 7567 16745 0.4519 -1737 -11431 0.1519 -15025 0.1156
Skirt 12 898 13790 0.0651 -1794 -10990 0.1632 -15025 0.1194
Skirt 13 373 11820 0.0316 -727 -12786 0.0568 -15025 0.0484
Empty Unpressurized Condition - Occasional Loads - Wind Case 5
IBC 2006 Wind Design Information
Basic Wind Speed (V): 90 MPH Wind Exposure type: C
Importance factor (I): 1.15 Force (shape) coefficient (C
f
): 0.7
Total deflection of top of tower is : 0.2504 in.
Total deflection dist. per 100 ft height is : 0.2909 in.
First Period of Natural Vibration for Empty Unpressurized conditions: 0.3541 seconds/cycle
IBC 2006 Wind Analysis
Segment Segment Segment Wind Load Projection (Kz) Wind Wind Shear Moment Wind
Type No. Height Diameter Area Exposure Pressure Force @ Top @ Bottom Stress
(in.) (in.) (Sq. Ft.) Factor (lb./ft.) (lb.) (lb.) (Ft.-lb.) (PSI)
Head 1 9.5938 37.2500 2.4817 1.23 18.1 45 0 18 0
Shell 2 104.0000 37.2500 26.9028 1.22 17.9 482 45 2496 57
Shell 3 12.0000 37.2500 3.1042 1.20 17.6 55 527 3050 41
Cone 4 100.0000 122.2500 84.8958 1.19 17.5 1484 582 14080 15
Shell 5 72.0000 122.2500 61.1250 1.16 17.0 1042 2066 29599 31
Shell 6 144.0000 122.2500 122.2500 1.14 16.8 2048 3107 79172 83
Shell 7 88.0000 122.2500 74.7083 1.09 16.0 1196 5155 121360 127
Cone 8 120.0000 122.2500 101.8750 1.05 15.4 1571 6351 192725 368
Shell 9 98.0000 86.0000 58.5278 1.00 14.7 860 7922 260931 635
Shell 10 98.0000 86.0000 58.5278 0.94 13.8 808 8782 335948 818
Shell 11 98.0000 86.0000 58.5278 0.86 12.6 739 9590 417284 1016
Skirt 12 66.6250 86.0000 39.7899 0.85 12.5 497 10329 476012 1346
Skirt 13 22.5000 86.0000 13.4375 0.85 12.5 168 10826 496469 550
Stress Summary
Head 1 0 0 0 5 -5 -6
Shell 2 57 0 0 41 16 -98
Shell 3 41 0 0 27 14 -69
Cone 4 15 0 0 32 -17 -47
Shell 5 31 0 0 52 -21 -83
Shell 6 83 0 0 97 -14 -180
Shell 7 127 0 0 125 2 -252
Cone 8 368 0 0 207 161 -575
Shell 9 635 0 0 293 342 -929
Shell 10 818 0 0 325 493 -1143
Shell 11 1016 0 0 356 660 -1372
Skirt 12 1346 0 0 448 898 -1794
Skirt 13 550 0 0 177 373 -727
Stress Comparisons
Head 1 -5 -11770 0.0004 -6 -11770 0.0005 -15025 0.0004
Shell 2 16 16745 0.0010 -98 -11946 0.0082 -15025 0.0065
Shell 3 14 16745 0.0008 -69 -12806 0.0054 -15025 0.0046
Cone 4 -17 -10819 0.0016 -47 -10819 0.0043 -15025 0.0031
Shell 5 -21 -10819 0.0019 -83 -10819 0.0077 -15025 0.0055
Shell 6 -14 -10819 0.0013 -180 -10819 0.0167 -15025 0.0120
Shell 7 2 16745 0.0001 -252 -10819 0.0233 -15025 0.0168
Cone 8 161 16745 0.0096 -575 -11142 0.0516 -15025 0.0383
Shell 9 342 16745 0.0204 -929 -11431 0.0812 -15025 0.0618
Shell 10 493 16745 0.0294 -1143 -11431 0.1000 -15025 0.0760
Shell 11 660 16745 0.0394 -1372 -11431 0.1200 -15025 0.0913
Skirt 12 898 13790 0.0651 -1794 -10990 0.1632 -15025 0.1194
Skirt 13 373 11820 0.0316 -727 -12786 0.0568 -15025 0.0484
MDMT Report by Components
Design MDMT is -20 F
Component Material Curve Pressure MDMT
Shell 1 SA-516 Gr. 70 D 250.00 PSI -30 F
N2 SA-106 Gr. B B 250.00 PSI -135 F
Shell 2 SA-516 Gr. 70 D 250.00 PSI -26 F
Shell 3 SA-516 Gr. 70 D 250.00 PSI -26 F
Shell 4 SA-516 Gr. 70 D 250.00 PSI -30 F
N3 SA-105 B 250.00 PSI -133 F
M1 SA-516 Gr. 70 B 250.00 PSI -109 F
Shell 5 SA-516 Gr. 70 D 250.00 PSI -30 F
Shell 6 SA-516 Gr. 70 D 250.00 PSI -26 F
Shell 7 SA-516 Gr. 70 D 250.00 PSI -30 F
N5 SA-105 B 250.00 PSI -133 F
Shell 8 SA-516 Gr. 70 D 250.00 PSI -55 F
N6 SA-105 B 250.00 PSI -135 F
M3 SA-516 Gr. 70 B 250.00 PSI -135 F
Head 1 SA-516 Gr. 70 D 250.00 PSI -30 F
N1 SA-106 Gr. B B 250.00 PSI -125 F
Head 2 SA-516 Gr. 70 D 250.00 PSI -55 F
N7 SA-106 Gr. B B 250.00 PSI -141 F
Conical Reducer 1 SA-516 Gr. 70 D 250.00 PSI -21 F
Conical Reducer 2 SA-516 Gr. 70 D 224.75 PSI -26 F
N4 SA-312 TP316L, High Exempt per UHA-51(d)
M2 SA-240 Gr. 316L, High Exempt per UHA-51(d)
Component with highest MDMT: Conical Reducer 1.
Computed MDMT = -21 F
The required design MDMT of -20 F has been met or exceeded for the calculated MDMT values.
ASME Flanges Are Not Included in MDMT Calculations.
Sample Tower
MAWP Report by Components
Vessel Component Vessel
MAWP MAWP MAWP
Design Static New & Cold Hot & Corroded Hot & Corroded
Component Pressure Head UG-98(a) UG-98(b) UG-98(a)
Shell 1 250.00 PSI 34.00 PSI 365.06 PSI 312.38 PSI 309.54 PSI
N2 250.00 PSI 0.00 PSI 378.91 PSI 312.38 PSI 312.38 PSI
ASME Flange Class: 300 Gr:1.1 0.00 PSI 740.00 PSI 587.50 PSI 587.50 PSI
M1 250.00 PSI 0.00 PSI 399.27 PSI 338.74 PSI 338.74 PSI
Head 1 250.00 PSI 34.00 PSI 356.87 PSI 299.73 PSI 299.73 PSI
Head 2 250.00 PSI 0.00 PSI 550.21 PSI 408.04 PSI 408.04 PSI
Conical Reducer 1 250.00 PSI 34.00 PSI 312.55 PSI 306.97 PSI 272.97 PSI
Conical Reducer 2 250.00 PSI 3.50 PSI 286.42 PSI 253.65 PSI 250.15 PSI
NC = Not Calculated Inc = Incomplete
Summary
Component with the lowest vessel MAWP(New & Cold) : Conical Reducer 2
The lowest vessel MAWP(New & Cold) : 286.42 PSI
Component with the lowest vessel MAWP(Hot & Corroded) : Conical Reducer 2
The lowest vessel MAWP(Hot & Corroded) : 250.15 PSI
Pressures are exclusive of any external loads.
Flange pressures listed here do not consider external loadings
Summary Information
Dry Weight Flooded Weight
Shell 60898.22 lb. 248434.30 lb.
Head 3138.23 lb. 6464.87 lb.
Conical Reducer 22169.97 lb. 76324.33 lb.
Nozzle 1006.49 lb. 1006.49 lb.
ASME Flange 627.00 lb. 627.00 lb.
Skirt 7072.21 lb. 7072.21 lb.
_________________ _________________
Totals 94912.11 lb. 339929.19 lb.
Volume
Shell 22448.50 Gal.
Head 398.88 Gal.
Conical Reducer 6493.33 Gal.
Nozzle 50.83 Gal.
_________________
Totals 29391.53 Gal.
Area
Shell 1456.67 Sq. Ft.
Head 68.53 Sq. Ft.
Conical Reducer 464.74 Sq. Ft.
Nozzle 38.44 Sq. Ft.
Skirt 167.22 Sq. Ft.
_________________
Totals 2195.61 Sq. Ft.
Hydrostatic Test Information Par. UG-99(b)
Gauge at Top
Component Const. x STest / SDesign x Pressure = Component Hydro Test Pressure
Conical Reducer 1 1.3 x 20000 / 19700 x 250.00 = 329.95
Conical Reducer 2 1.3 x 20000 / 19700 x 250.00 = 329.95
Head 1 1.3 x 20000 / 19700 x 250.00 = 329.95
Head 2 1.3 x 20000 / 19700 x 250.00 = 329.95
M1 1.3 x 20000 / 19700 x 250.00 = 329.95
M2 1.3 x 16700 / 14400 x 250.00 = 376.91
M3 1.3 x 20000 / 19700 x 250.00 = 329.95
N1 1.3 x 17100 / 17100 x 250.00 = 325.00
N2 1.3 x 17100 / 17100 x 250.00 = 325.00
N3 1.3 x 20000 / 19000 x 250.00 = 342.11
N4 1.3 x 16700 / 14400 x 250.00 = 376.91
N5 1.3 x 20000 / 19000 x 250.00 = 342.11
N6 1.3 x 20000 / 19000 x 250.00 = 342.11
N7 1.3 x 17100 / 17100 x 250.00 = 325.00
Shell 1 1.3 x 20000 / 19700 x 250.00 = 329.95
Shell 2 1.3 x 20000 / 19700 x 250.00 = 329.95
Shell 3 1.3 x 20000 / 19700 x 250.00 = 329.95
Shell 4 1.3 x 20000 / 19700 x 250.00 = 329.95
Shell 5 1.3 x 20000 / 19700 x 250.00 = 329.95
Shell 6 1.3 x 20000 / 19700 x 250.00 = 329.95
Shell 7 1.3 x 20000 / 19700 x 250.00 = 329.95
Shell 8 1.3 x 20000 / 19700 x 250.00 = 329.95
Calculated Test Pressure: 325.00 PSI
Special Notes:
This calculation assumes one chamber.
This calculation is limited by the lowest component pressure per chamber.
Table of Contents

Shell 1 1
Shell 2 3
Shell 3 5
Shell 4 7
Shell 5 9
Shell 6 11
Shell 7 13
Shell 8 15
Ring Stiffener 1 17
Ring Stiffener 2 19
Ring Stiffener 3 21
Conical Reducer 1 23
Conical Reducer 2 24
Head 1 25
Head 2 27
N1 29
N2 35
N3 38
N4 40
M2 46
M1 52
N5 58
N6 60
M3 63
N7 70
Skirt Information 76
Skirt Information 77
Base Plate Information 78
ASME Flanges 85
Tower Analysis 86
MDMT Summary 92
MAWP Summary 93
Summary Information 94
Hydrostatic Test Information Par. UG-99(b) 95

Sample13 Spreadsheet

Caricato da

Informazioni sul documento

Descrizione originale:

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

Sample13 Spreadsheet

Caricato da

Copyright:

Formati disponibili

Pressure Vessel Engineering, Ltd.

120 Randall Dr. Waterloo, Ontario N2V 1C6

Potrebbero piacerti anche