0432

EEC-DECLARATION OF CONFORMITY
Herewith, the manufacturer: interActive B.V. Lichtenhorststraat 2 Postbus 200 6940 HA Didam (NL) declares that, in accordance with EEC-Construction Products Directive 89/106/EEC, the Product with the name: Xelstar single wall Xelstar concentric Xelflex at Production Location: interActive B.V. Lichtenhorststraat 2 Postbus 200 6940 HA Didam (NL) Meets the requirements as stated in EN 14471:2005 and meets the criteria to affix the CE-marking according to Annex ZA from EN 14471:2005. Methods as stated in table ZA.3a are used to asses conformity. The Factory Production Control has been assessed by: MPA NRW Material Prfungsamt Nordrhein-Westfalen

And the Factory Production certificate with the number: 0432 CPD - 221051 has been granted dated 23-3-2007 and is valid as long as the conditions in the above mentioned standard are not changed, and the production methods at the factory, or the factory production control has not changed in any significant way.

Didam, 27 Oktober 2010 General Manager

Manufacturer:

Product name:

Notified Body:

Product name in accordance with EN 14471

Xelflex Product description

System chimney Xelstar concentric

System chimney Xelstar single wall

EN 14471

EN 14471

EN 14471

Standard number

MPA-NRW

Xelstar single wall Xelstar concentric Xelflex

interActive B.V. Lichtenhorststraat 2 Postbus 200 6940 HA Didam (NL)

T120

T120

T120

Temperature level T120 = Nominal Working Temperature 120C

P1

P1

P1

Pressure Class P1 = Positive pressure chimney Leakage rate <0,006 l*s-1*m-2 at 200 Pa

Number of certificate / Year: 0432 CPD 221051 / 2008

Declaration of conformity interActive B.V.

Declaration of conformity and product information

Condensate resistance W = Suitable for wet chimneys Corrosion resistance 2 =Suitable for combustion products from gas and oils with sulphur content up to 0,2% and natural wood .

Chimney System chimney with plastic flue liners.

Requirements for chimneys with plastic flue liners

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O(0)

O(0)

O(50)

Soot fire resistance O = chimney without soot fire resistance (0) Distance to combustible materials (in mm)

I/E E/C

Location. I = Intern E = Extern

E/C

Reaction to fire E = Poor fire reaction properties. (PP) C = Limited - but some - contribution to a fire (PPs)

L0

L0

Enclosure class. L0 = non combustible enclosure. L = no enclosure

Product information according EN 14471:2005 Par. 7 and amendment ZA

Ser. No 1.0 1.1 1.2 1.3 Features and requirements acc. to EN 14471 annex ZA-1a Nominal measurements System 1 System 2 System 3 for conformity see H,4 Point 2,0 9.13 are applicable to system 1 and 2 only unless otherwise stated Material Flue Tube: Quality: Min. thickness Par.: 4 und 5 Par.: 6.5.2 60, 80, 100 60-100, 80-125, 100-150 80,100,130 Values / Classes Initial type test number As stated by the manufacturer Additional Information See annex H See annex H See annex H See annex H - 4

2.0

3.0

Material outer tuber: Quality: Nominal thickness (Min. thickness) Par.: 4 und 5 Par.: 6.5.2 Material Outer elbows: Nominal thickness (Min. thickness) Par.: 4 und 5 Par.: 6.5.2

3.1

System 1 and 2 Plastic PP tested and characterised acc. to EN 14471:2005 with min. wall thickness of 1 mm Tensile strength at yield 25,0 N/mm Elongation at yield 7% Tensile strength at break 25,0 N/mm Elongation at break 600% Flexural modulus 1100 N/mm Melt temperature 163 5 C Vicat softening temperature VST/B/50 80 C Charpy impact strength 25,0 mJ/mm Density 0,900 0,02 g/cm3 PPs see report System 2 NW 100-NW150: EN 10142 1.0226 (DX51D+Z275-M-A-C) 0,45 mm (0,4 mm) min. wall thickness 0,3 mm System 2 NW100-NW125: EN 10025 E360 (LM2) min. wall thickness 1 mm NW 150: EN 10130 1.0873 min. wall thickness 0,67 mm Material: EPDM Colour: Black Socket-spigot connection Material seal: TPE/EPDM or connection with clamp. Max. overall length 25 m Nominal working temperature 120C Requirements fulfilled

As stated by the manufacturer For PPs see interActive ITT: 9.895.00.50

See annex H

As stated by the manufacturer

As stated by the manufacturer

4.0 4.1

Seals System 1 and 2 flue MPA Testreport Nr. 220004855-9 See annex H

4.2

System 2 air supply

5.1

Resistance to a combination of mechanical and thermal load Par.: 6.2.1

interActive ITT: 9.895.00.24

Declaration of conformity interActive B.V.

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5.2 5.3

Characterisation Par.: 6.7.2 Wind load Par.: 6.3 only system 2 Fire resistance Par.: 6.4 Soot fire resistance Gas tightness Par.: 6.5.1 Thermal performance Par.: 6.6.1 Distance to combustible materials at T 120 Par.: 6.6.1.3 Thermal performance Par.: 6.6.1 Accidental human contact Par.: 6.6.1.2 Thermal resistance Par.: 6.6.2 Flow resistance Par. 6.6.6.1

interActive ITT: 9.895.00.26 Requirements fulfilled interActive ITT: Free standing length max. 1m 9.895.00.30 Every 2m a wall bracket O EN 14471 Par. 7.4

Requirements fulfilled

5.4

5.5 5.6

Pressure class P 1 Requirements fulfilled (0) 0 mm, ventilated over the entire length , without Enclosure.

interActive ITT: 9.895.00.24 interActive ITT: 9.895.00.24

5.7

Outer wall temperature < 85C

interActive ITT: 9.895.00.24

5.8 5.9

0 As stated by the Flow resistances acc. with EN 13384-1 (13216-1) for the manufacturer chimney sections have been tested and determined Requirements fulfilled interActive ITT: 9.895.00.24 T120 Requirements fulfilled W2 Requirements fulfilled Requirements fulfilled interActive ITT: 9.895.00.26 interActive ITT: 9.895.00.26 interActive ITT: 9.895.00.26 interActive ITT: 9.895.00.27

5.10

Mechanical behaviour and stability Par. 6.2.2 Long term resistance to thermal load Par. 6.7.5 Long term resistance to condensate exposure Par. 6.7.3 Resistance to wet dry cycling Par. 6.7.5 Resistance against weathering Par. 6.7.6

5.11 5.12

5.13 5.14

5.15 5.16

6.1 6.2 7.1

Geometrical stability Par. 6.7.7 Reaction to fire Par. 6.7.8 Non vertical installation: Max. deflection to the vertical Par. 6.1.3.1 Max. length of non vertical installation. Par. 6.1.3.1 Tightness against moisture and condensate. Par. 6.6.3

The roof-, wall terminals and chimney caps are UV stabilised . System 1 Chimney sections and fittings marked with location class E are UV tested. System 2 Concentric and thus location class E. Inner tube is protected from weather influences Requirements fulfilled interActive ITT: 9.895.00.28 PP class E interActive ITT: PPs class C 9.895.00.29/A The maximum deflection is interActive ITT: 87. 9.895.00.24 The max. length is unlimited. interActive ITT: 9.895.00.24 Pressure class P1. As stated by the Requirements fulfilled. manufacturer Wall bracket on every connection Wall bracket on every connection

Declaration of conformity interActive B.V.

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7.2

8.1

Rainwater penetration resistance for insulated chimneys for external installation. Par. 6.6.4 Requirements for terminals: Flow resistance Par. 6.6.6.1

There is insulation material in the chimney, requirements based on the construction fulfilled. All terminals have a Zta value of max. 8,5 or are tested together with the appliance. See QA(/KOMO) reports

8.2

Resistance to rain. Par. 6.6.6.2

8.3

Aerodynamic behaviour Par. 6.6.6.2 Installation drawing typical of the application.

Protection against rainwater penetration in the air supply parts of the terminals have been tested and are according to QA regulations. All terminals have been tested in the lab at various wind speeds and angles.

See QA(/KOMO) reports

See QA(/KOMO) reports As stated by the manufacturer See annex H Common installations See annex H

9.1

9.2

Method of jointing the chimney components. Methods of installing sections or fittings supports and accessories The national regulations and requirements are to be adhered with regarding the distance to combustible materials. Flue sockets up.

As stated by the manufacturer As stated by the manufacturer

9.3

9.4

Direction of flow.

As stated by the manufacturer

See annex H How to build individual components together See annex H How to build individual components together

9.5 9.6

Stock conditions. Installation method for seals.

No corrosive environment.

As stated by the manufacturer See annex H

9.7

9.8

Individual assembly instructions for any components which are supplied in unassembled conditions. Minimum distance between the outer surface of the system chimney and the inner surface of a shaft constructed of incombustible materials. Positions of apertures for cleaning and inspection.

As stated by the Pre assembled seals should manufacturer not be removed. Do not grease EPDM seals with mineral based oils. See assembly instructions included with the component. National Regulations For back ventilation: 2 cm must be adhered to. For combustion air intake purposes the distance must be in accordance with capacity of the boiler. The national regulations/laws of the country in question must also be adhered to for the position of apertures for cleaning and inspection. The chimney plate must be attached to the system chimney, casing or cladding so that it is clearly visible. Use only none combustible enclosures. Make thermal National Regulations must be adhered to.

9.9

See annex H Common Installations

9.10

Installation of the chimney plate to the chimney cladding or enclosure.

National Regulations must be adhered to.

See annex H Example chimney plate

9.11

Enclosure/cladding specification/limitation

National Regulations must be adhered to.

Declaration of conformity interActive B.V.

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9.12

Specific methods or instruments for cleaning.

expansion possible. Flue section and fittings must As stated by the manufacturer be cleaned, inspected and tested that the chimney is not (partly) blocked and gastight according to the national regulations. Use for cleaning the sections and fittings a soft brush.

9.13

Recommendations on condensate drainage.

A condensate drainage with a National Regulations must be adhered to. U-bend (Siphon) water seal made of corrosion resistant material must be connected to the 32 mm outlet of the condensate trap

Declaration of conformity interActive B.V.

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Declaration of conformity interActive B.V.

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Annex H: Attestation of conformity interActive B.V.

1. Examples of marking

0432 CPD 221051 07

interActive B.V. P.O. BOX 200 6940 HA, Didam (NL) 221051 EN 14471 System chimney with plastic flue liner

System 1 T120 P1 W 2 O(0) I/E E/C L System 2 T120 P1 W 2 O(0) E E/C L0

Mechanical load Maximum height: 25,0m Windload Free standing height 1,0 m above last support or roof. Thermal resistance 0 m2K/W Fire resistance 0 Maximum inclination: 87 Flow resistance Mean roughness , r = 0,005 mm

Marking of chimney sections system 1

0432 CPD 221051 IA EN 14471 T120 P1 W 2 O(0) I E/C L 0432 CPD 221051 IA EN 14471 T120 P1 W 2 O(0) E E/C L

Annex H: Attestation of conformity interActive B.V.

Marking System 1 PP PPs

Marking System 2 PP PPs

Chimney Plate

Annex H: Attestation of conformity interActive B.V.

2. How to build individual components together The connection between two flue components is by means of a spigot/socket construction, see figure. When cutting the tube deburr the sawing edge to prevent the lip seal of getting damaged when connecting the components. The direction of the flue gasses is important, an upside down installed system is not allowed and will lead to system failure. When installing horizontal this should be with fall of 3 towards the boiler unless the installation instruction of the boiler says otherwise. In those cases where the boiler isnt equipped with a integrated condensation drain a condensation drain should be installed directly above the boiler.

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3. Common installations

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4. Declaration of conformity Xelflex

System chimney with plastic flue liner T 120 P1 0 W2 R00 050 I E L0 compressive strength Maximum height

20

[m]

resistance to wind load System is not to be used outside; bracketing conform instruction manual gas tightness Leakage rate less than: 0 006 l s-1 m-2 dimensioning See drawings attachment H thermal resistance 0 m2 K.W-1

flow resistance See technical documentation Easyflex flexural strength Passed test according to EN 14471 annex Za 1a durability against chemicals Passed test according to EN 14471 annex Za 1a durability against UV Non outdoor installation durability against thermal load Passed test according to EN 14471 annex Za 1a reaction to fire according to EN 13501-1 flow resistance of terminals See documentation of the supplier

class

NPD

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5. Table and drawings with dimensions and tolerances

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