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and Environment Health$afetY

Environment
Sub@mmittee llealth Safetyand Environmont

(Chaitman) Hqdiniliesourcestnc BanyHarding oilocoPhilips (Vroa Chaim SleveMcCov

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BOFGuidelines Surfacs

Rev 011604

HighlyConfidential

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rMS273-001

Health Safety and Environment

Termsand definitionsUsedtn Chapter 4


API ALARP BHA BOp BPM BPV peroleumlnstitute Americsn As LowAs Reasonably practical*r.+
BottomHoleAssembly Blanvout Blo\,vout Preventer Preventer
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Hazardtdentification Hazard and Operabitity Heatth Safetyand Environment Intemational.Assoc Driilingeonfactors of preventor InsideBlornrout Muftiplexed Measurement t/vhileOrilling $odiumChtoride {$att) OitBased Mud OffshoreInstailation Manager ptan Oil$piflResponse Oily Water Separator

MVVD NaCL OBM OIM OSRP O\r1l$

SurfaceBOp Guidelines

Rev O'l1604

HighlyConfidential

]MS273-001134

lM5273-001133

Health$afetyand Environment

PPG PWD QRA Ril-l ROV RTTS SBM SBOP gBR

Pounds Gallon Per Vvhile Drilling Pressure Risk Quantitative Assessment Run[n Hole Vehicle Remote 9prated Test Retrievable TreatSqueeee Based Mud Synthetic BOP $urface Ram Shear Blind
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SurfecsBOP Guidetine$

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Tableof Contents
4.1IntroductiCIn.............. 4.2RiskAssessment ......,.".10 ........"....... 13
w_ffi-

4.2.1 RiskAssesgment Process ...........,6yi*t......... 13 "...... 4.2.2 HazardIdentifi cationGuidelines (Hryil,.#; .... 18 '/4 . 2 . 2 . 1 H A Z I D e n e f i t s . . . . . . . . . , . . .":" . . . . . . 1$ . . . . . . . . . . B .. .I

4.2.2.2 HAZI Timing Duratiodi D a-nd ...........,... 20 4"2.2.3 HAZrD iJ' 4.2.2.4 Performir;glfl 4.2-2.6RisK@nking
.. -l

':.",." . -. "^ . . . .^ .^". . . . . 2 2

4.2.2.5orgrdnization o"i" Capture........., *fry$, 23


....".............25 4.?. Quantit*liVs,nis( 3 Assessment Guidelines.,...,., 27 ,&64 4'?'3' ii'i", Oqectves " " """" " " "" " " " " ".,". 28 "
1.

4.23.2
' :l 'i!ti

Methodology

..................29

of 29 "ri.d.2lb,3ldentification Ha2ards.............,,..... ; ",,,,.0 ;, 4.2,3.4 ldentification Regional Application of or " specificcharecteristics""""""""""""""""31 ,;t;4lll '"':!A 4.2.4 Major HazardsAssociated\Mth $urface BOP
-s il 4.!.4 ./:!!.
':<l* . .!:::

Operations..
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...,...........32 ...".......33 . . . . . . . . . , . . . . . . . . 4. . . . . 3. .......,...........36 .."..".......37 ...."..........37

4.2.4.1 Determination l"lydrocarbon of Release Frequency K i c k.... . . Failure 4.2.4.4 Riser 4.2-4"5 $eabedBlowout Frequencies 4.2.4.2 Failureof BOPto Properly Respond to 4.2.4.3 Selayin BOPClosure....."..................35

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4.2.5 $umrnaryof PredictedHydrocarbon Release

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4.2.5.2 Environmental Analysis Risk .......,...... 38 4.2.5.3 Sensitivity Analysis " "....................38 "...... 4.2.6 and Hazard Operabillty Exercise.......39 {HAZOP) 4.2"6.1 HAZOP Organizatiorr...... ...,..."......"...40 4.2"6.2 tlazard ldsntification ......,41

4.3.1.4 4.3.1.5

4.3.,S.S*,9?l*yi ro#nental Effects ............-.......... 4S -1"4 . 3q 2 h u t - i n ' ; , " . 1 . , . . . . . . . . . . . . .S . . . . . . . . . . . . . . . .4.8 . . . . . .

Preparation ^........ *4.$aj= Pre-Kick "............... 4g ; '''": q3.?.2 Hard Shut-in ver$ils Shut-tn........S4 Soft t a' "*.,r,,,, x,;-4'3,2.3 Annular Shut-in versus Ram$hut-ln.52 '''''":, 4.g.2.4 $hui-tn\AtriteDrilting.,............,..........s4 ,rirj..:in :!r\ 4.3.2.5 Shut-lnWfrileTripping.......................Ss
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4.3.2"S Shut-ln during Connoction..............S0 a 4.3.?.7 Shut-ln Bitoutof thhole..........57 with gr 4,3"2.8 Shut-ln whileRunning Casing Liner.. 4.3"2.9 Hang-off Guidetines....... ..."......,....,... Sg 4.3.3 Circulating to Kilt.............. .............6t 4.3.3.1 Drillefs Method."....,. ......69 4.3.3.2 Wait& Weight Method ..63 {Engineefs) 4.3.3.3 Bullheading. .........-..........64 4.3,4Preventing Returns Underground l-ost and
Blowouts. 64

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74

4.3.5.5 R

WellheadConnector

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86 ..,..""'"'...."....."' *xpertise 4.4.S Technical ...'...87 Response Guidelines... 4.5Emergency 88 ."...control"...."... Well 4.5.1 4.5.1.1Prrcdures. .....'.........."-..88 ........,......'.'.'90 4.5.J.2 Divertor....... to circulated 4.5.1.3 Hydrocarbons $T......*J..'.. gt surface... " """' """"q* * -

4.5.2.4;ppcoiiimct procedure non-shearable -qh, . 94 Sl s across D ............................., , componeift 96 ...........""...... after dS.2.5'*e-entry disconnect
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....100 Failure 4.5.4 Tensioner 101 Hydrates.."............... ...........".....".. 4.5.5 102 ;i,1.,n,]:lt),,_rl,',,r1,,, 4.5.5.'t Hydrate around $1D..,........"........ the * '+*F102 inside $1D.............,..,....,..." 4.5"3.2Hydfates *+. i ,.{n.',{'q'
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103 ...........,..."..... Sulfide.... 4.5.6 Hydrogen 104 and Guide|ines....................... 4.6Planning Preparation .... 4.6. Performance 1 Standards............................ ".105 106 Hydrocarbon System... 4.6.1.1 $utrSurface 108 Management..,......",............ 4.6"1.2 Integrity 110 Procedures...................... 4.6,1.3Operating

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4.6"[Perfonnance Assurance.............................,. 1 ".. 11 4.fr"2.1 $uS$urface Hydrocarbon Envelope 111 Well 4.6.2.2 F|uids........................... Control 114 Pressure and$BOp....,.115 4.6"2.3 High Risar 4.6.2.4SBOP Support Sysiem..,,..........."..... 116 4.6"2.5 Mooring Systerns. 1g "...",...... ". ". ri*..."... 1

4.s.2.6Chanse Manasemen, .. .#

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4.6.2.7 Maintenance Inspiectiond......,. and f eO

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"" ...."...,..,,127 -rqs##.6.3.5 $ystemDesign ,;%'t 4.0.3.4 Inspeciion euafification and of _ ""'tlh Equipment..".....127
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4'S'3'2\rrl'looring Design Analysis'..'...... and 1?6 ,," * ' Riser Design Analysis and ^..............1?6 ::4,6.E9_ (Clashing) Analysis .,....126 ,. 1- ,, 4,63.4 lnterference
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4.7 Equipment Verifi cation cation........... 128 and Specifi "..... 4"7. Perfonnance 1 Assurance Objectives................ 129 4.7.1.1 Drilling BOPSystem 4.7"1.2 8OP Control $ystem 4.7.1.3 Wellhead .....130 ..-132 ............,.........134 ......138

4.7.1.4 Ri*erTensioner $ystem ......."........".. 136 4.7.1.5 Casing Riser.-......... 4.7.1.6 $eabedlsolation Device..." .......... 142 ".... 4.7.1.7 $tationKeeping System ............,....,. 144 4.8 Personnel Training... ."......146

Suface BOP Guidelines

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Health $afety and Envirenment

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gurfece BOP Guklelines

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4.1 Introduction
ThisChapter theguideline of document deals withtheH$E issues relating the useof a $urface to 8OPdrilling system. Theguideline written is fromth perspective ofgpOdifVinS g andconverting existin floati drit vesspl* ng ling &eeiiillpe surface BOPdrilling systems. However, prineip6s the are applicable newconstruction trr vessels wiQ''sSrface BOp systems also.Theguiding RdnciOle considering @ implementingsurface a *slp* isthat BOP rhe system its operatiort:Q114il1ff.b-e+bssaferthana and safeor

conyentionat aeepwdiffioseb ontting system.


\R. * ,ri;i"*.,r**. It is recognized,Lthat allcompanies H$Epolicies have and guidelinbg.fSr cadnb outdailybusiness hcnil and to . u,manags ri$kiiof running business, the that !!tr*n paskags an a BOPequipmsnt to . rtrofitting surface
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"-.f it r"bxistin$irnit is criticalthat He*lth,Safetyand all '"* "" "+ "' Environment consideralions reviewedand actedon in are
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gives and manner.Thisguideline ;i,i| a consislent lhorough recommendations relating H$Elcpicsthatother to


operatorshave considered when makinguse of a surface BOP systemfor the first time. It is resommended that any organization anticipating makinguse of a surfaceBOP systemon their Mobile OffshoreDrillingRigs shouldat the very least be able to developa rig specific$afety Management $ystem thatwill ensureall areasof H$E criticaito the successful operaticn of the new equipmentare fully understood.The surface

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$urfeceBOP Guidelines

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BOP$afetyManagement $ystem should developed be to provide with Companies a strucft.rred approach the to design irnplementationsurface and of BOPs a consistent in manner ensuring systern integrity. Defining higblevel performance proc$$es standards assurancs and should be keyelements thissyslem, of whichthencasffie dorn to detailed functional specifications. eLqlffitnis Key recommended overall $afetyManagemffffistem for use witha surlace BOPSystem as bhfou$F-#: are '
id@

Risk Assessment + 1 '.; "\

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and Undarstanding quantitying risk associated the


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with using_theeouipment mitigatingthe risk for and


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thab,*fruipment. using
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the limitations and \-"Ji. Und*rstanding capebilitias, ,..-t"4 \iu operational impactof using a surfaceBOP du*ng a well controlevent"" h*t Y';;d-' ^ '.9 b q ' "
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Environrnental OischargeContingencyPlans, Fnsuringthat plans are in place to control,contain and mitigateany dischargelhat may be damaging to people,assetsor the environt'nnt resultingfiom SBOPoperations.

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Response Emergency Guidelines. plansare Emgrgency rssponse Ensuring adequat operations and accCIunt SBOP of in placetaking ccnfigurations operational and systam specific and sapabi'ities limitations.

Planning and Preparation

consistency il:g"t Ensurins p-*n: "* preparation lgqrgi*g*tn a surface nnap


pagkagg BOPequipment . and Fquiptr;-gQrffegification Specification
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before, is fitfor purpose SrJb{rg thatall equipment u on dk*Si, andaftcrin$tallation a rig. ,,^''' Training Personnel vvith associated the [nsuringthatall personnel prepared to are surface SOPoperations adequately rnake of theequipment. use

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Managemant does that System be It should noted a Safety and to item$ canbe nothaveto b6 limited ju$tthe$e HSEdocumentation. *odifiedto fit existing

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4.2 RiskAssessment
with associaied the Oneof the mostcriticalareas BOPequipment of and installation operailon a surface package a floating relates the riskas$eslment to rig on process^ is strongly that recommended a compiehensive lt '.* program cunsidered be riskassessment *qfal*iment a use eOe etd,erqdirfon of anyanticipated of surface risk ftoating Therearemanymethgds%"addrtss rig. tf*gffion havebeen the assessment, ideasoutlined"in to L:ntractors by employed bothopera.tor+e;4-d#ling makeu$.of the*trface BOPdrilling successtully %4 techniques. -*
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theme throughout be a Riskmar,raqemefi@froutu constant from to through anySBGPoperatisn, conceptualplanning ...:= ^ .,-I be The should verymuch m--efl.tElion. approach q"rplp"
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4.2.1Risk Assessnrenf Process


process and mustensure hazards that A riskassessment are effects fullyevaluated- dc thisthe To theirpotential and hazards assessed then mustfirstbe identified, put pr*paredness and measures in mitigation recovery place reduce consequences anyremaining of risk. to the

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To achieve a nurnber tgolsandtechniques ba this, of can used,induding Hazad ldentification (HAZID) a exercise, a Risk Quantitative Asscssment and and {QRA}, a Hazard (llAZOP) Operability identificatian exerslse. process a method quickly efficienfly TheHAZID is ta and focusattention tslents a groupof indlsiCu{ffiam) and of iffiBarticutar to identify assess and hazards associatq sy$tsm.Theteamchosen theeS,sqisfuffilcally for represents collection subject a of ' n"'fik3"p*tte fom

various disciplines, as. neqffistafety such pngi and operations. exer$#rkplop in" "brainstorming" fne potential technique rapidly to iddi$.,Sr assess and hazards. Theexercise,l's.ffigy a torum solving nlt for issues or 't* '%.
suggesting however re-deHgtsoptions, dependi an the ng aeveloR${lestage thesystem concept, of or usetul
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maybe sugge$ted captured and during Theprimary objectives lhe HAZID to of are potential hazqrds, determine relative importance of

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aBpropriate necessary. and (ORA) is a powerful TheQuantitative Assessment Risk tool decision-making toolthatcanassistin theselsction of acceptable solutions safety to related issues the for introduction surfacs of BOPequipment. technique The canbe defined theformal systematic as and approach to potentially identiSlng hazards, hazardous events, and estimaling likelihood consequencs people, and to the

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from devaloping of and environment assts, incidents theseevents. a QRAhasgained wideaccptance ln thela$tf*w years, tlrc and to as a pouerfultool identify assess significant tisk alternative conlfbl of soufces riskandevaluate ofquantincatlon fxtensiveusehasbeenmade meagures, tt"* TreeAnalysis suchas Fault melhods #SFg* applied Effects ModelingB alsobeen Physical Analysis. nsequencesof e:tensivelytoestimatetneseven$,,3,,,,,,,,,,,,,j,$fr has scenarios..$itWt incident specific Wpgpknce been gained presenting.m{ t*lr"TP"ll thisworkin a in .;' providing format, and eonsistent understdiiitable the ot.$b interpretationo tptuii. andrecommending most .- ;.. fortha of approprfterimpfuvBrpents installation a surface
'q "**fl'\"" : r". QRA is iBnsidereda valuabletool in a decisionmaking *--ruq*?g&*bss, when a surfaceBOP systemis being especially

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to a for i*hployed thetirsttime. lt provides mechanism involved, quantify to the among experts communicate
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with theseeffcctively available and opinions to combine performed analysis risk data. A properly statistical technical of documents bestknowledge lhe cornpanys the for of experts.Theapplication QRAtechniques SBOP safety bul not has op*rations contributed onlyto increased in cost alsoto improved effectiveness manyareas. toolusing a hazard identification is A HAZOP a slructured as accepted the team. lt hasbecome multi-disciplined

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maintechnique the identification process for of hazards in thedesign operation newequipment hasbeen and of and usedby several companies intenton instralling surface BOPequipment. Otheridsntification techniques as such eliscipline revisw compliance checklists limited cr wisr are by theirreliance previous on experience cqpstrained and by theirnarowapproach. HAZOP Uased is OnlT 1 brainstonning hasimportant and aOvantgge* other &sil
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application a formalsysbmatiibxamination the of of *b

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prosess engineeffit*nfrns ofneworexisting and


packafe$toassessthe potential malequipment of operation malfunclion individual or of itemsof that equipmefil#apkageand the consequent effectson the ,,,facilityas a whole'.
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Thetechnique beenusedsuccessfully has several times forthe useandinstallatlon surface of BOPpackages.

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is the formthe concept to bneak equipment ln its simplest package smallsections thento identify hazards by and inta and of examining eachsection usinga series parameter th andguide wordfiltersto strusturs brairrstorming proces$. the Oncehazards id*ntified, riskscanbe am

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Health$afetyand Environment

4.2.2 HazardId entificatio Qui delrnes n {HAZTD}


HAZID(HAZardlDentification) a techniqueforearly is

identification potentiat identification potentialhazardsand threats. {ff$-or*. of hazards threats.elhruq and

has styte$, technique two conceptuat ,ffiip'o*r*


techniques resommended a SdffFfl'A.BSP are when operation planned a rig is for nevet usedsurface B0P'sbefore.I HsF-related studyfor benefitof HAZID the
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provide ard { hazards thersfors gy essential Oat3''tp"fue:" project decisians. Thishaslead :b, 'qU. to saferandmorebo6t-effecti\re design baing options penaliy. aOopteC*it; minimum cf change s eost

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is The ilAZID technique a; :'

'**D, Means identifinganddescdbing of occupational praclicable and HSEhazards threats theearliest at stageof thesurfaco BQFProject or Meeting workshop ssssion employing highty a experienced multi-discipline using team a structured brainstorming technaqua, basedon a checklist potential of H$F issues, assess to the applicability potential of hazards process Rapid identification description and only, problems nota forumfor trying solvpotential lo

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Benefits 4.2.2.1 HAZID


the to specifically reflec-t HAZID beendeveloped has (and on importance HSEissues thefundamental often of decisions aremadeat theincePtion that non-l-l$E-related) is ThaHAZID usually:thq{gst 8OPprojects. of surface
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and Fullrr*miti.&of theimportance of at of iutedepeiCince all flSE aspects theoutset "provides the an opportunity consider H$t to
of lfllplications altemativeequipmentpackagesand processdesignsas part of the selectionbetween options.{i.e., suspendthe surface {ccmpeting) how many rams in the BOPfrorn above or belo!,y, discsnnectdevice,da we need a disconnsct device,etc) The potentialto affect majorchangesto philoscphyldesign a very early stage befcre at are significantfinancialcommitmsnts made of ldentification spocifichazardsand threatswithin a projectlife The Hazidexerciseprovidesa processto record can HSE hazardsand threatsvrrhich then be used

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\'lll$ '

SurfaceBCIPGuidelines

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tc devalop rigspecitic a H$EHazards Hffecis and Register. Documenting potential all Hazards the in preparation phaseof a sur{ace BOPproject is imperative.
liiltlrl

4.2,2.2 HAZID Timingand Duraiion


Themajorbenefits fromHAZ|D thdtechnique "rffif beingusedat theearliest surfaoe BOP eosffip{:*Qql^cfa program. Theconstrais gBfrlFtfuifrfudanyltudy arise fromestablisrringuat'#$Ssru; a having enough + ', information available tdtfip teamandstitlhaving ability the to change 'ffadtlhqOasic of equipment decisions. any In 'i .,, eventih.e study$lg${dbe heldas soonas enough general * informati#h qv;ailable. is .*l'rx*\+r\ ,:1.1 . Fora Coficeptual this HAZID wouldinclude information on tneproposed equipment configurations, size,seabed riser
r:. .\. :it'@, r:'iR '@1ii|Rr @1 rre*; t^*" n ' . l-,, j'."" .{\r .@ir +Y

*ffi*''

&,

'i66tation device {$lD), controlsystemsoptions,mooringor


:l

DP option$,matoceandata,well subsurface dat6 6tc. For a Detailed HAZID designwcrk would normallyhave progressed the pointwherethe rig has been seleded, to the equipmentvendor/ manufacturer known,all majar is subsurfiace data is know,and all metoceandata understoodand initialriser analysiswark has been completed. In all other aspectsthere is no difference betweenthe tvo stylesof study" All paragraphs this in document Detailed applyto bothConceptualand HAZID studies.

E1.

'fug

'rir,.

'qe. "r" ;4 !.2 'a

SurfaceBOP Guidelines

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The objectiveof a HAZIDstudy is to recognizeand identify and the issuesratherthan to discussthe consequences propo$asolutions. Honcethe durationof a HAZIDstudy is normallyshort,{a $pical siudy durationfor a surfaceBOP

project oneto twodays). is

*["n
4.2.2.3 HAZIDParticipants , ,,.-".;,
: 2:". ""

**..^,; , small A HAZIDteam shouldbe kqptrcorfiFarl4$vety but the

and torecognize team should *,rtain,qflm.h*%SnbJecge with isauegassociatedthesurftace identify theHSE all
rompreviousexercises BOPprojec{.,,;yg{ng:amrusf '%, from anylvhere 10 have involving surfaceflOP's included key that to 20 membb. lt is recommended thefollo,ving #*" be memMsof thete*m should included: u
'2Y i6

"&4,,
-f

*^.={._''i
."1r.-l-;_\n

*"

representatives WellEngineering Senior


r Drilling$uperintendentrepresentative

-'*'

,$.'

"' ,

. . r " . . r

or RigManager equivalent from Authority Representative the Regulating representatives Department RiQ Engineering and fromboththeOilCompany Rig HSEAdvisers organizations Owners Manufacturer BOPEquipment $urface representatives or Prediction representativesPressure $ubsurface representatives ROVCompany representativc

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4.2.2.4 Feformlng a llAZlD


process previously Thel-lAZlD as mentioned a method is to quickly efficiently and focusatlention ialentsof a and

:;
.tlt: "d in\ "q$

Figure :4 tknorvn'Es "Sowtie 4.2.2 the Diagram") logically ,f;. ,L


depictsholv each hazardcan evolveinto an undesirable "top"event,and ultimately into an unde$irable ': The .. cons_-egu$'nCe. HAZIDexercisefocusesprimarilyon ":,""" tlb'bft-hand side of the diagram.identification top of
.lJ

efoents, identification the threatsthat could lead to these of rrLr.i of the effectiveness safeguards of *-q*ru events,and assessmentpotentialconsequencescan also and baniers. However,
,i'i'fue
' d , : *

.
t

""jff
,,;S""'l ,"1'-.,,

be assessedduringthe exercigeallcruving hazardous the


.

event to be risk rankedby the team. The top eyentthat is lypicallyreviewedin surtaeeBOP opsrationsis a blow aut. Severalpreviousstudieson surfaceBOP systemshave indicated/ concfuded that a blourout presentsthe most severethreatto human liie and the environment.In previcus$tudiesnine primaryihreats

gurfec$ BOP GukJelines

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have been identiliedlhat have the potentialof leadingio this top event.

and 4.2.2.$ Organizatisn DataGapture rtffiifrru can BOP A surfaee HAZID beorganized
generally reffis$ a failure threat primary Each threats. HAZID in of a component thesystem.OroanizryS+frt$ in threats 6n helpstheteamfocus the4articular thismanner BOP in$fie.sdrface or systeffr; with associated specific duringthe HAZIDincl
ift" iS

a to failureof rheFOP isolate kick ' and thechoke kill tC/K)lineto retain $aituraof - pTessure integrity
rr i fi., ; trr" *L

,*.4p*pped objectdamages chokeand killlinesin the 1 moonpool Loss of po$itionleadingio riseafailure due Riserfailure (catastrophic) to fatigue,wear, collapse,etc. overstress,overpre$sure, r r r r Collision Loss of risersupport of Failure the SID Fractureof the shoe r

's .

For each primarythreat,specificdeviaiionsor subfailuresshouldbs identified. ln order to cornpcnent all expeditethe proB6ss of the potentialihreats shouldbe

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preloaded worksheets thenallows teamto into this the brainstorm barriers arein placeas wellas potential that consequences. maybethe casethatadditional lt threats willbe suggested during workshop added the th* and lo worksheet. addition discusslon ln potential to around threats, HAZID process the should alsocapturqlthe

following.
a a t

#*'"ffi' 4." YP"

Bani*rsor Preventive Consequences


RiskRanking

Reputation)
q

,
and Mitigation Suggestions)

Comments,l$
\;The ha*flrdg,baffiand

consequences capturedin the worksheetsielatetCI perceivedthreat and providethe the bFsis'ef"*:fiskranilng exercise.

tF"

'

,,,,,,,,uk
tt iw".
t, ' "

f:'. \.

tt"

t t-'r"
rtarlf'

;\ J'

$urface tlOF Guidelines

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4.2.2-8 Risk Ranking be should usedby the HAZID mairix risk A typical ranking 4.2'2'6a. in is matrix $hown Figure team,an example

b) with respectto i\ianticipated frequencyof the "+" threatocclning. , . . _ * ** ;$ be Risk rankinl*#-hpyld basedon the folloivingdefinitions:
' I

- the maximum effectwithout CREDIBLE


.,,r,.\

'

#ffi
SurfecsBOP Guidelines

lhe of Frecuencvbestestimate hc*ilofren maximum ARE the mayoccurassuming safeguards effects credible in place are and Threats lowfrequency lowconsequence of be but generally to iudged be acceptable, should carefully Threats improvement. mntinuous to mnnaged ensure require or high a having relatively frequency consequence to measures risk of incorporation reasonable reduction preclude wiih for occurrence. threats a highfequency

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andcons*quence, riskis intolerable operation this the in region notbe permitted mitigating will and action mustbe takenat thedesign stageto reduce ta tolerable risk regions. Thefinalresult theexercise thata report of is sgould be *s "r"i@ cornpiled shared and withall involved the$l)rfa6eb0p in
project. This reportwill form the basis

exernises, actions the identified or


identifiedfrom the exarciseshouldalsi*bd capturedin a

live rrork untit proj*rt,r**fi\,fraiL log n" *or,r," "r "%-'i


complete. ' re
a*'

r'%, *
.*t*-

*'ob

SurfecsBOF Guidelines

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and Environment Health$afetY

Rfsk Assessrnent 4"2"3Quantitative Guidelines.


events have been ideniified, Once hazardsand hazardous

and consquences probability thsircuses,

of assessments simplefacilitiq6*qy",

ions where the

or anuilon*"nt fre of exposure theworkfg;cgrqi$r, of thffaffication quaniitative a$set low Howev$b is ,qE
use whenmaking of t#b.pdesirable is methods considered gOp gsuinnibBl theftrsttime. TheQRA for surfac -;'1
techniquQ Oe"&*U quicklyand cheaplyto help cpn

q,*fu -,Rifk
.4.,. -. :r. ' TS" ,o
FTf

is forwhich solution the to structu#fi{.solution problems *t" obvious. notiriiriitively ?to_," e*"q
is often definedas a functionof the chancathat a

R.i

specifiedundesiredeventwill occur and the severityof the of consequences the event. \Shen risk is assessed qualitatively RiskMatrixmay be used. Wttenassessed a quantitatively, is derivedfrom the productof chance risk and potentialconsequence.For QRA purpcses,chanceis usuallyexpressedas the frequencyof occunence. lf no we attemptis madeto estimatethe frequency, may be into investingheavilyon risk driven by the consequence whlch are inefective. Referto Figure reduction{neasures 4.2.?.

,.

,,

- .'f r '*''",'..'"t* ',.; ,'@fu '

;='"q.--=.tt.i

SurfaceBOP Guidelines

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Health$afetyand Environment

Manyareconcerned about accuracy the afihe quantification usethisas a reason thetechnique and why should be applied. However, not whetherwe realize or it not,wa arealways making implicit comparative quantification wlreneverwe make desision.lMutwe a gainwithQRAis a structured assessmenl thgrrrisk of instead an intuitive of quantification of type lmb{*Ouo usedin a QRAmeybe veryapproximateiblsfu.,l$ast we havebroken dorpn problem it&.d" elements the tnto and

judgment eqSh"o!$ese made objective an tof elements rather anoverall than ;'#ffiSeg sugective i -ognpnt basis.However, wrrq*{tnb-gJ"#; number i"rs" of sltuations beanalyzffit may advantageous to be fo
precede QRA:5tudy a consequence the by analysis.This may filter oqt the eagpswhere a full QRA would not add
?aq

,'l

*".

additi inforglation onal


severalsituationsin which QRA has and is rrbffilS, misused. This misuseis not necessarily deliberate
?\ik&?'"::::7:?l

.T

Fllt can arisefrom a misunderstanding the QRA of

process.

**=ff
r
$urfnca BOF Guidelines

jl.2.3.1

QRA Objectivo$

Theobjectives previous of for QRAstudies SBOP operations havebeento: Compare frsquency hydrcarbonrslease the of for bothsurface subsea and BOPoperations,

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as occuning a resultof the Evaluate riskof fatalities of release hydrocarbons, of and o Characterize frequency duration the and release, hydrocarbon resulting r to estimates of the Evaluate sensitivity therelease
certainkey paramelers.

4.2.!.2 Methodology

The approachadoptedin $Ptcbl sti$ie*sihvolves: .


"r/' q" , 'o* @..:o$w &!*-

w'

,*',w ,K

or changed, introduced, of ldeniification hazards BOP of introduction surfrace rernovbddtfrlhe oPerations dnlli$9

EwiuF

"4)

-.ffi-"analYsis
'$:
wiih t" Estimation and comparisonof risks assaciated

'L'

. lflentfieation region application specific of or on fuacteristics thatmayhavean impact the

'q*" # ".

BOP and 8OPdrilling conventionalsubsea surfase quanlitative assessment risk driNling accepted using techniques

r, \F?

tr%'

4.?.3.3 ldentifieation of Hazards proces$ perhaps bedescribed a as be$t can Thel-lAZlD focusing attentisn the and method quickly efficiently icr and in of andtaleilt of a group individuals orderto identity with system, hazards associated a particular a$$ess

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component, design.Forbestrosults, groupchosen or the forthe exercise should represent variety disciplines, a of $uchas engineering, operalinns, butshCIuld limited etc., be in number snsure ths l-lAZlD to that proceeds an orderly in participation lhosein attendance. fashion aetive with of

,1{i

+u1;.;i:

identified during study the @lrgre wereno hazards mightprevent *hh rr\'.th*&t eventual deployment thefteld. in '"ii+ '4r,,,..'lll'% Ho*"ver,therearea numbsr issues will of that "ttrr% prior needto be addressed to deployment. In rrr particular, SIDacoustic the eontrol systEm mustbe
*o**

;p -,"*
'*'

addressed detailtoensure system in prcvides the a reliable means shut-off disconnect the to and ffom well. r Mcstof the hazards ideniified during HAZID the judged issues wouldbe addressed were as that during design wellas development the as of surface BOPoperatng training procedures. and Notethatoperator training development and of

SurfaceBOF Guidelines

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SOP to procedures specific the surface detailed veryimportant a* was operation perceived being and for safeoperaticns is oneof thesuggested from recommondations thi$HAZID . from to related operatione theDRdrilling Events leading"qff' tgfnsffilurel (i.e., lossof posltion vessel to comparable pthdrlhreats hadriskrankings in identified the HAZID.Useof tnBS16wasseen ' disconnects comOonenlfiS$stllP.safe as a critical lost in theeventthe DP*)6eqel po"sition.
t:'"

**u-** of 4.2.3.4 ldentiflcati<ifttR*gionalor ristics bfrcific Characte Application


employsthe tecilniquesof fault tree / event

ru

:;':. '.t+

;'*r -r+ ' *n

""; treeanmlysis determine frequency and the to for BOPandsurface of '^Cpn$equencesblowottl subsea '*\9. of comparison the to 6OPconfigurations allowa dire+t , .,,:.+ iwifr risksassociated each' Thestudymayuserelevant U\ point, faulttrees the previous treestudies a starting as fault *d"}u% '
@@ -ia

-,

are developedand reviewedby the QRA team" The informationcapturadduringthe HAZIDexereiseis also reviewed. Revisionsto the fault tree structureare sonductedto of ensurs that all identifiedcharacteristics the area of operationwere properlymodeled. Examplesof particular made to the model in typicalSBOP studies enhancements

"a*.'l,,,FF

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are in lhe areaof weather response sitespeciftc of moiccean data,Vortex Induced (VlV)for $te Mbration specifio cunent data,Drillstring lnduced Vibration (DlV)for a particular sbing/riser drill combinatisn, of Dynamic H$e Fositioning rather thana moored if appticabte, rig {DP) and
systemconfiguralion.

to be developed

consideration. Any

'

h,i.4 r4aprHazards Assaciafe with d


'" ,;,.:
,,;z

e 8OP Operalions

The generalconclusionof lhe varioushazard identificationlassessment studiesthat have been conductedfor surfaceBOP operationshas been that the differeneein risk betweensonventional subsea BOP operationsand surfiace BOP operationsmanifiests itself throughthe hydrocarbon releaseevent. All other potential major accidenteventstypicallyconsidered a for $eftisubmersible drillingrig (i.e. nonwell related firelexplosion, majormechanical failur*, helicoptercrash, loss of stability,etc.)were deemedto be unaffected.

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by affected trte typically scenarios Th* accident in are BOPoperations, illuslrated of introduction surface provided in depicted thisfrgure 4.2.4.Theevents Figure t'eesdeveloped for theroadmap thefaulttroesaild events for the analysis. -u t** ;E{.;
"

of ' 4.2.4.1 DsterminationHyffii,pon "; ReleaseFrequency -

, ry"H".-

by rt The faulttreeu"tu$frr'funJ{a"r*in"d logicallv


on similar outcomes grouping faiIure {locati ":,,f*:tiryth of andduration ttib ri@se), as wellas likelyrocovery and for actions.qvailable. models tre surface subsea {he set as AOesgoul* be constructed a single of faulttraes
simplyby thatcan-Seused to evaluatelhe configurations
%,,.

the basiceventdatasupporting faulttree.


',tti,,::k

;,#
!,1::'itutto:.. ]?i,...- jtrr

of of ffi example therelationship thefaulttes to thoflnal 4.2.5.1. in is analysis shcnr*nFigure coflsequence of Thekeyelements eachfaulttreeandthedifferences ca$es typically: are and the between surface subsea
Failuraof 8OP to close in srder to properlyrespond to a kick Delayin kick detection,allowinggas abovethe BOP beforeclosure Failureof the riser

#-. .**'"{J ''i. "i "* \

'\.tft

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Lossof wellintegrity or below wellhead at the

Eachof ihaseis discussEd thefollowing in sections.

4.2.4.2 Failure BOpto propertV of R6pond


to Kick ** "'t;:ssli+;i:ilil\1' *'*

* Failure theBOPto properly of r"rffiq *ki-f is primarity a function theretiabitig qudhtitypq%nnutars, of and pipe ram$, $hear ram$, cof$f Sf&ns'fn addition, and hurnan errorcanhavaa;pnificantimpact BOp on reliability. Hydrocarbon$rare assumed be released to at thedrillfloorfirth*-efu_rt the BOpfaitsto property that respondto mc&ftlures related choke killtines a to and areatsuiJ&riiloedthisfautttree. in prindpaldifferences between surfaca subsea and trfie hOC configurations respect lhis hydrocarbon with to rUfease ssenaric thenumber annulars/rams the are of and
i4!r\

ffi
$urfaceBOP Guidelines

controlsystemconfiguration.A subseaBOPtypicallyhas two annulars,three pipe/variable rams,one blind shear ram, and two conlrol pods,while a typicalsurfaceBOp has one annular,two pipe/variable rams, one blindshear ram, and one controlpod. Both designshave advantages.For inslance,the increasedredundancy the subseaBOP increasesits of reliability, and locationof the BOP on the seabedresultsin a significantdistancebetweenthe point of well isolation

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this against is the balanced andth* tig floor, Horvever, in BOPis accessible the moonpool, factthatthesurface with and for ascess maintenance inspection the improving of the effectof incraasing reliability thesystem.The BOPis alsosimplifled' panelof ths surface control enorduring . human the lessening potentialfor QOP. ,a...ry-. -' operation,
;.' "f"

*,,,*:.i "

not ottl*gOP,does 8OPcase,failure Forthesurface

closure lead necessarily to continued :lryl**"-ccessful leshen (if is aftheSIO deployed)asetimeit,to the

a by thefollowing secsri\#nisls accomplished adding -q withthe eventtrees, consequence ii$iilhe SIDclosure;veftt ined determ simplyby quantifying reliabilitvirf closure hJDin he gmpmiate faulttreeusedelservhere themodel";t "? "*,- t&2.4.3
.,:.ii+.. i4'':S1. .!\.-)Y

lY:

Delay in BOP Closure

ryxi''

';,,-

4tt
g"-,:.' o, % .

-"*

,ai

(of release very in results a hydrocarbon in Delay detection the the because kickpa$ses BOPbefore duration) limited at of in resulting a release finitevolume it canbe closed, of to inputs thissection the thedrillfloor. Thaprincipal on equipment the dritl faulttreearefailureof thedetection errorin kickdetection' human cabin, floorandmudloggers in to hilure,andfailure closethediverter time. diverter

\;
-t'

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Theeignificant differences between surface subsea and BOPoperations ariseas theresultcf thefactthata kick rapidly increases sizeas it expands thesurface.A in to kicksmallenough be missed thp seabed to at becomes so largeas it continues theriserthatthe probability up cf failure detect minimal the surface to is in BOpaae. This effect morepronounced waterdepth,q,*ffCpt is a* '* ;*; ,,; " -.r4t,

4.2.4.4 RiserFailure ute

Failureof the riser resultsin_thg relead,g hydrocarbons of somewhereUetween,., &e"bdibd.i the rig. The principat . causesthat shouldbe modeledin Srefault tree include:
1 r1\\; ' l : :

d-' *,q E -,,"1-t 6 t P *4B-

r .

Vortgx InducedVibration(VtV)

:"sL

lnducedVibration{DlV) Drill$tring ." .. :r-*r$Qgrdr materialdef*cts feadingto failure belo,y the desisn ruptureand collapseratings '* tmpactdue to shipcoltision dropped or object
' ,l' :<;:

r . r

Riser support system failure Extrerne weather leading lossof position to Lossof position withinnormalweather criteria

'n *' * ..'t

- *t#'u '%t'

Themajordifference between surface subsea the and placmant the Bop stack. casesresults BOP fromthe of In lhe eventof a totalriserfailure integrity {withdril}string cornpromised), subsea the BCIP the SIDare and somewhat preventer the cornparable, theonlyusable as in subsea 8OPis lhe blind shear ram.

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4.2,4.5 $eabedBlowout
Seabedblowoutcan occur as the resultof two principal causss,loss of the casingshoe duringkick kitling failureof lhe casingbelowthe operationsor mechanical BOP at the seabed(coupledwith eithera kick qr-@.n principal with no risermargin).{The in drilling the reservoir causesfor loss of casingshoe are cons-Oq.eq$e human error in drillingbeyondthe kick tolerancedettirminedby the leak offtest and human

,"'

-,.

control.

&

*" subsea rh*rrequen* ","ruffffi%;*r,l'


ia BOPcase in Ceeppvatei higherthanthe equivalent becausewell controlis more surfaceBOp casd Rfihreipatty diflicultiil dqeper\tater due to higherchoke line frictions.
;1i,, -lLl

* '-- * '%

of q.a-fffuS{rmmary PredictedHydrocarbon 1' ReteaseFrequencies '


illr

"', ,'

,="

..trFfur 4!'
t!t!: ,:.q.tu,

t u*h *"p' : o h

4.2.5.1 Fatality Risk AnalYsis is release calculated Thefatality dueto hydrocarbon risk on illustrated Figure treeswiththestructure usingevent analysis on is 4.2.5.1.Thisstructura based thefatality of in eventtreesusedin theQRAproduced support previous studies. SBOP

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4.2.5.2 EnvironmentalRiskAnatysis
Theultimate consequences a release hydrocarbons of of to theenvironrnent extremely are diflicult estimate lo due to the complex issues sunounding a release. such lmpact is depandent uponthewelllocation retation in tq] , environmenlally sensitive area$ the natuieofttle and reservoir. addition im$ediate ln to re..gq ?AU "t*"nrp costs, longtermimpact bothngbcalqrea andto to companyindustry / reputation caqvqnff{tCety based on theindividual circumsSgqgd$fugggrd release. *iti
';K rl *

-4,fu.

4.2.5.s San$tivi$ ffnagsis


\

"i
i

"&

perfonnirq quantitative Wtren a analysis, is oftenuseful it .". to ef5ihin"aJhe behavior the results response of in to '' th-"1n**in certai*keyparemeters. performing By such . -e.. ppn$tivity analysis, conclusions be drawn can regarding
rL,i'hS !;;:; .:r',.r'd6
s3

* '

rf;

"

tir

*.'.*8... ** q

thegeneral applicability the results of evenin cases where sparse daiaexists suppcrt estimate to the usedfor a given parameter. addition, ln sensitivity analysis allo\ds the for impact proposed of configuration changes bs evaluated. to

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4.2.6 Hazardand Oqerabiil$ffiAZOP) Fxercise


of The i{AZOP techniqu* uces a multidisciplinedtream fot expertsworkingin a systmaticbrainstormiilO "4cep,

or tor the oJ thepurpose examining potential i&mregt otgtiiAsentanatfre or operation malfunction improper

classical on effects thesystepi.T@i. consequential process a systema$a&li$Sn of is HAZOP of combinations parameters,{jo%. S*p*f"ture, pressure) (no,%ore'leBb, to produce etc.) andguidarivords operadonor from deviations th^e$esignintentintonded existing are cau$eq<ifg'e.deviation identified, Credible and are conitryiiences assessed, additional barrier*and are c.onsideratlon usts forfurther actionsgrTfr thal the aoffibrileg biy team. ForHAZOPs evaluate *lairwi&eiiven processes, thosethatinclude impact the or .oi , pl*ourur, thebaseguidanords on slightly take
n\.R

,.,*..:
tlr .rll Ei,

.** .' '':;F

meaningfrom tha standardapplication.Additional drTarent guidorords may also be requiredto addressths concepls and guidewords of timing, position,etc. Tfie parameters in used in a typical$BOP I{AZOPstudy are ehortrn Table 4.2.O.

rltir,. 'I ...,ll1 ,;;i" , '.itwfr

T.=

1*

'*,

lf?" simple'\lV|tat $pe hazard the To enhance HAZOP, uses TheVlhatlf method was identification alsoallowed. potential questioning ps$tulate to slructured loosely hroad, are safeguards in that and mishaps ensure appropriate any place. "Vllhat-lf can analysis be usedfor praclically

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systemor activity,and generatesqualitativedescriptions of potentialproblems{in the form of guestionsand responses) well as lisls of recommendalions as for preventing problems.By combining highlystructured the HAZOp guideword/parameter approachwith the loosely structured.Wrat-lf'method, the best featuresd&th can tbe incorporated. .,S, #

,*#'

d.r.+ 4.2.5.1 HAZOPOrganization+ t' .*. F


around number a of distinct operaticnal ffiti*.lr,,nodes.,, Dividing the HAzOpintonpc#[ows'ine teamto focusonthe particular_h;zardqr&soclatedeachrequired with ac{ivity. Somekef plasesof thesurface BOpdrilling operation are belcnr, Thedctails these be of wiil brienya'$hmtirized : s.qcificp theconfiguration beingotudied. "r-a' q,
"1

TheHAZOP xercisg;

..s e

'":a* . .

Preparationsltesting tha surfaceBOP, $lD, and af controlsystemon deck Deployment lhe SID and casing riser,including of umbilicaland strakesif applicable

*rgtu
. r . r r
SurfaceBOP Guidelines

Space-oLit installation the surfaceBOp and and of joint, latchingof the SID talescoping Pressurelesting of the systemon the wellhead

Operationof the systemduringdrillingoperations joint and surfaceBOp Retrievalof the telescoping Retrievalof lt'n casingriser and SID

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iMS273-001172

lM5273-001133

Health$afetyand Environment

and for hazards eachnodemaybe identified Potential in described the technique the using HAZOP defined iable the previous section.Priortotheworkshop, deviation sur&ceBOP for specifically thEparticulsr is developed and operation, and configuration its deployment' sy$t6m rerieval.
::iffi: ,*.'ii'-\W"te tt* i,,o**Uro

of a shol,ts diagram theSqiikl's,,Scess 4.2.6.1 Figure DurinO*f-fu'bm*t,th* the usoddudng workshon. was information captured following i;|W" team'$ discussions: . ._q_"

:ft

*-i'

rveft&/lnreats Hazardous

in captured the and baniers consequences fffe hazards, the andprovide threat to relate theperceived worksheets eventis thenri$k basisof theri*k ranking.Thehazard in described and th* using Process riskmatrix ranked 4.2.2.8"

{.2.6.2

Hazardldentification

fall BOPcperalions fcr identitied surface hazards Typical The are categories. hazard$ system intoth* follcvving

BOPGuidelines Surfece

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tMS273-0011

Health $afety and Environment

specific maybe differentfor and different equipment configurations. . Dropped objects In generalthe dropped objects relate to$qge arease.g"heavy non-standard cdTh,{ffif or tins $1S, dropped objects pei$niretfn tne affecting
moonpool,and droppedri

*"&' ia Procedural issues r .-l:%*r-f Procedural generally issuri$ relate hazards to assoda.1ffitfl,criffcat stapsto whichparticular pnentioFih oe paiuto rheprepararion and oi,h" Oro"*oure practical and *P 'tu "-qt@ the of er, i,- "?ltiderationsto maximize efficiency the q. *,*ration. " tt.-i. -'. "'+ . Equipment issues ..,

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Equipment damage issues be addressed can by procedures enhancements:o and/or equipment


configuration and setup.

lliill,

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*.1*

Highpressuro hazards Highpressure hazards relate theobvious to hazard$ associated pressurized with systems and additional hazards around potential trapped the for

SurfacetsOPGuidelines

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tM5273-001133

and Environment Health$afetY

or pressures the$lD, controls othercomponents as to arebrought surface. MaterialscomPatibilitY to related the useof highsuength issues Materials for riserandthepotential adve$e".*" casing cau m circu stances sedby cathodic'ftoJection i systems. - ;F-"

"

+'# **
*Try

4.2.6.3 Hazard Mltigbfioit'r t"ni"O iAentlReriEf;fU thathavea riskthatis Hazards il"" by are improved mitigated orftAF",le unaccep{able or ccnfiguration operational ih cnanges equipment A on the progryCufeqaepending circumstances. lpical mitigation numerous may 9. iurtaeqlqOF'HAZOp generate '*,- hsir{tggies configurationon depending theequipment
.,,,i.ilirr

BOPGuidslines Surface

Rev 011604

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Health$afetyand Environment

4.3 WellControl
Thefollowing control guidelines based the well are on IADCDeepwater Control Well Guidelines, Chapter - Well 2

4.3,1

& Detection

lrt

"'#

(delta Flowrateincrease over15-30 second averaging measuring device useful) Pitvolume increass volume totalizer is {pit absolutely necessary) Rateof penebation increase Decrsase pumppressure in gas High units torque increase $udden Change mudchlorides in

*:*"

*T %',*
a a a
I

SurfacsflQP Guidelines

Rev 011604

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HighlyConfiden{ial

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lMS273-001133

and Environment Health$afetY

. r r

ot amount the trlf:ilefipping-holenottaking proper fluid shut-down WellflarwithPumP flowduring rate Increasing of flor on retum connections
,.**". *
: ,t,.:*\lis'\'\" '^tutttt#""\+

4.3.1.2 MudDensity

it is ln deepwater, notg"n"r"rl$pffi'tb drillwith upon t?.fA"ej6-**I tiu#-ba|anced enough deasity mud should loss the*serdritlirl$"flqry of tnltrMargin").This system the when beconsidered con{iguring SBOP

muds {SBM)and oil-basedmuds (OBM)

expansion andthermal
fluids. As a result,surface than water*based

of measure alonemaynotbe an accurate pressure. Thisis and density hydrostatic their riserswith by compounded longdsepwater use as lo\M associated lempraturs wellas significant of differences Thesedensity in syntheticffuids deepwater. and in be shauld considered wellptanning whenchanging fromonetypeof ffuidto another.

.rt-;;.

BoP Guidelines Surfacs

Rev 011604

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;MS273-001185

tM 5273- 0011

HealthSafetyand Environment

4.3.1.3 MudViscosity
primarily concem subsea Wtrile s for BOpoperations with choke killlines, and viseosity increase theriser to in due length lcnrternperature and couldmaskshut-in.psing pressure ($tCp). Thiseffecr increased is *gX,fftftti, muds havehighviscosity lowtempbratufeinO that at +' ' smaller sizes. riser

deiectionis

l, , .,

- --

"'w"'

vvrvv'errt

muds.Stowrotation thedrillpipecanbe of e_y$| ey,l..$-etic ,u- ,arle* to reduce mudgelstrength theriser the in when t&"king circutaiion.
"'1"*

ffi
SurfeceFOp Guktelines

4.3.1.4 DrilledCuttings
The impactof increasedannularfluid densityiriser cuttings)in creatinghigherthan assumedhydrostatic pressurecan lead to fracturingof low strengthcasing shoes,which can lead to th oilset of a kick.

Rev 011604

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IMS27&001186

rMS273-001133

and Environment Health$afetY

to can equipment be usetul whiledrilling Pressure {PWD} and pre$sure monitoring to assets provide downhole on loading the casing density circulating equivalent {ECD) a$ of impacts highviscoslty wellas shoe. Thisincludes in sensor the A with anyproblems holecteaning. pre*sure muchof thisinformatipfil'..can SID{if used) provide .,.u,,.+tr.s-li

4.3.1.5 Lag Time and T

riserdiameter longriserlengtll!n and pue;o tfiesrnall Ie mudrt'r I rPt,I erst E is notan effective I l()wlll le r Oae$waier, @*oggP YvaIFI, flowline| | uu temperature 'at Etooi:in or temperalure abnormal formation assessing '"i$ossure effectof a longriser. dueto thecooling
I **=*

*-S-'"' -*.
'h' 3

heater can cperations usean inline sample Mudlogging cold gas on lhe mudpriorlo measuring units.Otherwise, while mudmaygivelowergasunits. Measurement drilling due may methods be useful to a kick tMwCI) detection capabilities' in reduction otherdetection

SurfaceBOP Guidelines

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HealthSafetyand Environment

t[.3.1.6 Environmental Effacts Fitch,roll,andheavemotions erane {dueto wealher, activity, otc.)cansignificanfly pit impact levelandmud retumdetec{ion methods. Twoor morelevelsq@ors can be placed eachacrive ilratis subject pitch;pgd in pit to roll effects connected a pitvolume and to tot$lhtii{areraging technology) reduce effecr.The,tp# of the to this sensor(s) atsoimportant r'ntfiltTff*"rs, i.e.,cnter is " for singte sensor, edges t*S.*T*#",1*t*. ror -'lu'.,4, ;f " -*, 4^

"%,u,.,,%'-"'.'i
"t@sing shoe '' ,
:z'''k ,:;
t{,.Rt

. r .

Mga$urepressureintegriiyof casingshoes,i.e., by leak-off/integrity tests Psst both ppg equivalentand associatedsurface pressurefor the mudweight in use Updatethis pressureperlodically and when drill string,mud property,or other changesoccurwhich may affectpressureloss

* * *..'
't *,

gurfcs BOP Guidetines

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and Environment Health$afetY

SlowpumPdata on r Postslowpumpdaia(forat leasttwopumps) r . loss frictian drillPiPe from reading on Takepressules twogauges gaugcfailure' to sources guardagainst separate tn" to required break Notethepressure *Q#g-n ihis firsttime,andrecord valuefor uq.{pffic# ;$ procdLd'B*"; and detectisn circulation do in that Ensure cuttings tnep#-a.1#fi'$br not data slo'v,r affect PumP ** i* .i% at meflods-iF j#netryed thetimeof Additional subsea i thekickto uo$teprid'dgta,e', using

r r

he srD nressure.,ff_fftr
thantor kittrafes. Ilrese maybe higher

' ,-,#'
BOPGuidetines Surfece

.::;B Xill sheet ' Mainiainan up-todate ltill sheetdesignedfor suriace BOP

Float valve ' . i'e', Use a float valv to preventbackfloar, when removingthe top drive {or kelly)fiom the drill string Use a float valve to guard againstbackflowthrough the drillpipeduringan emergencydisconnect and/orfailureof the shear ramsto seal

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tMS273-0011

Health Safety and Environment

nlote:Floir up from thedill pipe eanimpede the abilityta siab a safetyvalve. C&Kfinevalvepositionsand spaceoul " . r $howC&Klinevalvepusitions disffi on _ indicating wtrich valves open/ctofr"q :', are T properspace $howthe outforlffi4acdeOn

rams annutar and

$howtheretationship OUU.grplsurfaco tootjoinr tocarion corlespgidi?s}ffiot"r bcation anc opposite $fD r&ns". the

#,,$;t*-

Mud-gasseparafoicap"litv r posttiqui&.41?O handling gas capacity of

mud_gas

g,qCorrpare theseto the maximum anticipated gas _ raiestfratwouldresult iromplanned control w6ll \ * 'o *,*" ,u- procedures andwellgeometry, pumping i.e., rate, B*
'sr" ,i:n
rlfta t ; --;. i'4

ePpdr,"toj

design kick

.\a Designated hang-off ram lf hangoff in the $lD is anticipated e.g. for temporary abandonment duringa storm: . r r ldentifydesignatedhang*offram If it is a VBR type, post the hang_off capabilities for the variousDp sizes in the hole Specifuif rams are to be lockedafter closure{if independent locks)

F t,,. '$;.

f *q'll;r
j;

,l

,*-\ ,., b** tllr


f;!

SurfecsBOP Guklelines

Rev Ol 1604

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lMs2?3-001190

rMS273-001133

Health$afe8 and Environment

in the Nate: Hanging-otr dnilsfifng fie surkce$OP will loadfo the iser tensioners' the tnnsferatt string nuy tl'6 ort DEpanding thetig capabilitie$ n'sorfensionels foad' All petsonnet atl ta notbe abta support ttte drillsfnng can$flitjes and tfie to need be familiarwith sysfenrdesign

rim*erions,
I =ffit*. Trip Tank + ]*"'d"

',o

nuid o Ensure,nl::'t ptpetlq{dfrp toreceive


. . . qv '* fromthefioffline .q- -J and fl"usned clearof solids trip Ensure td tirps"hre '\ or debris trip Ghecf4'ard-1$iry"i" tankpitsensor

i"
*

of and qY tutiLtibn calibration triptank sensor mBchantgat "ttiak" i visual flowcheckat thetriptankif for .
*

;
t.* S;A

.,#

drills P$rsonnel including PeformBOFDrills(pitandttip)regularly crewcompetency out tooljointspace to insure drills" "siripping cralrsperform having Coneider crew to shoss ensure priorto drilloutof thecasing stripping in comptency handling
Nofe: Sfrfppingthraugh a sudacs BOPa*nular or ram preventerswill transfer laadsto ihe iser tensioners' All ftrsonnel needto be familiarwith the systemdeslgn capabililies aN lifi ilations.

7\,,',iF

SurfaceBOP GukJelines

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HealthSafetyand Environment

4,3.2.2 Hard Shut{n vensus $oft Shut-ln There usually a smafl is only difforence fiuidhamrner in effect withhardandsoftshut-in methods takgs,,r/gry {it

4,3.2.3 Annu"iar Shut-in versusRam$hut-ln


%"* *

'nui' 'r\' *).l..?ir"

* - ' ' " - "* will thanannular $lthgugfframr shufin morequickly F"%'s thereareadvantages using qrPrqventere, to either approach ' below: a' : *Sotrttined "
t'l ..

,}{

Annular shut-in r . Eliminates need to insuretooljoint is not near the the BOP ram Providesa meansto effectivelyshut-inwhile still ailowingfcr movementof the drill pipe to reduce stickingof the driil string Nate: Movement of the dillstring thraugh a surfaceBep annular or ram preventerswill trcnsfer loadsfo ffie nser

$urfece gOP Guidstines

Rev 01160,4

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rMS273-001't92

lM5273-001133

Health $afetY and Environment

needfo ha famlliarwiththe Nl fensioners. personnel and designcapabilities limitations' sysfem thut-in and hanginga{f opalationwith a rem in . Allotlswellto be closed morequickly than*nnulars rating pressure highar . Mayprovide . wear Eliminates on BOPdueto ves$he.axetllt Seight)' is compensator keptOeloryi$iBO motion

to ffren nrogn$l{'irwitch hang' Shut-inwith an annular, offonaramBoP u..-T**1 qi tnet . Defers ensurtfg ioq jointis notnearthe BOP when ramuntilit"cann&.accomplished exscution q.,_ :'
ribt sPeed'is critical . . Procedure SimPlifieisP'ace-out pressureratingthan annulars #tbtp**ide higher .tr: ttr
5'1e.. *;

** ,.'T''*

'' -

ri.F.t'

zone(orif thewellis obviously ;,lflUrtttgneara production and to - , n#nrg), it maybe desirable skiptheffowcheck' for andcheck to di*""d immediataly closetheBOF pressures.
Note: Hanging-otrtheditl sting in tha surfuce BAP will tnnsfer allthe stringloadfo lhe n'seriensioners' the Dependingon the ig capaMlities riser tensionersmay personnet notbe abteto supportalt the ditlsfifng load' All neadto be famitiarwith ffie slafem design capabilitiesand limitations.

{-}:#
surfsceBOPGuidelines

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tMs273-001193

tM5273-0011

Health$afetyand Environment

4.3.2.4 thut-tn Whita Driiling


Thefollowing an example is procedure shut_in for whils drilling. 1. When prinrary a waming signof a kicknti been observed, immediately thoOriflSfrnq ra;se untitU* bit is off bottom stringis at prfo1$r^ipece and out. As theSBOP supportedonfhci;ndoners is and moving retarive me to 6i0'fi.-5'Feppthe motion compensator:Rsq."ry ;id strflte(astocal at conditions didhteiF 2. Stcpthe e'S{ nuftp andcheckfor ffou g. Cfos*tfrgse'etteO gop. 4. Unifetne@ is ctosing, opensetec{ed tine C&K guiu&.rffo/r;: choke shoutd b linedup the line now ,. *, b.lhepre-se/ecfed choke. *. - J.E Cfrecf< surface for leaks. Alerithe supervisor. * " 6 Read record and shut-in driilpipe (StDpp), 1,. shut.in
casingpressure (SlCp),and pit gain.Monitorand recordthis data periodically. 7. As the BOP is movingrelativeto the rig floor avoid

-l'*';
SurfaceBOP Guideline$

landingthe pipe'in the stipswith the $BOp ctosed unlessa propsr sfipping prosadurahas been established.lf subsequenily_ pipe is hung-off drill on the slips,be alert fcr potentialfatigue damage fromvesselpitchand roll.

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lM5273-001133

and Environment Health$afetY

4,3.2.S $hutjn While TriPPing one incorporate or morefull Manytopdrivesystems in (FOSV) remain seMceduring that valves safety opening in provide backup cale therig a or drilling tripping.These tnat Assure affi.q,Ule be ftoorFO$Vcannot stabbedilth$;4pk\qho sizedforthe casing FOSVis provided,
table follcnriring containsan exampleptoceOerd'fdi

while shut-in tripping

* -;'w*o

i t

"

qidn 1" \#trena prinranu*rpf{lintl ordxi"tt hasbeen


and set all observedimmediafelV3iop operations
':1" "' \'

thepipein$,ysffi*-*
the 2. tnstatt-aqp.Qose FO$V' lVofe:Tlre FOSVand

& shauld in as l4O fwrtiti ssovers necessary) :.af fle ort'n position. Check lhe sfarfof eachtour. slips. Position ,.i3and the drillstring remove !,: R9kkun : , : 1 " . . tdrill pipefor proper ou| Openthemotion space .
. F

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l.

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.i>

and positionat mid $troke'Checkfor compnsator flow.

4, ffiile the BOP is closing,open choke line valves' Nofe: Ifie cfioke flowlineshould nowbe open throughfo f/re dosedpe-se/ecfed choke6. Checkier surfaceleaks. Alert the supefvisor. 7. Readand recordshut-indtillpipe(SIDPP)'shut-in and (SlCp),and pit gain. Monitor caeingpressure recordtftis data PeriodicallY. 8. As the BOP is movingrelativeto the rig floor avoid landingthe ppe in th* slipswith the SBOP closed unlessa properstrippingprocedurehas been

BoP Guidelines $urfsce

Rev 011604

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jMS273-00'1195

rMs273-0011

Health $afety and Environment

estaHished. subsequenfiy, drillpipeis hung lf the ofi ontheslips,be *lert for potential fatigue damage fromvessel pitchandroll. 9 Prepara stripbackto boftom thaannutar to with BOP.

-#.
Ensure tnJ-'& is stable rfrat *l before making the i connectioq afrer the ffiow isdetected making connection, q]- felto$qg"mnditions occur: may "' T,'1. not to off *- *- * lt may bepossible slack andhang the on rams It maynotbepossible pickupenough clear to to
th tooljoint.

ffi-.
$u$ace BOF ukJelines

This situationshouldbe irealed the sameway as a shut_in

while drilling. Hang-cffdependson rig specific considerations.

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4.3.2.7 $hutJn with Bit otlt of the hole whileoutof thehole,thefirsiacticn occur lf kickindicators rams.The with be should to shut-in the blindlshear v{$Mhebit procedure shut-in for is following anexample

rhe abovesBoP.

ot 1. At thefirstindication nowffithq"sell' ' rams. blind/shear *' line \rvrritethe is BOP z. "l"-i*g:'&k#choke tu valves.lvote4flf,om*#'sniuu now atigned 4Ffulw choke' with thePre-se/aSed tot 3. Check fft*ace leaks.Alertthesupervisor. .h. ",! pressure (SICP), pit gain. and &ruBqariing 4. ["?tO this iifhnimr record dataperiodically. - ' anO operations. and &* freparefor stripping bullheading
volumeric pressurecontrolif necessary' :.,,'i+".!-rrlpiement ,,,,.,,," .\ ,l,,iilli"
:,?rit ':,ia;lr
,i ,r4t.! 't@''3:I * ^. :-

fi.#.h fl *,"# *, closefie

;,

,l

:"

4.3.2.8 Shut-lnwhile RunningCasinglLiner


Wrile runningcasingor liner,the locationof the shoe being run and the hangershouldbe tracked. lf kick indicatorsare present,then the shut-lnsequencewill dependon the whetherthe followingconditionsare present:

*Fq '' '

.q, ..."

\#

a a

or the inside SBOP riser Casing/liner the is Hanger belovv SID

SurfaceBOP Gukleline$

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tMS273-0011

Health$afetyand Environment

Drillpipe in a position allows wellto be is that the *hut-in

A crossover needed connect pipoto casing/liner. is to drill

4.3"2.9 Hang-offGuidelines

,;';

on ftoa rigs" nsns,ofr oes ting ha i on kft$tffi;$r ru*. Jloo


is an essentiat of thectose-in%nh<ilthroceoure. part Depending theequipmeglr6"j on ftf.q;frgurationand capabilities, offa#iayS&qssiUfe theseabed hang at using a ramin an $lD or at sureceusinga ramin lhe surface E h' BoP' "- ' i-su s s'
Eeq * 4*,

ln eithegiaFe,$e tooljoint must be ptaced not opposite rams' Forthisreason, precise niryrarn; orBhear and ._ instr&tiofts drilts spacing tanding stringare on and the nfrepfut. concemed All mustknolvexacily wherethetool
!tr/..:\

ffnt is. elosingthe ramson a taoljointwoutdhavedire consequences a real emergencysituation. lf a in

-*:*.:i=**

circulatinghead is to be used in well kick operations,the hang-offprocedure ineludethe installation a will of

circulatinghead. Hangingoff on the surfaceBOP ramswill transferload to

the risertensioners. Depending the rig capabiliilesand on the sy$temdesign,the riser tensionersmay not be capahle of supporting this additionalload. All personnelmust be

$urfaco BOP Guidelines

Rev 011604

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HighlyConfidentiat

tMS273-0011S8

lM5273-001133

and Environment Health$afetY

bofore and design limitations the familiarwith system BOP. off hanging pipein the surface of off hanging a smallportioil on Depending tnesystem, thq to will weight be sufficient aciivate dflll theddllstring in and stringcompensator avoidanyweardueto $eav used. preventer being theblorrout
** *e# ";

in if off thedritlstring anvof*ljtScofifona li6ted the and table follotaing existq1n$weil coiitrotoperations the hangofL to is system designed acfibmmodate * * ' .qBOPRam on Hang-off SurfaGe q;
f4rigi ng off if: Con;tAeT -

oL.,,.

s
"::+.!i.

_ =. llt

'i*

\;:
The ram BOP is closed s To preventelementwaardue to ves$el heavs. o The locationof the tooljoint should*lways be ve*fied beforeclosingany pipe ram o Veri! ihe riser tensionerscan the accornmodats load to be hung off o lf hang-offram is a VBR type, verify that stringweight is within hang-offcapabilityfor sizin the BOP tne dri'l PiPe e $peci8 if rams ars to be lockedafter locks) closure(if lndePendent

$urfacs BOPGuldelinos

Rev011604

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Health $afety and Environment

Weather seaconditians creating and are excessive heave $evsre or loopcunent o 6an resultin weardanrage tha annular to BOPelement Drillstring afiempting stick is to o Needan earlydecision ensurs$atdrlll to pipehang-off be accornqgisnffi'ffite can string fee is *:, Motion compensator canng[,nreHefit drillpipe de frommoving through a*lllhr dueto vessel t?e

n"1* ,n,u*frffi*":ffi."t*setto is
vatglyrea{gr thantheweight rhedritl of *O".1le dbve theBOP,butlessthantotal
4,,, ii:, i{"

s{frng:{to -"'1-:'g 1'- place someweight hang-off on

y .-.;qWeight the ram) on

pres"ure hg,i.1$' increases above operaling limits tne withAvihout pipmovement ,,;fpff annular drill *$ng-otron$lD Ram Congider hanging if: off

*q**

TheramBOPis closed a To prevent element weardueto vessel heave, o Thetocatian thetooljointshould of always be verified before closing piperam any

SurfaceBOP Gudelines

Rev Ol 1604

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ram o lf hsngroff is a VBRSpe,verifythat for capability is weight withinhang-off string size thedrillPiPe in the BOP afrer if o $pecify ramsareto be locked locksi closure independent {if are and Weather seaconditions creatinq #essive loopcunentpossibl$$qnirirlg orsevere heave disconnect "lF *" or riqwnereArift-off dynamiopasitioned " Using f,"u driv*off incident o"tuh"O,efRoh"t"a mcoring ' ,',* {' tla$voutdcauselarge linefailure "t :i3"f -* transiedf ., offset a c Thereniil$,,pe needfor immediate o . disconnect
%

e;*

*g to ruiErX apply a moored if mooring also y*-line failure couldcausean offsetthat * travsl slip sxceeds joinUteneioner limitsor .;" _ , *& ' h, % on bsnding momeilt wouldputexcessive -* : *
q - ;

.::.:t i-st:

casing the rlseror structural


o Needan early decisionto ensurethat drill pipe hang-offcan be accomplished while stringis free o . ' Ri*er angleat the SID is greaterthan established operatinglimit full Unableto establi$h returns,or evidenceof an fiow exists underground Riserpres$ureincreasesaboveoperatinglimits

v. #: ii!'\!!!i"'t+ rt[

**%*
]i i

#
*

'='1#' r Drillstring attempting stick to is

._.,rf,ti1r

"* *

;"

.j-*

rr* *"t*-* Ts*

$urface BOF Guidalines

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tMS273-00113

Health $afety and Environment

4.3.3Circulating Ktl to
A numberof factorsshouldbe cansideredprior h implernenting methodfor circulating kick to the surface. a a Thesefactorsincludethe following, '.'.*

Gas
I

Circulationrate

,!ill

,n.trq;=, '\,,
,-;iS

t* ' +#",'=

Tynicallywillbelowerin deepwater

MudlGas separator loading . May be higherin deepwater

SurfaceBOP Guidelines

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Health SafetYand Environment

4.3.3.1 Driller'sMethod time a include shorter s of Advantages the Drillef Method of probability of inflw in thewellboreanda reduced due formaticn to thefolluringfactors:,pi;: hydrate healt$Ftt th' SIDand wellbore brings . Circulation above to theriser,helping keep "*fff:*, temprature. hydrate *** j'.* to lime + Reduced andp*ddtiaitoi tpftrates form '** ereuf- * (kinetics . tenofrg keepSIDandf serequipment . Ciratlation well thana static higher temperatut$'som;wnat

*jff".;

Methodinclude: of the Wait & Vt'eight

a a

for eirculatlons totalkill Fennrer wbenthegasinflux shoepressure casing Reduced that approaches dePth

shoein FomTD to thecasing as However, thedistance ta is this minimal, bonRt notlikely is despyvater usually shoepressures' casing lower provide substantially

$urface BQP Guideline$

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Health$afetyand Environment

4,3.3.3 BuIheading
Buflheading he a viable may altemative unless open the holesection lengthy.Forcing is influx fluidsdownthe wellbore mayinduce underground inter_zcnal flow. Holvever, theholesituation favorable, if is nuttnabing may be bestchoice otheroptions if woutd exceed$b;"*

lirnits orexcessive hydrogen qeffigb surnoe

o.

**tt* * +.ff'u%' In deepwater #lt{rhng,riserandhighpenekation rates, equivateqt density in"r"a*" significanfly on Srculaiing due 'r "\F.s*. to cuttiftgs tciqding velocity). smaller ($lip The risersiaeE Bop sysrems reduces effecr rhis . fu&dn" wirhsurface - flanglffier booster is notrequired. line .l * * , "

. _firr 4ii$ilrttlt '1-!:.


'":;+.,.
'.i;

,$

#Y,

:iJl'
%. *,i/:1i.ti

4.3.4.1 General Frocedures Delection for of an Underground Blowout


The follorrving indicatcrsmy provideeyidenceof an undarground ftorvfor v*rious operations. ff an underground hlowouthas occuned immediatelyinitiatean appropriate respsnse: r lf off bottom,strip to bottamusing retrievable BpV

:,.. ;.,

'tl:l

SurfcsBOP Guidalines

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rMS27&0012M

rM5273-001133

and HealthSafetY Environment

log Runpressure/temperatureto determine and conditions flowPath

Drilling Blowoutwhile 4.g.4.2 Underground


blowoutwhile l$gt';]P'uo" of lndicators an underground #.J " * '. rhefollowing *'*
'*^*t

+.Y:"*,

drill pipepressure tlQfP*[, Shut-in


u, ",* &.

.. a'

"

nut should *"*..*filoarynt#i,*, then r Presgure


a at decrease' reabtior tirne e Drillpipepessuremayfallto zero
'u* ,
l\

Shut-in $singdlressuretSICP)
, '4

*-,,*'

q * . '-f i
*

may .*e."ressure initiallyinoease' but then should at decrease,leastforatime

#
BOFGuidelines Surfacs

'ts4' .

as increass may Pressure be eratic thenslovdly to potentially veryhigh gasmigratas surfuce, to to is if values theannulus allowed fillwithgas

exoeed pressores havethe potentialfo Jf JVofej cast'ng fluid (mudar ratings, $lD, isar and/arSBOP 6asrng, to into can water) bepumped the annulus keepannulus far pressure down. tf pumpingwater,thereis a potential ntes and mud, signifrcant lrydnteformation'tf pumping be and may mudvolume.s be required tttisshould planned

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Health Safety and Environment

foras a canlingency advance an enwqency sttuation in of occu{ring. Gasdisplacernent


r lf there is no float in the drillslring,some;DPmud may be disptaced with gas f tna prngs li{l slopped

, casins can o,-o,"gU4qjq",;*mud o"


migratingupruard,""rrip_!.7Jigq];bressurerorise. lf noresponse agtiolns;laXef,, ttri$can to rise essenrialy ,q;tr dounhota l*jff flowing "" pressure gaqhead), " may (less and exceed casing or riserp+*ssltre rating. response A action to gi:":^, iiiisfstopurnp seawater mud the or into a moderate highrateto keep at to it .fliirr{u+at full * .= $**t b"rtialNy ofwater getrhe and water *; " r hfdrostaticto reducecasingpr$sure. " Note
_ u _*u *'r that there is a potentialfor hydratformationif purnping waterintotheannulus

* .

* ,":tt #

Annulus pressure r Able to strip drill pipewith no changein annulus

pressure Indicators an underground of blowout wirilaproducing or working welloverinclude folloruing: a the

SurfaeeBOP GukJelines

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lMs273-001206

tMS273-001133

and Environment Health$afetY

$hut-intubing Pre$sure r well on thannormal producing with lower Pressure communication tubing'-annulu$ or known suspected

AnnulusPressure r on lowerthannonnal Pressure

Gasloil ratio orwatet*t*,o* * --*"*'# r SuddenchangeKratio on producingwellwith

* '=uu,-g..,-l "nnutt*ffi6" .s
.a
''n4; ii!I.

Vibration+ordrag
Y. -'-t*-"'*

ro r j ''. .': : *==.'. ' :

Tree, drill pipe' and/or$lD vibrationon shut'in well S'OC*n tubingor drill pipe vibrationand/ordrag when loweredPastPointin well

#t "ff**' *%$e

t-:;J

4#=,,

in 4.3.4.3 ActionslConsidsrationsthe Event Blowout of an Underground


Perform"positivetesf'to determineif boreholeis a closed system.

BOPGuklelines surface

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Health$afetyand Environment

Oneindicator an underground of flowrbbwout no is dirsctcorrelation pres$ures driilpipeand of on annulus

Makevisualobservation theimmediate wiil.t in are the ROVandfromtherig or support vessels on


underground fforiv indicatedin case of is mudtine. A surfaceindicationof

rnay some be distance m*riffi from

*ry# o Visuarftom s ris*i *" ' "'*:* . Rov :


r ".... Visualfrom supp%rt vessels

Stripthedrillstrin$Sough annutar bottom facilitate to to control .,r*.i*


!!{ ,:1, F -* -*

*') ".,'st*

off * ,* *J nn ir significanily bottom .- -' i.;. Drittstring free is


,ra::n

';

ffii*

,n;;

-*

Runa temperature pressure & log. Pump wateror muddowntheannulus while running if dictated annulus log by pressure limitations
a
I

Displace pipewithwateror kncryvn drill density mud Pressure readings be uscdto estimate can flowing bottom pressure thetopof fluidin thedrill hole and pipe

$urface BOP GukJetines

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and location a running noiselogto assess Consider of iniensitY ffotrt' ' kill ts Canbe usedas a baseline cCInfirm later

logs' log spinner andotherproduclipn running Consider

used r May addirionallv torootffiA"ffil-on" be piBeortubindcasins # {*--* g 'tT" *\' and pro&dures logs, running o"gl",.:ry|trf'*# while
logisticsrequiredif ul$erliroiiad flwt/ is confirmad' %, .;;jF+:t teepingihsdrill pipefull duringan underground Consider 't" " blowout. suqj, '_4:YJnts possiblebackflowand associated effecls if the well was to bridgeoff and the

,, :*: t -' t *1 oi --q ',;, " .o,,.*' *,;* { * t ,.-,'\** *%F ''.4

.;O*t"t failed " * drillpipeffoatvalve(if installed)

lf neededto Keepannulusprssursbelcw casingor riser pressurelimits,pump seawateror mud into the riser' . Keepscasing and risar from completelyfillingup with migratinggas

BOPGuklelines surface

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Health Safety and Environment

4.3.4.4 Rissr Damage A ditrerent of lostratums be caused a teakage sort can by fromthe riserintoths ocean.In severe situations riser the annulus levelcanf-all, causing reduction boitwr hole a in pressure poteniiaily influx.nig persghqffSsufa and an connection lines).tf risertevet noth,ts{,&il, thenthe wiil risersystem teaking.niseroycfiffiff$bn causec is oe oy insufficient tension, canc&atftf$pl#"n0 hoteat ihe and

beatertthat rosses beoc"ry$ffi figi*r mud might t",.

poinr. buckla

**,*** {ft ud:


:?

4.3.5 Hydrafi' @eVen onlRe ova ti m I


q ,. ?*'

* ts*'a"

'"t*

Ilriru #bas ticf in a non-inhibited water,based drifing


* the potentialfor hydrateformation. Hydrates tanbrm in the riser or behind$lD rams, preventing them irOmopening. Vlith a surface80tr systemmany of the

1:!i1" difficulties causedby hydmtesare avoidedas the well controlequipmentis at surfaceand not subjectto cold conditions.

Thedeeper water, morelikelyhydrates to form the the are because bothdecreasing of temperature increasing and hydrosktic pressure" a 10ppghydrastatic At pressure of ?,000feetof water(1040 psi),thehydrate equitibrium temperature methane 4g degrees, above for just is the typical ocean floortemperature about46 degrees.In of

gufsce BOP Guidelines

Rev 0'l1604

Page 7O

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rMs273-001210

rMS273-001133

and Environment Health$afetY

is temperature 61 feet 4,000 of water,theequilibrium temperature' the ab'ove $picatwater 20 degrees, degrees both of Thersis a timefastorfor the formalion hydrates, with thst and chemically dueto thecooling occurs time during of Formation hydrates is aftercirculation stopped. due is circulation veryunlikely to theheatorotfffitrom the time and thewellbore, thedecreased that$as*'ig$ BOP.
'4"

--"'."-{

control' the factorfavcrs q.$p#ifffi$ orwen Thetime ' tu \itu must ft, and withtheWait wq{Ur'plelh1 circutation b pit density' while stopped increasin@" mud
*=-

density) mud(of needed volume ki$weigf't *i ratesof BOP'higher with tn* res#g. h addition, surface the greatly reducing timespent q cftulat'gnarefeasible "a*"aciftlilBting.

if Thslimetorwhdh+ w"ignrcanbereduceda sufficient ui in is already

" .,;i-*;
f
li!))

1i-a "

4.3.5,1 InhibitingDrllllngMud with $alt


for depression somehydrate Saltmaybe usedto achieve with depression NaCl muchof thewellbore.Fcrmaximum mustbe greater mud the {nearsaturated}, resulting densily than10ppg. to lemperature the s6lt $aturated candepress formation at at 36 about degrees 2,000psi,or 40 degrees 4,000psi'

SurfaceBOP Guidelines

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Health $afety and Environment

Becsusesalt increasesthe densityof the fluict, while drillingbelowshalfowcasingsin deeperwaier,the fiacture gradientmay preventthe use of this ftuid.

4.3.5.2 Alternafives $alt Inhibition.,*, to


The followingidentiliesatternative methods:

Glycerol

r . r

Additional{ryd*ate depression g degreescan be of ::l:. 5 percentconcentr,ation. expensive- oftenjustifiesimprovedmud ,Relatisely splidstreatmentand rec.overy the glycerol. of

; ". = **;, ' ^ $yhthetic-based & other non-water baeed system$ '.in,
I'

4*+.*ta
"':dfl

*fl' *
3.

Laboratory studies shovy for effective that hydrate inhibition, is neceEsary keepthesalinity it to (gpicalty CaCl2) thewaterinternat of phase above hydrate conditions
Failure maintain to propersalinitymay resultin rapid hydrateformation(exceeding potentiatin water-based fluidi Gas dissolvesmore readilyin synfretic fluids, bringinggas and emulsified water into close contact

SurfeesBOP Gudalines

Rev 011604

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tM5273-001133

Health $afetY and Environmeni

gas is less likelyto migrateduringshtttDissolved Weight in. This facilitatestile use of the Wait and killmeihod,if desired Nofe: Salf con tentin the water phasetan performance' mud's shale stabitity
*

affecl fhe ,., *'t

.*-*u]

1 .- =

Glycol
* *

ut

"--*
n

to.-*

rc.rts be Gtycorrnay iniecied""ylariqljiltlo_n *:o i: using colneet'or theROV t*.ffi components \ if required *#

.u Methanor

"+. or equipment therisef'thgir formin subsea Onc*hydratet such inhibitor' concentratd Wlrile is removal problernatic. or them,it maybe difficult may as glycerol, decompose with hydrate' in to impossible getthe inhibitor contact the problems are if especially a plughasformed"There similar of plus fluidapproaches, thetendency heated withheated area' it before cal reachtheproblem fluidto be cooled

*.:;=t'

$urface BQP Guidelines

Rev011604

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rM5273-001

HealthSafetyand Environment

Onetechnique involve* pumping downcoiled tubing run inside driilpipeto a deptha fewthousancr the feetberonv thehydrates. Heatexchsnga tho annulus with fluidsbothin theriserand below ffiudline the creates cornplex a :hermat sigtrtrlation problem whoseresults depend the,p:rpffi will on situation. Thereareno'rutes-of-thumb, frffipt"in ui'- * success' " ""*' {*q**

Anorher porenriat annroag\"ffi is riser, offers cgfri+.*o-* this rwo


,ih

g rubindown the

. .

Circuhtel

qa#gtycd ro botrom theriser of Nitroged*iglft riserto evacuate reduce the and Td*jklh pre$sure decompCI$e to hydrate

t ** \ 1^'': "F^:, -

Hydrates the Wellhead in *'{.s{?.4 External ""ionn*.ror

Where near-mudline sedimentscan evolvegas (biogenic

o ot

-b"*

sources),there is the potentialfor hydratesto form in the lockingmechanismof the wellhead_to-SlD connector. Qnce formed,these can preventunlockingof the 60nnector. Thereare a nurnberof equipmentoptionsavailabls wifh the connestorand mud mats that can guard against such ga$ enteringthe connector.

Surfscs BOp Guidslines

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rMS273-001133

Health$afetYand Environment

although features' injection Also,theremaybe inhibitor to inhibitor the in thesemaynotbe effective getting be should checked the$s hydrate.Operationally, features running before lines injec'tion notpluggcd) {sealin place, theslD"

are listed*,o*,*
a'\

***
\

with pumps) rate 1. Qirculatehtp'rnailmum te'g" 3 selected ,fttiA*, gjp; in the3lD andspecially ":9,
."
q;

s " nbaztes.
Heat is generatedby frictionloss in the dritl hydraulic pipe and by dissipating

; '*",,,,i $; " ni1")" ","* "; *. ili


' "* ;Y

" "l
-l

.*,;*",," ** '' .u. .: "o n' " ' t * it ' ."' ' -td

acrossthe noezles horsePower on o Depending mud pumpcapacityand water depth,this techniquemay reqillre by augmenting surfaceheaters a optimum rate' nozzlesize' and returnscan be to whetherArvhen re-circulate by determined wellborethermalsimulation software o Modelingshouldincludethe iemperature from the insideof the $lD out to distribution

SurfacsBOP Guidslines

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rM5273-001

Health Safety and Environment

theouterdiameter areasof theconneclor wherethehydrate plugsare


2. Usean in-situ "heatbomb.to degompose

the

hydrates.

o May proprietary be technologies,ghd involve mixing reactive of chemicalsgfifutrt* td *;* heat 4i;

thewetthdfud puilit, atong withtheBOpand


b

* t'--{

* --

smallquantities ROV. -1," tr. Spotmethanolin via o A goodhydrate inhibitorwhich also can dissipate hydrate a plug rVofe: Assesstaxicity nd flammahllify a issr.es piorto action.

ff #
gurfcs BOp Gukielines

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4,3.6Well ControlPrior Io Sl4 SEOPand Flow I $haltowWater riser Instattation


equipment' of Priorto installation the riserandwellcontrol and qrethe shallorwaterffovtconirolmethcds techniO{es safneasconventionaldeepwatersubseaBoBoperutions. well Deepwater cofi:l-q1:F-fi$ to Retur the IADC *- *,

4.3.7Plug

-,* ,E "* ' 1 and Abandon


tr a'"**{, : u q

for plan' particularly a ln developing plgg.anri&pandon

d' t.f'*
.

4'3'7'l $ummary
of aspects thefollowing the affects wellconlrol Deepwater operations: plugandabandonment
. . r for Casingperforating lap squeezecementing Casingculting femoval $eal assemblY

* +A."*
,,,.*,.fl=t {,,r-':" o'-.. \"i

b*-

'''%,;r

SurfacsBOP Guldelineg

Rev 011604

Pege77

HighlyConfidenlial

tMs2?3-001217

rMS273-001

Heafth Safetyand Environment

In wellhead removal during subsea abandonment, well thereis potential gasio be in thecasingfcasing for annuli undemealh casing ihe sealaseembly. subsea On wellhesds, therearegenerally openings theseannuli no to to checkfirrandbleed gas. Therefore, this thereis potential release thisgaswhenthe fior of nnutt*s+ls exposed removing seatassembly, by the .,rp!jt*ing, ol. evenperforating casing squeezingl. ' , the for * Gascanaccumulate tre casip*Anftr*ils several in by mechanisms. sequ-e"f q"t gbfpu'gnt One Uy deepwater occurs inar,"tol&mni *n"rio, "bout
't\*

l-r;

'1.

Casingis

a hole sectionthat contains one or moreof which contains

'-

*
"". ,.

assembtys*t,isolating topof is *** $, #"q.king seal the l


.',*
*t

,,".-*

: --theannulus themudhydrostatic from 4 above,


I rrsquvrlt-slErPagelUSSgS

"-* i * , -r

,;-"-.i -'--i'L-f*
**i

Fittration/seepage lossesintoths dmrnhole pofrTroble zones occurs. 4. The lost volumeis made up by expandonof the h annulusmud, and there is an associatedloss of

pres$ure theannulus. somepoint, in At the pressure under sealassembly reach the may zero, andno further pressure wifloccur.The loss amount pressure csnbe lostis a funclion of that of waterdepth wellbore and prassure profile. 5. Thepressure decline mayattempt tallbelow to that in a prmable zcneelsqrvhere thewellbore.lf in thisis opposite gaszoneandoccurs a before

SurfaceBOP Guidelines

Rev 011604

Page78

HighlyConfidentiat

lMs273-001218

rMS273-001133

Health$afetYand Environment

sets,somegaswill enterthe cement adjacent wellbore. VWlat up gas 6. Influx will likelymigrate the annulus' factors'An on nEXt happens dapends many or gas annular flowcandevelop, thegascan witnoH?,.#. migrate simplyr r r v ' e r v up to thewellhead Dff ltPfy r r..NF,

wav, Either movement. furtherfluid l?tplt*Ut


below gas over-pres$ured exists

of

- *io+'A that between It is oftenneCugsqry"bpnsure theannuli lf as partof abandonment' ihe sllng, casing "t***ltO was casing or intelmediate production topof certrenmf,.an shoe(asis oten casing tne atiove previous qgtpreught casing through canbe squeezed ry{fre*-ei, thencement *+**geffiations intothe casing the overlap'\fihenperforating for be should prepared and crews fuing for thissqueeze' ,sp the due buildup to gasbehind pressurs alertfor possible i :gfre uponperforating, planned sasing.lf thewelldoesflcn,v - T;;'\. be should implemented procedure f and shut-in wellcontrol * **;, " *l)'.*- "' rams}" or clos*annular shear ,s"' * u' $' {e.g., t
.k, n-

*t'

of likerihood suchgasotherapproaches lf thereis a strong are: . well to Usethe drillstringas a lubricator a distance to weight string the below SBOP iwithsufficient

BOPGuidelines Surface

Rev 011604

Page79

HighlyConfidentiaf

tMS273-001219

rM5273-001

HealthSafetyand Environment

avoidpipemovementwhen shut_in undr pressure), shut-in, thenruntheperforating gun firoughandbelorrthedrillpipeusinga lubricator . Runa shortlength pipebelowthegBOpram of witha "donut" belowthe to prevent ram movernent underpressure. up a wireline Rig lubricgtor the tn pipe,ctose $BOp piperamsanO"n1ffi the perforating through gun ,+**"* ; Rigup a wiretin*ruoricator_{;e#;{r; topof rhe f *"-r' SBOP

ffofe: Access pqFibffffionn", may ro*rp be


ditricutt naziTifiutt or af _"fo thaproximity the nserfensrbneriiifus maybrcakorrnlhe case that of a riseriei&l eveit,
a4.,; t# .., a .. ._

4.3.7.t '*' Cutring 'r'' Casing


+ f'

.''*F-.*

*r

'ru'k,,f'

to production "*T?h '!i3 decided cutandpultany and ;;* i4tenlrediate casings froma pointsoms#here aboye the ibbpective previous casing shoes.Similar the to . * circumslance for casing $'w..|f+. previous described perforating in the "rt* subsection, theremaybe overprossure the in ' annutus. precautions The described theprevious in subsection generafly applyfarthisoperation.

4.3.7,4 $eatAssembly Remoyal


\Mrenremoving sealassembly, the trapped can gas escape, either rapidly it is overpressured slowly if or by simple migration. \&hile fiowcanbe monitored to

SurfacaBOP GukJelines

Rev 0'l1604

Page 80

Highly Confidentiat

rMs273-001220

rM5273-001133

Health$afetYand Environment

cloeed'it may be a determineif the prevnntersneed to be pump down the to preferableprecaution closea BOP and influxand monitor drill pipe and up the riserto removeany flow.

is that precaution canbetaken to nerfqaythe Anotfrer


belowthe seal assembl$rp{o'tN casingimmediately

gas tne can This pulling. approach reduce rytgqiatdteof perforaipft-hot*da' of because thesmall influx *

- .* i:n Li";
--

-,

ul' T%
{
'f .q + ** !4

ffir,**t"
,;
&:

t, +:*t*# .%,,,J;: ,,i),*u,


"G

]:-*'
i **"*,

" n r Ts . r ' , ." 1.+


u'j '{U

,'.*:

,*;*l'

Surfscs BOF Guidelines

Rev 011604

Page8'1

HighlyConfidential

lMs273-001221

tM5273-001

Health Safety and Environment

4.4 Environmental Discharge plans Contingency


4.4.1$pill Respons plan e
i:;liD'i;

&;*#$+;;

As withell activities couldresultin that \ryater, surface BOpdrilling conducted a formal with oil$pitl Thisplan willprovide a
approachto

{'Njl"

surface BOP current OSRP

Planin place. systematic to conducting should review lheir

plsnas required include to

i..

^:. -.1,
*41r''

.1Se objectivesof the I

oil spiflresponseplan wiil in general

' , -,t':*tt

terms be to: r r r r c ' r r . Ensurethe safety of people ldentifyand conholof the source Manageand conducta responsato the spill Proteetthe environment Containand recoverthe spill Rocoverand rehabilitate wildlife Removethe oil Minimizeeconomicimpacts Keep people,stakeholders and the publicinformed

SurfacsBOp Guidetines

Rev 011604

Page82

Highly Confidentiat

rMs273-001222

r MS273- 001133

Health$afetYand gnvironment

Sosrces 4.4.3 Fatential


Sourcesof sPillsmaYbe: . Oil based drillingfluids

,**i

. . r

a following wellccntrolirci$ent Hydrocarbons fromaSlixrlfr* resultng Hydrocarbons

from Hydrocafions welltegl&*frities linesand r FueloilfromEtorage ffi! or gansfer '\' 6"e hoses # 'n j ,l ^ ^,* ano -^r,,,romt*4*h J: . oib rgffia$".]

. sumps *iPp"& "ft . %'

'u?=,,u]{.1"

=%

. r

,{+:\

riserconnections Casing joint Telescopic packer

4.4.4 Spitl Detectlsn


"\ l

visual regular operations surfac*BOPdrilling During and be should conducted of inspection thawatersurface rig logged.Thismaybe donefromthedrtlling andalso in vessels theareaof the rig' This or fromsupply standby procass in permit of is a requirement thewaterdischarge

SurfaceBOP Guidefines

Rev 011604

Page83

HighlyConfidenlial

]M5273-001223

lM5273-0011

Health$afetyand Environment

theGulfof Mexicowith similar requirements otherareas in of operation. Regurar visuar inspection thdriiling of riserusingttreRov Ehould conducted ensure nc lcakshave be to $rat ocsurred. Pressure testing thedrilling of risera-6ls+o installation at appropriate and intervals Uuringthdwet 1e.g. aftersetting casing a string) should W-itb,%d l" 'ni "s *'u Priorb observing teakat *e"q9,ry{indicators may a prorideearly waming gotenti*h"fff.if ol,a of the fo[owing indicators pOtiti"daf visuat "ny rffi observations should conducted: ,, be "
"'at1' t ..$'*u:,*,
4-$

e Failure pressure oft test RF . JFs*ef^retums white driiling a.: whilocirculating kick a a l_ bossof retums \;{ tow fluidlevel theriser in -*
I

-*T

*,

"'

\iiFae

4.4.5 $ource ldentificatian

{ }-#=L

lf an oil spill is observedat sufface,immediateattempts shouldbe made to identifythe sourceif it is not immediately appatent. Alldrilting opefationsand any other oprations such as fueltransfer,mud mixing,maintenance activitiesetc should be suspendedand thoroughvisual inspectionmade of the rig, its systemsand lhe surface BOP systemand riser. lf possiblea sampleof the spill shoutdbe collected(referto the OperatorsOSRp for

gurfece BOP Guideline$

Rev 01t6O4

Page&4

HighlyConfidential

rMS273,001224

lM5273-001133

Health $afetY and Environment

of A prccedures). fullvisuelinspection lhe riser sampling by be andSIDshould conducted the ROV'

4.4.6$ource Control t#=sq,


m1lurB;f,+rbe has \ifren the source beonidentified, and the takento control source stoptP.ry"'Af*dl' ln ihe flow eventthisis an uncontrolled tlopfli *sdf' the StDwill the isglhle$ lf necessary and be activated, thewelluore or rer ardrietriEreO repair riserwillbe disconnected

rations. pr, ffiq"fu pt rrt re aceme o,,,o ; fuiliKg ope =


In the eventof a Qorqrt, I reliefwell may be required' opq$ons wilI be in generalconductedin Surface*pOP OeenwgryAnd-more r+motelocations. ln planningthe shouldbe given io how a reliefvvellwill ryelldrnqti$,eration The in E-ueogtiitgiif necessary, an emergencysltuation. ''%', trgbt&Uepth likelyto exceed:ne capabilityof many is ,, #t sr a *i, ; e h . I -^* ** " " '"'*--"'.'; * q "+* *" unitsin a givenareaof operation' ivailable drilling BOP operationsmay Adaptingan existingrig to surfac'e take severalweeksor monthsto accomplish. In order io be capableof drillinga reliefwell at least one rig in the regionof operationshouldbe identifiedas being capabte of drillinga reliefwell shouldan emergencyoccur. This rig subseaBOP systems with conventional may be equipped or surfaceBOP drillingsystems' lf the only rig available has a subseaBOP and marineriser,the wellheadon the proposedSBOPwell shouldbe deignedto permit

$urfaco BQP Guidelines

Revt)11604

Page 85

HighlyConfidenlial

]MS273-001225

133 rMS273-001

Health $afety and Environment

operation a subsea wiih Bop incruding andfoundation size strength (loading bending) and requirements

4'4'7 RePor{ing 'i'irryM Reporting oirspifis a reguratory of is requireqpffine procedure be described tneOSn#**$ F will in " t', .=n" # *t*

4.4.8 Techni cal expeil{fs eq.**


"*;fu'""o
-;s#" ";

":.o

"

The spiil oit respons",fiffi*,,tl"n Incidenr Commsnd


System.Thelgci{efftCommander should haveaecess to additi onql.tlch nical&xpertise surface on BOpoperations as partofthe:spilt plan. Weltcontrol fire response and ngn$ng ipgcihty companies retained partof thee$Rp as "; : should haveexpertise surface in BOpoperations from llobtiirg rigs. Thismayinitiaily require training and

#
gurfca BOP GukJrlines

to the equipmentand its operation. This may be

accomplished including by lhesecompanies hazard in identification, assegsment hazard operability risk and and exercises, planning pre-spud well and meetings any and otherrig based training.

Rev011604

Page 86

Highly Confidential

lMs273-001226

lM5273-001'133

Health afetYand Environment

Rssponse 4.5 Emergency Guidelines

"+

havean will Therig usedf.grffif oliAtations already as manual partof the eterd.tpy procedures extensive System' This Colqa*or#safetyManagement Drilling p resfor fo$, munuat.rviti ***tgency response rocedu is \A/trere ernergency $BOF ail *d*"ii"*-tl operations. these in tsp4i.li (asdescribed theseguidelines)' u,.,"* specific $qio"tln*tareto be uscdto dev*loprig

ffi
$urfscsBOPGuidelines

procedures that ate to be followedas much as reasonably possible. and The iollowingsectionsdetail $BOP specificrisks' which will not be coversdin an existingDtilling procedures, $M$ documentation' Contraclors specific $enior rig personnelshouldbe familiarwith SBCIP and have a goodworking emergencyresponseprocedures that knowledgeof $BOP specificrisks and limitations'such

Rev 011604

HighlyConfidenlial

;MS273-001227

tMS273-0011

Health$afetyand Environment

course of corectiveacticnis selecied followed and Wthout wasting timeormmpounding emergency any the by taking inappropriate action.

in thecaseof anyFmergency situation coneff the

d.$.i Weltcsntrot

**{l;* ""s%,

Deepwater linsusi g a surra drit n ce_Hp4 X" l";U concept; datsinexcess f_qgry'pri*,#ve drilled iCI or been Fom floating using,Sep,p:"hFs*&cinc rigs $BOpWell procedures contrqt W ftA"ei..houtdbedovelopd, vvhich bethereferffi foranyweil wiil contror issues when operating thejBO.J, with sistem.Weil control covered is rnmore Oegil in-e4ion4.4oftheGuidetines.

*"r.I*
., 4:5;'1.1_procedures
*-:-{

-"";

ffi ,4
't',,

ft

Thewaflkilltechnique bs foflowed a particular to in situation bedependent will uponthewellconditions resorded following shul_in, the ongoing and operations at thetimeof theincident. Eachprocedure requires careful planning execution. and During suchsatuation any the operators Drirling supervisor the Drining and contractors $eniorToolpusherwill proceed thewellki]lonce only with an organized wellthought killplani* in place. and out

SurfaceBoP Guidelines

Rev 011604

Page 88

Highly Confidentiat

tMs2?3-001228

tMS273-001133

Health $afetY and Environment

of a provide eummary the main points Thefollowing and operations Csrvmtional SBOP between difierences $ubseaBOPoPerations: . the using surface be Shll controlwill periormed

BoP

'rf

L"'

-ul ,V*
n"=tjj

w 'w
-%r,ii

than other device' tote, a wellcontrol consideqe{ in speciaitasbs sre . tte*tain circumstances $lD addsan extra in control'Forinstance' to "*{fo^-*ith regard well pipe the of a leakbelow lovver rams'it is , *' ***# case to. the to possible shutthewellin by closing .*-' *w ramson the$lD, andthento fix the bnndshear the closing $lD in anysuch leak. l'lowever, as carefully it may musibeconsidered situalion wilh in effects, particular respect havedetrtmentat in any to recovering pipesheared theSID with be r ln thacasethattheflowcannot stopped ggru or the either SBOP the SlD,all nsn-essential and to prepare evacuate preparations should an be should madeto perform emergency and discannect for the rigto moveoff location

to procedures nefoilowqfpsbavery r Wellcontrol for used lact-unqqqrftwrs to similar those should ' Hard is recommendeqanhq6"t* be shut shut setupforhard inSAll'lfh-wnie ontting tocirculate me;ngO;sr%Sor#netded . Thedrillers outwellfluid{ ' " * as' ttq SIDis notto beused or . Ingenerat trrms

$,X-*

BOPGuidelines Surfscs

Revt)11604

Page89

HighlyConfidential

tMs273-001229

rMS273-001

Health$afetyand Environment

Theworstpossible scenario wouldinvolye bss of slalion s ke*pingabitity, leading an emergency to disconnect, while circulating gas/hydrocarbons theriser. This from woufd mostlikelyleadto a hydrocarbon significant spill. damage to theriEer thepotential damage the and for to rig. Thi$ scenario beenconsidered previous has in eR,fut$bt have indicated the probabitity thisoccurring*"Sd;igiaff that of , thatthisbecomes acceptabte an unliket4ri$f,ii
*

i-i* '
"to

4.5.1.2 Diverter

* ''

-'*tu:Under normalwelrconTr*fp"rationu SgOp with the the

r *-, *,"' 'dl

ffi
$urface BOP Guidelines

Onaotherscenario whorethediverter syslem be used wi[ is aftara weflcontrcl siluation priorto opening the just up SBOP.ln thisinstance diverter be closed the will in order ts divertanygastrapped thetopof the$BOp in ovefl)oard, ralher thanallowing to bubble ontotherig it up floor.

Rev 011604

Page90

HighlyConfidentiat

lMs2?3-001230

rM5273-001133

and Environment Health$afetY

to circulatad ths 4.5.1.3 Hydrocarbonc surface


in the Well fluids cirsulatedto the suriacewill be collected rnud pits, from where they can be collctedfol ,,s* will conditioning.lf any gas is circulatedto.thesy,ifacefthis be separatedfrom the fluids in the mudlggs:":T;*t a safe The gas will then be ventedfrom a niqteat*d in ',, at ; location the top of the derrick I
$

D 4.5.2Emergencfr
ri:,, \

+ *-*

BOP. subsea conventional an of Oueto theconsequsnces performing emergency couldleadto some cases whichin extreme disconnect, and to pollution, damage the rig,therisersystem, / or ihe be whichshould considered this wellitself, is notan action goodreason'Holever' it is without or lightly, undertaken of members the rigcrewb'e that necessEry responsible situation in to empowered takesuchaction an emergency time'sc or to having deferto others wastevaluable without of the as to ensure safety all personnel'

't+L,

?r. ;.r.

tt'i.u.+..:,$l

SurfacBOP Gukjeline$

Rev 011604

Page91

HighlyConfidentiat

rMS273-001231

lMS273-00'1

Health$afetyand Environment

4.#.2,I Dp Operations
Thecriteria the arertstetesandwatchcircre for actions formthebasisfor theemergency disconnect procedures for operations the SBOP with systern.As suchlheymuet be agreed boththe Drilling by Conlractor opera{oh+ manager Company and operations m"nagefo@re# operations begin.Thedisconnect pninsplrrfaatfj proeedures thenbe commuq.,|dhi*U.i5*.,* must relevant crewmembers, thencopie.s.orune anddiagram and UUle mustbe posred tha fqJbqhdqdtiOt*t in
*..t${4

r Driilers Co-ntrot fioqm . rootndsnsrqohce


. &idge q

t "". the on $afi situations Dp Operator the bridge is responsibfe setting Alertstatoof the rigwhich for the is "*rr1 notified thedriller a Gren, to , by Amber Redlight. or *!k During Normal conditions Green the lightshould ahraysbe on,highlighting everything nonnatand that is operations cancontinue. As conditisns detsriorate perthecriteria as risted the on AlsrtState Diagram, Dp Operatorwillsuccessively the change Alertstete,fromGreen, the through Amber, and thenin extreme casesRed. As a minimum Dp the operator usetheArertstaterights notify Drifier, wiil to the
gurfsce BQP Guidetines

q"

k**O

'"" . . - " 3 , En$necontrol room --

' d*of;iffionice '%

Rev 011604

Rage 92

HighlyConfideniial

IMS273-001232

tMS273-001133

and HealthSafetY Environment

should from tho if however timeallows intercom the bridge is notan that that be usedto ensure thedrilleris aware this lights'a with lf exercise. thereis an exercise the status mustbe givenin advance' warning
di!

^r"..,,

as procedure safeas pcssible tne'dft\eonnact Y.,.3kf on therig iOfirerscnnel to ,' Uini*ile damage thenvironment as a manner that . I J :", Ensure thewellis leftin as secure ' -' *; l" possible to damage equipment . Minimize .

..-..*| *+{g}*' .r+ .. tr;,,

1ffi

proceduredrill pipeor 4.$.2.3 Disconnect nothingacro$sSID


there is either nothingin the hole or In any caserrvhen there is only drill pipe acrossthe $lD, the fotlowing procedurecan be implemented: standarddisconrrect

BOPGuidslines $urface

Rev 011604

Page 93

HightyConfidential

!M5273-001233

lMS273-0011

Health Safety and Environment

In thecaseof a deteriorating situation Dp the Operator change Alert$tate will the fom Gre*nto Amberand thenpotentially Red to lf timeis avaitable thedriller(oralcomrnunicatisn to between driiler the Dp Operatorwiil the and confirn this)as theAlertstatechanges shoulf,fnaka he all

efforts to:

*:i"li

place a clean pipejoint r r r . '*


+'

s!s'
stD tensionlevelto

lf timeallows, pulldrill Bleeddown the tenSioners to

di sconnecr liriign*alfuf

Set the DSC^to tiff,thedrittstring$.i0 ft after fhe first sAeal:ram+utsthe pipe (if time ailows) {: soon as-tiieAtert state changeto Red, the driHer sfiosld,:irdrmediately activatthe ED$ systemto de$ihe disconnect sequence
a'

*
*.*
:; .j.

,A' " 61*

:{,*

,"d

*'"
"

,f o

. fl#'
**;

W **i

"F

4,.5.2.4Disconnect procedure nonshearable components across$lD


In anycasethatan un*shearable component mustb* run through SlD,thephilosophy to c{rtths stringat the is surfaB whentheAmber alertstateis reached to alls,y and theassembry drop. Thiswiilensure iffuhenthe to that Red alertstateis reached therewill be drillpipe across SlD. the

-;;

SurfaceBOP GukJelines

Rev 011604

Page9-4

HighlyConfideniial

tMs273*001234

rMS273-001133

and HealthSafetY Environment

the during lime mustbe followed procedure Thelrcllowing in componentis the$lD' thattheun-shearable into component the$lD any Priorb running un-shearable
a a

o Curentis . Toolpusher
the $lD is
q$

6il

iX e'.#

on circuit theAutoshear

.
.

"t. DP Toolpusher' between communication ,Mdriff-tllf,t at can established any .t bgq-l"r andtheDriller be
t:+ {^ * .., r. -.^Lt:^L^, aa aAr.

of shsar a tc Drillefrq-u6ltl*p"tio perform surface rams' shearlblind the usins $BOP the$rillsftqrt

""..1 ,**
t.,'} n ) 4 4
-,. t*1

" "-'

while to casethattheAlertstatechanges Amber In:the the inside SID component thereis a non'shearable . to alertstateindicator to Dp Operator change AmberandtoensurethattheDrilterand
Toolpusherare notifiedof this URGENTLY lf tinre is avallableto the driller(oral communication betweenthe driilerand the DP Operatorwillconfirm all this) as the Alert state changeshe shouldmake efforts to:

t'? * " 'i*.**

* -*

h,,'=;r.1 .1,.g
r

SurfaceBOP Guidelines

Rev 011604

Pege95

HighlyConfidential

rMs273-001235

tMS273-001

Health$afetyand Environment

o Movetheun-shearable above below item or theStD o In thecasethatno timeis available the dri$ar mustimmediatety space thedriil ou stringat theSBOpshear/blind ramsand ctose shearlblind the famsto cul.#nd drop * the driilstring 11= .*
.r'i* ,t "'

'*t ,* V\tren Atert the state changes " l,HS

"

r FpOperarorrocn"AgfulJlri%t*$indicator :oRed and ro are "n.u*$fFrn#,i; Tootpusher


r

**l-*.J.

+_ry:c,ry Disqpnnect StD cff the

notified this URGENTLY of %' D r i l l e r t t o t ' * animmediate Emergency

_.eqQ,Fx he-entryafterdisconnect
*-\
-;. ;* "e. ".

tr

a* --l

r*;.'
\6

ffi
$urfeeeBQp Guidsfinss

Payattention thewel'hend to pressure, since hydrocarbons mighthaveaccumutated under SID the rams^ Calculale required weight overcome the mud to tlte wellhead prassure before opaning rams. the A pressure is required test afterthesuccessful re_connect. An RTTS packer mightbe usedin caseofan open horehole.
a a

Unlock $tfing drill compensator stroke and oren Pickupa stand driltpipe of

Rev 011604

Page96

Highly Confidential

tMS273-001236

lMs273-001133

Health$afetYand Environment

. r .

the belovv connection and RIHwithdrillpipe position rams lowerPiPe rams lorver Close PiPe prossura ms to 500 on manifold closing Deffease tool ramsuntilhandling is psiandstripupthrough

ctosing f61t*u'r;on belonrams' Increase seatad *,-*. ' ramsandlockrams ..,.*- * sy$lemtif ap$ niel r Resetthe acoustic r Stabhotstabintoriserconnqdothbti receptacle

SID r Veriflr ROV rg ey,F#ector onrha with that isin posr*q#hno$asreat place isinopen
o . . amountof losd plus block Pick up a preOetqrynined :.. weight. *Er rb.orkwellhead Positi8n U)$#Ufe subseawet sonnectwith ROV q"H fvf

.;

, *"* ' . '** ; , , i .

dh'dq,il$waytc one side {if applicable) +,. + " : QFBrve with ROV -,- *. * gleeCoff tensionerpressureand land hub of lower

. .

#tryBOPGuklelines Surfsce

use lf transition in riserconnector' necessary ioint riserintoPcsition ROVto nudge into ROV,purnp risergslnector'latch Using pressure'Makevisual full connectorwith operating has that confirmation connector closed'Hold and pressure 5 minutes thenbleedoff pfessure for
value recgmmended to manufacturer lhe Use ROV lo reconnect MUX cable to the on receptacle top of the $lD (if required) Adjusttensionersto supportstdngweight including SID {neutralweightwithout overpull)'

Rev 011604

Page97

HighlyConfidential

rMS273-001237

tM5273-0011

Health $afety and Environment

. r

Bleed D$Cto support off weight $BOp handling of tool. Unlock openupper and piperams. Perfonn nverpulf witha pre_determined test overpullabove string weight thenbleeddown and to normal operating tension UseROVto clreck wellhead pressure aoflq-pump CIpen uppr andtawer $BR ;-* "_;{l F -q'
j'1

";.* - :a_
*

4.5.3 RiSerleak
**:' '
.tt*

**""

' "*,'*i* ,'


r *"

Themajorcoper6*.i[.a Cevetops the riseras leSk in the


abilityto keep of mud. Failureto keep the hole

; -i';-' *,-*., takenif a reakin the .z *


_ Jn+actions *driveh by currentoperations.

fultof mtd wifffea&E bss of hydrostatic headon the formatioi,r, mayallowthewellto flow. ard
riser is su$pected be wiil

'IF";*'
e*,.3** - :''t # b " = J**'-'* i 4.S.g.1 Leak During NormalOperations Initialactions incrude: shourd
r r . Riser be keptfullof mudfrorntriptank to Manstationed drillfloorto confimthatriseris on full Establish rate loss

".J

SurfaceBOP Guidelines

Rev 011604

Page 98

Highly Confidential

rMs273-001238

rMS273-001133

Health$afetYand Environment

the to by lnspection the ROVin an attempt identify leak.

the to f the ROVis unabls identify leakthedrillstring the above SID'Therisercanthenhe be should pulled $lD upper $BRand$ttg.pBOP againstthe tesred pressure | . e. annular. - - : " = " '* ned o/re Note:At laa.sf mantrfacturerstssnprae''SesrOta to 0e fesledfrom above t/Srdof tle,r#*F working pressure. *" * -" .6. , 1\"T q tf'e testing iBw *nfirms a leak,butthe ROVis lf pressure is neit to unable identifnit,lhe option to runan RTTS of the andpre'isur*test riseruntilthe position the Packer can decision thenbe madeto close leakis ibortp*o T'he the the in tnp#fUpin" gn, recover riserandrepair leak'
',t

of fO .-- tt tlnon be notedthat there is a strongpossibility hbmase occurringto $omeof the riserthroaded

.."

backif onlybe pulled dsershould and connectiorls, henca be as nscessary it maysubsequently impossible absolutely threads. re-cutting to runwithout

SurfaceBOP Guklelines

Rev 011604

Page 99

Highly Conlideniial

iMs273-001239

lMS273-0011

HealthSafetyand Environment

4.5"3.2 LeakDuringWollControlOperations
Depending theoperation, posilion, severity on pipe and af theleak,thereareyarious options to theimmediate s action be taken. to These mayinclude: j$r,.1 . . Continuing thewellkillopcrqfi-ohs with ; pumping LCMintotfreannulutl i**-t

{T#ifl}

the " ctosing stD " _"i.K3.* r Reooverins Fppiriqg and tiTsTu # B-+"
\.-:t.

Ultimatety, caseJofrre devetoping lnall riser a teak, the riser hav$tg.f{g will rimovered repaired and before
operationsgan cdntlhue.

,*" L'*
-:ff"-'+'

* 4,5.4 TensionerFailure

" '1,-

*-ffi
,,,t#
$urface BOP Guldelines

performance rheriser dru ln orderto getthebestpossibre ffom tensioner system, should it haveequally dirridd loads around loadring. Thisis to avoidbending the moments andsideloading the riserstring.ln theeventof a riser of tensioner failure conective action maybe required to prevent damage theri$er. Thiswill bedependant the to on configuration redundancy therisertensioner and of system.

Rev 011604

Fage 1O0

HighlyConfidential

rMs273-001240

rM5273-001133

and HealthSafetY Environment

failure: ln theeventof a risertensioner


I

the and operations monitor well" drilling Suspend riser loadon remaining the lncrease tension the tho linasexcept lineopposite failed tensioner betweenlh$fgainin0 the line. Share loadequally lines l".F+ * t' in the Reduce tension thelineoffie*f# line faieO , ao-u** the dependingp4 di;Eumstances' At thispoint, the may measures bgftf&to $ectrre well' and the Repair faibd r$er-tqrsioner retumto all liL servise.Snare riserloadbetween in service

*"':sffi
'l

riser until may Dr,lling,*pbfiSs{t$ Rotresume adequats to is {according API 16Q) tqnqtoh;ireiundancy restord
1',
,-"-a

-'t

1ft,5.5 Hrdrates
il

and in drilting deepwater'wellpressure temperature \lWren of for favorable theformation are at theseabed usualty hydrostatic seafloor The hydrates. higher naturalgas increase encountered temperatures and pressures lower of and inside outside the fonnation of thelikelihood hydrate gas and wellhead $lD' \Aftennatural hydrates subsea components in steycanforma blockage subsea occur, and of prevent closure valves BOPs' andmechanically

SurfaosBOP GuiCelines

Rov 0'l1604

Fage 101

Confidential Highly

rMs273-001241

tMS273-0011

Health$afetyand Environment

4,6.5.1 Hydrate aroundthe SID


In general, notuncommon observe itis tc gasbubbles outside structural the c*sing. Thegasbubbles accumulate andformhydrate theoutside the$lD,weilhead on of connector thesubsea and wellhead. Thiscanbp ., rnitigated theusaof hydrnte by *xcrusion ."ii**rtr.," injection glycolintoandaround weS-]3qO ol tne conneAor.

4.r.s.2 Hydrares ins:ae"iidt"''h


There twomaig4situHigns are of hydrate formation inside thesubsea #SrySgo bottom oftheStD. 5td parr
'lo"lo f F

f:..:

"

" t.**' {_

. ehfu awellconfolsituation, gasanives when at *_ ,-Flhlvelttreac


' the for ;'- n V\ftren wellis closed a longperiod timeif of thereis gas migration i:)-) "'
n
e "* -i* '-"t'i *'

*l*

* ' - ''** :.f


_" *]_

ln thetirstcase,usinga subsea BOp,theconsequence mighlbethe plugging thekirtandchokerines.This of risk is minimized theSBOPsystem, with because weltis the controlled surface,lt is considered be untikely at to that hydrates blockthe SIDwhilecirculating a kick. will out Thesecond caseis similar bothsurfase subsea for and BOPsystems.lf thewellis to be shut-in theseabed, at gascanpotentially migrate assemble and below blind the

SurfaceBoP Guidelines

Rev 01t6O4

Fage102

Highly Confidential

lMs273-001242

rMS273-001133

and HealthSafetY Environment

ihe riskof may rarnandhydrates form' To mitigate into be glycolmay iniected the$lD using blockagao hydrate into mayalsabe injected the a portbetween rams' Gtycol and thewellhead ths riserconnector

Sulfide 4.5.6 Hydrogen

'i* *:" , ..
';Fa:\!

.***o

"'*t'

the H2*9#qeSOs6n local of Thepossibility encounrerinO

,-u*ttt;*

all in andarea' is lf conditions.there thePotffitgi$t and af for procedures thgdetpcipn Pl2S standard prior iU i" protectionperson'*1{iit-&rr%* place to drilling ot
should Procedures outtheconductor d4;sand rQs]is[em on*boardtrainingand drills. nreait$ cascade
'"1' qq"

include

Dueto
q,

of high strengthcasing(such as P-

with to sulfidestresscracking the of failure lhe catastrophic fos of potentially

,,.i,,)

while using a high lfi the eventthat H?S is encountered by strengthcasing riser and lhe H?$ cannstbe controlled and means'the well shouldbe bullheaded eonventional abandoned.

, 'id'

$urfaca BOP Guldetrin6$

Rev 011604

Fage103

Highly Confidential

IMS273-001243

rMS273-001

Health Safety and Environment

,1.6 Planning preparation and Guidelines


The integrity, and hence the safety of wells depends on

manyfactors" including design, construction, majnlenance, " intervention and abandonment.Thropdh fanning, monitoringand feedback,and OV onse,rvingl sfringent standardsand procedures, we _Soitgl'aach of these factOrS ensUring that ,* *.*.- ,. ," * *"j *g

, A tirs-cy"r" *i#abjm;nT!rr** is imptemenrd


which satisfi* fq only legistative requirements, but alspithb:.requirements businessneeds; of Senilfyin@.,u.,,,]\ey organizational roles and ;ffins,6ltities" assigningaccouniabitity, stting performance, of measuring perfonnance u. :" "t_*"dards gfd altowing evafualion, commnt, conection _urt and _i -ih ,-. 4i
.' "e I
tmprOvemenl.

Wells are designed and constructed with full

consideration alt hazards and all retevant of standards the aim of reducing to p*ople, with risk th environment our businegs as low as and to reasonably practicable {ALARP), Wellintegrity maintained is throughout lifecycte its, by competentpeopte using up-tsdate wfitten procedures safeworkprastices. and Quality assurance and control principles are applied, implemented regularly and reviewed wtrich

SurfeesBOP Guidalines

Rev 011604

Fage 104

Highly Confidentiat

rMS273-001244

lMs273-001133

Health $afetY and Envircnment

and proceduresand identifies responsibilities intentis beir realized' the ensures design is and effective communication " Co-operation with third parties and approPriate rnaintained aulhorities' r., aS "ffitiuction prosurement ln respect to design, ano the speciftcations, sfategy is one of#$hdqrdt&tion is Functionali$ the Sqriti*e*aim for ihe simplification. anO materialg qfistruction' of specification design, ;" +*;,
".* applicable of lmplementationa q"A -+o*p-iegimestrategy the to all surface BOP Aetiuiti"*is achievedthrough for standards all aspects' of definition perfofinaince
. + ':*}

*-,t

It is realffiitlfe3af aspeetfff "qui *t"*ftag * .'*r"f*"d

seftingperf*rmancestandardsfor any businesswo are defining acceptability'Tha

we adopt in achieving these standards are to as PerformanceAssurance Processes' This

in i*merivo* is dePicted Fig' 2'1'

ffi
SurfaceBOF Guideline$

+lll'

Standards 4.6.1 Pertormance


are BOPactivities for standards surface Theperformance segregatedintothreeareas,coveringboththefacilities are These lhe subsurface sy$temsandmanagement procedures integtity and operating system, hydrocarbon management.

Rev 011604

Fage105

HighlyConfidential

iMs273-001245

tMS273-0011

Health Safety and Environment

4,6.1.1 SuburfaceHydrocarbon $ystem


Objective

To ensure the sub-surface that hydrocarbon inventory


connecledto an installation containedwithin is d"^*ff. and to ensurothe capabilityto construciu dil*oo intervention operations. Purpose

Oun

"-'';.l;*j

ro provide arrn*cs$;l*,

r.**r,u,u "no services wellco.nstru&on intervention for and

* +:*

activities.

' *+

-,+
SuffsceBOP Guidelines

riserandwelthead assembly, tubing casing and \Jeirsure strings contain wellfluidsandpressures support the end th* imposed loads during phases wellconstruction, all of production, intervention abandonment and operations for atldefi operating ned conditions.

Well ControtFtuids

To safelycontrotinfiow olwell bore fluids during construction and intervention operations.

Rev Ol t6O4

rage 106

Highly Confidentiat

lMs2?3-001246

lMS273-001133

and Environment Health$afetY

gontr,pl Fquipmenl S HPRisqr Pres$ur,9


openand during well To ensure borefluidsconiainment and wireline coiltubing' including operations, holE cased of a equipment means pfecsure control through To provide in the isolating wellinventory theeventof oner$ioryl in condition well' or failure unexpected ^ H;-* i'* -, ""' i;' * svFtem L?nsionino * :=

pra,yrqgpaoequate sy.slcq!" rig Toensure tensioning operating aq sf support theriser aOfrofffl"c"Rn*o


failure' and in the eftht of operational eondi$ons
'.*t-4:

u"!*3"*

**.4

MoorinoSylitem * ; *',, * * rigmooring systemmaintainsdesiredstation {o 9;rs$ to minimizeloadson higb pressure i*ieqtiqg-F"rbrmance and in the *lsensvstemfor alldefined operatingconditions
tt -,.

,+
!t:rlr

failure' Bventof operational Reliabilityand AvailabilitY Capabilityto isofate,contain,controland segregate systemto retain sufficientintegrityto hydrocarbon minimizethe releaseof inventoryand escalation'

-;; :"-: ''lq,3ii:

SurfacsBOP Guidalines

Rev 011604

Page107

HighlyConfidential

tM52?3-001247

rM5273-001

Health$afetyand Environment

Survivability Hydrocarbon system designed maintained thata and such rupturs thesystem of onceisolated sagregated not and wiil escalate release t]re svsntandthethrogt personnol to on
the installation,
sS7?

4.6.1.2 Integrity rvranasffiffi*


obieetive * **'*'+ ''% ed *-'"q-.:

$afl;

To ensure theintegdyof theweH maintained. that is :,* "" ufi ' Purpose \'-

T:
i

,l-i=
a d i; ry.rt$*hctices

andprocedures ensuring for the "vr!'v

',)

iritedritV;ri weilincluding the measures engure all to that


and operational changesare in accordance

performance standards thatthereis a means and of performance reporting Enaudit-able and record the for

"*

*
,\;n

",i'-J*
" # *,

assurance integrity. of

FunctionalRequlrements Practic,es nd Prccedvfes fl Practices and procedures which ail work will be by parformedthat are technically ccrect, up to date and easy to undrstand and follor on lhe rig.

rrrr#rr.

gurfaco BQF Guklelines

Rv 011S04

Page 1$8

HighlyConfidential

lMSz73-001248

r M5273- 001133

and Environment HealthgafetY

Management Qhqngg (facilities' changes criteria that To ensure operating and rnodifications prcposed procedures, people), and Performance system projects meetthe apprppriate $tandards. & Maintenance Inspectio , %. ,* ;*-# ..* * .

to actions ensure-lhfoffi'equipment is To undertake gp6rating envelope' withinUg Jmn +^ welllifecycle

ofthe for operation mainiainedsafe ffiffiet frribhases

"-q:

in oTLquip*"ntandsystems co-ffkp,n To monitortne -'ftX#L the to determininqPreven adionnecassary mitigate

effects te{'Tu,
and is equipmenl installed thatalltemporary "r,,*.,,gn1gid with in maintained accordance fixedsquipment d"{t*gtnt -#ibceduree.
To confirmthe continuedintegrityof lhe weli and to identify of any signsof deterioration critiaalcomponents' Reliabilityand AvailabilitY activitiesto bo of The effectiveness IniegrityManagement $ystems assuredthroughSBOP Management

.", ;"

SurfaceBOP Guideline$

Rev 011604

Fage 109

0onfidentiat Highly

rMS273-001249

133 rM5273-001

Health Safety and Environment

$urvivability Ensureprocedures and practicesare updatedand follorrved throuEhmanagement syslems,$uprvision and audil ,{

procedure4.6.{.3 Operating r' "6+


Objective ' S'\ e#a" r4

Toensur $afe the d#g,t;*i*30"",

,","renance,

intervention aband6ninent theweilthrough and ;f gcrq{ Efx;:uted by ail personnel. documented

lt!..

''+. '+,. ''1.1L itl) ?'\",*'$f

'"4

ff

purpose)+4ry * -' u,. n-'o'3 , -3l,lffoyp documented practices pracedures atl and for *' procedures inctuding criticalto ,;*tt*net safeoperations "ndth defined accountabilities responsibilities and ^
Functional Requirements A structured hierarchy documents define of that worle procedures all surface for BOpretated activities. well Reliability Avaitability and Effectiveness operating of procdures assLlred through Management system.

*1r* \&'

SurfecaBOF GukJetines

Rv t,11604

Fage110

HighlyConfidential

rMs273-001250

lMS273-001133

and Environment Health$afetY

SurvivabilitY and are and procedures practices updated Ensure and supervlsion systems, fianagsment thrsugh followed
audit'

'r#-1'.-{

1ir::)&

processes assurance systems f fresd*pertormance and hasto be achieved howthis provide an Sn'l* ot "nat performance willbo UBn"in orderto meetthe required

* *.*,1
":"*-*
t\*e$ s

o ,,,l % " . - - '

:''* "

Envelope Hydrocarbon 4.6.2.1 $ub-surface


Objective To ensure riserand wellheadassembly,tubingand casing stringscontainwell fluids and pressuresand supportthc imposodloadsduringall phasesof well construction' for oprations and abandonment intervention production, conditions' all definedoPerating

BoP guidelines Surfaco

Rev 011604

111 Fage

Highly Confldenlial

]MS273-001251

tM5273-0011

HealthSafetyand Environment

FunctionalRequirement

The$y$t*m shalt capab'e handting maximum be of lhe anticipaied rates, fluidcharactori$tics, flow well bottom holepressures temperatures and subject insSllation to constraints. Materials shallbe selected ;n *tf, "o"orft{e desired design andanricipated tife wrllc6$tiii,o,#

Ensure rire capabre wetr is *"d; k&ljo,nn ,n* ", "#**,, specifi welt ed desisn',rg?,
p%"ylgn des ign
againstrequiredwelleonOltCnsddiaitedin design basis
,r

'* Ensure wellc_OhiStruction that provides cientpressure suffi *,, boundal integrity"td:guard against hydrocarbon eases ref by useqf,bdegurgte"casing Casing riser. selec,{ion be will qfl e"e-basis dasired lifeanO of weil ': fnaqe design ": incl udingenvironmenial metocean. and fuCitlo;$
-:"

!1.r,.

' ;1

uj I

.,ti ns.:'

gn.ur" sufficient pressure boundary integrity guard to


agaiilst hydrocarbon releasesby use of adequate

"t 4 r , : , ; ,?a.

#/"*..T-;;'',...- *; =
=B"

wellhead. Wellheads provide tn containment annulus of contents. \i/heredeemed necessary applicabte provide and to a facility seabed for shut-in ensure and pressure sufficient boundary integrity guardagainst to hydrocarbon releases by useof adequate valving.

gurfce BOP Gukfalines

Rev O1 1604

F a g e1 1 2

Highly Confidentiat

]MS273-001252

lM5273-001133

and Environment Health$afetY

or for a Prcvide facility wellabandonment ropairensuring prlor can isolations beestablished to thatthe nFcessary workcommencing' during or of Takedueaccount anycasing riserwear or abandonmed othertypesof remedia-htivgfi' drilling, u wearproglfrS-it' a wearusing casing casing Model appropriate.

*tj-.

pressure and *-*&ftfoi* hydraulics that Ensure mud gn mentt#*'ft trHihesi against require balance over basis design wetl required conditis S*qnAe
j+ -%,"{,}' _,..4\,, .+o't:,.. =

ReliabilitYand AgaifabilitY + ot* gn'g- i4sgiteo, seabedshut-indeviceswill close on dbm&ndin ine eventof an emergency' The devicewill with back up' a reliablecontrolmechanism

". [i"l;

{ \

tv#

'd"**

k ;#p, #
{
#*-

SurvivabilitY
q:,.'j;

s-Ml

The seabedshut-indeviceif installedwill continueto containhydrocarbons.The designshouldus proven reliability' with measurable technology

Guidelines tsOP Surlacs

Rev 011604

113 Fage

HighlyConfidential

rMs273-001253

133 tMS273-001

Healthtafety and Environment

4.6.2.2 l/VellControl Ffulds


Objective

Safely potential inflow wellboreflqids control for of during construsiion intervention and operations. a*w'_-x '
S*3{:

FunctionatRequirement

'di' R

*' !

Engure driiling/interventicn {vfu.pi"hffighumcient pressuro boundary inldffit*ib gTffi hydrocarbon s "n",n*r reteases. \q
o '%,. -' ;*,. ts;

..ffi{

Ensure that.well $(&nc hazards regard riserless with to drillingfdhnr#ace areidentified, riore sufficient baniers out ,iO':"qqhifigation measures identified theeventof in *. shalldw gas
.l*"'' e{* +

ReliaOility Avaitabitity and Fnsure sufficient volume he conectdensity fluid st is available permit to operations proceed to without inflawof thewellborefluids.Keepsufficient barite available on location permit increase fluidweight at least1.0 to an in of ppg. Thedailymudreport should compteted be siating current stocklevels, muddensity etc.

q-."s
.ig

*.-:*J'

SurfsceBOp Cuidslines

Rev 011604

Fage 114

Highly Confidential

rMS2?3-001254

rMS273-001133

and Environment Health$afetY

$urvivabilitY pressure prcviding overbalance active Fluidremains dailyfluid incident'Conduc{ of inespective installation a including revi*wof pare oporations during checks and pres$ura estimates risermargin. ,ii=.ry

SpOP Rise{antt 4.6.2.3 HighPressure

-;ruT;'

*%3
'ud'

g ery"'%*; ' Objec{ive


** **;,***

hole iluringopenandcased well Ensure fluidsconiaqfrrent by and lnctudffi$-ylref'fie coiltubing' Provide operations, the of a ot means su*ateBOPE metnco isolating well failue or unexpected of evEnt operational invento#ingthe condi$o]{ tttewell.
Y

.# q-

Requirement
'1\!..rii(

hole are that Ensure the BOPS ratedto bott'om pressure is equipment control and pluskillmargin thatpressuls with in and designed constructed accordance industry
*i',ir,. "rr.$* ''i

standards. and Reliability AvailabilitY program pressure for and inspection maintenance Ensure of the to is controlequipment designecl reduce froquency the thai failures a tevel is ALARP.Canfirm inspection to

\.

BOPGuidslines Surfaes

Rev 011604

115 Fage

HighlyConfidential

!MS273-001255

rMS273-001

Heafth Safety and Environment

andmaintanance syslem being is implemented by rnanagement sysiems audii. and

Survivability Msintain riseranglelimitandvessel offset 4rcffi Observe andweather sea stateand,egUHrfy wealherreports Monitor control wefl parameters ,fiA&t"te condition ariO * f monitoring during incidents _r:l "'*

fl,#.", -':' "3*

determined dismnnefi'

Monitor cuneatdhnOCp or instrumented riser


\"t

+," +
*.:" g

:;"
*

*,"

. 4.6.4 . SBOPSupportSystem
--#
*.*i*. "
"i,

..a

"6bjective

slr'

,**#*'

"

Provide structural support BOpandhighpressure to riser system

Func{ional Requirement

Ensure the Hp RiserandSBOFsystem supported that is throughout drilling, all intervention wellcontrol and oprations withindesign operaling tension envelope.

Su$aceBOF Gukjelines

Rev Olt60rl

Fage 11S

Highly Confidential

tMs273-001256

tM S273- 001133

and HealthSafetY Environment

well during anvelope operating tension required Determine all during of monitoring dsertension stage.Ensure design & maintenance thrGUPh integrity Ensure operations. are procedures to bEin Dtailed insFctionprogram. tide du adiustnent to cementing' or place tension for otheroperations. and fteliability Availability ** *, q'n^'.'* *** "

tu. a ihat Ensure inspection maintelaigffiUram for riser of is b:rpduce-ihssfrequency system designed support and inspection to faitures a tevetthabdfeAhp.nuaittfie

hensure implementation' program maintenanse


',, r,

j-ir ser im cannot pact ure tu$-dffi t Ri system Fns tha


to energy cause sufficient undersiS$dpitlfloorwith A or injurepersonnel' riserrecoil **$utt{?hge if +*pystbm beinstalled necessary' $to ""'q'@&rvivabilitY BOP& to is that Ensura a staticsystem in place support system tensisner Riserin theeventof anyinstallation of failure one to capacity allow tensioner failure.$ufficient ' as (or tensioner onepairof tensioners) perAPI RP16Q riserdesign' pr"actices marine for Recommended
til l-

";/.(

.. ",#,

$urfsca BQF Guidelines

Rev 011604

Page117

Confidentiat Highly

tMs273-001257

rM5273-0011

Health Safety and Environment

4,8.2.5 Mooring$ystems
Oblective Ensure mooring rig system maintains desired station performance minimize keeping to loadson high.ptessure risersystem aildefined for operating conoitigffi eventofoperationalfailure. u l.** Functionat Requiremen, iir me

*l ''

** *# *t -*3', =-l ...^..d mfrnta{ns ' keeping Ensure the iysteql that station requirements thetocatQn for specific operational non_ and operational en$$lnibntatconditions mainiainrig and posiliongrvithin besign tolerances. moo ng ridbi The ri design shoutd compteted ryrU{natysis be salisfactorily for lece{on specifl environmental t1p c conditions.
* . Monitorthe rig positionand adjust if and when necessaryr
% ".da

;r"'?

*ti -

ifuive winching)using Positioning equipmntinstailedon the rig. Reliabitityand Avaitability Systemshouldrnaintain integrityin $avereevantdesign condilions" Fnsureinspectionand maintenance program for mooringsyslemcomponents designeoto reducethe is frequencyof failuresto a level that is ALARp. The design environmental conditionsshouldbe reviewedand verified

$urface BOP Guidelines

RevOl 1604

F a g e1 1 8

Highly Confidential

;MS273-001258

tM5273-001'133

and Environment Health$afetY

Ensurethatmaintenance&inspectionisbeingmaintained auditProcess. through SuwivabilitY in integrity tfffgent of maintains System Mooring Ensure oneratiffitfr3ffe line the lossof onemooring during condition' i w ^"'# design of event ansxtreme .

is analysis to bery:-*Pr Themooring to line, mooring reference {FlqP tSK decommended re"Ptw' practices station for
'q.{ ..';itt-

L,';t lossof one the

4.5.2.6 ChangeManagement
': i - .a ; _ Obrtc*lYa,e'
t{.a*

' -" iT ehsurethat operatingcriteriachangesffacilities, and projects piU""Aut"t, people),proposedmodifications

i.-

-'r&

d':e'Ymeet ths approprialesy$temPerformaace $tandards'

ii{si'

rement Requi Functional wlth controls management change consistent To provide people and facilities, affecting to regord changes procedures.

Surfacs BOPGuidelines

Rev 011604

Page119

HighlyConfidential

!MS273-001259

rM5273-001

Health$afetyand Environment

Retiabitity Avaitability and Themanagement change of procedure formpartof shall theSafety Management $ystem.

$urvivabitity *^fu
Theeffectiveness mangement ofthe oWrpn"gp" procedurebeensured to through "; :.g@$

4.a.2.r,,r, .,rr}... rnd{#lnffi"p""rion


objective *" *,
.f4@

,{'*'4:

qs'

,'sr- s 'q %' -

ffi
::'

Undfq$ dctions ensure qriticat to tnat SBOP equipment forsafeopsration through phases rhe all of lsiaigjned , ..liet[.ly*cycte within defined the operating envelope. "Monitor condition equipment systems the of and in .t!"/tr determining preventatiye action necessary mitigate to the effects fqilure,Fnsure all temporary of that equipment is V#. installed integrity and maintained accordance fixed in with equipment procedures. Ccnfirm cofiinued the integrity of thewellandta identify signsof deterioration criticar any of cofnponents

h,.,,,,

$urfece BOF GukJelines

Rev 011604

Fage 120

Highly Confidential

rMs273-001260

rM5273-001133

and HealthSafetY Environment

Requir*ment Functional so on of the Ensure integrity theequipment theinstallation task iis to its as to ensure ability perform intended salely Ensure equipment' alltemporary Mainlain andeffec{ively. as is equipment maintained / thatall thirdparty contraetor standards' perfixedequiPment and Reliability Availabilitv
and i Mainienance plannedmaint

:::"'
'+

*-ffff*'
.. i 1," l'

SY'

# d*"*

rigs bythe

$urvivabilitYr,, ' 'ff"


.., .; :"t"

through system ofthe ensureeh4-tiqgneis maintenance in as o,ft'fd:uqii Process defined

"

.*-

""E-*rk '. Procedures 4.6.2.8 OPerating


Oblective that cf hierarchy dacumerrts define a Provide structured well BGPrelated activities' for workprocedures all surface

L ,f,f

BOPGuidelines Surfscs

Rev 011604

Fage121

HighlyConfidenlial

!MS273-001261

rM5273-001

Health Safety and Environmeni

Functional Requirement Provide sperators $BOpequipment clearguidance of with forthe installatian, hool+up, commissioning operation and maintnance the$gOF $ystem. of
;*,$r1'

Reliabilityand Availability
tt, .

*'
*

#-..i
^S

requiremenrs beRroducejklfi must program fffJru"ining


in these mustbeimplementd,. a ;,

A setof documents describing proiieChr.*inU "ff

,-*+*fu;* " _" *h


W
x

Survivabili$r

q ,fl* 6:h
*

Ensurecomptiafibdbndeffectiveness meansof audit. by ' '" :: krk


a
,"

itr

**'o\

,, ., "3W.9'" Operating Competency "1 '


-t', ".r;,a.?r+

W,i
# ,,.'n;fut*.

..F

Objective Ensure all personnel that havesufficient competence through tedrnical training, experience competence and assurancs pfocs$so$ theexecution theirSBOP for of astivities.

ir".

*F' +,15*Jia, '\-,,,llr-

gurfeca BOP Guklelines

Rev 011604

Fage 122

Highly Confidontiaf

rMs273-O01262

tMS273-001133

and HealthSafetY Environment

Requirsment Functional from deviatione the to actions Gonec{ Takeappropriate $8OPwelllifecycle' throughout limits safeoperating that that al Operate a levelof competency ensures
equipmentis within designsafe operatinglimits"'rir";

interpretEm&ftn* accurately that Ensure allpersonnel


Responseactionsto be taken as and wtfp{Aui|eO

'*t' are ; e : operations perbitlrqofu&i'' thatwell Ensure .

personnol to be ara nuquqftf pjri,futenr Sufficient A operations.tormalcomp*tency to available perfo4rtqafb


for be should implemented all key "r.""r,h-*n$nro.9Jss

\.

?ot'ffes:"' "
h'**;

of by and compliance effectiveness means audit' "g-9 Ensure

-.:r-Hi'
?ltd:.

During Monitoring Conditlon 4.6.2.10 Operaticns


Obiective is of mgasurement vario*sparameters critifial Ccntinuous arc These essentialfor BOPoperaiions. the during surface

$urfsce 3QP Guidelines

Rev 011604

Fage123

HighlyConfidenliat

lMS273-001263

tMS273-0011

Health$afetyand Environment

theintegrity theriser,whichmaybe exposed highof to pressure hydrocarbons without protection BOpat the of theseabed Functionsl Requirement
3,"'. The ficllowing to be monitoredfnrougho are
ftsl-i

. . r
. i*r*; \ q:.

Gurrent measurenpnts (minimum hourly) Mooring l&Os(nourty) gbrptionftq,Tbrateo stresses ilser{optional) on


' " . . I ;

{isef

wear (optionat)

"rtRellabilityand Avaitabitity

*,+

#'=
' "

P'flovide houraccurate 24 condition reporting data with acquisition system backup and datastorage including weather positional and anatysis, instfumentation riser or ADCP, casing weartog(if required).Design limitations rnustbe addressad partof operations as procedures as

'%naA
Fl)i

,*n*'

decision treesin conjunction sitespecific design with well document.

SurfsceBoP Guidelines

Rev 011604

Fage 124

Highly Confidential

;MS273-001264

rM5273-001133

Health SafetYand Environment

$urvivabilitY system maintenance to Dataacquisition be partof planned checks. to andsubiect dailY

4,6"g

Desrgn Studres

AOgop*"atio1, a to In order implemenlsurface nd q;1 sh and understand establi perfoqgpceF--ta ardsand

-' ,*'Ji

r# ' " """

.+:ffi'

ormanct,.,_1;rtr-:,,:.,rpr$assessevaral imgemenrRerf
engineering gjp.kU iequired'Technical detailed * systematically must information beSiii%reoandorganized personnel using are all to ensure proi#iand operations consistently' and up-tGdaie corest information '" : , -*t.* *

.-d;Os.t *.:::*,

il=

QRAand HAZCIP HAZID,

at mustbe completed the studis Riskassessment of and the time appropriate during design implementationa

- ;*.'*T

4.2 to BOPsystem.Refer section of the surface Guidelines.

su|facsBOPGuideline$

Rev 011604

Page125

onfidential Highly

jMS273-001263

rMS273-0011

Health $afety and Environment

4.6.3.2 Mooring Design and Analyslg A detaild mooring analysis accordanqe Apl Rp in with ZSKfor Srespecific mooring rig, components speciftc and
well locationsusing appropriate site-specifi c

sectlon 3.4 of the Guidelines

4.5.3.3Riser oesrgp-"&nBnafysis
:"r _4,:

,"*^-h-,"^$

&,*.*lY '.,* ,..Su"h

A detailed riscra,palysis inbccorOance Apl Rp 16e with forthe specific qig*r componenls specific and well * ri tocation$ pFropriate site-specific Uq$g.fl metocean data. 2.Sof theGuidetines. Determine riser fefe+to,seplon ofisettiTjtsintact with 1 mooring faited.ForDp and line ':, 'ti_g determine watch circle limits.
'.-t

#
Suface BOP Guidelines

,$

4.6.3.4 Inte#erence (Glashlngl Analysis


Thepotrential interference clashing for and between ttre SBOP, tensioners risorandthedg structure and and in around moonpool mustbe checked thefull the area for range movement the $BOpsyitem. Thisshould of of include planned all operating survival and design yritn conditions $ensilivitien covering unplanned 6vents.Of pafiicular interest ths potntial clashing theevent is for in

Rev 01t6O4

Page 120

and Environment Health$afetY

2'4 to failure.Refer section of the keeping of a station Guidelinas.

Deslgn 4.6.3.$ $Ystem


mustbe Uesigfied#l*SBOPsystem Thecomplete rig tor configured the specific to be usf ffidriltinO

{k

Prosram

e e,.+*-ra

" { #,

or 4.5.3.4 Inspectinit-ra$,,"qxitiR%uon -$ Equipmen, .t:


-*'

be should inspected Equipment i3q be re-used that prior recornmendalions to accorcirg-t{tne*manufacturers and equipment or userw@ designed special$ be should fulty usedin narvapplications com&nehts service. for lualinedandtested theintended

*-,u

'

BOFGuidelines Surfece

R6v 011604

Fage127

HighlyConfidenlial

]MS273*001267

lMS273-0011

Goals

{K
PerformancsAssurance Processcs
$tov to nehievel

.Assurance

Integrity *lanagemcnt
{.. .enfiilv ttt{ inttgritr}

Documented Activities Competent Persolroel

Figure4.6

lM5273-001133

and HealthSafetY Environment

and 4.7 EquipmentVerification $pecification


usedto enab,l';ihe lhe describes process Thissection

worldwide j siringentHSE regula$ons

" -a

anC is Theobiective to set self-asqrin$'stan@rCs Critical ot Safety in objeclives compiliqgn$i:ne%p+matrix le equipment ideniified Oncene sa6ty ctiticat Equipment. and eachsystem sub-system thenextsiephaFQt: ":ftt* Code. lffntification usinga Hazard

e ;%

critical identified ofeach asseEsment l.len.$ffiryn-diil combinsd by is achieved paolfng sub-system ty*+t iFd
of d andexperience. series peerfeview
betweenall relevantpersonnelshall be
-#

+9 *%a;**,

register the to conducted determine finalc*ticalequipment assessment. andhazard performance register, equi Fromthecritical pment Bquipment safety fot are objectives devaloped eachcritial shall that ensure equipment be system.These quality and standards to rnanufactured therequired lheir life the throughout definad cycleensuring maintained and functionali$ reliabilitY.

"

SurfcaBOP Guidelines

Rev 011604

Fage128

HighlyConfidential

rMs273-001269

rMS273-0011

Health$afetyand Environment

Hquipment procurement pro-formfis introduced the are into deeign stageto enable understanding thefunctional full of requirements, induslry standards, $pecification documentation, certificatiofl all otherrelevant and infurmation reguired manufacture, Froject for The Lead Engineer TeamLead) (or shallberespansible fgt*l. preparing thesepdorto ordering equiprudirh.l{ any ', f ;*"* Thisphilosophy makes necessffid*$l*een the te higher tev*tGoverning (perfrcrm.q#fuitino"rds the and lowertevet Performance an ,O?ledi:/e;If# provides process auditable satStyftg'gq?i setting requirements. '?
vr

Thisapproaeb *ll|'Uqr#'
": %"

arized thefoltovving in manner:

-!^

". +. . "*O_efi Assurance ne Processes


ti;r,

ObfiiqPerformanceStandards

Critical Equipment Register .=_- r.: Develop i"-'

r; DevelopCriticalEquipment performance . '4 u' AssuranceObjectiveSheet"

4.7.1Pertarmancs A$${na Abjecfrycs nco


Performance Assurance Objectives a listing itemor are hy component showing whatcriteria be monitored will or controlled, iheywill be monitored, thestepsto be how and takento ensure at thecomponents meetthe crileria tl, will

SurfeceBQP Guidelines

Rev 011S04

Fage 129

HighlyConfidential

;MS273-001270

tMS273-001133

and Environment Health$afetY

relate objectives to a$surance performance Thefollowing operations' for siticalequipment $BOP typical

4.T.l.l

Drllllng Bop $ystem *i,i,,

performance objectives
%';

41ffi
i'4

r ' . r

the well To shut-in against maxiguqlnti&pated a pressure tfreeve-nfuffti{ in surface wellin a t of qf To alla,\clrcutation tlre- Wt of.the ';mannefl i controlled of a To provide mSan$illing thewetlby injection mudto thearqlulus. of escalation non-drilling to To shufin tne?qblt prevent evept&o "o #.h*

and for for annularpreventers 18.314" larger. BOP systemmust providecapabilityto shut in and provide wsll reliableclosurefor kill of the maximumanticipated influxfor the project Pe#ormance Basis API RP 16E Designof ControlSystmsfor OrillingWelt ControlEquipment

BOPGuldelines Surface

Rev 0'11604

Fage'130

Highly Confidential

iMS2?3-001271

rMS273-0011

HealthSafetyand Environment

pradicesfor Blcvyout API Rp 53 Recommended Prerrention $ystems Drilling for Wells Operators Control Well Manual Pe#ormanceAgsurance Method "rs3 S=1*ffi

ffi
$urfacr BQP Guidelines

Annual reviewby certifyingbody of planned maintenance systemto meet regulatoryrequirements Annualthirdpartyinspection BOp equipment of and certification Auditingof manufacturers and drillingcontractors safely systems

Rev 011604

Fage 131

Highly Confidential

tMs273-001272

tM5273-001 133

and Environment Health$afetY

4,7.1.2 BOPControlSystem
Obiectives Performance powerfluid as hydraulic supplies TheBOPcontrolsystem af for medium operation the BOP$}#9 theactuating s1orff equipment include system of elements thecontrol to controlfluid tnepumpin&tatlo'n$umping forsupplying mulator the for systems pressurizing contrgun*;lnd%ccu for bottles storing Pressurized A hydraulic

&Sillvalves}.Accumulaiors functions {BOPs, -?q1!<" gas ,sh comqo nitrogen areusedto further containing gOPs:h\nction time response nndto serveas enhance.-the failure pswerin caseof purnp a backupttfurwofhydraulic * ***"'

i*5

Y*

a \,,]&l}Erman c ritsri ce
be should bottle pressure eachaccumulator on Pr+charge of prior measured ta eachinstallation theBOPon each if wellandadjusted necessary. or haveelectric airindependen: should Pump systm BOP the power of and sources be capable closing annular the opening used, size on theminimum drillpip* being tha and valves praviding choke operaied hydraulically BOP pressur* by leveldeflned theannular operating manufacturer.

SurfaceBOP Guidelines

Rev 011604

Page132

HighlyConfidential

tMS273-001273

tMS273-0011

HealthSafetyand Enviroament

Response batw*en iime activaticn cornplete and operation of a function based BOpor valveclosure seal_ is on and off. A BOPis considered closed whentheregulated oprating pre$sura recoysred its normal has to sefiing.

for Drilling \A/ells",


L h '"t *"'
."',-

.k :.nb

s'"" Perfgrmance Assurance Method *.

=,.+

#
gurfass BOP Guidalines

'r"
tb

Thesystem maintained, is inspected testedas partqf and the Drilling Contractors planned approved rnaintenance system. All operational components ihe BOPcantrol of system shculdbefunctioned regularly during operations verifu to tile cornponent intanded operations. Function testsshorjld alternated mainandremote be from panols available. control if Actuation timesandfluid

Rev O'11604

Page 133

HighlyConfidential

lMS273-001274

rM5273-001133

and Environment Health$afetY

for as be should recorded a database evaluating volumes trends.

Msthods OtherAgsurance

4.7.1.3 Wellhead
L-.

't" -

' %. Y

Q.r1-4+oand isolationto ensutepressure


-* -js C;ntainment

p,,uoa,-.
"!\!Y

release hydroca$on against to integrity guard life the during op8rational of the systom and for A conduit suspension abandonment

...,:n:#s
iii

;* :*'

'

,' ;

gtructur*l within strings casing for support various thewell. the well contain borafluidswithin to A means safely enveloPe design A pointof fixityat theseabed in mechanism theevenlthata A loadshedding is casing run longstringof surface

'\i!h

t a

SurfacaBOP Guidelines

Rev 011$04

Page 134

rM5273-0011

Health Safety and Environment

An aftachment point for the methodof planned disconnect the riserlrom the wellbore oJ

Performance Criteria

The weilhead system have must sufficient.ffi


integrigto withstand maximum designlgdS$ension and bending) maintain required and the integrity Ft:*
lt R"

Theconductor casing Ueptsuff,cispt andtength must size tosupport toads the lr"lp*nv tnbsuiacecasing.
,,,Ii:u,,,

Thesystem toadbearing AuslffiryiUeiuffictenr capabitity

forthe casing toad H,e""Ofuce


'i" . . " ' t ** tttt-+'t"o

Basis i fa*oyance , .q* h"


'%Pl

Specs,Vendormanufacturing specifications and

#
Surfeee BOP Guk elines

"#"

Operatorskndards

Performance Assurance Method FEA on wellheadas part of riserdesign Operatorwelf designguidelines Peer reviewof well design

Rev 01t6O4

Fage 135

HighlyConfidenliat

rMs2?3-001276

rM5273-001133

and HealthSafetY Environment

OtherAssuranc*Methods specs for documentaticn equipment of Verificiltion vendor

SYstem 4,7.1,4 RiserTensioner

.ffi

obiectivas Perrormance

ffi#
;G

suffi,upaded if required system iensioning Theriser all under the to support $BOP tS d&"S tnsion "y
aH,duiingall thedesign load operational condftons -; metoceanconditions. oll,,
+ ;,!.:,!l11r. "''''tiit "t""'u

The riser comnon#qft SBOP system, tensioning #] of the of mlgfbecapable hotding weight theriser sys$ar forrig and intension compensating Equipment q.3_lObeOf
Em"Tenrelative the riserandwetlhead underalldesign to metoceanconditions

critical is system a safety tne\errsioiling Addiiionally* :


r, ....

Criteria Ferformance to capacity support are Thelensioners to havesufficient conditions'The under melocean all the riserin tension to capacity rsserve tensioners to havesufficient are with lhe support riserin tension one{oronepair}of is system to have tensioners failed.Thetensioner

$urfece 3QP Guidelines

Rev 011604

136 FaSe

HighlyConfidentiat

tMs273-001277

tMS273-0011

HealthSafetyand Environment

sufficient stroke accommodate maximum to the dasign offset.

Ferformance Basis APIRP 16QRecornmended Practice for Operation Maintenance Marine and of O#ffirg.Wr *s "fl,? Systems

s*;"*t "&

AFIRF Recommenae.g,fr.ffi 2RD DesignRisers of forFtoating nroouctq.$ it'$iBtsq'#fr Tension Leg


Platforms.

''*-il5'
Review SEOFRiser of Analysis

*+*"+
'P t'i'* 'ti''ii$

TBnsioner system be inspected certified to and

,';.;
* *'';"

"t*

";-

Tensioner systern sheaves guidewires{if system and used), be visually prior ta inspecied to startof eachwell Tensianer ton miles be recorded usedas a wire to and basisto change tensionerwires oui before failures occur Tensisner inlernal wire conosion be monitored to and prformed to eachuse prior inspection

,*#'

SurfacsBOF GukJslines

Rev 011604

Fage 137

HighlyConfidential

iMS2?3-001278

lM5273-001133

and Environment HealthSafetY

OtherAssurancslllethods air tensioner pressure and of lnstallation reliable calibrated device wsightmeasuring vs.totaltnsion

or cunentloads bglqrneflfaile pressutes, rnovement, foq;e*. otherimPosed


fu. n".
-,. the of a The-ca.bing mustprovide means conveying " , ihsei o* fluidfromthewellboreio the mudpits' *t , ' r ripfuwifu drilling 'l". t

* * ""TsShut-in .

surface anticipated the well against maximum

J:.> pressurein the event of a kick. of To allow circulation the ltick out of the well in a

rt;L

controlledrnsnngr

Performance Criteria Casingselectionrnadeon the basisof desiredwell life and well conditions. anticioated

BOPGukJelines $urface

Rev 011604

Fage138

HighlyConfidenlial

rMs273-001279

tMS273-0011

Health $afety and Environment

The casingriser is to be capableof coniainingthe maximumanticipatedsurfecepressurpand ta satisfythe anticipated wer conditionE without risk of failure. The casingilser shall be d*signed to withstand,*f,&

operational environmental and condition, "t#Sff withinthe retevant basisfor design Cocrd$rfteBign g $ envelope) without lossof integrity.* q, " ; ;e

Allcasing isroberated*stS"ffi"ntained riser ro


(ffi satisfy anticipateg ibrOiifons. the
*B*-j \
u^ ,,

Performanc" e#gs "


9\;

; API-Sp&.incaton specification SCf torcasing& tubing


.f. "5f.:. F

. --j-l':'
SurfaceBOP Guidelines

compounds casing, e" $F[5A3 Thread for tubing Linepipe & '"'+ ll AplsAsFieldlnspection ne,$, of casing, tubing ptain and pipe end API58 Specification threading, for gauging thread and inspection casing, of tubing

AP[5C1 Careanduse<rf Casing, pipe. Tubing Drill and API5C2Performance Properties Casing, of Tubing and Drillpipe

Rev Ol t60.4

Fage 139

Highly Confidentiat

lMs273-001280

lM5273-001133

and Environment Health$afetY

fcr API 5C3 Formulasand Galculations Casing,Tubing' Drillpipeand Une PiPe for APISC5EvalualisnProcedures Casingand Tubing conneclions Practicefor Dt Apl-Rp-16Q Recommended a*s * '#

ainten".* on, rati serecti o pe on andM .Ofrff;r5d,,'" n


RiserSystems p-2 S@*sign of Risers API-R R0 Recommende$ffaclfibe
l .. "i* Xr,B h

-."'kt;' ..'-*'" t,**

t-eg erooucti$sffisHl rension forFloating q".rl F


Platforms %,

#r,
SectionVlll, Divlhrgk of the A$ME Boilerand Pressure

Vessel Cfots*
ar" f"-u.\*.

, ry4C4rytn017$e8
t' -*"!:::-n:a';ii. ,

.-*l

%'

-ff
vroff

'Operator manual design casing

As*uranceMethod Performance pressure rating grade, weight, material dimensions, Sasing program' in to be stated welldrilling to testedandmaintained satisfy to All risercasing be rated, well theanticipatsd condi$ons.

SurlaceBOP Guidelines

Rev 011604

Fage14O

HighlyConfidenlial

;MS2?3-001281

1MS273-0011

Health$afetyand Environment

Riser: casing be pressure to lestedto maximum anticipated pressure. surface All risercasing couptings be Shetf tCI qualified tight gas premium risercasing couplings
d'u+

Risercasing stockmanagement program *#i}qneiU"f

basis design of

.,** 3

i:- * *f sBop riser anatysis of basis

Peer review *"#iiqi}:'if a:;


designdocument q"B
;

' .'

Assurance Methods

#.
SurfaceBQF GukJeline$

Usof torquelturn measurement equipment du*ngriser caslng mak*up Visualinspection preparation running during and Drifiinspection preparation during

Rev 011604

Fage141

HighlyConfidentiat

lMs273-001282

rM5273-001133

Health$afetYand Environment

4.?.{.6

$eabed lsolation Device

Objedives Performance to: a The$lD is to Provide means

#!=

,'rrr. i(r il""'

' r lf raquired, offtheOrilfstrine" hang ffi


. r . r

componer$tsin wellbore ihe Shear drillstring Qe at the lsolate wellbore tne*eahO 'q tfre Disconned risectrpsthqwllhea $lD the Reconnect riikrr.todhe

fort4gcatfunctions e ROVintrerven!ffi (if . Emergency.{rssonirct required) . (if Autoush*ar required) h* u" 'i-t

ff-T,

''

*"
t

t-Piru;*dncecriteria

."-h
in component t|te drillstring shearable the Shear maximum wellprogram pressure to Sealwellbore fullworking surfaee antieipated urdermaximum of Capable operating loads and pressur combinaiion tension bending virith in fromriser fromthe rig methods control Duqlredundant

. L.";'
;..-i

SurfaceBOP Guidelines

Rev011604

Fage142

HighlyConfidential

rMS273-001283

rM5273-0011

Health $afety and Environment

Performance Basis API$pecification Specjfication Control 16D for Systems for Drilling WellControt Equipment API RP168 tresign Controt of Systems DriHing for We|l Control Equipment ,..s*

Ferformance
"t4"

Thesystem iqmaiqtained, inspected tested part and as of the CIrillingSentrac{ors planned approved .-E maintEnance svstem -shouldbe pressure r=, -ltre#VAt;m testedpriorto each q", ";
:
'l

i'

after any maintenance modification the or to *use.Qi -:tu 'i^,: -fiessure containing cornponents -- . ;'* All operationalcomponents $lD sy$tems of shouldbe functionedregularlyduringoperat,ons verlfy the to componentintendedoperations r Functiontests $houldbe alternatedfrom main and remotecontrolpanelsif available. Aetuationtimes shouldbe recordedas a databasebr evaluatingffends BOP equipmentto bs third party in$pected prior to comrnencement project of . BOP Equipment,(ramssealsetc),to be physicalty inspectedbetweenwells

{., * , , ,

u#*,* *1:,,.*-

".q,

SurfaceBOP Guidelines

Rev 011604

Fage 143

Highly Confidentiat

]MS273-001284

rM3273-001133

and HealthSafetY Environment

OtherAssuranc*lllethods . bodyof planned by review certifying Annual requirements to $ystem meetregulatory maintenance and pafi inspection equipment of r Annualthird ';1::'e* certification

_,."r "s * 4.7.1.7 StationKeePingSYstCm;' t="'u


*

*l"o

t objectives i T Performance . and *ffi'trlUtti{e *a"tt circle station Toprovide


specific offsetas aenT#iby theproject rnaximum - &** *n" requirementse ,.

llr:i:.\\,

mstocean ths to capability withitand rnaximum *Suffbie.n$ design rriser by as ,-^ cofrditions required thedetailed .:.:_
'vt'i

Guidelines as to designed pertheDesign faclors h,e Safety andAPIrecommendations.

ffiffi'
$urface BOP Guidelines

to redundancy maintain and reliabilis system Component (moaring or DP l*g failure with station onecomponent system)

Rev011S04

Fage 144

lMS273-001285

rM5273-0011

HealthSafetyand Environment

Perfonnance Basis prac{ice Design API-RP-2$K Recommended for and Analysis Station of Keeping $y*temsfor Flcating Structures

Perfornance Assurance Method . ';J

^,-d-x% -

Peer review starion of keeping {p&i#;*t' Key componentshave to suffQ[enffiph"ncy * Inspection criricat :ni&"l*Afr" of o6-. , ' . ';

% ,," "Ji),%r. other" - $ Assuranllinetfi oos


*,il

,q - ^

perfonned parlof Drilling Maintanffnce as Conkactors p$ns*tnaintenance system.


t:tt::i?-

{;:;

$urface BOP Gukjelines

Rev 01tS04

Fage 145

HighlyConfidential

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rMS273-001133

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{D

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Gfl

o a

lMS273-001133

and Environment Health$afetY

Training 4.8 Personnel


Any personwho is involvedin the drillingof a well (from of the planningstage to the final plug and abandoning the in well) has someform of responsibility

oui. blorrv ln crderto carryoutthese

trainigdis\;S#Bo. and sxp*ence formal [ , ; adequate


* t*\o .

4,8,1Responsibitities **' , *

qJ

should drill ope;gJion#'*4ach crewmernber drilling During preventer CIf blowout all *n+k'fuation be familiar task may tno&ql'i'tfrey onlyhavea specific or controlsglvq4 ''%'.8 well to responsibffielbcaied thmduring killing"Regular or Toolpusher Operator's dri[qryf;-teflby theSenior ;; lgpqiseniitive be carried to helpdevelop ccr' creYv out will ' and initiat*d shallbe drills b#Bt'on andskills.Spotcheck

*i'* tT

that to by zk Ji$r"rvmonitored theDriller ensure hiscrenry that proficieni. mustbe remembered kickscan lt remains and of a occurunder variety circumstances conditions in; out tripping or tripping outof the ahead; suchas;drilling and etc. casing TheDriller and wirs'lining running hole, be his ffew musttherefore alertat alllimes. and provide responsibilities guidetines typical Thefollowing responsibilities The reguiremenis. job categories, training fromrigto rig may requirements varyslightly andtraining

BoP Guidslines surface

Rev 011604

Page148

Confidentiat Highly

;MS273-00'1289

tM5273-00113

Health Safety and Environment

andaredependant theeguipment on configuration being used.

4.8.1.1 Offshore Installaflon Manager


"ffi

TheOffshore lnstatlation (OtM) Manager is that all relevant informatian supptied th#ef;iiig6'brator is by to enable hazards be assesseo to ihebell belng prior to spudded orworked over. TheOr[i nh tneovsratl responsibitity rhesafety s; 8;q;n" rig,and for qf damage tn" enuirq,*rEni.q to ''.

properlyunderstood and implemented.

de=*t ; -#;-'

r .

Revisuingthe Well Programin detail. Advisingsupervisors any aspectsof the of prognosisorwell plan which might causethe loss of wellcontrol-

*., F
r .

Maintaining syslem of well controldata sheetsto a be readyfor immediateuse if required. Checkingon the adequacyof SBOP/SIDtrainingof the relevantpersonnelon the rig floor and supervisoryslaff on the drillingrig.

SurfecsBOP Guideline$

Rev 01t6O4

Page 147

HighlyConlidenlial

rMS273-001290

lMS273-001133

Health$afetYand Environment

wi$r eonducted that Ensuring all operations control are with assoeiated pressure equipment rnanner' and ca*iedoul in a safE efficient plansrelating vtith acquainted contingency Being pollution spillage and gas, to, shallow fire,blsrt-out, the on or around locaticn. that Ensuring allwellkick

and adviseDrillerand

fq1 requirements
on

havebeenfully srews that Ensuring ,{ffliqp'"*entation of thewellcontrol trained BOPoperationsqoceAu#uibrsurface


,ltl\:

_.'4_..1 to as are tensioners adjuated required .-_,q;{srge:Qser to .. .trUtzu#rect tension suitoperations. r-*, . tr4!1sure the toolpushers is station control office that " withgood times, ai =ilt.-*+ manned all retevant ""* to drillfloor. communicalions n r All rslevant are and depths elevations accurately

-q

tr

'61

*$.''
8OP Guidaline$ Surfaco

identified.

or 4 .8.1.3 ChiefEnglneer illalntenance Supervisor


is Supervisor or TheChiefEngineer Maintenance for: responsible

Rev 011604

Fa$e148

Highly Confidentiat

iMs273*001291

tM5273-00113

HealthSafetyand Environment

Reviewing partycertification all psrtable third for equipment systems, and including bookfor data SBOP/SID equipment. Ensuring equipment installed, all is hooked-up and tested amordance applieable in with standards, rules regulations. and

Ensuring modifications o*qgqffffr6c in rig have


accordance applicabte accordance with with applicable stapdaids, standaids.n"d*sand nds and *i,*"*' regulations. Ensuring allmaintgg_1eg that ggieduresarein
place and perfofne$by qualifiedtpersonnel in
$

accordance &rb";flcontractor and t dh" 4ts


ts %.1', .." ,,Itg,
"t
. #R' i,-

Equipment MandfApturers recomrnendations, rills


, ... I

4.8.1.4.SubseaEngineer
d I'-'t

-* f' TttilSubsea Engineeris responsible for: '


:.-+_:

:" j ' +

-*" '"i'

ffi.
$urface SOP Guidelines

r . r

Maintaining allSBOP/SID equipmentwith assistance equipment from manufacturers representatives if requi red. Ensure pressure all readings corrsct, per are as manufacturer's recommendations. Keepthe$eniorToolpusher informed conditions of withinhisareaof responsibility" Assistin the proper operation, erection, maintenance and of , testing, disconnection the preventer, andrelated surface blcnru-oui $lD, equipment.

Rev 0'l t6O4

F0e 149

HighlyConlidentiat

lMs273-001292

lM5273-001 133

HealthSafetyand Environment

of and Assistin the running retrieving all toolsand equipmenl in planned requirements maintenance Maintain areaof responsibilitY. test of in Assist preparation SSOP/SID reporti. . . "
.

equipm::-&, $BOP/SID Assistin ensuring conectly. operating #,r.PS checkaccumulator, eccurduletor orasiurcsgfrlC manifold Check ry.a#rg; eachtogr+rye volumes reseryoir "l* positions
Checkchoke manifold valvB

The responlibiliilesof the on tour Drillerare:


-14.

"lo
..S. S-

T:.'
r

: t*.r4f-4--Tdshut in the well if a well controlsitualionis


4... .6 1,

;r:!

.,-

' .

as Disconnect Sequence {EDS) required. of supervision all drill fur Responsible theoverall particular continuous the and flooractivities in in indicalcrs orderto of monitoring all available a detect kickas earlyas Possihle. r of that To be aware sinceseveral lhe more to causas kickseanbe attributed of comrnon of for error,he is responsible theprevention human that suchkicksby ensuring he andhiscrewremain practice. to alertat alllimesandadhere current

ru;*
SurfaceBOP Guidelines

'k('n*,,."

Rev 011604

Page150

HighlyConlidential

tMS273-001293

lM5273-00113

HealthSafetyand Environment

Ensuring ths chokemanifold properly that is lined panelis corecilyset thatfie up;thatthechoke BOPcontrol system ready immediate is fur use, thatdrill$tring bl$r/outpreventers ffossover and subsale cleaned, easily available counterand balanced required. if Afterclosing a wellthedriller in is recording, tracking if and pr6s$ure$.

oTo
\);:t">;1i

t
. f;

andclos@in a kickas soonas possible. o I TO{eCTnize signsof a kickin progress. the q &db possible, takeappropriate to steps to
*i

*'i;*ravoid kicks occurring. "To 6n$urethat thc tasks assignedto aach

-.."''#
'ft. ^h;,b*
!u'

ir- ,:'..9 ': :,'

operationsare canied out.

o To understand hazardsinvolvedin all the


.\\\ '';:/..7//)r;. g4 :*j q &-. i:;*E %
@%

'* k-* g

''t\t-tSF

precautions operationsand the appropriate lo be taken.


a t

"j

,t,4-

#*&* '4. ,

Shutin thewellimmediatelya kicksituation. in pit Monitcring volumes continuously during all opsrations losses gains.All mudlosses fror or or gainsshallbe recorded reported theSenior and to giving Toolpusher Operato$ and representative, depths whichtheystartandstop,rateof loes, at or unusual change rate,alsothetotalyolume or in lost gained,

t_. ;; t\n)r ..:ir nR .6E

":

SurfaceBOP Guidelines

ReY011604

Fage 151

HighlyConfidenliat

tuls273-001294

tMS273-001 133

Health $afetY and Environmeni

are closeeommunicatinns maintained Ensure and the himsalf, MudLoggers, the between is so Denickman ihatevelyoRe awareof whatis that goingon at themudpits. Alsoto ensure the

on Trip
to Check be carriedout

subsfor valveandproper
are igf*ty valve in all connections instE-lling

When drill the po@Ad ataconvenientspot. ;-.. !s thyare still the grecofhrltrreach rotary,provided i' proper cross stopandinstallthe :ffiough theSBOP, q ' ' that ensure the valve, .-A , oversubto the safety !b+
'-r:
..#

.t4

gft

r'!'rr

operatingkey for the valve is at hand,

drilling takeandrecord At leastoncepertourwhilst pressure at circulation theslcrvv {SCP) slow rate circulation t$CR). and is and SBOP SIDpanel keptclean free Ensure of loote iterns. manifiold and the Gheck accumulator regutated prassures reservoir levelaachtour. and fluid and of lhe Check status the surface SID accumulalof$ louf. each

SurfaceBOP Guidelines

Rev 011604

rage 152

Highly Confidentiat

tM5273-001295

tM5273-00113

HealthSafetyand Environment

fpr Check alarms $lD control on panel contacl and Toolpusher an alarmis observed. if Check choke the manifold SBOpvalve and positions eachtour. r Gheck andreport faultson ihe elect*cal for any controtpanel(s) btown i.e. butbs thqMn on
gauge(s) switches, malfunction etc. . Be awareof the capabilities and

theSBOP SID and controt*yt-d#


t"tt"t ,

THE DRTLLER ts

rH qnrn&ir., rnEwH e*6e # oLE

r*;q

I\

oFERA?tOf{.THESRil#EFI-MUST DETECTA K|CK ANDTAKE-Il{EAPPROPRIATE ACTION.

'n' *""''..1"..,.'h
":l

4.8.1.6,AssistantDriller q;*
| "?.

'.,:,1{q1riny theAssisiant cases Driller acl as a "linkman" will %* qffig the Dritter informed of rvhat is happening
ii$ougno$ the operationand en$uringthat the Denickman has the necessary assistanceand guidance in the mud room. The AssistantDrilleraids the Drillerby canying out many of the on tour dutiesand checks such as:

a a

Checking chokemanifold, valvepositions. Ensuring eguipment manifolds clean that and are andready use. to Checking mudpumps rnanifdds. out and

SurfaceEOP Guidelines

ReY011604

Fage 153

Highly Confidentiat

lMs273-001296

lMS273-00113

and Environment Health$afetY

a a

are mudsystems linedup properly' Checks kick Filloutshsetofpre-recorded dataeachtour'

Man 4.8.1"7 Derrick


l::'t'r,

involvedin theglipt'ig and The Denickmanis principally job and a mudduring kick' This

of transferring

mudsystem.
@,;.-

ckm"n'$tft *t t"lbonsi bilitiesinclude: The Derri '\ he f**kicf$"Qcctirs, should immedi*telygo tothe ..: .: -'PftmP ioom. -,". t i*.f,iiting up the de-gasserfor use and to pressurize ' '1' : the bulk hoppers,if necessary, soon as possible as on baritetank drilling afterclosingin' (During . ff r at shouldbe pressurized all times') that To be annrare duringa gas kick a considerable pii volume increasemay occurwhilst gas is being circulated. He must take into accountthat in an up weighting the mud cauge$ increase volumeand this must be allowedfor' A steady' bulk bariterupply is neededand continuous is thereforecarefulthoughtand pre-planning essentialin most systemsto ensurethat the right fluids are in the right place- A continuouscheckon

-. :*;'q
-t* *

: .%,;

BOPGuidelines Surface

Rev 011604

Fage154

HighlyConfidential

]MS273-001297

lMS273-0011

Health $afety and Environmen{

mudweights, especially weight mud goingintoth hole,mustbe maintained anydiscrepancies and immediately notified the Driller. to

4.8.1.8 Floormen

Floormen provide assistance directed as Uyg{hffifer,

whichincrude:
r Making or breakinO up ogt\hefuforive . Makins or bHT"Ty up lrrtir,P"irirtaring head. . Making $#rte6.iniio" up BOpvatves etc.
r . Helping the mudpits. at ',; Notify"Oritbr 6AgnV increaseor decreasein mud
,.*'q,

l i l _F#-

4.8:1 Company DrilllngSupervisor fu t,r 1


-" h

a -; Lrfu

ffi
'%*S
SurfeceBOP cukJa;ines

ffi* Company Drilting Supervisor thesyeratl has responsibility ensuring theWellprogram for that is adhered Theyareto liaise to. withtheOlM,$anior Toolpusher, supervisors the service and from companies. !4fith regards drilting surface to with BOp,the responsibilities theCcmpany for Drilling Supervisor no are different froma regular drilling oporation.

Rev 011604

Fage 155

HighlyConfidentiet

lMs273-001298

rMS273-001133

Health$afetYand Environment

ct.8.1.1Otherthird partyContractors 0
of a and assist'ance support number ln orderto provide maybe assigned or thirdpartycontracrors specialists Thisis operations' SBOP during responsibilities of deployments $BOF the particularty casefor initial bv Thesemavbe emploved theC3y*fr*;t systems. dicta$r''*l*** as Contractor circumstances Drilling

.k*

'*

nqlaj'ns'ti*

#aq

SBOP/Sltr$ofitdsVendorRepresentative
4i

,.+" **
iil;

r.'*; *''*

nAssists the installation, testing' operation' in of - and maintenance the SID scousticcontrol

1rr,.,,:q

\'#

system'

-ft
r

u-;i%
" "" t - " -

ffi

I';l:

'tt"

SPecialist Subsea and advice for for o Responsible providing testing' the supervising instauation' of and operation, maintenance all the hardrare' SBOPISID

Engin*ers Project on advice all for o Responsible providing and of aspects ttre$BOFin$tallation the and operations for monitoring ongoing

Surlce BOP Guidelines

Rev011604

Fage158

Confidential Highly

rMs273'001299

lMS273-001

HealthSafetyand Environment

operations trouble and shooting operational problems. . MudlData Loggers o Wth regards he $gOp operations, to the Mudl0ata Loggers responsibld{or are the mea$urement steef tneUitctffinets of on at appropriate intervats.(iqifatty S e,rery hours).Steer accum,gfdgp.$ oitcrr inrne magnets a siggdpriippltalexeessive is riseror ofhetddilihrbu,-gh domponent wear.
'{ \" *t*# *u *"' "

", '9 k Theorgpnization*qfthe is partof routine creryv operating procedggdb*l the $tationBill*veryperson q and g em gsqpns{pi{1ty?urin ergency situations derai and is ted "_i at !|\f6*fU befolkrwed altdrifis emergency and _ nsrtdhtions. *

4.8.2 Statipn8iil

ffi
SurfecsBQp Guidelines

t!+

4.8.3Tnining
Dueto thenovetnature surface of BOpoperations is it critical a highlavalof training, in particutar that and regutar communication, place.Thisneeds he takes tO done primarily ensure thenor operafions to that ars performed SAFELY, alsoin srderto helptheefficiency but of the

Rev 011804

Highly Confidentiat

rMs273-001300

rM5273-001133

Health SafetYand Environment

a of o$actives utilizing whichis oneof the prime operation, water' BOP surfiaee in deeP of the cn vary requirennents depending the nature Training

i:i

--"; ";:; '. :""' .. ..ptu

t t

meeungs Bidclarification workshoPs HAZTD ARA workshoPs HAZOP meetings WeltPlanning Prespudmeetings

a I I a

to thereis an opportunity At eachof theseseseions, and benefits limitatian$ design, present $BOP$ystem ttre

BOFGuidalines Surface

Rev 011604

Fage158

HighlyConfidential

IMS273-001301

rM5273-001

HealthSafetyand Environmenl

to a waderange personnel are of that associated the with project corne in way.

4.8.3.2 0perailonsphase
Priorto andduring rnitiat the operation **,*;i;*u" * training program shoutd compteted be with,ail il*Jr.r"," members {Derrickman above) and gtqfiri,iil,t* themwith the$BOp running operating and flto"tdiir*r, andin particular $afetvpTtrq-*S t*Ttftrl"v the be achieved by rneans a series of otffiila; Eitotraining sessions at theshorebasein tne#d of operation andonboard the
fig.
' {'t ''\tu,,, ;

y, ry+'
'q l" "'-* * =* -t -*'ilherSgllowingtopicsare suggestedas guidelinesfior dbnducting operatiansphase trainingsessions and s'* wor*shops.

sp*"ific inins rra 3'tr,?,t$ltibbP


4, *'-.';;-.1 .

ir'4.:r

Drillingprogram o \t/ell design o Shallowhaeards o Anticipatedproblems o Wellcontrol o o Pollutionprevention Eafety

lntroduction SBOP t0

guface BOp Guldetines

Rev t}11604

Page 159

Highfy Confidential

iMS273-001302

rMs273-001133

Health $afetY and Environment

overview o SYstem o SOPexPerienca for e Reasons $BOP of o Benefits SBOP of * Limitations SBOP develoPment o System t' i. ,, and manufactu*ng tfli${. "'' o $ystem

" . SID *.f"-Ja' ''* * Configuration *"-1,:.


o $pecificationr ib ***: "" *

o Function t1," _, ,i

h RisersYstem',".* .,f o Configuration c " SPF"iineations e:'t

a' $ rH4Pen limits - {,a ,-pperating


.. j o Configuration *; ; " *";. o Specilications
::,,:L':-:

_ * ibPf

*^

o Fungtion

*,*#'gurfaco BOP Guidelines

limits o OPerating diverter joint, tensioners, Telescopic o Configuration o SPecifications o Function limits o OPerating o SID o SBOP o ROV

Control$Ystems

Rev t)11604

Page160

HighlyConfidential

tMS273'001303

tM5273-001

Health$afetyand Environment

o Other RigModificarions o Equipmeniinstallation o Handlingrnodifictions o Tensionermodifications Stationkeaping -s:& o Mooring system Dp systerR or - .**T*; o Operating timits watcttcircLJ and o Lossof station keepin$ .; ^ "

prea3ure testing ", : procedure "Ruanirlg o"


" * '1.=-j-"
*-t

"

" r;glrion t"dtins

"

;*-a.*o
o

SID

"' o Riser
SB0P

't

'"1'

#
Su{ace BOp Guidelines

'*.itJ

o Telescopic andtensioners joint Retrieval procedure o Telescopic andtensioners joint


q o a $BOP Riger SIO

VlbllControl o Kick indicators c> Close in procedures o Circulation c flangroff

Rev 011604

Fage't61

Highly Confidential

tMS2?3-001304

tM5273-001133

and Environment Health$afetY

o StriPPing o Bullheading o $hearing " EmergencyProcedures o Loss of stalionkeePing heel or trim a ExcessiYe o Severeweather "uu' ," '-*\ t**ru;#*

o wellcontrol

^ Fmeroencv disconnecil - M Oisconnffi * o Emergency u feaf, o Riser taifupffishned disconnect te*:ioryr#lure d o Riser

_.q_F,,,*,*

Ut*ingwith risertensioners : q 'Drills ,* fl"-\o '*,r.,,,,.. meetings n *,,:**..*} Safety -.


. q"a. * *../,.;jj . r"

,, ,

#'
- '

4.S.3,4 SeneralTraining
The rig and shore basedpersonnelshouldhave trainingfor here normaljob positionsprior to appropriate of the lmplementation SBOP training' Training include: requirements

,*: " '{'' - ' ,lg-'"t

and safety survival Offshore escape undenrater Helicopter Fire-fighting response Emergency

BOPGukCelines Surface

Rev 011604

Fage162

HighlyConfideniial

tMs273-001305

tM5273-00113

Health$afetyand Environment

Rigfloorsafety Breathing apparafus Firstaid/OPR WellControl H2S Stability Marine operations Supervisory skills Rigspecifi orientation c Helicopter operations Grane operations

;;*. -._i
" *"
$urface BQP GukJElines Rev 011604 Fage 163

*;

Highly Confidential

'MS2?3-001306

rMS273-001133

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