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MICA (P) 084/02/2011 PPS1595/07/2011 (020142)
INGREDIENTS
Customization Wins
PROCESSING
Innovation Inc
SPECIAL REPORT
Ed ib Ch le i O na: il Re po rt
May-June 2011
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MICA (P) 084/02/2011 PPS1595/07/2011 (020142)
INGREDIENTS
Customization Wins
PROCESSING
ISSN 2010-4200
Innovation Inc
SPECIAL REPORT
Ed ib Ch le i O na: il Re po r
Editor's Note
Rebuilding Japan
The tsunami and a series of earthquakes that struck Japan since March 11 this year had got the world worried about the safety of the affected areas, their peoples and the economic impact on countries that import goods, especially electronic components and edible products, from the land of the rising sun. Since the natural disaster, Japan has enforced lower radioactive values for foodstuffs meant for sale in the country for at least a few months. The EU has therefore decided, in order to provide consistency between the pre-export controls by the Japanese authorities and those on the level of radio nuclides performed on feed and food originating in, or consigned from, Japan when the products enter the EU, to apply on a provisional basis the same levels in the EU and Japan, as these are lower than the existing EU values. Ahead of the EU-Japan summit at the end of May this year, the Confederation of Food and Drink Industries of the EU (CIAA) urged European decision-makers to consider a free trade agreement (FTA) covering food and drink products as the best option for future EU-Japan trade relations. In 2010, imports to the EU of Japanese agricultural products (of animal origin, sh and plants) was 187 million ($276.77 million) for agricultural products and 29 million for shery products. Meanwhile, MD Bangkok Exhibition Services David Aitken, organizer of ProPak Asia 2011 said the diversication of businesses of Japanese companies and their openness to receiving international support are positive approaches to the nations recovery. As Japan works tirelessly to rebuild the affected areas and conduct business as usual, concerned countries and organizations continue to pour in aid and resources. Such help and understanding will indeed help Japan emerge stronger and sooner from this difcult period.
ASIA FOOD JOURNAL is printed in Singapore by Sun Rise Printing & Supplies Pte Ltd. ASIA FOOD JOURNAL is published 10 times a year by Ten Alps Communications Asia Pte Ltd, located at 67 Ubi Avenue 1 #06-06 StarHub Green, North Wing Singapore 408942. All rights reserved. Please address all subscription mail to ASIA FOOD JOURNAL at the above address, or Fax +65 6521 9766. Annual air-speeded subscriptions for non-qualied subscribers at US$125. Single copies are available for US$25. Volume 8, Number 3.
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IN THIS ISSUE
MAY-JUNE 2011
Contents
CRUNCH FACTOR NEW SNACKING SOCIETY
Providing quick and nutritional hunger xes.
PG 08
GRAB & GO
04 Read the latest industry news.
SPECIAL REPORT
08 New Snacking Society Provide quick hunger xes that do not compromise on nutrition. Sweet Treats The confectionery industry continues to generate new concepts for the modern world. Being Bold Identifying the next winner. Crunch Factor A exible extrusion process allows the continual development of new snack ranges. Crisp Texture Use a microwave or conventional oven to prepare crunchy and fat-reduced snacks.
CUSTOMIZATION WINS
Penetrating into new markets.
PG 24
11
12
14
INNOVATION INC
Moving away from the one size ts all strategy.
PG 30
16
INGREDIENTS
19 Heading East Understanding China's edible oil industry. Versatile Substitute Palm oil provides healthier baked and confectionery products than animal fat.
PROCESSING
26 Safeguarding Reputation X-ray and metal detection systems have taken Chinas food safety measures to a new level. Innovation Inc Move away from the one size ts all business strategy to remain competitive.
20
28
MARKET TREND
22 For Better Health Chinas consumption of health foods is expected to increase at a rapid rate due to imports and growing demand. Customization Wins Capitalizing on changing consumer trends in Asia.
33
24
BUSINESS
Industry Updates
JBT CORP LANDS JUICE PROCESSING PROJECT IN DUBAI JBT FoodTech business has signed two contracts with Aujan Industries Co. (Aujan) for 6.1 million ($8 million). Aujan is one of the largest privately owned beverage and confectionery company in the Middle East. JBT FoodTech will provide two complete high-speed lines to process Aujan's beverage recipe of smooth juice with real fruit pieces. The order was received late in the fourth quarter of 2010 with the project currently scheduled to be operational in the third quarter of 2011.
GIVAUDAN EXPANDS INDUSTRY PROGRAM Givaudan is expanding its TasteSolutions health and wellness program by increasing investment and resources in taste technology to address food manufacturers sweetness challenges. The company continues to grow its discovery program to develop new natural ingredients from botanical sources and biotechnology. It also has a pipeline of articial molecules and US generally recognized as safe (GRAS) regulatory approval for a new sweetness modier to add to its existing avor ingredients palette to help create sweetness and mouthfeel solutions for sugar reduction.
Grab&Go
BUSINESS
CPW INVESTS CHF 35M IN MALAYSIAN FACTORY Cereal Partners Worldwide (CPW), a joint venture between Nestl and General Mills, will invest CHF 35 million ($40.1235 million) over two years in the construction of a new breakfast cereals factory in Malaysia. The factory due to begin production in 2012 will make Nestl breakfast cereal brands Koko Krunch, Honey Stars, Cookie Crisp, Koko Krunch Duo and Milo, for consumers in Malaysia, and for export to Singapore, Indonesia and Thailand. The new factory will source up to 80% of its raw materials from local suppliers.
4 Asia Food Journal May-June 2011
ANALYSIS
BUSINESS
REGULATORY
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GRAB & GO
BUSINESS
Industry Updates
NEW EAS REGULATORY ADVISER IN ASIA International food policy consultancy EAS has appointed Evon Chan as a regional regulatory affairs adviser to utilize her expertise in food and nutritional product marketing across the Asian region. Before joining EAS Asia in Singapore, Chan has been working in the food industry in Malaysia, where her roles have included new ingredients analysis, regulatory compliance and ISO quality management.
BUSINESS
GLOBALDAIRYTRADE TO OFFER CHEESE Fonterra said that cheddar cheese will be offered for sale on the globalDairyTrade electronic trading platform from the 19 July Trading Event. The addition will expand the range of products available on the platform to seven, including whole milk powder, skim milk powder, butter milk powder and anhydrous milk fat. The cheese to be offered is a dairy ingredient requiring further processing and is not a product that can be sold at retail.
BUSINESS
BUSINESS
AWARDS
APPOINTMENT
www.krones.com
SPECIAL REPORT
SNACK FOODS
he market for savory snacks in Asia Pacic was valued at $23.5 billion in 2010, and it is expected to grow at a rate of 4.7% to 2014. Japan is by far the largest market for savory snacks, representing $14.5 billion in sales, with China as a distant second at $3.8 billion. The fastest growing markets are India ($628 million) and Malaysia ($199 million), which are forecast to grow at 12.2% and 8.0%, respectively, to 2014. The market across the region is dominated by processed snacks ($13.1 billion), potato chips ($4 billion) and nuts and seeds ($3.2 billion; see Chart 1).
Due to growing concerns about food safety and integrity, more consumers are seeking products that are free from synthetic ingredients.
8 Asia Food Journal May-June 2011
The healthy snack space is the major growth opportunity for industry players today. This is largely due to the fact that, while snacks effectively satisfy the needs of time-poor consumers, healthconscious shoppers are increasingly looking for quick hunger xes that do not compromise on nutrition.
Products that are tagged vegetarian are commonly found in countries of religious faith.
Rising health consciousness among consumers is driving the need for nutritious snacks in the retail sector.
A consumer survey conducted by Datamonitor in July/August 2010 found that 39% of consumers in the Asia Pacic region (namely Australia, China, India, Japan, Singapore and South Korea) agreed that they would feel guilty snacking in-between meals, illustrating the often-negative emotions associated with snacking. Furthermore, the survey revealed that nearly seven in 10 (69%) respondents said choosing food and beverages that are healthy, tasty and enjoyable has become more important to them compared to two years ago.
The Michael Seasons Feel Good Snacking line of gourmet potato chips from Hong Kong effectively captures the desire for simple products made in the traditional way without the use of additives. The snacks are touted as containing no articial avors or colors, and hydrogenated oils, to assure consumers that they can feel good about how the products are made. Gluten-free Gluten-free was the 10th most common product claim in savory snacks in 2010, reecting the growing inuence that food allergens and intolerance are having on consumers product choices. Indeed, 38% of respondents told Datamonitor in April/May 2009 survey that they routinely (most of the time or all the time) avoid certain food or drinks for allergy or intolerance reasons. This has driven the market for free from products, particularly those that are free from gluten.
Product claims
An analysis of the top product claims for savory snacks in the region revealed that the industry is responding to the unique needs and consumption habits of health-conscious consumers. Products tagged vegetarian are the most common, given the prevalence of vegetarian diets in countries of religious faith. As such, an array of snacks from salty (nuts and corn chips) to sweet (banana chips and dried fruit) help facilitate the vegetarian lifestyle of many consumers. Additives Product claims touting the absence of additives (such as no preservatives and articial color) rank high among the top claims in savory snacks launched in the region. As consumers express growing concerns about food safety and integrity, they are increasingly seeking products that are free from synthetic ingredients. Indicative of this intensifying concern, 60% of respondents told Datamonitor that knowing about the ingredients used in the grocery products they buy has become more important as compared to two years ago. Moreover, another Datamonitor survey conducted in April/May 2009 revealed that 50% of respondents were highly inuenced by claims of no articial additives (and colors, avorings and preservatives).
Gluten-free was the 10th most common product claim in savory snacks in 2010, reecting the growing inuence that food allergens and intolerance have on consumers product choices.
www.asiafoodjournal.com Asia Food Journal 9
SPECIAL REPORT
The prevalence of high ber and high protein snacks reects the demand for more positive, inclusive health messages, rather than those that focus on eliminating certain ingredients from consumers diets.
Striking a balance between sensory benets and nutritional credibility is the ultimate challenge for snack manufacturers in the future.
They seek products that encourage the consumption of healthful, nutritious ingredients. In India, Hearteld Soy Wonders is a soy snack that promotes healthful and all-natural ingredients such as Omega-3 and axseed. Similarly, the Sunbeam Protein Blend from Australia is a nutritious mix of nuts and dried fruit, and is touted to be high in ber and protein.
The future
Consumers needs are becoming more complex, especially in the Gluten-free offerings address the specic dietary needs of those with food and drink sector. While time scarcity demands products that celiac disease and appeal to the growing number of consumers who are are quick to prepare and consume, rising opting for a gluten-free lifestyle to improve Rank Claim health consciousness is driving the need their health. Some 19% of respondents said 1 Vegetarian for them to be nutritious as well. Industry they were highly inuenced by gluten-free 2 Private Label players have responded to this in ways claims when making food and beverage such as adjusting formulations to eliminate 3 No Preservatives choices a considerably higher proportion articial ingredients and tailoring products than those who suffer from the disease. 4 No Trans Fat to a particularly dietary need (such as Accordingly, the range and availability 5 No Articial Color gluten-free). of gluten-free snacks in the region is 6 No Cholesterol The key however, is ensuring that such signicantly improving. 7 Natural products do not compromise on avor Indeed, an analysis of such savory snacks 8 No Articial Flavor and overall product enjoyment. Striking a launched in the region in 2010 revealed 9 Recyclable balance between sensory benets and nuthat products were introduced in a range 10 No Gluten tritional credibility is therefore the ultimate of categories, from potato chips to nuts and 11 No Articial Flavor challenge for healthy snack manufacturers seeds, and even popcorn. 12 No MSG in the future. 13 High Fiber Nutrition 14 Environmentally-Friendly The prevalence of high ber and high Snacks Launches 15 Organic protein snacks reects the growing desire Potato Chips 41% 16 No Genetic Modication among Asia Pacic consumers for more 38% Other Savory Snacks 17 Single Serving positive, inclusive health messages, rather Processed Snacks 10% 18 Double Trademark than those that focus on eliminating certain Nuts and Seeds 8% 19 High Protein ingredients from their diets. The July/ Popcorn 3% 20 No Additives August 2010 consumer survey revealed that over six in 10 (63%) consumers surveyed Table 1: Top 20 product claims for savory Table 2: Gluten-free savory snacks agreed that they are more interested snacks in Asia Pacic in 2010. Source: launched in Asia Pacic in 2010. Source: in hearing about what to eat, rather than Datamonitors Product Launch Analytics (PLA). Datamonitors PLA. what not to eat.
10 Asia Food Journal May-June 2011
SPECIAL REPORT
SNACK FOODS
Sweet Treats
The confectionery industry continues to generate new concepts for the modern world.
One Swiss producer presents a CO2-neutral chocolate by calculating the emissions that arose along the entire production chain, which were offset by reforesting the rainforests with cocoa farmers.
BY KOELNMESSE
he confectionery industry saw new avors, creative ways of addressing sensitive groups of consumers, and product labeling by origin and climate-friendliness at the International Sweets and Biscuits Fair (ISM) held in Germany earlier this year.
Filled chocolates containing fruit and nuts such as almonds remain popular. One manufacturer is even targeting the "coffee-shop generation" with coffee-themed praline creations, and another is promising genuine authentic avor with a more intensive cocoa aroma. Sustainability One Swiss producer is presenting a CO2-neutral chocolate. To measure the overall CO2-footprint of a chocolate, the manufacturer researched and calculated the emissions that arise along the entire production chain. The calculations revealed that a 100g bar of dark chocolate is responsible for 150-180g of CO2 emissions, depending on the recipe used. The corresponding gure for a milk chocolate is 220-280g. A strategy was later developed to reduce this CO2 footprint in the coming years. In addition, the emissions involved were offset by reforesting the rainforests with cocoa farmers. The associated products are thus CO2-neutral and bear the Carbon Neutral Product label.
Chocolate
Of the confections, chocolate holds a great potential for creativity, as it remains the epitome of culinary pleasure and luxury, with concepts such as sweet olives in white chocolate, a combination of sauerkraut and chocolate and another with hay. However, the trend for single origin chocolates (those with a designated origin) is holding up well.
Gluten-free diet
Due to health reasons, more are embracing the gluten-free diet with products such as easy-to-prepare gluten-free bakery premixes, as well as those with additional benets and function. Others include products containing natural ingredients, high-ber recipes, sugarfree sweets and chewing gum.
Sweets
The sweets segment currently sees creative aesthetics involving a contemporary interpretation of traditional production. Besides bold colors and combinations, high-gloss surfaces and structures, manufacturers are dressing their products with packaging containing greetings for consumers to present them as gifts to their loved ones for example. Meanwhile, one reduced-sugar chocolate targeted at children has a cheerful reading material in the packaging to keep them entertained.
Conclusion
The adaptable confectionery industry continues to be an employer and generator of ideas, said Germany's Federal Minister of Economics, Rainer Brderle. And this is especially so for concepts that address concerns such as the cost of production, green efforts and breaking into new markets in the future.
www.asiafoodjournal.com Asia Food Journal 11
The sweets segment currently sees creative aesthetics involving a contemporary interpretation of traditional production.
SPECIAL REPORT
SNACK FOODS
Being Bold
Identifying the next winner.
BY JAMES ANDRADE, VP, RESEARCH, DEVELOPMENT & QUALITY, KRAFT FOODS, ASIA PACIFIC
nternational brands often face big challenges when competing in Asia due to the need to adapt to local cultures. Inventing delicious tastes that delight Asians is one of the key challenges present in todays competitive food market. Food and beverage manufacturers should therefore develop the right tools and techniques to discover the latest innovations that can give them sustainable and competitive advantages over their peers.
Inventing delicious
While many successful innovations are derived from using standard tools and processes, true innovation starts with a decision to embrace growth and change, and not simply relying on past success. Manufacturers should be bold and pursue consumer insights that challenge conventional wisdom about their products and brands. Much can be inspired when they are audacious and think about their products at a larger scale. At its core, innovation is a decision and manufacturers can nd the processes and tools they need once they have decided to embrace the changes inherent within innovation. However, overcoming the fear of risk and taking the rst step towards innovation can be daunting to some. In Asia Pacic, Kraft Foods implemented decentralization strategies for different countries to continuously create new products that are tailored to the tastes of local consumers. In the Philippines, for example, a local phrase Ang Galing, which means cool or exciting, was used to market the Tang powdered beverage in-store and on television. This positioning featured avor combinations that included indigenous, local exotic fruit such as mango with strawberry and other citrus avors.
Local insights
Apart from taste, food safety and nutritional products that address local customer needs and expectations are pressing market trends.
12 Asia Food Journal May-June 2011
It is important for manufacturers to provide more choices, solutions, variety, and innovation to consumers. This is particularly true in China, where demanding consumers are value conscious and seek unique taste experiences. Generally, consumers have high expectations on new products. Apart
Many companies believe that the way to gain consumer insight is by purchasing syndicated data, which their competitors are also doing.
from taste, food safety and nutritional products that address local customer needs and expectations are pressing market trends. For example, the Chinese typically consume rened grains but have whole grain intake levels that are signicantly below the recommended dietary intake level. While some products are positioned as whole grain, they merely contain added bran and not the endosperm, bran and germ in similar ratios that are found in the grain. To cater to this market, Kraft Foods launched Pacic whole grain biscuits Chinese Date, Sesame and Peanut variants after using advanced food processing technologies and research on local taste preferences.
Companies should take time to talk to and observe how consumers interact with their products in order to know more about them.
Creating innovation
Being successful with innovation is a collaborative effort among the marketing, marketing research and R&D departments. While marketing develops the strategy that sets the vision and focus, and marketing research provides local consumer insights, R&D marries technical capabilities with the strategy and insights. Besides the three, product and total consumer experience is needed. When the result of these factors delights or exceeds consumers expectations, success is achieved. Here are more details. Identity To position brands and products in the market, manufacturers should locate and know their playing elds. Despite being cream lled chocolate sandwich biscuits, Oreo has been able to stretch itself across multiple forms and occasions as a premium treat. In markets where consumers have less disposable income, the biscuits are sold in affordable single packs without lowering the price. The biscuit brand has created sharing moments, as depicted in media advertisements such as an elderly man teaching his grandson the way to twist, lick and dunk the biscuit in milk, and another showing one sharing an Oreo with basketball personality Yao Ming. Competitive edge Many companies believe that the way to gain consumer insight is by purchasing syndicated data, which their competitors are also doing. However, much insight is obtained from specic, customized knowledge about consumers. Companies should therefore take time to talk to and observe how consumers interact with their products. Unique capabilities There is a general misconception that innovative advantages are strictly reliant on R&D or intellectual property. From our experience with Vegemite spread products and Jacobs biscuit brands, besides possessing proprietary processing and ingredient bundles that provide a technical advantage, innovative execution of product offerings is also important. The go-to-market strategy such as the annual Jacobs Walk of Life program that promotes healthier lifestyles and signature positioning like the Oreo Twist Lick and Dunk - the way to eat Oreo biscuits, provide unique strategies that are not easily duplicated.
There is a general misconception that innovative advantages are strictly reliant on R&D or intellectual property.
Manufacturers should be bold to pursue consumer insights that challenge conventional wisdom about their products and brands.
SPECIAL REPORT
SNACK FOODS
Crunch Factor
A exible extrusion process allows the continual development of new snack ranges in various sizes, shapes and avors.
BY KEITH GRAHAM, MARKETING MANAGER, BAKER PERKINS
Using twin-screw extrusion, snack food manufacturers can utilize a standard system to produce direct expanded products, as well as to progress in stages to produce specic and high-value snacks. The range of direct expanded products produced on such a system enables snack manufacturers to achieve corn curls, balls and puffs, chipsticks, maize rings and shapes such as rings, squares, rectangles stars, animal and letters of the alphabet. Die design is crucial in controlling shape, expansion and shell structure of snacks. It also provides end products of differing formulations and shapes using one extruder. Coupled with a modular format, shapes can be altered easily and cost-effectively by changing a product-specic die insert. Alternatively, a die producing a at rope from the extruder can be cut into a variety of sizes and shapes and marketed as mini crackers and bites, often with chunky toppings.
Co-extrusion system
A co-extrusion system, which can be retrotted to an existing single or twin-screw extrusion line, offers versatility as parts can be changed quickly. It can incorporate llings with contrasting textures and colors into a cereal outer, and create added-value products using attractive and extraordinary shapes. These snacks bring the wow factor to consumers when complemented by exotic avors and llings such as sweet and savory cream, fruit pastes, cheese and chocolate praline. Replacing traditional savory llings with fruit also increases the nutritional value of co-extruded snacks. A co-extrusion system consists of a cutter crimper, cream feed system and die. The cutter-crimper provides co-extruded pillow snacks with attractive surface textures such as grooves and highlights, creating snacks with a number of individual strands and a sweet or savory center. These snacks can be made 12-120mm long, enabling lled bars to be created as individually wrapped count lines. They can be coated with seasoning or sugar downstream for added-value. The exible extrusion process allows the continual development of new snack ranges such as croutons in various sizes, shapes and avors. It is the most cost effective solution for these bagged snacks compared to using conventional processes that require mixing, forming and baking of bread dough. These snacks have a light and crunchy texture, and a rm bite, which distinguishes the croutons from other extruded snacks. In another extrusion process, an adapted twin-screw extruder and a coat hanger die produces a thin, wide sheet of dough. After extrusion, the sheet is cut into regular, geometric shapes by a rotary cutter. The resulting shapes may be fried as a conventional snack, or baked for a lower fat content.
he competitive snack food industry today requires manufacturers to be equipped with the exibility to produce a range of products in order to meet the latest consumer preferences, bring them to market quickly, and to move into niche sectors easily.
An extruder can be used to make whole grains and multi-grain products such as shredded, expanded and cracker snacks.
14 Asia Food Journal May-June 2011
Produce bite size cracker-style snacks using mixing, sheeting and laminating processes normally used in biscuit production.
Cost, consumers lack of condence in Chinese brands and low family income have hindered the growth of Chinas nutrition industry.
Credit-card shaped snacks are slim, at, rectangular co-extruded wafers that can incorporate sweet or savory llings, which may be eaten alone or as dipping products such as a peanut butter snack into a savory spread, or a tomato-lled snack into cheese.
Possibilities
The exibility of the extrusion process allows the introduction of snack concepts that involves the use of whole grains and multigrains (typically wheat, rye, corn, barley and rice), thereby improving the nutritional prole, taste and texture of snacks. Extruded croutons have a light and crunchy texture, and a rm An extruder can be used to make whole and multi-grains products bite, which distinguish them from other extruded snacks. as shredded, expanded and cracker snacks. These snacks would have reduced levels of saturated fat and salt, much to the delight of health-conscious consumers. Snack manufacturers can also opt to use equipment and processes from other Capture the Power: Buhler Aeroglide. industries to create new varieties: Cook grains in a unit that is usually Sanitation, product uniformity, efciency. Aeroglide driers, ovens, used for breakfast cereals to add roasters, toasters, puffers and coolers provide these critical elements intact, identiable whole grains to food processors around the world. extruded snacks. Produce bite size cracker-style snacks using mixing, sheeting and laminating processes normally used Buhler Aeroglide, Asia Pacic Region in biscuit production. Plaza Mont Kiara B-06-07, No. 2 Jalan Kiara, Mont Kiara 50480 Kuala Lumpur MALAYSIA Bake crackers in an oven. Tel +60-3-6411-9999, Fax +60-3-6411-9988 Use hot-air expansion of pellet aeroglide.sales@buhlergroup.com, www.aeroglide.com/food snacks as a healthy alternative to frying. Shredding, a cereal process, gives layered nets to snacks. Coat and avor oil-free snacks using a syrup cooker from the confectionery industry.
to
Credit-card shaped snacks are slim, at, rectangular co-extruded wafers that can incorporate sweet or savory llings.
SPECIAL REPORT
SNACK FOODS
Crisp Texture
Crunchy and fat-reduced snacks can now be conveniently prepared in a microwave or conventional oven.
BY KEES VAN DOORN, R&D DIRECTOR, CRISP SENSATION
readcrumbed products typically have a negative image as a high amount of fat is needed to achieve a tasty and crunchy texture. They are either prepared in the fryer or baked in an oven, although fat is already present in them. However, manufacturers are increasingly keen to improve the nutritional value of these convenience foods in order to get into the good books of health-conscious consumers. Swiss-based company Crisp Sensation has successfully developed a new multi-stage production process for a coating system that can be prepared in a microwave, combination or conventional oven. The cooked products have a fat reduction of more than 50% and they do not need to be refried before consumption. The multi-layer coating system can be used for deep frozen crispy products such as schnitzels, chicken nuggets, cheese or vegetable sticks, sh ngers, combinations of these products, and even sweet applications.
Breadcrumbed products typically have a negative image as a high amount of fat is needed to achieve a tasty and crunchy texture.
16 Asia Food Journal May-June 2011
A new coating system by Crisp Sensation is created from a type of crumb with a battering system and a stabilizing agent.
SPECIAL REPORT
even after storage of more than nine months, the products maintained their technological and sensory properties. The coating is free from avors, colors taste enhancers and preservatives, thereby main-taining the authenticity of the ingredients used, which also fullls the EFSA and FDA guidelines. The coating system requires the substrate to stay in the frying tunnel for 2.5 minutes compared to approximately one minute for conventional products. In order to achieve a throughput of about two tons per hour, conventional tunnels need to be longer, although leasing models are available. Additionally, there are no extra costs involved for active packaging using the coating system.
Coating technology
The coating system is created from a type of crumb with a battering system and a stabilizing agent in a multi-stage manufacturing process. It manages the water in the substrate and the shell, which protects the core from drying out by keeping water in. As the coating system is fat resistant, it does not absorb as much fat as conventional coatings do and it does not break during preparation. In order to use the coating technology and depending on the existing production facilities in a factory, minor adjustments to the cooling system might be necessary, since the technology is based on nitrogen freezing. For cost effectiveness, the company and its project partner Air Products offer leasing models for industrial use.
The coating system creates products with a characteristic bite, which can be described as light crispness.
Getting it right
The new coating technology is based on nitrogen freezing, which may require minor adjustments to the factorys cooling system.
Cooking deep frozen foods with the coating system requires consumers to use a microwave, combination or conventional oven. They can also choose to fry the products in a pan, although this increases the amount of fat needed than the previous cooking methods. For preparation in a combination oven, best results are achieved using a crisp/grill function. Even when using a conventional oven, the products have the typical light Ready prepared snack products using the coating system can crispness, as well as juicy and maintain their crispness and do not become soggy, even when succulent cores. kept warm for several hours. Such ready prepared snack products maintain their crispness and do not become soggy, even when kept warm for several hours, enabling ready meals to be kept in warming trays without losing quality. As the coating system offers sensorial properties, convenient preparation and reduced fat content, snacks for adults and meals for children and the elderly can therefore be developed, thereby providing health and convenience in the frozen foods sector.
The new coating system enables cooked products to have a fat reduction of more than 50% and they do not need to be refried before consumption.
18 Asia Food Journal May-June 2011
INGREDIENTS
OILS/FAT
Under a new ruling, China does not require plant quarantine certicates for pre-packaged edible oils that do not need further packaging or processing.
To release the pressure of rising prices and stabilize the market, the Chinese government introduced measures such as auctioning canola and soybean oils and asking major edible oil producers not to raise the prices for small-packaged edible oils before March 2011. In the rst half of this year, prices for edible oils in China are expected to rise slightly due to insufcient supply in South America, less production and ination. In the second half of 2011 however, supply is expected to increase in the international market. The domestic edible oil market is predicted to stabilize with supportive government policies.
Heading East
China's edible oil industry and the smallpackaged oil market are growing at an average annual rate of 5-6% and 20-30% respectively.
BY CHEN LINA, ANALYST, BEIJING ORIENT AGRIBUSINESS CONSULTANT
Regulations
In August 2008 China released the Guidance on Promoting the Healthy Development of Soybean Processing Industry, which will limit the capacity of soybean oil processing at 65 million mt/year by 2012. It disallows a soybean oil processing enterprise to build or expand soybean processing projects if its capacity has reached 15% of the national total. However, in recent years, companies are still building new facilities, expand their businesses, and be involved in mergers and acquisitions. To ensure consumers health and safety, China has adjusted the requirements for imported edible vegetable oil. According to the new rule in 2011, plant quarantine certicate is no longer required for pre-packaged edible oils that do not need further packaging or processing. As for other vegetable oil products, the document Risk Analysis of Entry Plants and Plant Products stated that the authorities in exporting countries or regions should provide information on entry edible vegetable oils such as processing technology. Chinas State Administration of Quality Supervision (AQSIQ) carries out related risk assessments and decides whether the exporting country or region should provide plant quarantine certicate based on the outcomes of the assessments. Data from Beijing Orient Agribusiness Consultant (BOABC) has found that China's edible oil industry and the small-packaged oil market are growing at an average annual rate of 5-6% and 20-30% respectively. This year, the market share of small-packaged oil is expected to gradually expand and replace the dominance of bulk oils in the countrys edible oil market.
The market share of small-packaged oil in China is expected to gradually expand and replace the dominance of bulk oils in the edible oil market.
t the beginning of this year, Chinas soybean oil import increased by 28%. This is fueled by rising domestic income and improved consumption of edible oils, although the latter has yet to reach the worlds level. With rising population in the country, the demand for edible oils is increasing year by year, as the market develops steadily.
Chinas edible oil market is predicted to stabilize with supportive government policies.
INGREDIENTS
OILS/FAT
Versatile Substitute
Palm oil provides healthier baked and confectionery products than animal fat.
A ripple mill cracks the nut of a palm fruit to separate the kernel and shell downstream.
BY GERALD P. MCNEILL, PHD, VP R&D, IOI-LODERS CROKLAAN
he continued economic growth in China, India and Southeast Asia in recent years has led to their people having more disposable income. This results in an increase in food consumption, as imports of edible oils into the countries rise. As these consumers become more sophisticated, the food industry is evolving to satisfy a growing demand for varied and indulgent food products. They were mainly derived from Europe and the US, and include a wide range of baked goods, snack foods and confectionery products, as well as those modied from local favorites. A majority of these products require vegetable oil or solid fat to produce the desired taste functionality and texture.
Baked goods
Baked goods are traditionally made using animal fat, before modern vegetables oils such as soybean and rapeseed were used. This is because animal fat such as butter, beef tallow and lard are solid at
room temperature (approximately 20C) and they impart a creamy texture to nished products. They tend to form very small crystals called beta-prime when processed, resulting in the ability to effectively entrap small air bubbles when mixed with dry ingredients. The presence of these air bubbles in nished products provides a desirable light or aky texture. However, manufacturers are using less animal fat in baked goods due to cost and cultural issues, and consumers have an unhealthy perception of them. Manufacturers have found palm oil to be an ideal substitute to animal fat in baked goods as it remains solid at room temperature and provides the same functionality as animal fat. It is the most widely produced vegetable oil in the world and one of the lowest cost commodity oils available. Pressed from the fruit of a type of oil palm tree, palm oil is versatile as it can be produced in various textures needed in bakery and snack food applications. IOI-Loders Croklaan for example uses a fractionation to generate palm oil components with various physical properties. The blending of these components has for example created a range of products called ShortFat, which satises the needs of bakery and snack food markets in Asia.
An unlimited variety of functionality, taste and texture for chocolate coatings and llings can be created by blending specialty palm and palm kernel oils.
20 Asia Food Journal May-June 2011
Palm oil is a widely produced vegetable oil in the world and it is one of the lowest cost commodity oils available.
Chocolate and confectionery
Cocoa butter is a solid fat found in the cocoa bean, which provides the characteristic chocolate has. It is hard and brittle at room temperature but melts at body temperature. Despite these properties, the production of cocoa beans is not carried out on a large scale due to cost. However, alternatives to cocoa butter using fractionation can be cost-effectively created for industrial use. By blending specialty palm oil and palm kernel oil components, an unlimited variety of functionality, taste and texture for chocolate coatings and llings can be created. IOI-Loders Croklaans cocoa butter substitute CLSP is for example designed for fast-moving confectionery products. While it does not need tempering, it has limited compatibility with cocoa butter.
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From the depericarper system, the nuts of palm fruit enter into a nut polishing drum (pictured). The drum polishes the nuts in order to loosen the bers that are attached to the nuts. Stones and foreign materials are also removed in this process.
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Nutrition
A chemical process called partial hydrogenation was introduced into Europe and the US 50 years ago to convert liquid vegetable oil into a semi-solid fat. The resultant fat is used as a low cost alternative to animal fat. It was promoted as healthy fat as it contains a low level of saturated fat. The hydrogenation process substituted saturated fat with trans fat, which also imparts a solid texture to the fat. Hydrogenated fat was widely used in the 1970s in the bakery and confectionery industries. However, scientists later discovered trans fat promoted the risk of heart disease and was seven times more unhealthy that saturated fat. In traditional markets such as Europe and the US, saturated fat was long considered to be unhealthy lauric fat such as coconut oil are popularly used in confectionery coatings but they contain almost 100% saturated fat, and contribute to an unhealthy perception in nished products. Palm oil was later considered by industry players to have a natural balance between saturated and unsaturated fat, containing about 50% of each. It became a healthy substitute for confections and baked goods that typically contain trans fat. With healthful benets and cleaner labeling using palm oil in baked and confectionery products, manufacturers can now continue to enjoy this versatile substitute to fat that consumers appreciate.
MARKET TREND
SOY
The growing populations in the world need affordable protein that does not add undue stress on the environment.
id you know that China is one of the fastest growing health food markets in the world? The US Department of Commerce stated: With rapid economic growth and continued improvement of peoples livelihoods, the demand for health food from Chinas 1.3 billion people has expanded tremendously over the last 20 years. Meanwhile, a report published by the Nutrition Business Journal has identied China as the top country that will offer the greatest opportunities for the nutrition industry in the next ve years. The US follows as a close second.
The health food category typically includes dietary supplements, functional foods and those with dietary components that provide preventative health benets beyond basic nutrition. Currently, Chinas acceptance and consumption of health foods is far below than that of many developed nations. A 2010 research report on Chinas health food market estimated a consumer expenditure on health foods to be 0.07% of gross expenditure, as compared to 2% of that in Western nations. Factors such as cost, consumers lack of condence in Chinese brands and low family income have hindered the growth of Chinas nutrition industry. As the Chinese move from subsistence living to earning incomes where they can be classied as middle class, they will invariably spend a large portion of their new income on food. Retail sales of health food in China were estimated to be $13.7 billion in 2009, surpassing Japan ($12.9 billion), making it the second biggest health food market in the world after the US.
Earth-friendly soy
Soy protein is a complete and nutritious plant-based source for amino acids. Soy and canola proteins provide the body with these acids for proper growth, muscle tissue synthesis and a host of other functions. The global nutritional supplement industry has thus seen an explosive growth in the use of protein ingredients over the past 10 years.
Soy protein is a complete and nutritious plant-based source for amino acids, which the body requires for growth.
22 Asia Food Journal May-June 2011
Experts believe that China's health food industry will continue to grow annually at about 20-30% to reach $65.9 billion by 2020.
Protein bars, once consumed only by endurance athletes, protein-rich meal replacement products and dietary supplements have become supermarket staples around the world. Protein supplements are also being increasingly and successfully promoted to geriatric consumers. Plant proteins are differentiated from animal-based ones in terms of health and wellness, affordability and impact to the environment rearing livestock causes more greenhouse gas emissions than driving cars. According to a report published by the United Nations Food and Agriculture Organization, the global livestock sector generates 18% more greenhouse gas emissions as measured in CO2 equivalent than transport. It is also a major source of land and water degradation. Plant protein production offers an environmentally-friendly alternative to animal derived proteins. The production of animal proteins is viewed as less "environmentally economic" when compared to the production of plant proteins. This is because producers must feed plant proteins to animals in order to produce animal proteins. The animals are also not efcient converters, pound for pound, of the proteins they consume.
Health-friendly soy
Plant-based products help to one ght against heart disease. Research has found soy proteins to be benecial in lowering blood cholesterol (LDL) that reduces the risk of coronary heart disease. With this evidence, 11 countries have approved health claims for soy protein's potential to lower blood cholesterol and the risk of coronary heart disease. In 1999, the US FDA issued a health claim about soy protein and its effect on heart disease stating: "25g of soy protein a day, as part of a diet low in saturated fat and cholesterol, may reduce the risk of heart disease. Plant-based diets are high in ber and low in fat. In numerous studies, high-ber, low-fat diets have been shown to lower the rates of certain cancers such as those of the colon, breast and prostate. They are also believed to reduce the risk of diabetes. Bio-contaminants and antibiotics in animal protein pose health concerns. Reported cases of E. coli, the avian u and BSE, along with the growing use of antibiotics in animal production have led to consumer concerns on the safety of animal-based protein products. Plant-based proteins have therefore beneted from these trends issues.
Food producers are under increasing pressure to deliver safe products while satisfying consumers desires for foods that taste great, have improved shelf life and label-friendly ingredients. The Purasal and Optiform family of ingredients, based on unique fermentation technologies, is the industrys answer to natural food preservation. Optiform solutions fight pathogens and help to ensure food safety Purasal solutions fight spoilage organisms, ensuring product shelf life
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Outlook
The growing populations in the world need affordable protein that does not add undue stress on the environment, as analysts expect the world to have nine billion people by 2050. A health food consumption survey issued by the Hong Kong Trade Development Council revealed that 77% of consumers surveyed value and rank immune enhancement as an important function, followed by nutritional supplement and anti-fatigue. While Chinas current annual per capital consumption of health foods is approximately $10, which is far below most western countries, experts believe that its health food industry will continue to grow annually at about 20-30% to reach $65.9 billion by 2020. New entrants into the Chinese health food market in the coming years will also drive food costs lower. With the inux of international brands, Chinese consumers will be condent in the functionality and quality of the products they purchase. As a result, the consumption of health foods in China is expected to increase at a rapid rate.
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MARKET TREND
INNOVATION
Customization Wins
Capitalizing on changing consumer trends in Asia.
Survey respondents said on average over 50% of Chinese consumers are willing to pay a little more for organic/green food, beverages and personal care products, and approximately 10% are willing to pay much more.
BY ANGELA QUINTERO, CONSULTING DIRECTOR AND HEAD OF GLOBAL CONSUMER & RETAIL PRACTICE, GLOBAL INTELLIGENCE ALLIANCE
Changing tastes
According to a survey by Global Intelligence Alliance (GIA) among 67 Asian consumer and retail industry professionals in China, India and Southeast Asia in November 2010, respondents said on average over 50% of Chinese consumers are willing to pay a little more for organic/green food, beverages and personal care products, and approximately 10% are willing to pay much more. Meanwhile, 25% of respondents in India and 18% in Southeast Asia said they are willing to pay much more for these products. The survey also revealed that consumers are less willing to pay more for organic/ green household or furniture and ttings products. Foreign products still preferred Despite the progress that local manufacturers have made in India, China and Southeast Asia, GIAs survey in the region revealed an overwhelming majority of the people in these markets believe foreign products are better than locally produced ones (93% in India, 94% in China and 88% in Southeast Asia). However, respondents acknowledged that local brands are improving in quality.
he Internet technology has enabled consumers to independently source and compare products from all over the world within a few clicks and in a matter of seconds. While this has beneted the sales of value for money products and services in recent years, consumers have now started to demand much more than value. In sophisticated European economies for instance, consumers are looking for value products that are either environmentally friendly or originate from companies that have strong social responsibility mandates. In less sophisticated economies such as Asias emerging markets, consumers in India, China and Southeast Asia are demanding quality and attributes such as organic and green labels.
Customization
The Internet technology has enabled consumers to independently source and compare products from all over the world within a few clicks and in a matter of seconds.
24 Asia Food Journal May-June 2011
From 2011 to 2012, 46% of respondents expect competing in the emerging markets and targeting new demographic groups (38%) will be the main industry challenges. And the customization of products, brands or the format and packaging will help companies meet these challenges.
Logistic companies have developed networks for manufacturers to reach fast-growing urban cities of emerging markets.
The success stories of companies penetrating into new and emerging markets have mainly been due to the extensive preparation and customization. Manufacturers therefore need to adapt their products to local tastes, preferences, requirements and constraints. Product In many cases, customization means changing the avor of a product to cater to local habits. Coca Colas Minute Maid Pulpy, a juice drink dense with pulp, is for example the customized version of the Minute Maid brand that is created to cater to Chinese tastes. The product recently became one of the companys brands that reached the $1 billion sales threshold. Message Occasionally, innovation has more to do with the image or the message delivered. An example would be Kit Kats have a break, have a Kit Kat slogan. The translated slogan in television advertisements is different from country to country. In Argentina, the company used elements from a popular local joke that would probably be banned or considered inappropriate in other countries. As a result, Kit Kat enjoyed a strong brand positioning in Argentinas confectionery market. Packaging In other cases, innovation might mean changing the format of a product. Indias CavinKare, which launched the shampoo sachet in the 70s, has made shampoo affordable for a large demographic group. With this simple but clever innovative format, the company positioned its Chik brand ahead of Unilever and P&G in India. A decade later, more companies were seen offering similar packaging formats worldwide.
GIAs survey found 93% of respondents in India, 94% in China and 88% in Southeast Asia believe foreign products are better than locally produced ones.
PROCESSING
Safeguarding Reputation
X-ray and metal detection systems have taken Chinas food safety measures to a new level.
BY DARREN OOI, SALES MANAGER, PRODUCT INSPECTION, METTLER TOLEDO
The law demands that food producers prioritize inspection and records or risk facing regulatory, civil and criminal sanctions. Its aims to bring Chinas food safety level up to that of the European Union. By doing so, the Standing Committee of the Eleventh National Peoples Congress expects to increase exports to East Asia and promote domestic condence in food producers. Through these measures, the authority hope to lay past food safety incidents which saw general condence in the nations food safety plunge to low levels behind. The commitment of the Chinese government to cleaning up the local food manufacturing industry has brought plaudits from WHO and the US FDA. This means the responsibility of complying to sound food safety standards is expected to grow heavy on local food producers.
Regulations
The main improvements expected of food producers can generally be grouped into two categories: quality safety procedures, and increased recording of and access to information pertaining to them. Across China, tighter inspections have been accompanied by a higher investment in food safety technologies. The central investment in monitoring has recently been bolstered by a $100 million loan from the WHO. Food producers in China are expected to work towards regulatory reform and spending by modernizing inspection procedures in their factories. The penalties for not doing so can be severe. For example, in a move designed to avoid any repeat of the melamine scandal surrounding domestic baby formulae, dairy manufacturers without a new license from the General Administration of Quality Supervision, Inspection and Quarantine which is granted only after detailed onsite inspections will face suspension from trading as of March 2011. Similarly, Western standards such as the British Retail Consortium (BRC), the Safe Quality Food Institute and The Foundation for Food Safety Certication are now referred to more frequently as bases for achieving standards that are recognized worldwide. This has brought bold moves as seen in Chinese agriculture, where a Xinhua news report said Chinas Ministry of Health has set up 31 food safety monitoring centers in provinces and 312 more centers nationally. It also reported that the Ministry of Agriculture has expanded its monitoring of agricultural product safety to 259 largeand medium-sized cities. The new law requires food manufacturers to comply with standards and participate in a drive towards greater accountability. The Chinese government has taken the lead by providing details of their regulations on the Ministry of Health website. It has also begun a closer collaboration with Japan by granting mutual on-site inspections of facilities that produces processed food for export. Food manufacturers therefore need to present comprehensive information during inspections. This also calls for improvements in the availability of information to raise awareness of the standards necessary to avoid sanctions or costly product recalls. Besides regulatory bodies, consumers are also demanding stringent safety checks in food factories.
ince its introduction on June 1 2009, China's Food Safety Law began a wide and deep-reaching shift in the standards expected of food and beverage producers. Some 18 months later, the implementation of the new law has taken shape, as the changes are expected to be more comprehensive than the industry has initially anticipated.
Chinas Food Safety Law demands food producers to prioritize inspection and records or risk facing regulatory, civil and criminal sanctions.
26 Asia Food Journal May-June 2011
has taken food safety integrity to a new level throughout the entire production process, from the checking of bulk raw materials to the nal stages of packaging, metal detection systems detect and removing even the smallest trace of ferrous and non-ferrous metals. The detectors work in-line, hence removing the need to halt production in the case of contamination, and are easily integrated for maximum optimization of an existing line. Whether it is processing powdered materials, liquids, slurries or packed products, these systems operate at high sensitivity with minimal falsely rejected products, thereby helping manufacturers reduce unnecessary costs. X-ray inspection systems The x-ray inspection technology is equally comprehensive in its effectiveness, allowing compliance with Chinas Food Safety Law by offering an effective solution for the identication of dense contaminants. Even when the products are packaged in foil or metalized lm, the detection systems can perform automated checks for glass, metal, mineral stone and high-density plastics at high speeds. These systems can simultaneously perform a wide range of in-line quality checks such as measuring mass, counting components, identifying missing or broken products and packaging, inspecting seal integrity, and checking ll levels. Managing records Metal detection and x-ray inspection technologies can also double as a management tool for the maintenance of full and accurate records. These records improve traceability, allowing manufacturers to accurately identify the source of problems and prevent their
X-ray inspection and metal detection systems offer quality and improved record-keeping for product integrity and branding.
recurrence. At the same time, they satisfy stringent demands and onsite checks conducted by regulatory bodies. Operators can quickly and easily access information via intuitive displays and connectivity solutions.
Looking ahead
The adoption of x-ray inspection and metal detection systems can vastly improve food manufacturing standards, offering quality and improved record-keeping for product integrity and branding. And these systems can help producers in China to comply with food safety standards and meet consumer demands on food hygiene and product condence, while rebuilding the country's reputation in the global food industry.
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PROCESSING
TECHNOLOGIES
Innovation Inc
Move away from the one size ts all business strategy to remain competitive.
BY LINNIE MACKENZIE, AREA DIRECTOR, NETHERLANDS FOREIGN INVESTMENT AGENCY
onsumers can sometimes be hard to please they want choices, variety and expect differentiation and innovation from manufacturers, retailers and the food industry. These demands are creating a tougher environment for companies to build and sustain their businesses. Companies also face other complex issues, as they adapt to changes that will give them an edge over their competitors. Dynamism is also required between manufacturers and retailers to address everchanging consumer needs, as current and emerging trends inuence ckle taste buds.
A healthy concept
Studies showed that yeast extracts can cut sodium levels in foods by up to 50% when used with other mineral salts.
28 Asia Food Journal May-June 2011
Fuelled by consumers enthusiasm for functional foods, advances in technology will help manufacturers fortify food with nutrients without sacricing taste and texture. Online information provider just-food.
PROCESSING
are, for example, also found in parmesan cheese, ripe tomatoes and shiitake and portobello mushrooms. They also help to create a positive taste experience. Yeast extracts have been proven to help food producers achieve sodium reduction by repairing and improving the taste of a product so that consumers would not notice the lower sodium levels or the addition of alternative mineral salts. Studies showed that the use of yeast extracts can reduce sodium levels in foods by up to 40%, and up to 50% when used in combination with other mineral salts. In a recent study, DSM Food Specialties tested a combination of the most widely used ingredient solutions for sodium reduction. Researchers found that the combination of a natural taste-enhancing yeast extract and potassium chloride offered the best solution to salt reduction. The combination achieved up to 50% of salt reduction without compromising the avor and taste of the product. Given their effectiveness as salt reducers, yeast extracts can facilitate sodium reduction outside the traditional savory and culinary markets in everyday foods such as breads, processed meats, breakfast cereals, cookies and processed cheese. Meat substitute In 2005, FrieslandCampina launched Valess, which is dubbed as a healthy tasty alternative to meat. It was created by a retired hotel sous-chef using milk, protein and algae. The cooperative later conducted several feasibility studies and found a market potential for a healthy and tasty alternative to meat. It is healthy and low in fat and by adding iron and vitamins, FrieslandCampina says Valess has the same nutritional value as meat.
To make fried snacks healthier, Dutch company HiFri (High Tech Frying) designed a frying method that reduces 10-12% of fat from fried foods by using hot air and steam to transfer heat.
com estimates that the global functional food market is expected to reach at least $90.5 billion by 2013. However, fortication would not be the only thing on consumers minds they are also interested in low-fat, low-sugar, low-sodium and au naturel products. It will not be easy to dene the technology behind reformulation. The reduction of salt, sugar and fat in products for example requires a multi-disciplinary approach. Reformulation may also result in a loss of quality in terms of texture and mouthfeel, difculties in processing, microbiological risks and taste anomalies. Manufacturers therefore need to handle these issues comprehensively.
Back to basics
Dutch companies such as DSM and Purac are creating ingredient options aimed at meeting consumer health demands without sacricing product appeal, by either reducing or replacing sodium in foods. Due to their natural avor-enhancing capabilities, yeast extracts have been used for more than 50 years in a broad range of products that require a savory taste prole. They include bouillon cubes, soups, sauces, chips, sausages and ready-to-eat meals. The same natural avor-enhancing components that are present in yeast extracts
30 Asia Food Journal May-June 2011
Purac found that a range or organic acids and fermentation products with anti-microbial properties can be produced by fermenting corn or cane sugar with selected cultures.
Food manufacturers are using salt replacers or natural sea salt products and exploring avor systems to lower the amount of sodium in their products.
PROCESSING
Cutting back fat To make fried snacks healthier, Dutch company HiFri (High Tech Frying) BV designed a frying method that reduces 10-12% of fat from fried foods. Instead of frying fat, hot air and steam are used to transfer heat. The technology produces fried foods that are similar to those deepfried, providing the crunch consumers crave for but without the guilt and added calories. Unlike in regular deep fryers, where food is coated in a thin lm of fat that is continually replaced by another layer, no additional fat is needed using HiFri, as it generates the strong heat needed to create a crunchy crust. In addition, air and steam are circulated in a closed circuit, thereby using half the energy than that of a regular deep fryer.
Clean labeling
Consumers are paying more attention to the contents of their food, as they study the list of ingredients of a package prior to purchase. More are searching for authentic, unique and better-for-you products. Natural foods are also considered to provide health and wellness while products containing chemical ingredients are considered to be unsafe. Natural food and beverage products are perceived by consumers to taste better and be of higher quality than processed ones. Product claims such as no articial colors/avors/preservatives/ additives have become a basic requirement in product labels, as manufacturers comply with food safety standards while preservatives are necessary in some foods to keep them wholesome and safe for consumption, using natural preservatives can quicken the spoilage process and negatively affect the texture and avor of the product. These preservatives provide clean labels, a simple ingredient listing (without ingredients that sound chemical or articial), and are minimally processed as traditional techniques that are understood by consumers are used. Dutch ingredient specialist Purac has been working with preservatives for more than 80 years, and its core portfolio is based on lactates and lactic acid. The company found that by fermenting corn or cane sugar with selected cultures, a range of organic acids and fermentation products with anti-microbial properties can be produced. This controlled fermentation process creates effective fermentation intermediates (organic acids, polysaccharide and peptides). The resultant natural and label-friendly products help to extend shelflife and ght pathogenic and spoilage organisms in foods such as dips, deli products, gravies and meats. The simple label statements include cultured (cane or corn) sugar and vinegar.
To reduce the amount of waste commercially processed vegetables creates, Provalor designed a process to turn vegetable waste into high-quality, low calorie vegetable juices, mixes and dyes.
To make use of the trimmings and large waste streams processed vegetables and potatoes generate, EcoFuels created a fermentation process that converts them into heat and electricity.
Understanding behavior
Selecting and consuming food at the supermarket, restaurant, or from the kitchen is a highly active and dynamic consumer behavior. European research center in food science Wageningen UR has therefore set up a laboratory called Restaurant of the Future that is open to its employees who agree to be monitored for research. In its three years of operation, the laboratory collected a vast amount of data on the eating habits of its participants. The data is used to test products and ideas for food scientists, governments and especially the food processing industry, where the demand for new and improved products are crucial to business continuity. With nearly 85% of newly developed food products vanishing from the market within the rst year of their sale, scientists are exploring reasons for failure beyond the products. The restaurant and related laboratories have taken much of the uncertainty out of these launches, thereby saving manufacturers resources in getting new products to market.
Handling waste
Before the presence of pre-processed vegetables, most greens were prepared at home and vegetable waste and leftovers were fed to chickens or thrown onto the compost heap. To reduce the amount of waste commercially processed vegetables creates, Provalor, BV designed a process to turn vegetable waste into high-quality, low calorie vegetable juices, mixes and dyes. About 95% of the juices are exported to Germany, France, Spain and Belgium. To make use of the trimmings and large waste streams processed vegetables and potatoes generate, EcoFuels created a fermentation process that converts them into heat and electricity through fermentation. It has an installation that converts organic waste streams into biogas that is burnt to generate heat to dry vegetables and herbs, and electricity that is fed back into the grid. These bioconversion installation processes 120 million kilograms of biomass obtained from the vegetable processing industry each year, which produces 20 million kW of electricity which is enough to cover the annual power consumption of 6,000 households.
32 Asia Food Journal May-June 2011
MARKETWATCH
www.boschpackaging.com
MarketWatch
3M petrilm aqua plates for microbiology testing
www.3M.com.sg
We're keen to feature products in Asia! If youve seen something interesting, tell us about it. sheila.wan@ tenalpsasia.com
3M Food Safety said the 3M Petrilm Aqua Plates, which is used for testing bottled water, in beverage and food processing plants, will be exclusively available from two local distributors Chokim Scientic and Innovative Biotech. We are excited to bring this product to the beverage bottling industry to provide them with a new alternative testing process to traditional agar petri dishes, said Yong Wee Liau, APAC business development manager in the Asia-Pacic ofce located Singapore. Containing a water-soluble gelling agent, nutrients and indicators, the plates test for the most common contaminates that threaten a companys product such as heterotrophic count, coliform, yeast, mold, and enterobacteriaceae. Currently, many beverage and food processers produce their own agars or purchase premade dishes.
www.treatt.com
www.dsm.com
www.asiafoodjournal.com Asia Food Journal 33
MARKETWATCH
www.twofold-software.com
www.cognex.com
www.vitiva.eu
CALENDAR OF EVENTS
SHOW PEVIEW
Calendar
MAY 2011
11 - 14 HOFEX 2011 Hong Kong
www.hofex.com
AUGUST 2011
25 - 27 Natural Products Expo Asia 2011 Hong Kong
www.naturalproductsasia.com
JUNE 2011
15 - 18 ProPak Asia/ PharmaTech Asia/ DrinkTech Asia/ PlasTech Asia/ CanTech Asia/ SeafoodTech Asia/ Lab & Test Asia 2011 Bangkok, Thailand
www.propakasia.com
SEPTEMBER 2011
31 Aug - 3 Food & Hotel Thailand 2011 Bangkok, Thailand
www.foodhotelthailand.com
www.propakasia.com
21 - 23 Food, Health, Natural ingredients (FiA, Hi, Ni) China Shanghai, China
http://asiachina. ingredientsnetwork.com
JULY 2011
6-8 Food Ingredients Philippines Manial, Philippines
http://philippines. ingredientsnetwork.com/home
DO YOU KNOW?
Insured Milk
Chinas Natural Dairy has recently launched its high-end liquid milk in Chengdu and signed a contract with Ping An Insurance (Group) Company of China, which insured its products such as liquid milk and milk powder to gain consumer condence. The insured sum? Undisclosed.
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