Technical Brochure

Low Voltage Apparatus PowerLine OS Switch Fuses 32...63 A, 690V

Brochure OS 20 GB 98-04

97MDN55.86

ABB Control

PowerLine
The new switch fuses OS offer an economical and reliable solution to fused short-circuit protection.
S00799A
NO

O OFF

I es OT t

S00800A

EN 50023 EN 50022

est O T I

S00801A

75 2,95

S00802A

35 1,38

5 ,20 DIA 0

est O T

O OFF

M OFAM 00a 690V 80A 00/aM 100kW

NO

Total safety for the user

Fully protected construction, IP 20, for both cable terminals and fuses The fuse covers cant be opened while the switch fuse is in ON- position Operator independent quick make / quick break mechanism The fuse links are isolated on both sides of the fuse

Flexible mounting options

Mounting to 35 mm or 75 mm DIN rail or by screws to the mounting plate The fourth pole, fusible or switched, can easily be snapped onto the switch fuse Fully symmetrical construction, enabling upside-down mounting No need for arc space

Unique modern patended design for the 21st century

65 2,56

mm in

92 3,62

Auxiliary contacts - a compact and a cost saving solution

Simple snap-on mounting of the auxiliary contacts, up to 8 N.O. or N.C. single pole contact blocks. No need for separate auxiliary contact frames. All blocks IP20 protected. Two auxiliary contact blocks can be fitted between the poles, without increasing the basic dimension. All n.o. auxiliary contacts are provided with a positive opening feature. The auxiliary contacts with test function enables testing without closing the main contacts.

S00960A

OA 1G10 OA 3G01 max 6

OA 1G10 OA 3G01 max 2

Maximum amount of auxiliary contacts mounted to the switch fuse.

Flexibility for world wide applications

3 and 4 pole front and side operated switch fuses. External front or side operated IP65 handle with an adjustable shaft, handles available in three colours. Optional switch mounted handle (mounting behind the door), also enabling a switch padlocked in OFF-position. Can be used together with an external handle. For different types of fuse links: - DIN 00, 000 - BS88 A2, A3 - NFC 14x51, 22x58 - UL: J60, CSA: C30, C60
S00469A
S00778A
O OFF

Technical features suitable for extreme conditions

Short circuit current up to 100 kA. Full motor ratings 32/63 Amp = 15/30 kW, AC23, 400...415Vac. Utilization category A up to 500 VAC. Rated impulse withstand voltage 12 kV. Improved contacts- extra thick 20 m silver coating as standard giving longer electrical life in hazardous environments such as pulp & paper industry.

Fuse Monitor
Facility for immediate tripping under fuse blown conditions - no danger for 2-phase motor loading also preventing unsafe neutral voltages Galvanic isolated fuse monitor with snap-on mounting Operates with all standard fuses One trip contact + one alarm contact + LED Small and compact size No need for external voltage supply Wide voltage range 100...260 VAC and 380...690 VAC Full operational ability even with phase unbalance

S00934A

ABB Control

14 13 22 21

NO I

31

PowerLine Switch Fuses OS Ordering Information

Switch Fuses OS
Includes black handle OHB65J6 with I-0 and ON-OFF -indication and a shaft OESAZS 32 (length 161 mm, mounting depth H = 141...260 mm). Remark: Types _S are side operated types. Mounting depth H = 221...283, measured from the left side of 3-pole switch. Protected tunnel terminals, IP 20, cable size 2.5...25 mm2. Rated impulse withstand voltage (Uimp) 12 kV.

Switch Fuses OS, DIN-Types, for Fuse Links Size 000 and 00
S00799A

Type

Number of poles

Rated Rated operational current operational power AC20...23A AC23A/kW 690V 400/500/690V

Weight kg

O OFF

OS32..63_3_

S00958A

OS32..63_S

S00974A

O OFF

OS32..63_4_

NO

NO
I
t es

OT

OS 32D3 OS 32DS3 OS 32D4 OS 32DS4 OS 32D4F OS 32DS4F OS 63D3 OS 63DS3 OS 63D4 OS 63DS4 OS 63D4F OS 63DS4F

3 3 4 switched neutral 4 switched neutral 4 fused neutral 4 fused neutral 3 3 4 switched neutral 4 switched neutral 4 fused neutral 4 fused neutral

32 32 32 32 32 32 631) 631) 631) 631) 631) 631)

15/22/30 15/22/30 15/22/30 15/22/30 15/22/30 15/22/30 30/37/601) 30/37/601) 30/37/601) 30/37/601) 30/37/601) 30/37/601)

1.3 1.3 1.6 1.6 1.6 1.6 1.3 1.3 1.6 1.6 1.6 1.6

Switch Fuses OS, BS-Types, for Fuse Links Size BS88 A2 and A3
Type Number of poles Rated Rated operational current operational power AC20...23A AC23A/kW 690V 400/500/690V Weight kg

OS 32B3 OS 32BS3 OS 32B4 OS 32BS4 OS 63B3 OS 63BS3 OS 63B4 OS 63BS4

3 3 4 switched neutral 4 switched neutral 3 3 4 switched neutral 4 switched neutral

32 32 32 32 631) 631) 631) 631)

15/22/30 15/22/30 15/22/30 15/22/30 30/37/601) 30/37/601) 30/37/601) 30/37/601)

1.3 1.3 1.6 1.6 1.3 1.3 1.6 1.6

Switch Fuses OS, NFC-Types, for Fuse Links Size 14x51 (OS50F) and 22x58 (OS63F)
Type Number of poles Rated Rated operational current operational power AC20...23A AC23A/kW 690V 400/500/690V Weight kg

OS 50F3 OS 50FS3 OS 50F4F OS 50FS4F OS 63F3 OS 63F3 OS 63F4F OS 63FS4F

3 3 4 fused neutral 4 fused neutral 3 3 4 fused neutral 4 fused neutral

32 32 32 32 631) 631) 631) 631)

15/22/30 15/22/30 15/22/30 15/22/30 30/37/601) 30/37/601) 30/37/601) 30/37/601)

1.3 1.3 1.6 1.6 1.3 1.3 1.6 1.6

Switch Fuses OS, for Fuse Links Size UL J60

Type Number of poles Ampere rating [A] 600 Vac Horsepower rating2) 3-phase [HP] 240V 480V 600V Weight kg

OS 60J3 OS 60J4 OS 60J4F

3 4 switched neutral 4 fused neutral

60 60 60

15 15 15

30 30 30

50 50 50

1.3 1.6 1.6

Switch Fuses OS, for Fuse Links Size CSA C30 and C60
Type Number of poles Ampere rating [A] 600 Vac Horsepower rating2) 3-phase [HP] 240V480V600V Weight kg

OS 30C3 OS 30C4 OS 30C4F OS 60C3 OS 60C4 OS 60C4F

1) 2)

3 4 switched neutral 4 fused neutral 3 4 switched neutral 4 fused neutral

30 30 30 60 60 60

7.5 7.5 7.5 15 15 15

15 15 15 30 30 30

20 20 20 50 50 50

1.3 1.6 1.6 1.3 1.6 1.6

with 690 V, category B UL/CSA approvals pending

PowerLine Accessories Ordering Information

Fourth Poles
Snap-on mounting to the left side of the switch. Type Suitable for switches Weight kg

OSP4_

Fusible 4. poles OSP4D OSP4B OSP4F14 OSP4F22 OSP4C OSP4J Switched 4. poles OSP4N

OS32D_3, OS63D_3 OS32B_3, OS63B_3 OS50F_3 OS63F_3 OS30C_3, OS60C_3 OS60J_3 OS30_3...OS63_3

0.36 0.36 0.36 0.36 0.36 0.36 0.36

Optional plastic handles

Handles for front operated switches IP 65, padlockable with three padlocks in OFF-position, door interlock in ON-position. Black and red-yellow: I-O/ON-OFF, grey: I-O Type Colour Recommended order quantity / multiples of Weight kg

S00469A

OH_

O OFF

S00778A

OHB 4

Shaft diameter 6 mm.

S00050A

Type

Shaft length (mm)

Front operated H / mm

Side operated2) H / mm

S00969A

OESAZS_

NO I

OHB 65J61) OHY 65J6 OHG 65J6 OHB 65J6T OHY 65J6T OHG 65J6T
1)

Black Red-Yellow Grey Black Red-Yellow Grey

100 100 100 100 100 100

0.12 0.12 0.12 0.12 0.12 0.12

Black and red-yellow: Test/I-O/ON-OFF, grey: Test/I-O

Included as standard

Handles for side operated switches IP 65, padlockable with three padlocks in OFF-position, door interlock in ON-position. If the handle is mounted on the front of the door, a standard handle can be used as well. Type Colour Recommended order Weight kg quantity

OHB 65J6E001S OHY 65J6E001S OHG 65J6E001S

Black Red-Yellow Grey

100 100 100

0.12 0.12 0.12

Direct mounted handle. A shaft included. Padlockable with three padlocks in O-position even a door opened. It can be also used with a standard 6 mm shaft as padlocking device. Type Colour Recommended order quantity Weight kg

OHB 4

Black
S00686A

100
H

0.05

Extended shafts

Recomm. order quantity

Weight kg

OESAZS 13 OESAZS 323) OESAZS 25 OESAZS 29 OESAZS 30 OESAZS 31 OESAZS 25/451) OESAZS 29/451) OESAZS 30/451)
1)

150 161 210 290 360 430 210 290 360

130...249 141...260 190...309 270...389 340...459 410...529 190...309 270...389 340...459

2)

210...272 221...283 270...332 350...412 420...482 490...552 270...332 350...412 420...482

3)

10 10 10 10 10 10 10 10 10
Included as standard

0.05 0.05 0.06 0.08 0.10 0.12 0.06 0.08 0.10

The shaft position is rotated 45 degrees.

4-pole: add 45 mm.

PowerLine Accessories Ordering Information

Auxiliary contacts
Snap-on mounting to the switch, IP20, cable cross section 0.75...2 x 2.5 mm2. Early-break type. Ith = 16A, Ui = 690V. Rated operational currents, AC 15 : 6A/230V, 4A/400V, 2A/690V. All n.o. contacts are provided with a positive opening feature. Max. 6 auxiliary contacts mountable onto the side. Max. 2 auxiliary contacts mountable between the poles, which can be used as Test-contacts, see a function chart below. Type Description RecomWeight/ mended order quantity [kg]

S00261A

OA1G 10 OA3G 01

1 N.O. 1 N.C.
Between poles
Handle Main Aux. / Test position contacts contacts N.O.

10 10
Side of Switch
Handle Main Aux. / Test position contacts contacts N.O. Test 0 I open open closed open open closed

0.03 0.03

OA_

Test 0 I

open open closed

closed open closed

Neutral Links. Detachable, mounting on to the mounting plate or DIN-rail.

Type Max. wire H W D [mm] Mounting holes Weight kg

S00968A

OSZ 1 OSZ 2

16 mm2 Cu 35 mm2 Cu

39 39

41 40 44 45

4.2, distance 32 4.2, distance 35

0.06 0.07

OSZ_

Solid Links.
Type
S00955A

Silver plated copper.

Suitable for switches Fuse size Weight kg

OFAW 00 OESAZG 5

OS 32D, OS 63D OS 32B, OS 63B OS 30C, OS 60C

DIN 00 BS88 A2...A3 CSA C30...C60

0.08 0.02

OFAW 00 OESAZG 5

Conversion kits for the combination switches

The attachment levers are provided with holes, enabling different shafts distances. The combination kits can be mounted either horizontally or vertically. Type Shaft distance Remark [mm] Weight kg

S00061C

OESAZW 2
S00060B

S00908A

14 13 22 21

OFM 690

S00954A

OFMZX2

6- and 8-pole switches

O

OESAZW 2

45 + (0...13) x 15

Includes handle OHB145J12 with I-O, ON-OFF -indication and 2 shafts. Includes handle OHB80J6E011 with I-0-II indication and 2 shafts.

0.69

Change-over switches

OESAZW 1

90 + (010) x 15

1.0

I ON

Fuse Monitor
OESAZW 1
- includes the auxiliary contacts 1NO + 1NC. Snap-on fitting on to the switch fuse. See the brochure OFM20GB Type Rated voltage [Vac] Weight [kg]

OFM 260 OFM 690

100...260 380...690

0.14 0.14

Mounting accessories for fuse montior. Includes 6 pcs crimp terminals.

Type For switch size Flat terminal size [mm]

OFMZX 2

OS 30...63

2.8 - 0.8

ABB Control

PowerLine Dimension Drawings

OS30...63
6 128 14...128 OA 3G01 EN50023 OA 1G10 EN50022 max 3+3 51,5 OA 3G01 OA 1G10 max 1+1 64,7 OA 3G01 OA 1G10 max 3+3 96,5 OA 3G01 OA 1G10 max 1+1 64,7

50
I

50 79 92 100
I O

66 100 65 4
S00736A

79
O

92

4,4 29 33 3,5 60 143 40,5 33 7,8 3,5

45 29

29 45,5

45

OS _B_, -F_, -C_, -J_ 119 OS _D_ 137 141...260 64,7 M4

60 188

40,5 7,8

46,5 60 10,5

46,5 60 10,5

92

NFC 14x51 NFC 22x58 UL J60 OS 50F3 OS 63F3 OS 60J3

BS 88 A2, A3 CSA C30, C60 OS 32B3 OS 63B3 OS 30C3 OS 60C3

DIN 000 DIN 00 OS 32D3 OS 63D3

NFC 14x51 NFC 22x58 UL J60 OS 50F4 OS 63F4 OS 60J4

BS 88 A2, A3 CSA C30, C60 OS 32B4 OS 63B4 OS 30C4 OS 60C4

DIN 000 DIN 00 OS 32D4 OS 32_4 OS 63D4 OS 63_4 OS 32_4F OS 63_4F

OS30...63_S
128
50

OA 3G01 EN50023 OA 1G10 EN50022 max 3+3 51,5

OA 3G01 OA 1G10 max 1+1 64,7

OA 3G01 OA 1G10 max 3+3 96,5

OA 3G01 OA 1G10 max 1+1 64,7

50
I

50 79 92 100 79 92

Test

100

OS _BS_, -FS_, -CS_, -JS_ 119 OS _DS_ 137

4 29 33 60 143 155

4,4 40,5 33

45 29

29 45,5

60 188 200 7,8

40,5

45 64,7 M4 3,5 7,8 3,5

221...283 18...75

45

46,5 60 10,5 92 60

46,5 10,5 66

65

ABB Control

S00959A

NFC 14x51 NFC 22x58 UL J60 OS 50FS3 OS 63FS3 OS 60JS3

BS 88 A2, A3 CSA C30, C60 OS 32BS3 OS 63BS3 OS 30CS3 OS 60CS3

DIN 000 DIN 00 OS 32DS3 OS 63DS3

NFC 14x51 NFC 22x58 UL J60 OS 50FS4 OS 63FS4 OS 60JS4

BS 88 A2, A3 CSA C30, C60 OS 32BS4 OS 63BS4 OS 30CS4 OS 60CS4

6 DIN 000 DIN 00 OS 32DS4 OS 32_S4 OS 63DS4 OS 63_S4 OS 32_S4F OS 63_S4F

14 13 22 21

Fuse Monitor mounted to the switch fuse.

est O T

O OFF

O OFF

The technical data and dimensions are valid at the time of printing. We reserve the right to subsequent alterations.

ABB Oy
Low Voltage Products P.O. Box 622 FI-65101 VAASA, Finland Telephone +358 10 22 11 Telefax +358 10 22 45708 www.abb.com/lvswitches
The operations of the manufacturing plant have been certified.

O OFF

NO

NO

NO