SVI II AP Quick Start Guide

Warranty Items sold by Dresser are warranted to be free from defects in materials and workmanship for a period of one
year from the date of shipment provided said items are used according to Dresser recommended usages. Dresser, Inc. reserves the right to discontinue manufacture of any product or change product materials, design or specifications without notice. This instruction manual applies to the following instruments and approved software: SVI II AP Positioner and ValVue software. The SVI II AP series positioners are warranted for use only with interface software approved by Dresser Inc. Consult Masoneilan Dresser factory locations for approved software listing.
About this Guide This Quick Start Guide applies to the following instruments and approved software: SVI II AP -2 through SVI II AP-3 - with Firmware version 3.1.1 - with ValVue version 2.4 or greater - with AMS ValVue SNAP-ON version 2.4 or greater - with Model HH375 HART Communicator with DD published for SVI II AP - (Masoneilan Device type 202, 0, 00CA) The information in this manual is subject to change without prior notice. The information contained in this manual, in whole or part, shall not be transcribed or copied without Masoneilans written permission. In no case does this manual guarantee the merchantability of the positioner or the software or its adaptability to a specific client needs. Please report any errors or questions about the information in this manual to your local supplier or visit www.masoneilan.com.
Copyright All software is the intellectual property of Dresser, Inc. The complete design and manufacture is the intellectual property of Dresser, Inc.
Masoneilan, FVP, SVI, and ValVue are registered trademarks of Dresser, Inc. All information contained herein is believed to be accurate at the time of publication and is subject to change without notice.
Copyright 2006 by Dresser, Inc. All rights reserved. PN 055201-167 REV C
Safety Information
This section provides safety information including safety symbols that are used on the SVI II AP and the safety symbol definition.
Important - Please Read Before Installation!

Safety Symbols
SVI II AP instructions contain DANGER, WARNING, and CAUTION labels and Notes, where necessary, to alert you to safety related or other important information. Read the instructions carefully before installing and maintaining your instrument. DANGER and WARNING hazards are related to personal injury. CAUTION hazards involve equipment or property damage. Operation of damaged equipment can, under certain operational conditions, result in degraded process system performance that can lead to injury or death. Total compliance with all DANGER, WARNING, and CAUTION notices is required for safe operation. This is the safety alert symbol. It alerts you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Indicates a potentially hazardous situation, which if not avoided could result in death or serious injury. Indicates a potentially hazardous situation, which if not avoided could result in serious injury. Indicates a potentially hazardous situation, which if not avoided could result in minor or moderate injury.
Masoneilan Dresser
SVI II AP Quick Start Guide
When used without the safety alert symbol indicates a potentially hazardous situation, which if not avoided could result in property damage.
Note:
SVI II AP Product Safety
Indicates important facts and conditions.
The SVI II AP positioner is intended for use with industrial compressed air or, natural gas systems only. Ensure that an adequate pressure relief provision is installed when the application of system supply pressure could cause peripheral equipment to malfunction. Installation must be in accordance with local and national compressed air and instrumentation codes. Products certified as explosion proof or flame proof equipment or for use in intrinsically safe installations MUST BE: Installed, put into service, used and maintained in compliance with national and local regulations and in accordance with the recommendations contained in the relevant standards concerning potentially explosive atmospheres. Used only in situations that comply with the certification conditions shown in this document and after verification of their compatibility with the zone of intended use and the permitted maximum ambient temperature Installed, put into service and maintained by qualified and competent professionals who have undergone suitable training for instrumentation used in areas with potentially explosive atmospheres. Before using these products with fluids other than air or for nonindustrial applications, consult Dresser, Inc. This product is not intended for use in life support systems. Under certain operating conditions, the use of damaged instruments could cause a degradation of the performance of the system which may lead to personal injury or death. Use only genuine replacement parts which are provided by the manufacturer, to guarantee that the products comply with the essential safety requirements of the European Directives mentioned on the front cover. Changes to specifications, structure, and components used may not lead to the revision of this manual unless such changes affect the function and performance of the product.
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Contents
Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
SVI II AP Product Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Section 1 Installation and Set Up . . . . . . . . . . . . . . . . . . . . . . . 1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Using the Quick Start Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Mounting the SVI II AP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Necessary Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Installing the SVI II AP Remote Position Sensor . . . . . . . . . . . . . . . . 4 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Connecting the Tubing and Air Supply . . . . . . . . . . . . . . . . . . . . . . . . 7 Single Acting Positioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Double Acting Positioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Connecting the Air Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Wiring the SVI II AP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Connecting to the Control Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 SVI II AP Setups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Grounding Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Compliance Voltage in Single Drop Current Mode . . . . . . . . . . . . . . . 12 Verify Wiring and Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
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SVI II AP Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Tools Needed for Cover Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 14 Display Cover Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . 15 Removing the SVI II AP Display Cover . . . . . . . . . . . . . . . . . . . . . . . 15 Installing the SVI II AP Display Cover . . . . . . . . . . . . . . . . . . . . . . . . 15
Section 2 Check Out, Configuration and Calibration . . . . . . 17

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Check Out Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Physical Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Actuator, Linkages, or Rotary Adapter . . . . . . . . . . . . . . . . . . . . . . . 17 Verify Mounting and Linkage Adjustment . . . . . . . . . . . . . . . . . . . . . 18 Checking the Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Performing a Visual Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Using ValVue 2.4 to Check Magnet Position . . . . . . . . . . . . . . . . . . . . 19 Checking the Air Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Checking the Electronic Module Connections . . . . . . . . . . . . . . . . . . . 20 Making Connections to the Terminal Board . . . . . . . . . . . . . . . . . . . . . 22 Operational Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Connecting to the Current Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Pushbutton Locks and Configuration-Lock Jumper . . . . . . . . . . . . . . . 23 Hardware Configuration Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Powering Up the SVI II AP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 ValVue 2.4 Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 ValVue 2.4 Lite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 ValVue 2.4 Full Trial Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Pushbuttons and Local Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Pushbuttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Configuration with Pushbuttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Viewing Configuration Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Viewing Status Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 VIEW DATA Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
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Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Auto Tune . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Check-out with a HART Handheld Communicator . . . . . . . . . . . . . . . . 31
Appendix A
Specifications and References . . . . . . . . . . . . . 1
Physical and Operational Specifications . . . . . . . . . . . . . . . . . . . . . . 1 Hazardous Location Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
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Installation and Set Up
Introduction
The SVI II AP (Smart Valve Interface) is the next generation of Masoneilans intelligent digital valve positioners. The SVI II AP is a compact, industrial tough, high performance, digital valve positioner that combines a local display with remote communication and diagnostic capabilities. The SVI II AP is available with options needed to fulfill virtually all application requirements and communicates using the HART protocol. The SVI II AP offers: Extreme Accuracy Extreme Reliability Extreme Digital Precision Automated Valve Commissioning Precise, Quick, Responsive Control of Valve Position Sophisticated Valve Diagnostics
Figure 1
SVI II AP
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Masoneilan Dresser
SVI II AP Cover
SVI II AP Assembled
Pneumatic Train and Cover (I/P Module, Relay) Manifold Electronics Module
I/P
Relay Figure 2 SVI II AP Components The SVI II AP Quick Start Guide is intended to help an experienced Field Engineer install, setup, and calibrate an SVI II AP in the most efficient manner possible. This document provides basic installation and setup instructions and is not intended to replace the in-depth information contained in the SVI II AP Instruction Manual EW2002-AP. If you experience problems that are not documented in this guide refer to the Masoneilan SVI II AP Instruction Manual EW2002-AP, call your local Masoneilan representative, or go to www.masoneilan.com. Sales offices are listed on the last page of this document The steps necessary to complete the SVI II AP installation and software setup are outlined in Table 1 below.
Using the Quick Start Guide
Table 1 SVI II AP Installation Steps Step No.

1 2 3
Procedure
Attach mounting bracket to the actuator. Install the SVI II AP magnetic assembly (rotary valves only). Assemble the SVI II AP on the bracket that is mounted to the valve actuator.
Reference
See page 3 for rotary valve and reciprocating valve instructions. See page 3 for instructions. See page 3 for rotary valve and reciprocating valve instructions.
Mounting the SVI II AP
Table 1 SVI II AP Installation Steps Step No.

4 5 6 7
Procedure
Reference
Install the Remote Position Sensor, if See page 4 for instructions. necessary. Connect the pneumatic tubing to the SVI II AP. Connect the air supply to the SVI II AP. Connect the positioner to the HART Control Loop segment by installing the SVI II AP wiring. Configure/calibrate using ValVue.2.4 Configure/calibrate using a HART Hand Held Communicator See page 7 for instructions. See page 9 for instructions. See page 10 for instructions.
See page 24 and page 28 for instructions See page 31 for instructions.
Failure to adhere to the requirements listed in this manual may cause loss of life and property.
Before installing, using, or carrying out any maintenance tasks associated with this instrument, READ THE INSTRUCTIONS CAREFULLY. (Refer to Hazardous Location Installation on page A-7 of this guide for detailed instructions.)
Mounting the SVI II AP
This guide provides installation instructions for mounting an SVI II AP on both rotary and reciprocating actuated valves. The mounting process can be broken down into the following: Attach the mounting bracket to the actuator. Install the magnetic assembly. Assemble the SVI II AP on the mounting bracket. Note: The SVI II AP should be mounted with the conduit connections down in order to facilitate drainage of condensate from the conduit.
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Necessary Precautions
To avoid injury or the process being affected when installing or replacing a positioner on a control valve, ensure that: If the valve is located in a hazardous area make sure the area has been certified as safe or that all electrical power to the area has been disconnected before removing any covers or disconnecting any leads. Shut off air supply to the actuator and to any valve mounted equipment. Ensure the valve is isolated from the process by either shutting off the process or using bypass valves for isolation. Tag shutoff or bypass valves to guard against a turn-on while work is in progress. Bleed air from actuator and check that valve is in its unenergized position. It is now safe to disconnect and remove any valve mounted equipment that is being replaced. For the procedure to mount rotary and reciprocating valves, refer to the Mounting Instructions contained in the valves Mounting Box kit.
Installing the SVI II AP Remote Position Sensor
An option that is available for the SVI II AP is the Remote Position Sensor. The Remote Position Sensor, is a remotely mounted positionsensing device, that is connected electrically to an SVI II AP valve positioner. It is used as position feedback in applications where direct mounting of an SVI II AP to a valve actuator is not practical due, typically but not limited to, extreme vibration, heat or radiation. The Remote Position Sensor is a potentiometer located in an enclosure which can be mounted on a valve or damper to indicate stem position when connected to a suitable receiver. There is a three wire connection provided on a screw terminal block to interconnect to the receiving device. The SVI II AP Remote Position Sensor is suitable for installation outdoors in an industrial environment. Mounting kits are provided to permit mounting on a variety of valves.
Do not remove the instrument cover or connect to an electrical circuit in a Hazardous Area unless the power is disconnected.
Comply with current national and local regulations for electrical installation work.
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Installing the SVI II AP Remote Position Sensor
Comply with national and local explosive atmosphere regulations. Before carrying out any work on the device, power off the instrument or make sure that the locale conditions for potentially explosive atmosphere permit the safe opening of the cover.
Installation Procedure
For the Remote Position Sensor installation procedure refer to the mounting instructions provided with the Remote Position Sensor. 1. Remove the cover from the Remote Position Sensor assembly by turning the cover in a counter-clockwise (facing the cover) direction. Connect the Remote Position Sensor to the mounting bracket by inserting four M6 x 20 mm Socket Head Cap Screws through the appropriate screws holes (according to the valve) on the Remote Position Sensor bracket and using a 316 inch Hex Key with tee handle. Route the instrument cable from the SVI II AP to the Remote Position Sensor (see Figure 3 on page 6 for installation instructions). Thread the cable through the conduit at the bottom of the Remote Position Sensor. Using a blade screwdriver, loosen the screws on the terminal block and connect the black, brown and red wires to the appropriate labelled connectors. Tighten the screws. Attach the feedback lever to the Remote Position Sensor shaft. From the cover side, the lever should be pointing to the left for reciprocating valves and to the right for rotary valves. Place the Remote Position Sensor on the mounting bracket. Attach the Remote Position Sensor and secure the turnbuckle to the lever ensuring that the shaft at the rear of the Remote Position Sensor is inserted into the valve actuator. (Refer to Table 2 Remote Position Sensor Turnbuckle Length below for turnbuckle length.) Replace the Remote Position Sensor cover.
2.
3.
4. 5.
6. 7.
8. 9.
10.
Table 2 Remote Position Sensor Turnbuckle Length

Actuator Size 6 and 10 10 10 Stroke 0.5 - 0.8 inch 0.5 - 0.8 inch >0.8 1.5 inch Turnbuckle Length 1.25 inch 1.25 inch 1.25 inch
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Table 2 Remote Position Sensor Turnbuckle Length

Actuator Size 16 16 16 23 23 23 Stroke 0.5 - 0.8 inch >0.8 1.5 inch >1.5 2.5 inch 0.5 - 0.8 inch >0.8 1.5 inch >1.5 2.5 inch Turnbuckle Length 2.90 inch 2.90 inch 2.90 inch 5.25 inch 5.25 inch 5.25 inch
Remote Terminal Block
Step 3 Insert Ferrules into Remote Terminal Block according to the chart at the right:
Wire Color SVI II AP Terminal Number Function Red Brown Black 1 2 3 Positive Signal Ground
Step 1 Connect Drain Wire to Open Terminal
Step 2 When connecting cable to Remote Position Sensor make sure wire colors match: - Red to Red - Brown to Brown - Black to Black
2 3
Figure 3
SVI II AP Remote Position Sensor Installation
Connecting the Tubing and Air Supply
The last step in hardware installation
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Single Acting Positioner

The supply and output connections for the SVI II AP, located on bottom of the pneumatic block, are tapped 14 inch NPT. Output is toward the front, supply is toward the back. Two pressure gauges, output on top, supply on bottom, are located on the front of the pneumatic block. Maximum allowable air supply pressure to the SVI II AP varies according to actuator, valve size, and valve type. See Pressure Drop tables in valve specification sheets to determine the correct positioner supply pressure. Minimum supply pressure should be 5 to 10 psi above maximum spring pressure but may not exceed the rated actuator pressure.
Output Supply
Figure 4
Air Ports on Single Acting Positioner
Double Acting Positioner

Connect Output 1, labeled (I) to the inlet port of the actuator and connect Output 2 labeled (II) to the opposing actuator port (see Figure 5 below for double acting ports.
Output I Connector
Supply Connector
Output II Connector
Figure 5
Air Ports on Double Acting Positioner
Connecting the Air Supply

After the tubing is installed, use the following procedure to connect the air supply. 1. 2. 3. 4. Connect a supply of clean, dry compressed air to the filter regulator. Turn on the air supply. Adjust the filter regulator. Supply pressure must be 5 - 10 psi greater than the spring range of the actuator but may not exceed the rated actuator pressure. Refer to the valve or actuator instruction manual.
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Wiring the SVI II AP
In order for the SVI II AP to communicate the positioner data the SVI II AP must be physically connected to a HART communication. The procedure below outlir s wiring the SVI II AP.
Comply with current national and local regulations for electrical installation work. Comply with national and local explosive atmosphere regulations. Before carrying out any work on the device, power off the instrument or make sure that the locale conditions for potentially explosive atmosphere permit the safe opening of the cover.
Connecting to the Control Loop

The SVI II APpositioner MUST BE grounded according to local regulations. It is important to mai tair correct polarity at all times, otherwise the positioner may not operate properly. The SVI II AP should be physically connected to the HART loop using a cable specified by ther HART Communication Foundation. A shielded cable is recommended. To connect the Control Loop to ther SVI II AP: 1. 2. 3. Connect one end of the cable to the control loop's 4 - 20mA output Remove the threaded wiring covers on the positioner. Connect ther otherr end of the cable to the SVI II AP. There are two threaded openings on the positioner. Use the opening with the red plastic insert. Maintain polarity + and - respectively.
4.
Wiring Guidelines
This list contains eight guidelines for a successful implementation of DC current signal, DC power, and HART communication to the SVI II AP: 1. 2. 3.
4. 5.
Compliance voltage at the SVI II AP must be 9 volts at the maximum current of 20 mA. Signal to the SVI II AP must be a regulated current ir the range 3.2 to 22 mA. Controller output circuit must be unaffected by theHART tones which arein the frequency range between 1200 and 2200 Hz. Frequercy ran-5(rge of )7(the)-(r )7(HAR)14(T)3( tones must )7( HART tones may beimposed by the positioner anda communication devicelocated anywhere on the signaling circuit.
10
6.
7.
8.
Capacitance of the signaling circuit must not exceed 0.26 microfarads or 0.10 microfarads with high series resistance. Cabling must be shielded to prevent electrical noise that would interfere with the HART tones, with the shield grounded. Signal must be properly grounded in only one place.
Note: For details and calculation methods for wiring resistance, and capacitance and for calculation of cable characteristics please refer to the HART FSK Physical Layer Specification.
SVI II AP Setups
Typical system setups are shown in Figure 6 on page 13, General Purpose and Explosion Proof (EEx d) Installation Schematic and Figure 7 on page 13, Intrinsically Safe Installation Schematic. The SVI II AP positioner can be located in a general-purpose or hazardous area protected by Explosion Proof (EEx d) methods. Wiring diagrams are generalized, actual wiring must adhere to Electrical Installation section of manual and local electrical codes. The use of a Handheld Communicator or a HART modem is not permitted in the Hazardous Area protected by Explosion Proof (EEx d) methods. In Figure 7 on page 13 the SVI II AP positioner is located in a hazardous area that is protected by Intrinsically Safe wiring practices. The SVI II AP requires an electrical input from a 4-20 mA current source. The SVI II AP input signal can carry a HART communication protocol signal from ValVue 2.4 or greater software and a HART modem, or from a HART Hand Held Communicator. Since the process control system, the source of the input signal, is located in a nonhazardous location, setup requires an intrinsic safety barrier be placed between the process control system and the SVI II AP. If the SVI II AP is located in a hazardous area with Intrinsically Safe protection a barrier is not required for a flameproof installation. Alternatively the system can be installed as Explosion Proof flameproof. SVI II AP can communicate with a remote PC running ValVue software via a modem connected to the PC's serial or USB port. The PC, which is not intrinsically safe, must be connected to the circuit on the safe area side of the intrinsic safety barrier if the valve is located in a hazardous area. The SVI II AP can be operated, calibrated, configured, and interrogated either by using local pushbutton and display, or by using a PC running ValVue 2.4 software, HART Handheld Communicator, or any registered HART Host that supports DDs. The HART Handheld Communicator is approved for Intrinsically Safe use in accordance with FM and ATEX standards. Read and observe all HHC labelling. The SVI II AP is polarity sensitive so the positive lead must be connected to the positive (+) terminal and the negative lead to the negative (-) terminal. Reversal of input will not cause damage but the unit will not function.
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Grounding Practices
To ensure proper grounding make sure that case, signal, and ground connections are made in compliance with the plants normal grounding practices. Any point in the loop can be referenced to ground, but there must never be more than one ground point. Normally ground is connected at the controller or at the intrinsic safety barrier. The case grounding screws are located on the outside of the case at the lower right of the display cover and inside the cover. The case is isolated from all circuitry and can be grounded locally in accordance with applicable codes. If noise or instability is present set the positioner to MANUAL mode of operation and manually position the valve over its entire range. If the valve is stable in MANUAL mode then the problem can be noise in the control system. Recheck all wiring connections and ground points.
Compliance Voltage in Single Drop Current Mode

The SVI II AP requires 9.0 Volts at 20 mA and 11.0 Volts at 4 mA. Typical HART devices require MORE Voltage at higher current and MORE current source have LESS Voltage available at higher current. The SVI II AP is unique in that it requires LESS Voltage at higher current which compliments the characteristic of the source requiring only 9 Volts at 20 mA.
Verify Wiring and Connections

Note: For split range installations the compliance voltage must be capable of the minimum span being 5 mA; the upper range value must be 8 mA to 20 mA; the lower range values must be 4 mA to 14 mA. Use the following procedure to ensure that the SVI II AP is properly powered: Connect a DC voltmeter across the input terminals. For an input current between 4 and 20 mA the voltage varies between 11V and 9 V respective. Current is read from the local display or with a milliammeter installed in series the SVI II AP. When voltage exceeds 11 V check that polarity is correct. If voltage is less than 9 V and polarity is correct, voltage compliance of current source is inadequate. Connect a milliammeter in series with the current signal. Verify that source can supply 20 mA to SVI II AP input. If 20 mA is not attainable, troubleshoot the source and set up.
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Note: Improperly or inadequately grounded installations can cause noise or instability in the control loop. The internal electronic components are isolated from ground. Grounding the case is unnecessary for functional purposes but grounding the case may be necessary to conform to local codes.
Hazardous Area Non-Hazardous Area
SVI II AP
Power Supply
220 Ohms HART compliant control system output card HART Modem ValVue HHC375
Figure 6
General Purpose and Explosion Proof Installation
SVI II AP Single Channel Zener Barrier
Power Supply Barrier Resistance
220 Ohms HART compliant control system output card HART Modem
ValVue
HHC375
Figure 7
Intrinsically Safe Installation

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Masoneilan Dresser
SVI II AP Maintenance
The SVI II AP was designed based on a modular concept. All components are interchangeable allowing for easy, quick component swapping. The only maintenance procedures recommended for the SVI II AP are: Remove and install the cover Remove and install the I/P module Remove and install the Pneumatic Relay Upgrade to Display Cover
Do not remove the instrument cover or connect to an electrical circuit in a Hazardous Area unless the power is disconnected.
Repair
Replacement of the Pneumatic Relay, I/P and cover (with or without display) are the only field repairs permitted. Only qualified service personnel are permitted to make repairs. Only parts supplied by Masoneilan are permitted. This includes not only the major assemblies but also mounting screws and O rings. No substitutions with non-Masoneilan parts are permitted. Detailed replacement procedures are described in the Instruction Manual. The following summary assures the integrity of the SVI II AP.
Tools Needed for Cover Replacement

5 mm hex key for the cover 3 mm hex key for the lanyard
14
SVI II AP Maintenance
Display Cover Removal and Installation

The cover with display (shown in Figure 8 below) is an option for the SVI II AP. If you have an SVI II AP with a solid cover and would like to upgrade to a display cover, follow the instructions below for removal and installation.
Removing the SVI II AP Display Cover

To remove the SVI II AP Display cover: 1. 2. Using a 5 mm Hex key unscrew the four screws around the perimeter of the SVI II AP cover. Lift the cover off the positioner.
Display Cover
Pneumatic Cover
Figure 8
SVI II AP Pneumatic and Display Covers
Installing the SVI II AP Display Cover

Note: After replacing the SVI II AP Display Cover you must power up the unit (see Powering Up the SVI II AP on page 23 of this guide). The replacement Display Cover is shipped with a lanyard to prevent the cable (that connects from the display to the Terminal Board) from breaking. The lanyard must be inserted under the screw in the lower left corner, that attaches the terminal board to the SVI II AP housing. To Install the cover: 1. Install the lanyard and tighten the screw to 5 in/lb.
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2.
3. 4. 5. 6. 7.
Using the 3mm hex key, remove the screw from the lower left corner, connecting the terminal board to the SVI II AP housing. Connect the cable from the display into the LCD connector on the terminal board. Ensure that the gasket is in its groove in the housing. Place the cover over the screw mounts. Tighten the four screws with the 5 mm hex key. After installing the new display you will have to power up the unit (refer to Powering Up the SVI II AP on page 23 of this guide for further information).
Note: The cover of the SVI II AP is a critical component for safety in Hazardous Areas. To ensure safe operation the flat surfaces of the cover and the housing must be clean and absolutely free of particles or dents. There must be no gap between the housing and cover; torque spec is 50 in/lb. Make sure that: 1. 2. 3. 4. The gasket is seated in the groove in the housing flange. No wires or retaining cable can be trapped under the cover flange. The flange area is not corroded and the surface is not scarred. The four cover bolts are securely tightened to 50 in/lb.
16
Check Out, Configuration and Calibration
Overview
This section provides the calibration procedures to ensure proper valve positioning. Operational checkout, configuration and calibration procedures are described using an SVI II AP that has a display with pushbuttons. Note: You should perform all procedures in this section before putting the SVI II AP into operation.
Check Out Procedures
SVI II APcheckout consists of physical and operational checkout procedures. The physical checkout procedures are listed below: Inspect the Actuator, Linkages, or Rotary Adapter Verify the Mounting and Linkage Adjustment Check the Magnet Check the Air Supply Check the Electronic Module Connections
Physical Inspection
You should inspect the following components of the SVI II AP: Valve Mounting The Air Supply
Actuator, Linkages, or Rotary Adapter

Verify that the mounting has not been damaged in shipment for a premounted SVI II AP, physically inspect the actuator, linkage. Record the following information for the configuration checkout: 1. 2. 3. 4. 5. Valve Air to Open (ATO) or Air to Close (ATC) Actuator pressure rating Actuator bench range Inherent trim characteristic of the control valve; linear, equal percentage, or other.
Note: Refer to the valve data sheet or model number of control valve.
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Verify Mounting and Linkage Adjustment

Inspect the mounting and make any needed adjustments before running the positioner and checking the digital configuration.
Checking the Magnet

There are two methods of checking the SVI II APmagnet: Perform a visual inspection Use ValVue 2.4 to check the magnet
Performing a Visual Inspection

You must remove the positioner from the bracket to visually inspect the magnet orientation. For rotary valves, such as a Camflex, or for actuators with rotation of less than 60 degrees, the magnet assembly must be aligned as shown in Figure 9 below. For rotary valves with rotations greater than 60 degrees, the magnet assembly must be aligned as shown in Figure 10 on page 19. Note: For a reciprocating globe valve, it is not necessary to remove the positioner from the bracket. Details are given below. For reciprocating valves the adjustable link turnbuckle must be parallel to the valve stem. To ensure linearity in positioning, verify that the hole in the lever aligns with the indicating hole in the bracket when the valve is in the closed position. Check that the bracket is mounted using the proper holes (refer to Table 4 on page 19).
Magnet Axis with Valve Closed
Figure 9
Magnet Orientation for Camflex and Varimax with Valve Closed
18
Clockwise to Close
Clockwise to Open 45
Magnet Axis with Valve Closed
Figure 10
Magnet Orientation for 90 Degree Valve Rotation with Valve Closed
Table 4 Reciprocating Valve Mounting Hole Selection

Actuator Size
6 and 10 10 10 16 16 16 23 23 23
Stroke
0.5 - 0.8 inch 0.5 - 0.8 inch >0.8 1.5 inch 0.5 - 0.8 inch >0.8 1.5 inch >1.5 2.5 inch 0.5 - 0.8 inch >0.8 1.5 inch >1.5 2.5 inch
Mounting Hole
A A B B C D B C D
Lever Hole
A A B A B C A B C
Turnbuckle Length
1.25 inch 1.25 inch 1.25 inch 2.90 inch 2.90 inch 2.90 inch 5.25 inch 5.25 inch 5.25 inch
Using ValVue 2.4 to Check Magnet Position

Use this procedure to check the magnet using ValVue 2.4 or greater. 1. Connect to the positioner in accordance with the ValVue 2.4 instructions. (For further information refer to the ValVue 2.4 Instruction Manual, EW1003.) After the positioner has been installed and set up with a HART Modem in a HART compliant communications loop, install ValVue 2.4 on the computer that is connected to the HART modem.
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2. 3.
4.
Run ValVue 2.4. Select the installed positioner from the list of Connected Devices. Select the: Check tab to view the current operating conditions of the selected positioner. Read Raw Sensor Data. When the valve is closed the value should be between 1000 and +1000 for a reciprocating valve or a 60 degree rotation rotary valve. When the valve is at mid-travel the value should be between 1000 and +1000 for a greater than 60 degree rotation rotary valve.
Checking the Air Supply

Use this procedure to check the air supply. 1. 2. 3. Turn on the air supply. Adjust the filter regulator. Supply pressure must be a minimum of 10 psi greater than the spring range of the actuator but may not exceed the rated actuator pressure. Refer to the valve or actuator instruction manual. Inspect the tubing connections between the filter-regulator and the positioner for leaks. Verify that the tubing is not bent or crushed. Verify that all fittings are leak tight.
4. 5. 6.
Note: Do not use Teflon pipe seal tape. The Teflon tape can shred into particles that are harmful to the pneumatic components.
Checking the Electronic Module Connections
Do not remove the instrument cover or connect to an electrical circuit in a Hazardous Area unless the power is disconnected. All connections to electronic module in the SVI II AP are made through the terminal board. The SVI II AP terminal board has a terminal block with cage clamp connectors. Confirm that all applicable connections to the electronics module connectors are correct. Not all options are available for every model. Refer to Table 5 on page 21 for available functionality.
20
Table 5 SVI II AP Models and Functionality Available Functionality Positioner Model Number
SVI II AP-2 4 - 20 mA Input Setpoint Display/ Pushbuttons Remote Mount Input Process Variable 1 - 5 VDC SW #1 and #2 4- 20 mA Out Position Tx Optional Optional Optional Optional Optional Optional SVI II AP-3
Position Retransmit Configuration Lock Jumper Output Switch SW #2 Output Switch SW #1 Process Variable
Remote Position Sensor Input 4- 20 mA Input Signal Display
Figure 11
Connections to Electronics Module (via Terminal Board) Note: When an SVI II AP is turned on it is advisable to apply the air supply before applying the electrical input signal.
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Making Connections to the Terminal Board

Each terminal block on the terminal board has a cage clamp connector. One side of the connector has the actual connection for the wire, with a lever at the top. If there is an option present that is not properly connected to the terminal board or if adding a new option, connect the wires from the option as follows: 1. 2. 3. If the options wires have not been stripped, strip the insulation at the end of wires. Locate the correct terminal block on the terminal board (see Figure 11 on page 21). Push the lever back at the top connector until you see the opening for wire insertion. (The connectors are spring activated and may require a lot of pressure to move the lever.) Insert the wire into the opening and release the lever.
4.
Operational Checkout
The operational checkout of the SVI II AP consists of: Connecting the SVI II AP to a current source Checking the pushbutton locks Powering up the SVI II AP
Connecting to the Current Source

Connect to a DC mA current source then check and configure with the local display and pushbuttons, if so equipped. The following section describes configuration and calibration with the optional local display and pushbuttons. If the SVI II AP is not equipped with local display use ValVue Lite and a PC with a HART modem or a HART Handheld Communicator. Note: When an SVI II AP is turned on it is advisable to apply the air supply before applying the electrical input signal.
22
Operational Checkout
Pushbutton Locks and Configuration-Lock Jumper

Before performing any of these functions with the local display you must first ensure that the pushbuttons are placed in the unlocked mode using ValVue 2.4 Lite. The positioner is provided in the unlocked mode. See ValVue 2.4 documentation for more details. The SVI II AP offers several levels of accessibility. It may be desirable, after initial setup, to lock the pushbuttons so that the SVI II AP parameters cannot be inadvertently changed by the buttons. Several levels of pushbutton locks are provided. Table 6 Pushbutton Lock Security Level Level
Security Level 3 Security Level 2
Access
Allow Local Buttons: Buttons on the SVI II AP are fully enabled. Lock Out Local Calibration and Configuration: Use the buttons to perform operations in normal operating mode and manual mode. Do not go to configure or calibrate mode. Lock Out Local Manual: Examine variables in normal operating mode but do not put the valve in manual operating mode. Access to calibrate or configure modes is not available. Lock Out All Buttons: The buttons are disabled (level 0).
Security Level 1
Security Level 0
Hardware Configuration Lock

Additional security is achieved using the hardware configuration-lock jumper shown in Figure 11 on page 21. When set to the secure position, shorting the two-pin header, configuration and calibration are not permitted by the local interface or by remote communications. Pushbuttons, ValVue 2.4 and HHC 375 are locked out, except to examine configuration, calibration, and position. This is similar to Security Level 1 shown in the Pushbutton Lock Security Level table.
Powering Up the SVI II AP
This process can cause the valve to move. Before proceeding be sure the valve is isolated from the process. Keep hands clear from moving parts. Note: When an SVI II AP is turned on it is advisable to apply the air supply before applying the electrical input signal.
Use of a low impedance voltage source will damage the SVI II AP. The current source must be a true high impedance current limiting device. A proper current source explicitly enables adjustment of the current in mA, not Volts.
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To power up the SVI II AP: 1. Loosen the four (4) cover screws and remove the cover of the SVI II AP. Connect the +- terminals to the current source + to + and - to -. See Figure 11 on page 21. Reinstall the cover and display. Adjust current to 12 mA. Upon initial power up, of a newly installed SVI II AP, the positioner will run in NORMAL mode using the default instrument parameters installed at the factory. The positioner will cycle through the NORMAL cycle menu and LCD will display the following values: PRES: Pressure - unit of measurement and value SIGNAL POS (Position) The LCD will also display an exclamation point (!) in the top left corner of the display window. ! indicates that there is further instrument status available. Proceed to Configuration and Calibration.
2.
3.
4.
Note: If the SVI II AP is specified without local pushbuttons and display, local operation is not available. Configure and calibrate with ValVue 2.4 and a HART modem.
Configuration
Use the procedures that follow to: calibrate, tune, view configuration data and status messages for the SVI II AP. Observe all warnings as the valve moves during these procedures. These procedures can cause the valve to move. Before proceeding be sure the valve is isolated from the process. Keep hands clear from moving parts. Note: All calibration and configuration procedures are described using an SVI II AP with pushbuttons and display and ValVue 2.4 software.
ValVue 2.4 Software

The SVI II AP is shipped with a free version of ValVue 2.4 Lite and a trial version of ValVue 2.4.
ValVue 2.4 Lite

ValVue 2.4 Lite software is shipped with each SVI II for positioner calibration and configuration. ValVue 2.4 Lite software is offered without registration. It provides sufficient functionality to fully commission, configure, and start up a positioner on a control valve.
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Configuration
System Requirements
ValVue Lite runs on IBM compatible computers. Minimum requirements for all versions of ValVue software are Windows 2000, and XP, 16 MB RAM, a serial or USB port connected to a HART modem, and a CD-ROM drive.
ValVue 2.4 Full Trial Version

The SVI II AP comes with a copy of ValVue Trial Version software that can be used for sixty days without a license. After the 60-day trial period, ValVue 2.4 must be registered. ValVue 2.4, full version, provides advanced diagnostic, maintenance capabilities and basic calibration and configuration for the SVI II AP. SVI II AP performs valve diagnostics and displays stroking speed, step response, cumulative travel, cycles, and operation in near-closed position. The software stores test results for comparison with future results for predictive maintenance. Password protected access to remote instruments is set up with administration features. The fully licensed ValVue 2.4 software is available as an upgrade.
Pushbuttons and Local Display

This section covers the optional local interface consisting of the LCD alphanumeric display and pushbuttons. Operation of the SVI II AP Positioner as a local device is controlled through the optional devicemounted pushbuttons and digital display, shown in Figure 12 on page 26. Using the display you can read the input signal, valve position, and actuator pressure. The display sequences from one variable to the next every 1.5 seconds. Using the pushbuttons you can exit from operating mode at any time and step through a menu structure to perform a wide range of manual operation, calibration, configuration, and monitoring functions that are described later in this section. ValVue 2.4 is used to perform all diagnostics functions. The pushbuttons do not support diagnostics functions. The SVI II AP has two operational modes: Normal Operating Mode and Manual Mode and two setup modes, Configuration and Calibration. The SVI II AP also has two modes for handling of faults and power-up: Reset and Failsafe. When commissioning or checking a control valve with SVI II AP fully installed the following steps are recommended: Change mode to Manual mode Examine and adjust all CONFIGuration items Enter Calibration mode Run STOPS to automatically calibrate stroke Run autoTUNE to set dynamic response Examine the device STATUS Introduce manual set point changes to verify dynamic performance
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Pushbuttons
The local pushbuttons are located behind a hinged cover, directly below the display window. To open the cover loosen the screw and swing the cover down. Always re-fasten the cover after use to protect the pushbuttons from environmental contamination. The three pushbuttons perform the following functions: Left Button - Marked with *, permits you to select or accept the value or parameter option currently displayed.
Right Button - Marked +, permits you to move forward through the menu structure to the next item in the menu, or to increment the value currently shown in the digital display. When used to increase a displayed value holding this button down causes the value to increase at a faster rate. Note: When an! is displayed in the SVI II AP display window, it indicates that there is instrument status available.
Middle Button - Marked , permits you to move back through the menu structure to the previous item in the menu or decrement the value currently shown in the digital display. When used to decrease a displayed value, holding the button down causes the value to decrease at a faster rate.
(Select)
+
(Back)
(Forward)
Figure 12
SVI II AP Display Pushbuttons

26
Configuration
Configuration with Pushbuttons

Prior to changing the SVI II AP configuration, check the existing configuration.
Viewing Configuration Data

To view SVI II AP configuration data: 1. 2. 3. 4. 5. 6. Access the VIEW DATA menu from the MANUAL menu by pressing the + button. In the VIEW DATA menu, press * to examine the configuration. Press + to scroll through and observe the factory configuration. Press + until MANPOS appears. Select with *. When the adjustment screen appears stroke the valve open by holding + down. Notice that the rate of set point change is slow to begin, but increases speed while the + is depressed. Stroke the valve to several values Verify the action is as desired. Press + to move to the SETUP menu. In the SETUP menu press the * button to access the CONFIGuration menu. In the CONFIG menu set the configuration parameters. When in CONFIGure or CALIBrate, pressing * changes values. Return to NORMAL mode. The valve should move to the Value set by the current calibrator. Stroke the valve through its range to verify that the movement is as desired.
7. 8. 9. 10. 11. 12. 13. 14.
Viewing Status Messages

To view SVI II AP status messages: 1. 2. Press + and * to select VIEW ERR Observe any internal errors. For example, there should be a RESET status caused by powering up. If the positioner was powered without air a Position Error or POSERR can appear. Press + to view all faults. Press * to return to MANual menu. Press + until CLR ERR appears. Press * CLR ERR. WAIT is displayed for a second or two.
3. 4. 5. 6.
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VIEW DATA Settings
Table 7 VIEWDATA Settings
Typical Setting
SINGLE ATO LINEAR PSI 0.00 TS OFF 4.00 SIG LO 20.00 SIG HI English
Optional Setting
DOUBLE ATC EQUAL 30 EQUAL 50 QUICK 50 BAR KPA 2.00 TS ON 4.00 SIG LO 12.00 SIG HI French
CUSTOM CAMFXEQ
Calibration
Pilot Trim Valve Applications require the use of the Manual Stop calibration procedure (refer to Configuration and Calibration of the SVI II AP Instruction Manual, EW2002-AP). Do not run Find Stops or the ValVue Setup Wizard on valves with Pilot Trim or damage to the valve will occur. To calibrate the SVI II AP: 1. Observe the display following power-up. The SVI II AP will power up in the previously active mode either MANUAL or NORMAL (operating) mode. If in NORMAL mode, the display will alternate between POS and SIGNAL indicating Normal mode. If in MANUAL, the display will alternate between POS M and SIG indicating MANUAL mode. With MANUAL mode displayed, press * to select the MANUAL mode. Press + again; CONFIG appears. Pressing + again brings CALIB. Select CALIB by pressing *. STOPS appears. The valve moves full open and back to full closed. Observe all warnings. Press * to cause the valve to stroke and to automatically calibrate valve travel. After the STOPS procedure finishes, press + twice until TUNE appears.
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2. 3. 4. 5. 6.
7. 10.
Calibration
Auto Tune
To auto tune the SVI II AP: 1. Press * to begin the autoTUNE procedure. This takes 3 to 10 minutes and strokes the valve in large and small steps to set the PID parameters for best positioning response. When autoTUNE proceeds, numerical messages display, indicating the procedure is working. When autoTUNE is complete, it will display TUNE. Press + repeatedly until SETUP appears. Press * to return to SETUP menu CALIB appears.
2. 3. 4. 5.
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any key
Normal Cycling Menu + Normal Manual + View Data + + View ERR CLR ERR +
+
*
any key
Manual Mode Cycling Menu View Data Menu
*
View Errors Menu
* *
Instant Action
*
<value> + MAN POS Setup + Normal +
*
Manual +
*
View Data +
*
View ERR +
*
+
CLR ERR
* *
<value> *-+
*
Config + Calib + Manual +
Config Menu
Calib Menu
Figure 13
NORMAL Operation and MANUAL Menu Structures
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Calibration
Check-out with a HART Handheld Communicator

If the SVI II AP is not equipped with optional push buttons and local display the checkout and configuration is performed using the standard HART communications interface.
Connect the HART Handheld Communicator (HHC) to the SVI II AP as

shown in Figure 14 below. Refer to the Product Manual for The HART Communicator included with the HHC375 or other HART Communication devices.
Configuration
Lock Jumper Input Signal
12.00 mA
HHC375
Figure 14
SVI II AP HART Communicator Connections Be sure that the configuration lock jumper is in the unlock position. When the jumper is in the lock position (shorting the two-pin header) the HHC375 is not permitted to make any changes. However, parameters are readable. If fault messages appear, they must be handled before proceeding with HART communications. Before communications proceeds all error messages must be cleared. For example, the following message is displayed if the instrument has been serviced and the air is not connected. Note:
Process applied to the non-primary variable is outside the operating limits of the field device
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Proceed with the following steps: Press NEXT Field device has more status available Press NEXT Ignore next 50 occurrences of status? Press YES Change to MANual mode Scroll to line 6 EXAMINE, press -> Scroll down to 5 read status. Read message. Press OK Repeat OK to read all messages until the display returns to read status Scroll down to 6 clear status, press -> If clear fault codes not completed appears, press OK and read the message (Position Error, for example) or go to the troubleshooting guide. Correct the problem (Is the air supply on?), and then go to clear status until Clear Fault codes Completed appears. Press OK.
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Specifications and References
Physical and Operational Specifications
This section provides the physical and operational specifications for the SVI II AP.
Table 8 Environmental Specifications

Operating Temperature Limits Storage Temperature Limits Temperature Effect Supply Pressure Effect Relative Humidity Humidity Effect Insulation Resistance MTBF Electromagnetic Compatibility Electrostatic -58 deg. F to 185 deg. F (-50 deg. C to 85 deg. C) -58 deg. F to 200 deg. F (-50 deg. C to 93 deg. C) < 0.005% / deg. F typical; -40 deg. F to 180 deg. F (< 0.01% / deg. C typical; -40 deg. C to 82 deg. C) 0.05% per psi (.73% per bar) 10 to 90% non-condensing Less than 0.2% after 2 days at 104 F (40 deg. C), 95% Relative Humidity. Greater than 10 G Ohms at 50% RH. 49 years based on MIL handbook calculation for electronic parts and field data on mechanical parts Electrostatic discharge No effect with contact discharge level of 4KV and air discharge level of 8 KV (IEC 1000-4-2) Radio frequency interference Less than 0.2% at 10 volts per meter (EN 50140) No effect at 2 KV (Coupling clamp IEC 1000-4-4). 4 mm at 5 - 15 Hz - Negligible 2 G at 15 - 150 Hz Less than 2 % of span 1 G at 150 - 2000 Hz - Less than 2 % of span Negligible at 30 A/m (EN61000-4-8) CE MARK certified to EN50081-2 and EN50082-2
Fast Transient Burst Vibration Influence Measured at SVI II AP Housing Magnetic Field Influence
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Table 9 Operational Specifications

* Specifications are subject to change without notice
Accuracy Hysteresis and Deadband Repeatability Conformity Start-Up Drift Long Term Drift Position Travel Limits +/- 0.5% (typical +/-0. 10% or less) Full Span +/- 0.3% Full Span +/- 0.3% Full Span +/- 0.5% Full Span Less than 0.02% in first hour Less than 0.003% per month Rotary: 18 - 140 degrees Reciprocating: 0.25 - 2.5 (12mm - 64mm) Note: Above 2.5 (64mm) consult factory for mounting instructions. Linear Equal Percentage (of 50:1 or 30:1) Camflex Quick Opening (inverse of 50:1 equal percentage) User Configurable Tight Shut Off (0 -20% of input) Proportional gain: 0 to 5, displayed as 0 to 5000 Integral time: 0 to 100 seconds - displayed as 0 to 1000 (1/10s) Derivative time: 0 to 200 milliseconds Dead Zone: 0 to +/-5% (0 to 10% deadband) Padj: +/- 3000 (depends on P) Beta (non-linear gain factor): -9 to +9 Stroking Time: 0 to 250 seconds Position compensation coefficient: 1 to 20 Boost: 0 to 20
Flow Characteristics Applied in addition to the control valves inherent characteristic.
Position Auto Tune SVI II AP performs automatic determination of the optimal valve position control parameters. In addition to P, I, D, the position algorithm uses damping, symmetry for exhaust and fill time constants, dead zone and magnitude characterization parameters. Auto Tune is optimized for 5% step changes with negligible overshoot. After the Auto Tune process is completed, the user can further adjust the positioner tuning parameters to more conservative or to more responsive values. Full open position adjustment Start Up Time (from no power) Minimum current to maintain HART
60 to 100% of actual stop Less than 200 mS 3.0 mA
A-2
Table 10 Input Signal, Power, and Display Specifications

Power Supply Compliance Voltage Rating Minimum Current Signal to Start Up Minimum Input Span for Split Range Operation Upper Range Value for Split Range Operation Lower Range Value for Split Range Operation Minimum/Maximum Wire Size Strip Length DIgital Communication Taken from 4-20mA control signal 9.0 Volts at 20 mA, 11.0 Volts at 4.0 ma 3.2 mA 5mA Between 8 and 20 mA Between 4 and 14 mA 14/28 AWG 0.22 in / 6 mm HART Communication protocol signal from ValVue software on a personal computer or a hand held device. HART point to point and burst mode. Three lines of nine alpha numeric characters Three Explosion Proof / Flameproof push buttons
Local Display Liquid Crystal (optional) Push Buttons
Table 11 Construction Material Specifications

Housing and Cover Aluminum ASTM B85 SC84B standard Stainless Steel optional Standard - 7.4 lbs./ 3.357 kg Stainless Steel - 16 lbs/ 7.257 kg Single Acting - PPS, 300 Series Stainless Steel, nitrile diaphragms Double Acting - 300 Series Stainless Steel, Ryton Aluminum 6061 T6, Ryton 430 stainless steel, PPS, 300 series stainless steel 300 series stainless steel Corrosion Protected Anodized Aluminum 6061 T6 416 stainless steel 300 Series stainless steel
Weight
Relay and Manifold
I/P Motor Mounting Bracket Magnet Holder Pole Ring Levers
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Table 12 System Connectivity

HART Physical Device Type DD Registered with HART Communication Foundation AMS Driver for Fisher-Rosemount Asset Management Solution Diagnostics Actuator; HART device type 7 Yes, available through HART Communication Foundation
ValVue 2 AMS SNAP-ON application available
Options include: Valve signature, positioner signature, extended actuator signature, friction, stroking speed, step response, cumulative travel, cumulative cycles, and time of operation in near-closed position. Some diagnostics require pressure sensor and ValVue 2 software.
Table 13 Pneumatics Single Acting Standard Flow

Air Supply Action Supply Pressure Dry, oil-free, 5 micron filtered air (See ISA S7.3) Direct 20-100 psi max. (1.4 to 7 Bar) Regulate 5 to 10 psi above actuator spring range. Do not exceed actuator rating. Air Delivery - Single Acting Relay 10.0 scfm (280 l/m) at 30 psi (2.1 bar) supply 16.6 scfm (470 l/m) at 60 psi (4.2 bar) supply 23.3 scfm (660 l/m) at 90 psi (6.3 bar) supply 0.2 scfm (5.7 sl/m) at 30 psi (2.1 bar) supply 0.26 scfm (7.4 sl/m) at 45 psi (3.1bar) supply Air Supply Failure Single Acting Relay On supply failure the actuator output drops. Some overshoot may occur when air pressure returns after a period without air supply pressure. Always set control set point to 0%, and put the process control system in manual, for smooth recovery from air supply failure. Loss of Input Signal Output Pressure Output drops to low pressure. 100 psi (7 bar) max
Air Consumption
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Table 14 Pneumatics Double Acting Standard Flow

Air Supply Action Dry, oil-free, 5 micron filtered air see ISA S7.3 Output 1 increases with increasing I/P signal. Output 2 decreases with increasing I/P signal. 20 - 150 psi max. (1.4 to 10.3 bar) Do not exceed actuator rating. 7.2 scfm (200 l/m) at 30 psi (2.1 bar) supply 12.8 scfm (360 l/m) at 60 psi (4.2 bar) supply 18.3 scfm (520 l/m) at 90 psi (6.3 bar) supply 23.8 scfm (675 l/m) at 120 psi (8.4 bar) supply 0.4 scfm (11.3 l/m) at 30 psi (2.1 bar) supply 0.85 scfm (22.6 l/m) at 80 psi (3.1bar) supply When the air supply fails an SVI II AP D/A positioner cannot control the failure position of an actuator without a spring. The actuator can, under different conditions, fail in place, fail open, or fail close. In cases where the valve must fail to a required position additional control equipment is required. Some overshoot can occur when air pressure returns after a period without air supply pressure. Always set control set point to 0%, and put the process control system in manual, for smooth recovery from air supply failure. Output 1 drops to low pressure. Output 2 rises to supply pressure. 150 psi (10.3 bar) max
Supply Pressure
Air Delivery
Air Consumption
Air Supply Failure
Loss of Input Signal
Output Pressure
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Series Identification SVI2 AP-abcdefgh

a Style 1,2,3 1. ES Version - EZ Smart 2. SD Version - Standard Diagnostics 3. AD Version - Advanced Diagnostics
b Pneumatic Train 1,2 1. Single Acting 2. Double Acting c Pneumatics 1. Standard flow
d Display 1,2,3,4 1. No Display and Pushbuttons 2. With Display and Pushbuttons 3. No Display and Pushbuttons, Marine 4. With Display and Pushbuttons, Marine e Hardware Version 3 3. f Communications 1 1. 4 to 20 mA - HART Communications g Option Board 1,2 1. None 2. Position Retransmit and Limit Switches
h Agency Approvals 1,4 1. ATEX/FM/CSA/Intrinsic Safety & Exprf 4. FM, CSA, ATEX, IEC
Approved Configuration Codes

SVI2 AP- 1
2 3
1 2
1 2
1 2 3 4
1 2
Figure 15
SVI II AP Model Numbering The following pages provide the agency approved installation procedure for hazardous locations (ES-699 Rev. D). Note: The installation procedure is accurate at time of print. For further hazardous installation information please consult Masoneilan.
A-6
Hazardous Location Installation
ES - 699
SPECIAL INSTRUCTIONS FOR INSTALLING MASONEILAN SVI-II AP IN AREAS WHERE THERE IS A POTENTIAL FOR EXPLOSIVE GAS ATMOSPHERE OR INFLAMMABLE DUST
1 INTRODUCTION
This manual covers the requirements for safe installation, repair, and operation of the SVI-II AP as it relates to operation in areas where there is a potential for explosive atmosphere or inflammable dust. Adherence to these requirements assures that the SVI-II AP will not cause ignition of the surrounding atmosphere. Hazards related to control of the process are beyond the scope of this manual. For mounting instructions on specific valves refer to the mounting instructions supplied with the mounting kit. Mounting does not affect the suitability of the SVI-II AP for use in a potentially hazardous environment. The SVI-II AP is manufactured by: Masoneilan/DRESSER 85 Bodwell Street Avon MA 02322 USA
Copyright 2005 . This document and all information herein is the property of Dresser Inc.
REV A B
C D E F
Description Initial Release Revised model code, min XP temp was 20C; FM/CSA no Analog Out PDev DR 0208 PDev DR 0225 ADR-002909 ADR-002948
Date 16 Aug 05 27 SEP 05
Drawn Approved
Levesque Smart
4 Aug 05 4 Aug 05
10/12/05 11/28/05 5/8/06 9/6/06
ES-699
Rev F
Page 1 of 10
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Masoneilan Dresser
2 GENERAL REQUIREMENTS
!WARNING! Failure to adhere to the requirements listed in this manual may cause loss of life and property. Installation and maintenance must be performed only by qualified personnel. Area Classification, Protection Type, Temperature Class, Gas Group, and Ingress protection must conform to the data indicated on the label. Wiring and conduit must conform to all local and national codes governing the installation. Wiring must be rated for at least 5C above the highest expected ambient temperature. Approved wire seals against ingress of water and dust are required and the 1/2 inch NPT fittings must be sealed with tape or thread sealant in order to meet the highest level of ingress protection. Before powering the SVI-II AP: Verify that the pneumatic and electronic cover screws are tightened. This is important to maintain the ingress protection level and the integrity of the flameproof enclosure. If the Installation is Intrinsically safe, then check that the proper barriers are installed and the field wiring meets local and national codes for an IS installation. Never install a device, which was previously installed without an intrinsically safe barrier, in an intrinsically safe system. If the pneumatic system is powered by a combustible gas then the installation must be treated as Zone 0 or DIV I. If the Installation is Non-Incendive, then check that all the electrical connections are made to approved devices and wiring meets local and national codes. Verify that the markings on the label are consistent with the application. Verify that the air supply pressure can not exceed 150 PSI (10 Bar).
3 Model Number Description of SVI-II AP

SVI2-abcdefgh Not all combinations are available.
SVI21 a ES -Easy Smart (1) SD - Standard Diagnostics Remote Sensing AD - Advanced Diagnostics Remote Sensing OD - On-Line Diagnostics Remote Sensing PC - Process Controller Remote Sensing ESD - Emergency Shutdown Style b Single Acting c Standard Flow d No Display No Buttons Industrial Display Buttons Industrial (2) No Display No Buttons Offshore Display Buttons Offshore (2) e f Hart 4 to 20 MADC g None h FM, CSA ATEX (XP, DIP, IS, NI)
Double Acting
Retransmit Digital Out Plug-in Electronics Module (MNCB) FM, CSA ATEX (IS, NI) ATEX (IS, NI)
Pneumatics
Capacity
Display
Electronics
Communication
Option
Hazardous Certification
(1) Not available in a flameproof housing. ES-699 Rev F Page 2 of 10
A-8
(2) The SVI-II AP may be up-graded in the field by the addition of a display and buttons.
4 FLAMEPROOF and DUST IGNITION PROOF REQUIREMENTS

4.1 General
The 1/2 inch NPT fittings must enter the housing at least five full turns. The cover flange must be clean and free of corrosion products.
4.2
Category II 1D
For applications which require ATEX Category II 1D make sure to use ATEX II 1 D certified cable glands.
4.3
Description of Flameproof Marking

The label may not appear exactly as shown. Warning that hot components or sparks could cause an explosion if the cover is opened.
Name and address of manufacturer
ATEX Logo
Masoneilan/DRESSER
AVON MA USA
DO NOT OPEN EVEN WHEN ISOLATED WHEN FLAMMABLE / DUST ATMOSPHERES ARE PRESENT ZELM 05ATEX0280X II 2 G EEx dm IIB+H2 T6 II 2 D T96C
Certificate Number
Factory Mutual and CSA Logos
SUITABLE FOR CL III XP - CL I; DIV 1; GP B,C,D DI - CL II; DIV 1; GP E,F,G Operating Temp 40 to +85C
Maximum Surface Temperature for dust at Ta=85C EU Community Compliance Mark Number of Certified Body Operating temperature limits
Supply Connection Wiring Must be Rated for 85C 0518 Types of protection and group designations
Operating Temp 40 to +85C Supply Connection Wiring Rated for 5C Above Ambient MODEL: SVI2-abcdefgh SN nnywwnnnn 30 Volts, 4-20 mA, 150 PSI T6 Ta=60C, T5 Ta=75C, T4 Ta=85C
Type 4X IP 66
Model Designation Voltage, current and pressure operating limits.
Enclosure Type
Serial number
Requirement to use high temperature rated wiring.
Surface temperature ignition codes for gas
Types of protection and group designations
5 INTRINSICALLY SAFE REQUIREMENTS

5.1 Div 2 (No IS Barrier)
WARNING: EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOW TO BE NON-HAZARDOUS.
ES-699 Rev F Page 3 of 10
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Masoneilan Dresser
5.2
Category II 1 (Zone 0)
For operation in hazardous area category II 1, over-voltage protection of the electrical connections need to be installed according to EN 60079-14 For operation in hazardous area category II 1 the ambient temperature needs to be lowered according to the requirements of EN 1127-1 (reduction factor of 80% ). The max. allowed ambient temperature for category 1 inclusive the requirement of EN1127-1 is: T6 : Ta = -40C*.+43C T5 : Ta = -40C*.+55C T4 : Ta = -40C*.+83C
5.3
Description of Intrinsically Safe Marking

The label may not appear exactly as shown.
Name and address of manufacturer ATEX Logo Factory Mutual and CSA Logos
Category, types of protection and gas group designations
Masoneilan/DRESSER
Ex ia
AVON MA USA II 2 G, II 1 G EEx ia IIC T6 T96 C II 3 G EEx nL IIC T6 II 1D, II 2D, II 3D T96C
Types of protection and group designations
Supply Connection Wiring Must be 05ATEX0280X ZELM Rated for 85C Requirement to follow certified installation drawing
Intrinsically Safe Installed per ES-699 0518 Supply Connection Wiring Rated for 5C Above Ambient MODEL: SVI2-abcdefgh SN nnywwnnnn 30 Volts, 4-20 mA, 150 PSI Operating Temp 40 to +85C Type 4X IP 66 T6 Ta=60C, T5 Ta=75C T4 Ta=85C
CL I; DIV 1; GP A,B,C,D CL II; DIV 1; GP E,F,G CL I; DIV 2; GP A,B,C,D CL II, DIV 2; GP F,G
Maximum Surface Temperature for Dust at Ta=85C Certificate Number
EU Community Compliance Mark Operating temp limits
Model Designation
Enclosure Type Bar Code
Serial number Surface temperature ignition codes for gas
Number of Certified Body
Voltage, current and pressure operating limits.
A-10
5.4
Description of SVI2-1 Marking

Category, types of protection and gas group designations
Name and address of manufacturer Requirement to follow certified installation drawing Masoneilan/DRESSER
ZELM 05ATEX0280X Intrinsically Safe Installed per ES-699 II 2 G EEx ia IIC T6 AVON MA USA
Certificate Number Maximum Surface Temperature for Dust at Ta=85C EU Community Compliance Mark
ATEX Logo
II 3 G EEx nL IIC T6 II 2 D, II 3 D T96C
0518
Supply Connection Wiring Rated for 5C Above Ambient MODEL: SVI2-1bcdefg4 SN nnywwnnnn 30 Volts, 4-20 mA, 80 PSI Operating Temp 40 to +85C Type 4X IP 66 T6 Ta=60C, T5 Ta=75C T4 Ta=85C
Number of Certified Body
Model Designation
Enclosure Type Bar Code
Serial number Surface temperature ignition codes for gas
Operating temp limits
Voltage, current and pressure operating limits.
A-11
Masoneilan Dresser
5.5
Description of SVI-II REMOTE Marking

ATEX MARK MODEL MARK BOX FOR PROTECTION TYPE CHOSEN
FM APPROVAL FOR USA AND CANADA
CE MARK AND NOTIFIED BODY
ATEX CATEGORY MAKINGS
DIVISION RATINGS
SVI-II REMOTE
0518
US
PERMANENTLY MARK THE PROTECTION TYPE CHOSEN. ONCE THE TYPE HAS BEEN MARKED IT CAN NOT BE CHANGED. II 1G EEx ia IIC T5 Ta=85C, T6 Ta=75C II 1 D T96C FM06ATEX0003X II 2G EEx d IIB+H2 T5 Ta=85C, T6 Ta=75C II 2D T96C FM06ATEX0004X II 3G EEx nL IIC T5 Ta=85C, T6 Ta=75C II 3D T96C FM06ATEX0005X
IS CL I,II,III; DIV 1; GP A,B,C,D,E,F,G NI CL I; DIV 2; GP A,B,C,D SUITABLE FOR CL II,III; DIV 2; GP F,G XP CL I; DIV 1 GP B,C,D SUITABLE FOR CL II; DIV 1; GP E,F,G SUITABLE FOR CL III, DIV 1 T5 Ta=85C T6 Ta=75C
TYPE 4X IP-66 INCH NPT CONDUIT THREAD OPENING DO NOT OPEN COVER EVEN WHEN ISOLATED WHEN FLAMMABLE GAS OR DUST ATMOSPHERES ARE PRESENT CONDUIT SEAL REQUIRED WITHIN 18 INCHES OF ENCLOSURE FOR EXPLOSIONPROOF INSTALLATION -50C Tamb +85C 30 VDC Max, 1Watt Max SUPPLY CONNECTION WIRING MUST BE RATED AT LEAST 5C ABOVE MAXIMUM AMBIENT TEMPERATURE INTRINSICALLY SAFE WHEN INSTALLED PER ES-699 Ui=6.5 Volts Ii=10.5 mA Ci=0 Li=0 Pi=68mW SERIAL NUMBER INSIDE ENCLOSURE
ENTITY PARAMETERS
AMBIENT TEMPERATURE LIMITS
Masoneilan / DRESSER
NAME AND ADDRESS OF MANUFACTURER THE SERIAL NUMBER IS LOCATED INSIDE THE ENCLOSURE
AVON MA, 02322

SERIAL: Serial Number Label inside housing
YAyywwxxx
YAyywwxxxx
A-12
6.
Intrinsically Safe Installation Wiring Requirements
Each intrinsically safe cable must include a grounded shield or be run in a separate grounded metal conduit.
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Masoneilan Dresser
Notes for Intrinsically Safe Installation

1. HAZARDOUS LOCATION Refer to the device label for the description of the environment in which the device may be installed. 2. FIELD WIRING Intrinsically Safe wiring must be made with grounded shielded cable or installed in grounded metal conduit. The electrical circuit in the hazardous area must be capable of withstanding an A.C. test voltage of 500 volts R.M.S. to earth or frame of the apparatus for 1 minute. Installation must be in accordance with Masoneilan guidelines. The installation including the barrier earthing requirements must comply with the installation requirements of the country of use. Factory Mutual requirements (USA): ANSI/ISA RP12.6 (Installation of Intrinsically Safe Systems for Hazardous (Classified) Locations) and the National Electrical Code, ANSI/NFPA 70. Division 2 installations must be installed per the National Electrical Code, ANSI/NFPA 70. See also, note 4. CSA requirements (Canada): Canadian Electrical Code Part 1. Division 2 installations must be installed per the Canadian Electrical Code Division 2 Wiring Methods. See also note 4. ATEX requirements (EU): Intrinsically safe installations must be installed per EN60079-10 and EN60079-14 as they apply to the specific category. 3. SVI-II AP (+) and (-) 4-20 mA IN Terminals These terminals power the SVI-II AP The barrier is the Controller Output Type, for example MTL 728. Entity Parameters: Vmax= 30 Vdc Imax=125 mA Ci = 6.5 nF. Li = 1 uH Pmax = 900 mW. 4. SVI-II AP (+) and (-) 4-20mA OUT Terminals These terminals provide a 4 to 20 mA signal related to valve position. The 4 to 20 OUT terminals behave much like the terminals of a transmitter so a Transmitter type barrier with 250 Ohm series resistance (internal or external) is used for this connection. For example MTL 788 or 788R. Use of the 4-20 OUT feature is certified to ATEX intrinsically safe requirements and is approved for use in Zone 0. Use of the 4-20 mA OUT feature has not been certified by FM or CSA. The 420 mA OUT feature may not be used in an intrinsically safe installation when FM or CSA intrinsically safe approval is required. The 4-20 mA OUT feature is certified by FM and CSA for use in a DIV 2 area and in a DIV 1 area when the SVI2 is installed in accordance with flameproof requirements. Entity Parameters: Vmax = 30 Vdc Imax = 125 mA Ci = 8 nF. Li = 1 uH Pmax = 900 mW.
A-14
5. SVI-II AP (+) and (-) PV 1-5VDC Terminals The Process Transmitter and the SVI-II AP PV Input are both barrier protected. The transmitter 4 to 20 mA signal is converted to 1 to 5 Volts at the Transmitter barrier. The 1 to 5 volt signal is monitored by the DCS and used by the SVI-II AP for the embedded process controller. The sense resistor may be in the barrier or in the Digital Control System. The Process Transmitter must be approved for use with the Process Transmitter Barrier. An example of a suitable barrier is MTL 788 or 788R An example of the PV INPUT barrier is MTL 728. Entity Parameters of the SVI-II AP PV terminals: Vmax = 30 Vdc Imax = 125 mA Pmax = 900 mW. 6. SVI-II AP (+) and (-) SW Terminals There are two independent isolated solid state switch contact outputs on the SVI-II AP. They are labeled SW#1 and SW#2. The switches are polarity sensitive that is, conventional current flows INTO the plus terminal. An examples of suitable barriers are MTL 707, MTL 787 and MTL 787S. Entity parameters are: Vmax = 30 Vdc Imax = 125 mA Ci = 5 nF Li = 10 uH Pmax = 900 mW Ci = 1 nF Li = 0 uH
7. SVI-II AP (1) and (2) and (3) REMOTE Terminals The REMOTE terminals deliver reference Voltage to an optional REMOTE position sensing potentiometer. Current, Voltage, and Power are limited by the SVI-II AP. The REMOTE terminals entity parameters are the parameters of the 4 to 20 mA INPUT barrier. The SVI-II AP REMOTE is approved for use as a remote position sensing device with the SVI-II AP. SVI-II AP Entity parameters are: Uo/Voc = 6.5 Volts Io/Isc = 9.6 mA Ca = 22 uF La = 300 mH Connect only to suitable potentiometer SVI-II REMOTE Entity parameters are: Vmax = 6.5 Volts Imax = 10.5 mA Ci = 0 uF Li = 0 Pi=68 mW
8. Digital In Terminals The Digital In terminal is suitable for direct connection to a passive switch. Entity Parameters are: Uo/Voc = 6.5 Volts Io/Isc = 72 mA Ca = 1.25 uF Connect only to passive (Un-powered) switch. 9. Entity Requirement Cable capacitance and inductance plus the I.S. apparatus unprotected capacitance (Ci) and inductance (Li) must not exceed the allowed capacitance (Ca) and inductance (La) indicated on the associated apparatus. If the optional Hand Held Communicator is used on the Hazardous Area side of the barrier, then the capacity and inductance of the communicator must be added and the communicator must be agency approved for use in the hazardous area. Also, the current output of the Hand Held Communicator must be included in the current output of the associated equipment. The barriers may be active or passive and from any certified manufacturer as long as the barriers comply with the listed entity parameters. ES-699 Rev F Page 9 of 10 La = 2 mH
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Masoneilan Dresser
10. Use in dust atmosphere Dust-tight conduit seal must be used when installed in dust hazard environments. 11. A device which has previously been installed without an approved IS barrier must NEVER be used subsequently in an intrinsically safe system. Installing the device without a barrier can permanently damage the safety related components in the device making the device unsuitable for use in an intrinsically system.
6 REPAIR
WARNING: EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR USE IN A HAZARDOUS LOCATION. Only qualified service personnel are permitted to make repairs No part replacement is permitted on SVI II REMOTE. On the SVI II AP replacement of the Pneumatic Relay, I/P and cover (with or without display) are the only field repairs permitted. Replace ONLY with genuine Masoneilan parts. Only parts supplied by Masoneilan are permitted. This includes not only the major assemblies but also mounting screws and O rings. No substitutions with non-Masoneilan parts are permitted. Detailed replacement procedures are described in the SVI-II AP Quick Start Guide. The following summary assures the safe operation of the SVI-II AP.
6.1
COVER (DISPLAY)
the gasket is seated in the groove in the housing flange. no wires or retaining cable can be trapped under the cover flange. the flange area is not corroded and the surface is not scared. the four cover bolts are securely tightened.
Make sure that:
6.2
I/P
the wire is not damaged when feeding it through the housing. a single O ring is in place on the wire-sleeve and is not damaged. the four retaining screws are snug. inserting the wire sleeve through the housing does not require force.
Make sure that:
6.3
Relay
the five O rings are seated in the base of the relay and are not damaged the three mounting screws are snug.
Make sure that:
A-16
DIRECT SALES OFFICE LOCATIONS

BELGIUM DRESSER VALVES EUROPE BOULEVARD DU SOUVERAIN 207 B2 VORSTLAAN, B-1160 BRUSSELS, BELGIUM PHONE: +32-2-344-0970 FAX: +32-2-344-1123 BRAZIL DRESSER INDUSTRIA E COMERCIO LTDA DIVISAO MASONEILAN RUA FUNCHAL, 129 - CONJ. 5A 04551-060 - SAO PAULO - SP BRAZIL PHONE: 55-11-2146-3600 FAX: 55-11-2146-3610 CANADA ONTARIO DRESSER - MASONEILAN DI CANADA, INC. 835 HARRINGTON COURT, 2ND FLOOR BURLINGTON, ONTARIO L7N 3P3, CANADA PHONE: 905-335-3529 FAX: 905-336-7628 CHINA DRESSER FLOW SOLUTIONS, BEIJING REP. OFFICE SUITE 1703, CAPITAL MANSION 6 XINYUANNAN RD. CHAOYANG DISTRICT BEIJING 100004, CHINA PHONE: +86-10-8486-4515 FAX: +86-10-8486-5305 FRANCE MASONEILAN - DRESSER PRODUITS INDUSTRIELS ENERGY 5 130/190 BOULEVARD DE VERDUN 92413 COURBEVOLIE CEDEX, FRANCE PHONE: +33-1-4904-9000 FAX: +33-1-4904-9010 DRESSER PRODUITS INDUSTRIELS S.A.S., MASONEILAN CUSTOMER SERVICE CENTRE 55 RUE DE LA MOUCHE, ZONE INDUSTRIELLE 69540 IRIGNY, FRANCE PHONE: +33-4-72-39-06-29 FAX: +33-4-72-39-21-93 GERMANY DRESSER VALVES EUROPE GMBH HEILIGENSTRASSE 75 VIERSEN D-41751, GERMANY PHONE: +49-2162-8170-0 FAX: +49-2162-8170-280 DRESSER VALVES EUROPE GMBH UHLANDSTRASSE 58 60314 FRANKFURT, GERMANY PHONE: +49-69-439350 FAX: +49-69-4970802 INDIA DRESSER VALVE INDIA PVT. LTD. 305/306, "MIDAS", SAHAR PLAZA MATHURDAS VASANJI ROAD J.B. NAGAR, ANDHERI EAST MUMBAI, 400059, INDIA PHONE: +91-22- 8354790 FAX: +91-22-8354791 DRESSER VALVE INDIA PVT. LTD. 205, MOHTA BUILDING 4 BHIKAIJI CAMA PLACE NEW DELHI, 110 066, INDIA PHONE: +91-11-2-6164175 FAX: +91-11-5-1659635 ITALY DRESSER ITALIA S.R.L. MASONEILAN OPERATIONS VIA CASSANO, 77 80020 CASAVATORE, NAPOLI ITALY PHONE: +39-081-7892-111 FAX: +39-081-7892-208 JAPAN NIIGATA MASONEILAN CO. LTD. (NIMCO) 20TH FLOOR, MARIVE EAST TOWER WBG 2-6 NAKASE, MIHAMA-KU, CHIBA-SHI, CHIBA 261-7120 JAPAN PHONE: +81-43-297-9222 FAX: +81-43-299-1115 KOREA DRESSER KOREA INC. 2109 KUK DONG BUILDING 60-1 3-KA, CHOONGMU-RO CHUNG-KU SEOUL, KOREA PHONE: +82-2-2274-0748 FAX: +82-2-2274-0720 KUWAIT DRESSER FLOW SOLUTIONS MIDDLE EAST OPERATIONS 10TH FLOOR, AL RASHED COMPLEX FAHAD SALEM STREET, P.O. BOX 242 SAFAT, 13003, KUWAIT PHONE: +965-9061157 FAX: +965-3987879 MALAYSIA DRESSER FLOW SOLUTIONS BUSINESS SUITE, 19A-9-1, LEVEL 9 UOA CENTRE, NO. 19, JALAN PINANG 50450 KUALA LUMPUR, WEST MALAYSIA PHONE: +60-3-2161-0322 FAX: +60-3-2163-3612 MEXICO DRESSER VALVE DE MEXICO, S.A. DE C.V. HENRY FORD NO. 114, ESQ. FULTON FRACCIONAMIENTO INDUSTRIAL SAN NICOLAS 54030 TLALNEPANTLA ESTADO DE MEXICO PHONE: 52-5-310-9863 FAX: 52-5-310-5584 THE NETHERLANDS DRESSER VALVES EUROPE STEENHOUWERSTRAAT 11 3194 AG HOOGVLIET, THE NETHERLANDS PHONE: +31-10-438-4122 FAX: +31-10-438-4443 RUSSIA DS CONTROLS NEKHINSKAYA STREET, 61 VELIKY NOVGOROD RUSSIA, 173021 PHONE: +7-8162-15-7898 FAX: +7-8162-15-7921 SAUDI ARABIA DRESSER AL RUSHAID VALVE & INSTRUMENT CO., LTD. (DARVICO) P.O. BOX 10145 JUBAIL INDUSTRIAL CITY 31961, SAUDI ARABIA PHONE: +966-3-341-0278 FAX: +966-3-341-7624 SINGAPORE DRESSER SINGAPORE PTE LTD. 16 TUAS AVENUE 8 SINGAPORE 639231 PHONE: +65-6-6861-6100 FAX: +65-6-6861-7172 SOUTH AFRICA DRESSER LIMITED P.O. BOX 2234 16 EDENDALE ROAD EASTLEIGH, EDENVALE 1610 REPUBLIC OF SOUTH AFRICA PHONE: +27-11-452-1550 FAX: +27-11-452-6542 SPAIN MASONEILAN S.A. C/MURCIA 39 C 08830 SANT BOI DE LLOBREGAT BARCELONA, SPAIN PHONE: +34-93-652-6430 FAX: +34-93-652-6444 UNITED ARAB EMIRATES DRESSER FLOW SOLUIONS MIDDLE EAST OPERATIONS P.O. BOX 61302 ROUNDABOUT 8 UNITS JA01 & JA02 JEBEL ALI FREE ZONE DUBAI, U. A. E. PHONE: +971-4-8838-752 FAX: +971-4-8838-038 UNITED KINGDOM DI U.K. LTD. EAST GILLIBRANDS SKELMERSDALE, LANCASHIRE WN8 9TU, ENGLAND PHONE: +44-1695-52600 FAX: +44-1695-52601 DI U.K. LTD. UNIT 4, SUITE 1.1, NOBEL HOUSE GRAND UNION OFFICE PARK PACKET BOAT LANE UXBRIDGE, MIDDLESEX UB8 2GH PHONE: +44-1895-454-900 FAX: +44-1895-454-919 UNITED STATES DRESSER -MASONEILAN 85 BODWELL STREET AVON, MA 02322-1190 PHONE: 508-586-4600 FAX: 508-427-8971 DRESSER - MASONEILAN 4841 LEOPARD STREET CORPUS CHRISTI, TX 78408-2621 PHONE: 361-877-2414 FAX: 361-584-1196 DRESSER - MASONEILAN DRESSER DIRECT 1250 HALL COURT DEER PARK, TX 77536 PHONE: 281-884-1000 FAX: 281-884-1010 DRESSER FLOW SOLUTIONS (CONTRACTOR SALES) 16240 PORT NORTHWEST DRIVE HOUSTON, TX 77041 PHONE: 832-590-2303 FAX: 832-590-2529 DRESSER - MASONEILAN 2950 EAST BIRCH STREET BREA, CA 92821 PHONE: 714-572-1528 FAX: 714-572-1463 SVI II AP QS2002-1 04/06
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Warranty Items sold by Dresser are warranted to be free from defects in materials and workmanship for a period of one

Important - Please Read Before Installation!