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PG 1::>

ETANK FULL REPORT - 2012-008


ETank2000 FV 1.9.14 (26 Oct 2010)
TABLE OF CONTENTS

PAGE 1

ETANK SETTINGS SUMMARY

PAGE 2

SUMMARY OF DESIGN DATA AND REMARKS

PAGE 3

SUMMARY OF RESULTS

PAGE 5

ROOF DESIGN

PAGE 8

BOTTOM DESIGN

PAGE 44

ANCHOR BOLT DESIGN

PAGE 49

CAPACITIES AND WEIGHTS

PAGE 51

MAWP & MAWV SUMMARY

PAGE 52

PG 2::>ETANK SETTINGS SUMMARY


To Change These ETank Settings, Go To Tools->Options, Behavior Tab.
---------------------------------------------------------------------No 650 Appendix F Calcs when Tank P = 0 -> Default : Faux
-> This Tank : Vrai
Show MAWP / MAWV Calcs
: Vrai
Enforce API Minimum thicknesses
: Vrai
Enforce API Maximum Roof thickness
: Vrai
Enforce Minimum Self Supp. Cone Pitch (2 in 12) : Vrai
Force Non-Annular Btm. to Meet API-650 5.5.1
: Faux
Set t.actual to t.required Values
: Faux
Maximum 650 App. S or App. M Multiplier is 1
: Vrai
Enforce API Maximum Nozzle Sizes
: Vrai
Max. Self Supported Roof thickness
: 0,5 in.
Max. Tank Corr. Allowance
: 0,5 in.
External pressure calcs subtract C.A. per V.5
: Faux
Use Gauge Material for min thicknesses
: Faux
Enforce API Minimum Live Load
: Vrai
Enforce API Minimum Anchor Chair Design Load
= Bolt Yield Load
: Vrai

PG 3::>SUMMARY OF DESIGN DATA and REMARKS


Job
Date of Calcs.
Mfg. or Insp. Date
Designer
Project
Tag Number
Plant
Plant Location
Site
Design Basis

:
:
:
:
:
:
:
:
:
:

2012-008
27/01/2012 , 05:37
27/01/2012
Devaux J-P
Belgomazout
B10
Wandre
Wandre
Liege
API-653 4th Edition, April 2009,
& API-650 11th Edition, Addendum 2, Nov 2009

----------------------------------------------------------------------

- TANK NAMEPLATE INFORMATION


---------------------------------------------------------------------- Operating Ratio: 0,4
- Design Standard:
- API-650 11th Edition, Addendum 2, Nov 2009
- (None)
- Roof : A-285 Gr C: 0,375in.
- Shell (12): A-131 Gr B: 0,236in.
- Shell (11): A-131 Gr B: 0,236in.
- Shell (10): A-131 Gr B: 0,236in.
- Shell (9): A-131 Gr B: 0,315in.
- Shell (8): A-131 Gr B: 0,354in.
- Shell (7): A-131 Gr B: 0,433in.
- Shell (6): A-131 Gr B: 0,433in.
- Shell (5): A-131 Gr B: 0,5in.
- Shell (4): A-131 Gr B: 0,57in.
- Shell (3): A-131 Gr B: 0,64in.
- Shell (2): A-131 Gr B: 0,7in.
- Shell (1): A-131 Gr B: 0,9in.
- Bottom : A-285 Gr C: 0,25in.
- Annular Ring : A-285 Gr C: 0,25in.
---------------------------------------------------------------------Design Internal Pressure = 0 PSI or 0 IN. H2O
Design External Pressure = 0 PSI or 0 IN. H2O
MAWP = 2,5000 PSI or 69,28 IN. H2O
MAWV = 0 PSI or 0 IN. H2O
OD of Tank = 98,425 ft
Shell Height = 75,459 ft
S.G. of Contents = 0,86
Max. Liq. Level = 75 ft
Re-Rate Temperature = 70 F
Tank Joint Efficiency = 0,85
Ground Snow Load = 0 lbf/ft^2
Roof Live Load = 20 lbf/ft^2
Design Roof Dead Load = 0 lbf/ft^2
PG 4::>Basic Wind Velocity = 100 mph
Wind Importance Factor = 1
Using Seismic Method: NONE
DESIGN NOTES
NOTE 1 : There are tank calculation warnings.
Search for * * Warning * * notes.
NOTE 2 : Tank is not subject to API-650 Appendix F.7
PG 5::>SUMMARY OF RESULTS
Shell Material Summary (Bottom is 1)
-----------------------------------------------------------------------Shell Width Material
Sd
St Weight
CA
#
(ft)
(psi) (psi) (lbf) (in)

-----------------------------------------------------------------------12
6,287 A-131 Gr B
27.400 30.100 18.715
0
11
6,288 A-131 Gr B
27.400 30.100 18.716
0
10
6,288 A-131 Gr B
27.400 30.100 18.716
0
9
6,288 A-131 Gr B
27.400 30.100 24.980
0
8
6,288 A-131 Gr B
27.400 30.100 28.072
0
7
6,288 A-131 Gr B
27.400 30.100 34.334
0
6
6,288 A-131 Gr B
27.400 30.100 34.334
0
5
6,288 A-131 Gr B
27.400 30.100 39.645
0
4
6,288 A-131 Gr B
27.400 30.100 45.192
0
3
6,288 A-131 Gr B
27.400 30.100 50.739
0
2
6,288 A-131 Gr B
24.900 27.400 55.493
0
1
6,288 A-131 Gr B
24.900 27.400 71.336
0
-----------------------------------------------------------------------Total Weight
440.272
Shell API 653 Summary (Bottom is 1)
----------------------------------------------------------------Shell t.design(Sd) t.test(St) t.external t.required t.actual
#
(in.)
(in.)
(in.)
(in.)
(in.)
----------------------------------------------------------------12
0,0427
0,0451
0
0,1
0,236
11
0,0913
0,0965
0
0,1
0,236
10
0,1405
0,1484
0
0,1405
0,236
9
0,1897
0,2005
0
0,1897
0,315
8
0,2391
0,2528
0
0,2391
0,354
7
0,2887
0,3053
0
0,2887
0,433
6
0,3383
0,3578
0
0,3383
0,433
5
0,388
0,4104
0
0,388
0,5
4
0,4378
0,463
0
0,4378
0,57
3
0,4875
0,5156
0
0,4875
0,64
2
0,5905
0,6235
0
0,5905
0,7
1
0,654
0,6911
0
0,654
0,9
----------------------------------------------------------------Structurally Supported Conical Roof
Plate Material = A-285 Gr C,
Struct. Material = A-131 Gr A
t.required = 0,1925 in.
t.actual = 0,375 in.
Roof Joint Efficiency = 0,85
Plate Weight = 116.550 lbf
Rafters:
45 Rafters at Rad. 49,212 ft.: COMBO C15 X 33.9 + C 12 X 20.7
Rafters Weight = 125.346 lbf
Girders:
PG 6::> Girders Weight = 0 lbf
Columns:
1 Column at Center:
Columns Weight = 2.677 lbf

FPB C 12 X 25.0 + 12.25 X 3/8

Bottom Type: Flat Bottom: Annular


Bottom Floor Material = A-285 Gr C
t.required = 0,1 in.
t.actual = 0,25 in.
Bottom Joint Efficiency = 0,85
Annular Bottom Plate Material : A-285 Gr C
Minimum Annular Ring Thickness = 0,17 in.
t_Annular_Ring = 0,25 in.
Minimum Annular Ring Width = 24 in.
W_Annular_Ring = 24 in.
Total Weight of Bottom = 78.124 lbf
ANCHOR BOLTS: (6) 1in. UNC Bolts, A-193 Gr B7
TOP END STIFFENER: L80x80x8, A-36, 2009, lbf

PG 7::>SUPPORTED CONICAL ROOF (from Brownell & Young)


Roof Plate Material: A-285 Gr C,
Structural Material: A-131 Gr A,

Sd = 26.000 PSI, Fy = 30.000 PSI (API-650


Table 5-2b)
Sd = 27.400 PSI, Fy = 34.000 PSI (API-650
Table 5-2b)

R = 49,2125 ft
pt = 0,75 in/ft (Cone Roof Pitch)
Theta = ATAN(pt/12) = ATAN(0,0625) = 3,5763 degrees
Ap_Vert =
=
=
=

Vertical Projected Area of Roof


pt*OD^2/48
0,75*98,425^2/48
151,367 ft^2

Horizontal Projected Area of Roof (Per API-650 5.2.1.f)


Xw =
=
=
=
Ap =
=
=
=

Moment Arm of UPLIFT wind force on roof


0.5*OD
0.5*98,425
49,2125 ft
Projected Area of roof for wind moment
PI*R^2
PI*49,2125^2
7.609 ft^2

S = Ground Snow Load = 0 lbf/ft^2


Sb = Balanced Design Snow Load = 0 lbf/ft^2
Su = Unbalanced Design Snow Load = 0 lbf/ft^2
Dead_Load = Insulation + Plate_Weight + Added_Dead_Load
= (8)(0/12) + 15,2982 + 0
= 15,2982 lbf/ft^2
Roof Loads (per API-650 Appendix R)

Pe = PV*144 = 0*144 = 0 lbf/ft^2


e.1b = DL + MAX(Sb,Lr) + 0,4*Pe
= 15,2982 + 20 + 0,4*0
= 35,298 lbf/ft^2
e.2b = DL + Pe + 0,4*MAX(Sb,Lr)
= 15,2982 + 0 + 0,4*20
= 23,298 lbf/ft^2
T = Balanced Roof Design Load (per API-650 Appendix R)
= MAX(e.1b,e.2b)
= 35,298 lbf/ft^2
e.1u = DL + MAX(Su,Lr) + 0,4*Pe
= 15,2982 + 20 + 0,4*0
= 35,298 lbf/ft^2
e.2u = DL + Pe + 0,4*MAX(Su,Lr)
= 15,2982 + 0 + 0,4*20
= 23,298 lbf/ft^2
PG 8::> U = Unbalanced Roof Design Load (per API-650 Appendix R)
= MAX(e.1u,e.2u)
= 35,298 lbf/ft^2
Lr_1 = MAX(T,U) = 35,298 lbf/ft^2
P = Max. Design Load = Lr_1
= 35,298 lbf/ft^2
= 0,2451 PSI
l =
=
=
=

Maximum Rafter Spacing (Per API-650 5.10.4.4)


(t - ca) * SQRT(1.5 * Fy / P)
(0,375 - 0)*SQRT(1,5*30.000/0,2451)
160,67 in.

MINIMUM # OF RAFTERS
< FOR OUTER SHELL RING >
l = 84 in. since calculated l > 84 in. (7 ft)
N_min = 2*PI*R/l = 2*PI*(49,2125)(12)/84 = 44,17
N_min = 45
Actual # of Rafters = 45
Minimum roof thickness based on actual rafter spacing
l = 82,46 in. (actual rafter spacing)
t-Calc = l/SQRT(1.5*Fy/p) + CA
= 82,46/SQRT(1.5*30.000/0,2451) + 0
= 0,1925 in.
NOTE: Governs for roof plate thickness.

RLoad_Max = Maximum Roof Load based on actual rafter spacing


RLoad_Max = 216(Fy)/(l/(t - ca))^2
= 216(30.000)/(82,46/(0,375 - 0))^2
= 178,69 lb/ft^2
Let Max_T1 = RLoad_Max
P_ext_1 (Vacuum limited by actual rafter spacing)
= -[Max_T1 - DL - 0,4 * Max(Snow_Load,Lr)]/144
= -[178,69 - 15,2982 - 0,4 * Max(0,20)]/144
= -1 PSI due to actual rafter spacing
Pa_rafter_1 = P_ext_1
= -1 PSI or -27,71 IN H2O.
t.required Must be >= 0,09 in. (per API-653)
t.required = MAX( 0.09 , t-Calc )
= 0,1925 in.
PG 9::>RAFTER DESIGN
Maximum Rafter Span = 49,213 ft
Average Rafter Spacing on Shell = 6,866 ft
Average Plate Width = (6,866)/2 = 3,433 ft
Mmax = Maximum Bending Moment
Mmax = wl^2/8
where, w = (0,2451)(3,433)*12 + 56,6/12 = 14,81 lbf/in
l = (49,213)(12) = 590,56 in.
Mmax = (14,81)(590,56)^2/8 = 645635, in-lbf
Z req'd = Mmax/27.400 = 645635,/27.400 = 23,56 in^3
Actual Z = 40,19 in^3 using COMBO C15 X 33.9 + C 12 X 20.7
W_Max (Max. stress allowed for each rafter in ring 1)
= Z * Sd * 8 / l^2
= 40,19 * 27.400 * 8 / 590,56^2
= 25,2602 lbf/in.
Max_P (Max. Load allowed for each rafter in ring 1)
= (W_Max - W_Rafter/12)/(Average Plate Width*12)
= (25,2602 - 56,6/12)/(3,433*12)
= 0,4987 PSI
Let Max_T1 = Max_P * 144
P_ext_2 (Vacuum limited by Rafter Type)
= -[Max_T1 - DL - 0,4 * Max(Snow_Load,Lr)]/144
= -[71,8128 - 15,2982 - 0,4 * Max(0,20)]/144
= -0,3369 PSI or -9,34 IN. H2O
Pa2_rafter_1 = P_ext_2
(limited by Rafter Type)
PG 10::>COLUMN DESIGN
CENTER COLUMN

l = Column Length
= 942 in = 78,5 ft (as computed)
r = Radius of gyration
if l/r must be less than 180, then
r req'd = l/180 = 942/180 = 5,23 in.
Actual r = 3,41 in. using FPB C 12 X 25.0 + 12.25 X 3/8
* * Warning * * Center Column:
Actual r = 3,41 in.,
Req'd r = 5,23 in.
P =
=
=
=

Total load supported by center column


[(rafter length)(rafter load)(# of inner rafters)]/2
[(49,213 ft)(12 in/ft)(14,81 lbf/in)(45)]/2
196.788 lbf

Fa = Allowable Compressive Stress (Per API-650 5.10.3.4)


Per API-650 5.10.3.3,
R = L/r = 276,2 (actual)
Cc =
=
=
=

Column Slenderness Ratio


SQRT[2PI^2E/Fy]
SQRT[2PI^2(28.799.999)/(34.000)]
129,3

FS = Factor of Safety
= 5/3 + 3*(276,2)/(8*(129,3)) - (276,2)^3/(8*(129,3)^3)
= 1,2493
Since R > 120, Using API-650 Formulas in 5.10.3.4.
Fa = [(12*PI^2(E))/(23*R^2)]/(1,6 - R/200)
= [(12*PI^2(28.799.999))/(23*(276,2)^2)]/(1.6 - 276,2/200)
= 8.877 PSI
Fa is not modified Since Design Temp. <= 200 F.
(API-650 M.3.5 N.A.)
Fa = 8.877 * 1
= 8.877 PSI
A_reqd = P/Fa
= [196.788 + (942/12)(34,1)]/8.877
= 22,47 in^2
F = actual induced stress for the column
= P/A = [ 196.788 + (942/12)(34,1) ] / 9,92
= 20.107 PSI
PG 11::>

W_Max (Max. weight allowed for each column in ring 1)


= 85.383 lbf

Max_P (Max. Load allowed for each column in ring 1)


Let Max_T1 = Max_P * 144

P_ext_3 (Vacuum limited by Column Type)


= -2.5 * [(Max_T1 - DL - Max(Snow_Load,Lr)] / 144
= -2.5 * [(5,976 - 15,2982 - Max(0,20)] / 144
= 0,5091, since cannot be positive,
= 0 PSI due to Column Type
Pa_column_1 = P_ext_3
(limited by Column Type)
Roof_Area = 36*PI*OD^2/COS(Theta)
= 36*PI*(98,425)^2/COS()
= 1.097.766 in^2
ROOF WEIGHT
Weight of Roof Plates
= (density)(t)(PI/4)(12*OD - t)^2/COS(Theta)
= (0,2833)(0,375)(PI/4)(1.181 - 0,375)^2/COS(3,5763)
= 116.550 lbf (New)
= 116.550 lbf (Corroded)
Weight of Roof Plates supported by shell
= 116.550 lbf (New)
= 116.550 lbf (Corroded)
Weight of Rafters = 125.346 lbf (New)
Weight of Girders = 0 lbf (New)
Weight of Columns = 2.677 lbf (New)
Total Weight of Roof = 244.573 lbf
= 244.573 lbf

(New)
(Corroded)

<Actual Participating Area of Roof-to-Shell Juncture>


(From API-650 Figure F-2)
Wc = 0,6 * SQRT[Rc * (t-CA)]
(Top Shell Course)
= 0,6 * SQRT[590,314 * (0,236 - 0)]
= 7,0819 in.
(From API-650 Figure F-2)
Wh = 0,3 * SQRT[R2 * (t-CA)] (or 12", whichever is less)
= 0,3 * SQRT[9.467 * (0,375 - 0)]
= MIN(17,8751, 12)
= 12 in.
Top End Stiffener: L80x80x8
Aa = (Cross-sectional Area of Top End Stiffener)
= 1,906 in^2
Using API-650 Fig. F-2, Detail b End Stiffener Detail
PG 12::>

Ashell = Contributing Area due to shell plates


= Wc*(t_shell - CA)
= 7,0819 * (0,236 - 0)
= 1,671 in^2

Aroof = Contributing Area due to roof plates


= Wh*(t_roof - CA)

= 12 * (0,375 - 0)
= 4,5 in^2
A =
=
=
=

Actual Part. Area of Roof-to-Shell Juncture (per API-650)


Aa + Aroof + Ashell
1,906 + 4,5 + 1,671
8,077 in^2

< Uplift on Tank >


Per designer, not using API-650 App. F since P = 0
P_max_external = 0 PSI or 0 IN. H2O

PG 13::>SHELL COURSE RE-RATING


Course # 1;

(Bottom Course is #1)

Material: A-131 Gr B;

Width = 6,2883ft

(VARIABLE DESIGN POINT METHOD) (API-650 Section 5.6.4)


Sd = 24.900 PSI

(allowable design stress per API-653 4.3.3.1)

< Re-Rate Condition G = 0,86 >


H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 75 + 2.31*0/0,86 = 75ft
tpd = 2,6*OD*(H' - 1)*G/(Sd*E) + CA
= 2,6*98,425*(75 - 1)*0,86/(24.900*1) + 0
= 0,654 in.
X1 = 0,463* OD / H' = 0,463*98,425/75 = 0,6076
X2 = SQRT(H'*G/[Sd*E]) = SQRT(75*0,86/[24.900*1]) = 0,0509
X3 = 2,6*H'*OD*G/(Sd*E) = 2,6*75*98,425*0,86/(24.900*1) = 0,6629
t1d = [1,06 - X1 * X2] * X3 + CA
= [1,06 - 0,6076 * 0,0509] * 0,6629 + 0
= 0,6822 in.
t-Calc_1 = MIN(tpd,t1d) = MIN(0,654,0,6822) = 0,654 in.
hMax_1 = E*Sd*(t_1 - CA_1)/(2,6*OD*G) + 1
= 1*24.900*(0,9 - 0) / (2,6 * 98,425 * 0,86) + 1
= 102,8274 ft.
Pmax_1 = (hMax_1 - H) * 0,433 * G
= (102,8274 - 75) * 0,433 * 0,86
= 10,3624 PSI
Pmax_int_shell = Pmax_1
Pmax_int_shell = 10,3624 PSI
< Re-Rate Condition G = 1 >
H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G

= 75 + 2.31*0/1 = 75ft
<Hydrostatic Test Condition>
tpt = 2,6*OD*(H' - 1)/St
= 2,6*98,425*(75 - 1)/27.400 = 0,6911 in.
t1t = [1,06 - (0,463*OD/H')*SQRT(H'/St)]*(2,6*H'*OD/St)
0,463*OD/H' = 0,463*98,425/75 = 0,6076
SQRT(H'/St) = SQRT(75/27.400) = 0,0523
(2,6*H'*OD/St) = 2,6*75*98,425/27.400 = 0,7005
PG 14::>

= [1,06 - (0,6076)(0,0523)]*0,7005 = 0,7202 in.

t.test_1 = MIN(0,6911,0,7202) = 0,6911 in.


Course # 2;

Material: A-131 Gr B;

Width = 6,2883ft

(VARIABLE DESIGN POINT METHOD) (API-650 Section 5.6.4)


Sd = 24.900 PSI

(allowable design stress per API-653 4.3.3.1)

< Re-Rate Condition G = 0,86 >


H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 68,7117 + 2.31*0/0,86 = 68,71ft
Tu = 2,6*OD*G*(H' - 1)/(Sd*E)
= 2,6*98,425*0,86*(68,71 - 1)/(24.900*1)
= 0,5985 in.
Trial # 1
Tl = 0,9 in.
K = Tl/Tu = 0,9/0,5985 = 1,5038
C = SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
= SQRT(1,5038)*(1,5038 - 1)/(1 + SQRT(1,5038)^3) = 0,2172
SQRT[r*Tu] = SQRT[590,55*0,5985] = 18,8001
x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*18,8001 + 3,84*0,2172*68,71 = 68,778
12*C*H' = 12*0,2172*68,71 = 179,0934
1,22*SQRT[r*Tu] = 1,22*18,8001 = 22,9361

x = min(x1,x2,x3) = 22,9361
tdx = 2,6*OD*G*(H' - x/12)/(Sd*E) + CA
= 2,6*98,425*0,86*(68,71 - 22,9361/12)/(24.900*1) + 0
= 0,5904 in.
delta = ABS(tdx - (Tu + CA)) = ABS(0,5904 - (0,5985+0)) = 0,0081
Trial # 2

Tu
Tl
K
C

=
=
=
=
=

tx from previous trial = 0,5904 in.


0,9 in.
Tl/Tu = 0,9/0,5904 = 1,5244
SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
SQRT(1,5244)*(1,5244 - 1)/(1 + SQRT(1,5244)^3) = 0,2246

SQRT[r*Tu] = SQRT[590,55*0,5904] = 18,6725


x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*18,6725 + 3,84*0,2246*68,71 = 70,6614
12*C*H' = 12*0,2246*68,71 = 185,2225
1,22*SQRT[r*Tu] = 1,22*18,6725 = 22,7804

PG 15::>

x = min(x1,x2,x3) = 22,7804
tdx = 2,6*OD*G*(H' - x/12)/(Sd*E) + CA
= 2,6*98,425*0,86*(68,71 - 22,7804/12)/(24.900*1) + 0
= 0,5905 in.
delta = ABS(tdx - (Tu + CA)) = ABS(0,5905 - (0,5904+0)) = 0,0001

t2a = tdx = 0,5905 in.


Ratio = h_1/SQRT[r*(t_1 - CA_1)]
= 75,4596/SQRT[590,55*(0,9-0)] = 3,2731
t-Calc_2 = t2a = 0,5905 in.
< Re-Rate Condition G = 1 >
H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 68,7117 + 2.31*0/1 = 68,71ft
<Hydrostatic Test Condition>
Tu = 2,6*OD*(H' - 1)/St = 2,6*98,425*(68,71 - 1)/27.400
= 0,6324 in.
Trial # 1
Tl = 0,9 in.
K = Tl/Tu = 0,9/0,6324 = 1,4231
C = SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
= SQRT(1,4231)*(1,4231 - 1)/(1 + SQRT(1,4231)^3) = 0,1871
SQRT[r*Tu] = SQRT[590,55*0,6324] = 19,3252
x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*19,3252 + 3,84*0,1871*68,71 = 61,1589
12*C*H' = 12*0,1871*68,71 = 154,2828
1,22*SQRT[r*Tu] = 1,22*19,3252 = 23,5768

x = min(x1,x2,x3) = 23,5768
ttx = 2,6*OD*(H' - x/12)/St

= 2,6*98,425*(68,71 - 23,5768/12)/27.400 = 0,6234 in.


delta = ABS(ttx - Tu) = 0,009
Trial # 2
Tu
Tl
K
C

=
=
=
=
=

tx from previous trial = 0,6234 in.


0,9 in.
Tl/Tu = 0,9/0,6234 = 1,4437
SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
SQRT(1,4437)*(1,4437 - 1)/(1 + SQRT(1,4437)^3) = 0,1949

SQRT[r*Tu] = SQRT[590,55*0,6234] = 19,1872


PG 16::>

x1 = 0,61*SQRT[r*Tu] + 3,84*C*H'
= 0,61*19,1872 + 3,84*0,1949*68,71 = 63,1407
x2 = 12*C*H' = 12*0,1949*68,71 = 160,7391
x3 = 1,22*SQRT[r*Tu] = 1,22*19,1872 = 23,4084
x = min(x1,x2,x3) = 23,4084
ttx = 2,6*OD*(H' - x/12)/St
= 2,6*98,425*(68,71 - 23,4084/12)/27.400 = 0,6235 in.
delta = ABS(ttx - Tu) = 0,0001

t2a = ttx = 0,6235 in.


Ratio = h_1/SQRT[r*t_1] = 6,2883/SQRT[590,55*0,9] = 3,2731
t.test_2 = t2a = 0,6235 in.
Course # 3;

Material: A-131 Gr B;

Width = 6,2883ft

(VARIABLE DESIGN POINT METHOD) (API-650 Section 5.6.4)


Sd = 27.400 PSI

(allowable design stress per API-653 4.3.3.1)

< Re-Rate Condition G = 0,86 >


H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 62,4234 + 2.31*0/0,86 = 62,42ft
Tu = 2,6*OD*G*(H' - 1)/(Sd*E)
= 2,6*98,425*0,86*(62,42 - 1)/(27.400*1)
= 0,4933 in.
Trial # 1
Tl = 0,7 in.
K = Tl/Tu = 0,7/0,4933 = 1,419
C = SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
= SQRT(1,419)*(1,419 - 1)/(1 + SQRT(1,419)^3) = 0,1855

SQRT[r*Tu] = SQRT[590,55*0,4933] = 17,068


x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*17,068 + 3,84*0,1855*62,42 = 54,8815
12*C*H' = 12*0,1855*62,42 = 138,9686
1,22*SQRT[r*Tu] = 1,22*17,068 = 20,823

x = min(x1,x2,x3) = 20,823
tdx = 2,6*OD*G*(H' - x/12)/(Sd*E) + CA
= 2,6*98,425*0,86*(62,42 - 20,823/12)/(27.400*1) + 0
= 0,4874 in.
delta = ABS(tdx - (Tu + CA)) = ABS(0,4874 - (0,4933+0)) = 0,0059
PG 17::>

Trial # 2
Tu
Tl
K
C

=
=
=
=
=

tx from previous trial = 0,4874 in.


0,7 in.
Tl/Tu = 0,7/0,4874 = 1,4362
SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
SQRT(1,4362)*(1,4362 - 1)/(1 + SQRT(1,4362)^3) = 0,1921

SQRT[r*Tu] = SQRT[590,55*0,4874] = 16,9657


x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*16,9657 + 3,84*0,1921*62,42 = 56,3945
12*C*H' = 12*0,1921*62,42 = 143,8919
1,22*SQRT[r*Tu] = 1,22*16,9657 = 20,6981

x = min(x1,x2,x3) = 20,6981
tdx = 2,6*OD*G*(H' - x/12)/(Sd*E) + CA
= 2,6*98,425*0,86*(62,42 - 20,6981/12)/(27.400*1) + 0
= 0,4875 in.
delta = ABS(tdx - (Tu + CA)) = ABS(0,4875 - (0,4874+0)) = 0,0001
t-Calc_3 = tdx = 0,4875 in.
< Re-Rate Condition G = 1 >
H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 62,4234 + 2.31*0/1 = 62,42ft
<Hydrostatic Test Condition>
Tu = 2,6*OD*(H' - 1)/St = 2,6*98,425*(62,42 - 1)/30.100
= 0,5222 in.
Trial # 1
Tl = 0,7 in.
K = Tl/Tu = 0,7/0,5222 = 1,3405
C = SQRT(K)*(K - 1)/(1 + SQRT(K)^3)

= SQRT(1,3405)*(1,3405 - 1)/(1 + SQRT(1,3405)^3) = 0,1545


SQRT[r*Tu] = SQRT[590,55*0,5222] = 17,5609
x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*17,5609 + 3,84*0,1545*62,42 = 47,7375
12*C*H' = 12*0,1545*62,42 = 115,7044
1,22*SQRT[r*Tu] = 1,22*17,5609 = 21,4243

x = min(x1,x2,x3) = 21,4243
ttx = 2,6*OD*(H' - x/12)/St
= 2,6*98,425*(62,42 - 21,4243/12)/30.100 = 0,5155 in.
delta = ABS(ttx - Tu) = 0,0067
PG 18::>

Trial # 2
Tu
Tl
K
C

=
=
=
=
=

tx from previous trial = 0,5155 in.


0,7 in.
Tl/Tu = 0,7/0,5155 = 1,3579
SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
SQRT(1,3579)*(1,3579 - 1)/(1 + SQRT(1,3579)^3) = 0,1615

SQRT[r*Tu] = SQRT[590,55*0,5155] = 17,4479


x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*17,4479 + 3,84*0,1615*62,42 = 49,3548
12*C*H' = 12*0,1615*62,42 = 120,9738
1,22*SQRT[r*Tu] = 1,22*17,4479 = 21,2864

x = min(x1,x2,x3) = 21,2864
ttx = 2,6*OD*(H' - x/12)/St
= 2,6*98,425*(62,42 - 21,2864/12)/30.100 = 0,5156 in.
delta = ABS(ttx - Tu) = 0,0001
t.test_3 = ttx = 0,5156 in.
Course # 4;

Material: A-131 Gr B;

Width = 6,2883ft

(VARIABLE DESIGN POINT METHOD) (API-650 Section 5.6.4)


Sd = 27.400 PSI

(allowable design stress per API-653 4.3.3.1)

< Re-Rate Condition G = 0,86 >


H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 56,1351 + 2.31*0/0,86 = 56,14ft
Tu = 2,6*OD*G*(H' - 1)/(Sd*E)
= 2,6*98,425*0,86*(56,14 - 1)/(27.400*1)
= 0,4429 in.

Trial # 1
Tl = 0,64 in.
K = Tl/Tu = 0,64/0,4429 = 1,445
C = SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
= SQRT(1,445)*(1,445 - 1)/(1 + SQRT(1,445)^3) = 0,1955
SQRT[r*Tu] = SQRT[590,55*0,4429] = 16,1726
x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*16,1726 + 3,84*0,1955*56,14 = 52,
12*C*H' = 12*0,1955*56,14 = 131,6708
1,22*SQRT[r*Tu] = 1,22*16,1726 = 19,7306

x = min(x1,x2,x3) = 19,7306
PG 19::>

tdx = 2,6*OD*G*(H' - x/12)/(Sd*E) + CA


= 2,6*98,425*0,86*(56,14 - 19,7306/12)/(27.400*1) + 0
= 0,4377 in.
delta = ABS(tdx - (Tu + CA)) = ABS(0,4377 - (0,4429+0)) = 0,0052

Trial # 2
Tu
Tl
K
C

=
=
=
=
=

tx from previous trial = 0,4377 in.


0,64 in.
Tl/Tu = 0,64/0,4377 = 1,4622
SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
SQRT(1,4622)*(1,4622 - 1)/(1 + SQRT(1,4622)^3) = 0,2019

SQRT[r*Tu] = SQRT[590,55*0,4377] = 16,0774


x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*16,0774 + 3,84*0,2019*56,14 = 53,3328
12*C*H' = 12*0,2019*56,14 = 136,0172
1,22*SQRT[r*Tu] = 1,22*16,0774 = 19,6145

x = min(x1,x2,x3) = 19,6145
tdx = 2,6*OD*G*(H' - x/12)/(Sd*E) + CA
= 2,6*98,425*0,86*(56,14 - 19,6145/12)/(27.400*1) + 0
= 0,4378 in.
delta = ABS(tdx - (Tu + CA)) = ABS(0,4378 - (0,4377+0)) = 0,0001
t-Calc_4 = tdx = 0,4378 in.
< Re-Rate Condition G = 1 >
H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 56,1351 + 2.31*0/1 = 56,14ft
<Hydrostatic Test Condition>

Tu = 2,6*OD*(H' - 1)/St = 2,6*98,425*(56,14 - 1)/30.100


= 0,4688 in.
Trial # 1
Tl = 0,64 in.
K = Tl/Tu = 0,64/0,4688 = 1,3652
C = SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
= SQRT(1,3652)*(1,3652 - 1)/(1 + SQRT(1,3652)^3) = 0,1644
SQRT[r*Tu] = SQRT[590,55*0,4688] = 16,6388
x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*16,6388 + 3,84*0,1644*56,14 = 45,5952
12*C*H' = 12*0,1644*56,14 = 110,7673
1,22*SQRT[r*Tu] = 1,22*16,6388 = 20,2993

PG 20::>

x = min(x1,x2,x3) = 20,2993
ttx = 2,6*OD*(H' - x/12)/St
= 2,6*98,425*(56,14 - 20,2993/12)/30.100 = 0,4629 in.
delta = ABS(ttx - Tu) = 0,0059

Trial # 2
Tu
Tl
K
C

=
=
=
=
=

tx from previous trial = 0,4629 in.


0,64 in.
Tl/Tu = 0,64/0,4629 = 1,3826
SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
SQRT(1,3826)*(1,3826 - 1)/(1 + SQRT(1,3826)^3) = 0,1713

SQRT[r*Tu] = SQRT[590,55*0,4629] = 16,5338


x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*16,5338 + 3,84*0,1713*56,14 = 47,0205
12*C*H' = 12*0,1713*56,14 = 115,4216
1,22*SQRT[r*Tu] = 1,22*16,5338 = 20,1712

x = min(x1,x2,x3) = 20,1712
ttx = 2,6*OD*(H' - x/12)/St
= 2,6*98,425*(56,14 - 20,1712/12)/30.100 = 0,463 in.
delta = ABS(ttx - Tu) = 0,0001
t.test_4 = ttx = 0,463 in.
Course # 5;

Material: A-131 Gr B;

Width = 6,2883ft

(VARIABLE DESIGN POINT METHOD) (API-650 Section 5.6.4)


Sd = 27.400 PSI

(allowable design stress per API-653 4.3.3.1)

< Re-Rate Condition G = 0,86 >

H' = Effective liquid head at design pressure


= H + 2,31*P(psi)/G
= 49,8468 + 2.31*0/0,86 = 49,85ft
Tu = 2,6*OD*G*(H' - 1)/(Sd*E)
= 2,6*98,425*0,86*(49,85 - 1)/(27.400*1)
= 0,3924 in.
Trial # 1
Tl = 0,57 in.
K = Tl/Tu = 0,57/0,3924 = 1,4526
C = SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
= SQRT(1,4526)*(1,4526 - 1)/(1 + SQRT(1,4526)^3) = 0,1983
SQRT[r*Tu] = SQRT[590,55*0,3924] = 15,2227
PG 21::>

x1 = 0,61*SQRT[r*Tu] + 3,84*C*H'
= 0,61*15,2227 + 3,84*0,1983*49,85 = 47,2467
x2 = 12*C*H' = 12*0,1983*49,85 = 118,6275
x3 = 1,22*SQRT[r*Tu] = 1,22*15,2227 = 18,5717
x = min(x1,x2,x3) = 18,5717
tdx = 2,6*OD*G*(H' - x/12)/(Sd*E) + CA
= 2,6*98,425*0,86*(49,85 - 18,5717/12)/(27.400*1) + 0
= 0,388 in.
delta = ABS(tdx - (Tu + CA)) = ABS(0,388 - (0,3924+0)) = 0,0044

Trial # 2
Tu
Tl
K
C

=
=
=
=
=

tx from previous trial = 0,388 in.


0,57 in.
Tl/Tu = 0,57/0,388 = 1,4691
SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
SQRT(1,4691)*(1,4691 - 1)/(1 + SQRT(1,4691)^3) = 0,2045

SQRT[r*Tu] = SQRT[590,55*0,388] = 15,1372


x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*15,1372 + 3,84*0,2045*49,85 = 48,3736
12*C*H' = 12*0,2045*49,85 = 122,3123
1,22*SQRT[r*Tu] = 1,22*15,1372 = 18,4673

x = min(x1,x2,x3) = 18,4673
tdx = 2,6*OD*G*(H' - x/12)/(Sd*E) + CA
= 2,6*98,425*0,86*(49,85 - 18,4673/12)/(27.400*1) + 0
= 0,388 in.
delta = ABS(tdx - (Tu + CA)) = ABS(0,388 - (0,388+0)) = 0
t-Calc_5 = tdx = 0,388 in.

< Re-Rate Condition G = 1 >


H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 49,8468 + 2.31*0/1 = 49,85ft
<Hydrostatic Test Condition>
Tu = 2,6*OD*(H' - 1)/St = 2,6*98,425*(49,85 - 1)/30.100
= 0,4153 in.
Trial # 1
Tl = 0,57 in.
K = Tl/Tu = 0,57/0,4153 = 1,3725
C = SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
= SQRT(1,3725)*(1,3725 - 1)/(1 + SQRT(1,3725)^3) = 0,1673
PG 22::>

SQRT[r*Tu] = SQRT[590,55*0,4153] = 15,6606


x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*15,6606 + 3,84*0,1673*49,85 = 41,585
12*C*H' = 12*0,1673*49,85 = 100,1
1,22*SQRT[r*Tu] = 1,22*15,6606 = 19,106

x = min(x1,x2,x3) = 19,106
ttx = 2,6*OD*(H' - x/12)/St
= 2,6*98,425*(49,85 - 19,106/12)/30.100 = 0,4103 in.
delta = ABS(ttx - Tu) = 0,005
Trial # 2
Tu
Tl
K
C

=
=
=
=
=

tx from previous trial = 0,4103 in.


0,57 in.
Tl/Tu = 0,57/0,4103 = 1,3892
SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
SQRT(1,3892)*(1,3892 - 1)/(1 + SQRT(1,3892)^3) = 0,1739

SQRT[r*Tu] = SQRT[590,55*0,4103] = 15,5661


x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*15,5661 + 3,84*0,1739*49,85 = 42,7925
12*C*H' = 12*0,1739*49,85 = 104,0536
1,22*SQRT[r*Tu] = 1,22*15,5661 = 18,9906

x = min(x1,x2,x3) = 18,9906
ttx = 2,6*OD*(H' - x/12)/St
= 2,6*98,425*(49,85 - 18,9906/12)/30.100 = 0,4104 in.
delta = ABS(ttx - Tu) = 0,0001
t.test_5 = ttx = 0,4104 in.

Course # 6;

Material: A-131 Gr B;

Width = 6,2883ft

(VARIABLE DESIGN POINT METHOD) (API-650 Section 5.6.4)


Sd = 27.400 PSI

(allowable design stress per API-653 4.3.3.1)

< Re-Rate Condition G = 0,86 >


H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 43,5585 + 2.31*0/0,86 = 43,56ft
Tu = 2,6*OD*G*(H' - 1)/(Sd*E)
= 2,6*98,425*0,86*(43,56 - 1)/(27.400*1)
= 0,3418 in.
Trial # 1
PG 23::>

Tl = 0,5 in.
K = Tl/Tu = 0,5/0,3418 = 1,4628
C = SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
= SQRT(1,4628)*(1,4628 - 1)/(1 + SQRT(1,4628)^3) = 0,2021
SQRT[r*Tu] = SQRT[590,55*0,3418] = 14,2074
x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*14,2074 + 3,84*0,2021*43,56 = 42,4796
12*C*H' = 12*0,2021*43,56 = 105,666
1,22*SQRT[r*Tu] = 1,22*14,2074 = 17,333

x = min(x1,x2,x3) = 17,333
tdx = 2,6*OD*G*(H' - x/12)/(Sd*E) + CA
= 2,6*98,425*0,86*(43,56 - 17,333/12)/(27.400*1) + 0
= 0,3383 in.
delta = ABS(tdx - (Tu + CA)) = ABS(0,3383 - (0,3418+0)) = 0,0035
Trial # 2
Tu
Tl
K
C

=
=
=
=
=

tx from previous trial = 0,3383 in.


0,5 in.
Tl/Tu = 0,5/0,3383 = 1,478
SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
SQRT(1,478)*(1,478 - 1)/(1 + SQRT(1,478)^3) = 0,2078

SQRT[r*Tu] = SQRT[590,55*0,3383] = 14,1345


x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*14,1345 + 3,84*0,2078*43,56 = 43,3755
12*C*H' = 12*0,2078*43,56 = 108,6046
1,22*SQRT[r*Tu] = 1,22*14,1345 = 17,244

x = min(x1,x2,x3) = 17,244
tdx = 2,6*OD*G*(H' - x/12)/(Sd*E) + CA

= 2,6*98,425*0,86*(43,56 - 17,244/12)/(27.400*1) + 0
= 0,3383 in.
delta = ABS(tdx - (Tu + CA)) = ABS(0,3383 - (0,3383+0)) = 0
t-Calc_6 = tdx = 0,3383 in.
< Re-Rate Condition G = 1 >
H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 43,5585 + 2.31*0/1 = 43,56ft
<Hydrostatic Test Condition>
Tu = 2,6*OD*(H' - 1)/St = 2,6*98,425*(43,56 - 1)/30.100
= 0,3618 in.
PG 24::>

Trial # 1
Tl = 0,5 in.
K = Tl/Tu = 0,5/0,3618 = 1,382
C = SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
= SQRT(1,382)*(1,382 - 1)/(1 + SQRT(1,382)^3) = 0,1711
SQRT[r*Tu] = SQRT[590,55*0,3618] = 14,6171
x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*14,6171 + 3,84*0,1711*43,56 = 37,5347
12*C*H' = 12*0,1711*43,56 = 89,4319
1,22*SQRT[r*Tu] = 1,22*14,6171 = 17,8329

x = min(x1,x2,x3) = 17,8329
ttx = 2,6*OD*(H' - x/12)/St
= 2,6*98,425*(43,56 - 17,8329/12)/30.100 = 0,3577 in.
delta = ABS(ttx - Tu) = 0,0041
Trial # 2
Tu
Tl
K
C

=
=
=
=
=

tx from previous trial = 0,3577 in.


0,5 in.
Tl/Tu = 0,5/0,3577 = 1,3978
SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
SQRT(1,3978)*(1,3978 - 1)/(1 + SQRT(1,3978)^3) = 0,1773

SQRT[r*Tu] = SQRT[590,55*0,3577] = 14,5341


x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*14,5341 + 3,84*0,1773*43,56 = 38,5246
12*C*H' = 12*0,1773*43,56 = 92,6837
1,22*SQRT[r*Tu] = 1,22*14,5341 = 17,7316

x = min(x1,x2,x3) = 17,7316
ttx = 2,6*OD*(H' - x/12)/St

= 2,6*98,425*(43,56 - 17,7316/12)/30.100 = 0,3578 in.


delta = ABS(ttx - Tu) = 0,0001
t.test_6 = ttx = 0,3578 in.
Course # 7;

Material: A-131 Gr B;

Width = 6,2883ft

(VARIABLE DESIGN POINT METHOD) (API-650 Section 5.6.4)


Sd = 27.400 PSI

(allowable design stress per API-653 4.3.3.1)

< Re-Rate Condition G = 0,86 >


PG 25::> H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 37,2702 + 2.31*0/0,86 = 37,27ft
Tu = 2,6*OD*G*(H' - 1)/(Sd*E)
= 2,6*98,425*0,86*(37,27 - 1)/(27.400*1)
= 0,2913 in.
Trial # 1
Tl = 0,433 in.
K = Tl/Tu = 0,433/0,2913 = 1,4864
C = SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
= SQRT(1,4864)*(1,4864 - 1)/(1 + SQRT(1,4864)^3) = 0,2109
SQRT[r*Tu] = SQRT[590,55*0,2913] = 13,1159
x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*13,1159 + 3,84*0,2109*37,27 = 38,182
12*C*H' = 12*0,2109*37,27 = 94,3165
1,22*SQRT[r*Tu] = 1,22*13,1159 = 16,0014

x = min(x1,x2,x3) = 16,0014
tdx = 2,6*OD*G*(H' - x/12)/(Sd*E) + CA
= 2,6*98,425*0,86*(37,27 - 16,0014/12)/(27.400*1) + 0
= 0,2886 in.
delta = ABS(tdx - (Tu + CA)) = ABS(0,2886 - (0,2913+0)) = 0,0027
Trial # 2
Tu
Tl
K
C

=
=
=
=
=

tx from previous trial = 0,2886 in.


0,433 in.
Tl/Tu = 0,433/0,2886 = 1,5003
SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
SQRT(1,5003)*(1,5003 - 1)/(1 + SQRT(1,5003)^3) = 0,216

SQRT[r*Tu] = SQRT[590,55*0,2886] = 13,055


x1 = 0,61*SQRT[r*Tu] + 3,84*C*H'

= 0,61*13,055 + 3,84*0,216*37,27 = 38,8724


x2 = 12*C*H' = 12*0,216*37,27 = 96,5901
x3 = 1,22*SQRT[r*Tu] = 1,22*13,055 = 15,9271
x = min(x1,x2,x3) = 15,9271
tdx = 2,6*OD*G*(H' - x/12)/(Sd*E) + CA
= 2,6*98,425*0,86*(37,27 - 15,9271/12)/(27.400*1) + 0
= 0,2887 in.
delta = ABS(tdx - (Tu + CA)) = ABS(0,2887 - (0,2886+0)) = 0,0001
t-Calc_7 = tdx = 0,2887 in.
< Re-Rate Condition G = 1 >
PG 26::> H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 37,2702 + 2.31*0/1 = 37,27ft
<Hydrostatic Test Condition>
Tu = 2,6*OD*(H' - 1)/St = 2,6*98,425*(37,27 - 1)/30.100
= 0,3084 in.
Trial # 1
Tl = 0,433 in.
K = Tl/Tu = 0,433/0,3084 = 1,404
C = SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
= SQRT(1,404)*(1,404 - 1)/(1 + SQRT(1,404)^3) = 0,1797
SQRT[r*Tu] = SQRT[590,55*0,3084] = 13,4954
x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*13,4954 + 3,84*0,1797*37,27 = 33,9542
12*C*H' = 12*0,1797*37,27 = 80,3813
1,22*SQRT[r*Tu] = 1,22*13,4954 = 16,4644

x = min(x1,x2,x3) = 16,4644
ttx = 2,6*OD*(H' - x/12)/St
= 2,6*98,425*(37,27 - 16,4644/12)/30.100 = 0,3052 in.
delta = ABS(ttx - Tu) = 0,0032
Trial # 2
Tu
Tl
K
C

=
=
=
=
=

tx from previous trial = 0,3052 in.


0,433 in.
Tl/Tu = 0,433/0,3052 = 1,4187
SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
SQRT(1,4187)*(1,4187 - 1)/(1 + SQRT(1,4187)^3) = 0,1854

SQRT[r*Tu] = SQRT[590,55*0,3052] = 13,4252

x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*13,4252 + 3,84*0,1854*37,27 = 34,7266
12*C*H' = 12*0,1854*37,27 = 82,929
1,22*SQRT[r*Tu] = 1,22*13,4252 = 16,3787

x = min(x1,x2,x3) = 16,3787
ttx = 2,6*OD*(H' - x/12)/St
= 2,6*98,425*(37,27 - 16,3787/12)/30.100 = 0,3053 in.
delta = ABS(ttx - Tu) = 0,0001
t.test_7 = ttx = 0,3053 in.
Course # 8;
PG 27::>

Material: A-131 Gr B;

Width = 6,2883ft

(VARIABLE DESIGN POINT METHOD) (API-650 Section 5.6.4)

Sd = 27.400 PSI

(allowable design stress per API-653 4.3.3.1)

< Re-Rate Condition G = 0,86 >


H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 30,9819 + 2.31*0/0,86 = 30,98ft
Tu = 2,6*OD*G*(H' - 1)/(Sd*E)
= 2,6*98,425*0,86*(30,98 - 1)/(27.400*1)
= 0,2408 in.
Trial # 1
Tl = 0,433 in.
K = Tl/Tu = 0,433/0,2408 = 1,7982
C = SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
= SQRT(1,7982)*(1,7982 - 1)/(1 + SQRT(1,7982)^3) = 0,3138
SQRT[r*Tu] = SQRT[590,55*0,2408] = 11,925
x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*11,925 + 3,84*0,3138*30,98 = 44,5999
12*C*H' = 12*0,3138*30,98 = 116,6429
1,22*SQRT[r*Tu] = 1,22*11,925 = 14,5484

x = min(x1,x2,x3) = 14,5484
tdx = 2,6*OD*G*(H' - x/12)/(Sd*E) + CA
= 2,6*98,425*0,86*(30,98 - 14,5484/12)/(27.400*1) + 0
= 0,2391 in.
delta = ABS(tdx - (Tu + CA)) = ABS(0,2391 - (0,2408+0)) = 0,0017
Trial # 2
Tu = tx from previous trial = 0,2391 in.
Tl = 0,433 in.

K = Tl/Tu = 0,433/0,2391 = 1,811


C = SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
= SQRT(1,811)*(1,811 - 1)/(1 + SQRT(1,811)^3) = 0,3175
SQRT[r*Tu] = SQRT[590,55*0,2391] = 11,8828
x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*11,8828 + 3,84*0,3175*30,98 = 45,0214
12*C*H' = 12*0,3175*30,98 = 118,0404
1,22*SQRT[r*Tu] = 1,22*11,8828 = 14,497

x = min(x1,x2,x3) = 14,497
tdx = 2,6*OD*G*(H' - x/12)/(Sd*E) + CA
= 2,6*98,425*0,86*(30,98 - 14,497/12)/(27.400*1) + 0
= 0,2391 in.
PG 28::>

delta = ABS(tdx - (Tu + CA)) = ABS(0,2391 - (0,2391+0)) = 0

t-Calc_8 = tdx = 0,2391 in.


< Re-Rate Condition G = 1 >
H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 30,9819 + 2.31*0/1 = 30,98ft
<Hydrostatic Test Condition>
Tu = 2,6*OD*(H' - 1)/St = 2,6*98,425*(30,98 - 1)/30.100
= 0,2549 in.
Trial # 1
Tl = 0,433 in.
K = Tl/Tu = 0,433/0,2549 = 1,6987
C = SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
= SQRT(1,6987)*(1,6987 - 1)/(1 + SQRT(1,6987)^3) = 0,2833
SQRT[r*Tu] = SQRT[590,55*0,2549] = 12,2691
x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*12,2691 + 3,84*0,2833*30,98 = 41,1912
12*C*H' = 12*0,2833*30,98 = 105,3344
1,22*SQRT[r*Tu] = 1,22*12,2691 = 14,9683

x = min(x1,x2,x3) = 14,9683
ttx = 2,6*OD*(H' - x/12)/St
= 2,6*98,425*(30,98 - 14,9683/12)/30.100 = 0,2528 in.
delta = ABS(ttx - Tu) = 0,0021
Trial # 2
Tu = tx from previous trial = 0,2528 in.

Tl = 0,433 in.
K = Tl/Tu = 0,433/0,2528 = 1,7128
C = SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
= SQRT(1,7128)*(1,7128 - 1)/(1 + SQRT(1,7128)^3) = 0,2878
SQRT[r*Tu] = SQRT[590,55*0,2528] = 12,2185
x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*12,2185 + 3,84*0,2878*30,98 = 41,6891
12*C*H' = 12*0,2878*30,98 = 106,9869
1,22*SQRT[r*Tu] = 1,22*12,2185 = 14,9065

x = min(x1,x2,x3) = 14,9065
ttx = 2,6*OD*(H' - x/12)/St
= 2,6*98,425*(30,98 - 14,9065/12)/30.100 = 0,2528 in.
PG 29::>

delta = ABS(ttx - Tu) = 0

t.test_8 = ttx = 0,2528 in.


Course # 9;

Material: A-131 Gr B;

Width = 6,2883ft

(VARIABLE DESIGN POINT METHOD) (API-650 Section 5.6.4)


Sd = 27.400 PSI

(allowable design stress per API-653 4.3.3.1)

< Re-Rate Condition G = 0,86 >


H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 24,6936 + 2.31*0/0,86 = 24,69ft
Tu = 2,6*OD*G*(H' - 1)/(Sd*E)
= 2,6*98,425*0,86*(24,69 - 1)/(27.400*1)
= 0,1903 in.
Trial # 1
Tl = 0,354 in.
K = Tl/Tu = 0,354/0,1903 = 1,8602
C = SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
= SQRT(1,8602)*(1,8602 - 1)/(1 + SQRT(1,8602)^3) = 0,3317
SQRT[r*Tu] = SQRT[590,55*0,1903] = 10,601
x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*10,601 + 3,84*0,3317*24,69 = 37,9144
12*C*H' = 12*0,3317*24,69 = 98,2744
1,22*SQRT[r*Tu] = 1,22*10,601 = 12,9332

x = min(x1,x2,x3) = 12,9332
tdx = 2,6*OD*G*(H' - x/12)/(Sd*E) + CA
= 2,6*98,425*0,86*(24,69 - 12,9332/12)/(27.400*1) + 0

= 0,1897 in.
delta = ABS(tdx - (Tu + CA)) = ABS(0,1897 - (0,1903+0)) = 0,0006
t-Calc_9 = tdx = 0,1897 in.
< Re-Rate Condition G = 1 >
H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 24,6936 + 2.31*0/1 = 24,69ft
<Hydrostatic Test Condition>
Tu = 2,6*OD*(H' - 1)/St = 2,6*98,425*(24,69 - 1)/30.100
= 0,2014 in.
PG 30::>

Trial # 1
Tl = 0,354 in.
K = Tl/Tu = 0,354/0,2014 = 1,7577
C = SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
= SQRT(1,7577)*(1,7577 - 1)/(1 + SQRT(1,7577)^3) = 0,3016
SQRT[r*Tu] = SQRT[590,55*0,2014] = 10,9058
x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*10,9058 + 3,84*0,3016*24,69 = 35,2504
12*C*H' = 12*0,3016*24,69 = 89,3683
1,22*SQRT[r*Tu] = 1,22*10,9058 = 13,3051

x = min(x1,x2,x3) = 13,3051
ttx = 2,6*OD*(H' - x/12)/St
= 2,6*98,425*(24,69 - 13,3051/12)/30.100 = 0,2005 in.
delta = ABS(ttx - Tu) = 0,0009
t.test_9 = ttx = 0,2005 in.
Course # 10;

Material: A-131 Gr B;

Width = 6,2883ft

(VARIABLE DESIGN POINT METHOD) (API-650 Section 5.6.4)


Sd = 27.400 PSI

(allowable design stress per API-653 4.3.3.1)

< Re-Rate Condition G = 0,86 >


H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 18,4053 + 2.31*0/0,86 = 18,41ft
Tu = 2,6*OD*G*(H' - 1)/(Sd*E)
= 2,6*98,425*0,86*(18,41 - 1)/(27.400*1)
= 0,1398 in.

Trial # 1
Tl = 0,315 in.
K = Tl/Tu = 0,315/0,1398 = 2,2532
C = SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
= SQRT(2,2532)*(2,2532 - 1)/(1 + SQRT(2,2532)^3) = 0,4293
SQRT[r*Tu] = SQRT[590,55*0,1398] = 9,0862
x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*9,0862 + 3,84*0,4293*18,41 = 35,8897
12*C*H' = 12*0,4293*18,41 = 94,8346
1,22*SQRT[r*Tu] = 1,22*9,0862 = 11,0852

x = min(x1,x2,x3) = 11,0852
tdx = 2,6*OD*G*(H' - x/12)/(Sd*E) + CA
PG 31::>

= 2,6*98,425*0,86*(18,41 - 11,0852/12)/(27.400*1) + 0
= 0,1405 in.
delta = ABS(tdx - (Tu + CA)) = ABS(0,1405 - (0,1398+0)) = 0,0007

t-Calc_10 = tdx = 0,1405 in.


< Re-Rate Condition G = 1 >
H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 18,4053 + 2.31*0/1 = 18,41ft
<Hydrostatic Test Condition>
Tu = 2,6*OD*(H' - 1)/St = 2,6*98,425*(18,41 - 1)/30.100
= 0,148 in.
Trial # 1
Tl = 0,315 in.
K = Tl/Tu = 0,315/0,148 = 2,1284
C = SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
= SQRT(2,1284)*(2,1284 - 1)/(1 + SQRT(2,1284)^3) = 0,401
SQRT[r*Tu] = SQRT[590,55*0,148] = 9,3489
x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*9,3489 + 3,84*0,401*18,41 = 34,0521
12*C*H' = 12*0,401*18,41 = 88,5915
1,22*SQRT[r*Tu] = 1,22*9,3489 = 11,4056

x = min(x1,x2,x3) = 11,4056
ttx = 2,6*OD*(H' - x/12)/St
= 2,6*98,425*(18,41 - 11,4056/12)/30.100 = 0,1484 in.
delta = ABS(ttx - Tu) = 0,0004

t.test_10 = ttx = 0,1484 in.


Course # 11;

Material: A-131 Gr B;

Width = 6,2883ft

(VARIABLE DESIGN POINT METHOD) (API-650 Section 5.6.4)


Sd = 27.400 PSI

(allowable design stress per API-653 4.3.3.1)

< Re-Rate Condition G = 0,86 >


H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 12,117 + 2.31*0/0,86 = 12,12ft
PG 32::>

Tu = 2,6*OD*G*(H' - 1)/(Sd*E)
= 2,6*98,425*0,86*(12,12 - 1)/(27.400*1)
= 0,0893 in.

Trial # 1
Tl = 0,236 in.
K = Tl/Tu = 0,236/0,0893 = 2,6428
C = SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
= SQRT(2,6428)*(2,6428 - 1)/(1 + SQRT(2,6428)^3) = 0,5042
SQRT[r*Tu] = SQRT[590,55*0,0893] = 7,262
x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*7,262 + 3,84*0,5042*12,12 = 27,8976
12*C*H' = 12*0,5042*12,12 = 73,337
1,22*SQRT[r*Tu] = 1,22*7,262 = 8,8596

x = min(x1,x2,x3) = 8,8596
tdx = 2,6*OD*G*(H' - x/12)/(Sd*E) + CA
= 2,6*98,425*0,86*(12,12 - 8,8596/12)/(27.400*1) + 0
= 0,0914 in.
delta = ABS(tdx - (Tu + CA)) = ABS(0,0914 - (0,0893+0)) = 0,0021
Trial # 2
Tu
Tl
K
C

=
=
=
=
=

tx from previous trial = 0,0914 in.


0,236 in.
Tl/Tu = 0,236/0,0914 = 2,5821
SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
SQRT(2,5821)*(2,5821 - 1)/(1 + SQRT(2,5821)^3) = 0,4937

SQRT[r*Tu] = SQRT[590,55*0,0914] = 7,3469


x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*7,3469 + 3,84*0,4937*12,12 = 27,4596
12*C*H' = 12*0,4937*12,12 = 71,8062
1,22*SQRT[r*Tu] = 1,22*7,3469 = 8,9632

x = min(x1,x2,x3) = 8,9632
tdx = 2,6*OD*G*(H' - x/12)/(Sd*E) + CA
= 2,6*98,425*0,86*(12,12 - 8,9632/12)/(27.400*1) + 0
= 0,0913 in.
delta = ABS(tdx - (Tu + CA)) = ABS(0,0913 - (0,0914+0)) = 0,0001
t-Calc_11 = tdx = 0,0913 in.
< Re-Rate Condition G = 1 >
H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 12,117 + 2.31*0/1 = 12,12ft
PG 33::>

<Hydrostatic Test Condition>

Tu = 2,6*OD*(H' - 1)/St = 2,6*98,425*(12,12 - 1)/30.100


= 0,0945 in.
Trial # 1
Tl = 0,236 in.
K = Tl/Tu = 0,236/0,0945 = 2,4974
C = SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
= SQRT(2,4974)*(2,4974 - 1)/(1 + SQRT(2,4974)^3) = 0,4784
SQRT[r*Tu] = SQRT[590,55*0,0945] = 7,4704
x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*7,4704 + 3,84*0,4784*12,12 = 26,8205
12*C*H' = 12*0,4784*12,12 = 69,5735
1,22*SQRT[r*Tu] = 1,22*7,4704 = 9,1139

x = min(x1,x2,x3) = 9,1139
ttx = 2,6*OD*(H' - x/12)/St
= 2,6*98,425*(12,12 - 9,1139/12)/30.100 = 0,0966 in.
delta = ABS(ttx - Tu) = 0,0021
Trial # 2
Tu
Tl
K
C

=
=
=
=
=

tx from previous trial = 0,0966 in.


0,236 in.
Tl/Tu = 0,236/0,0966 = 2,4431
SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
SQRT(2,4431)*(2,4431 - 1)/(1 + SQRT(2,4431)^3) = 0,4681

SQRT[r*Tu] = SQRT[590,55*0,0966] = 7,553


x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*7,553 + 3,84*0,4681*12,12 = 26,3928
12*C*H' = 12*0,4681*12,12 = 68,0797
1,22*SQRT[r*Tu] = 1,22*7,553 = 9,2146

x = min(x1,x2,x3) = 9,2146
ttx = 2,6*OD*(H' - x/12)/St
= 2,6*98,425*(12,12 - 9,2146/12)/30.100 = 0,0965 in.
delta = ABS(ttx - Tu) = 0,0001
t.test_11 = ttx = 0,0965 in.
Course # 12;

Material: A-131 Gr B;

Width = 6,2877ft

(VARIABLE DESIGN POINT METHOD) (API-650 Section 5.6.4)


Sd = 27.400 PSI
PG 34::>

(allowable design stress per API-653 4.3.3.1)

< Re-Rate Condition G = 0,86 >

H' = Effective liquid head at design pressure


= H + 2,31*P(psi)/G
= 5,8287 + 2.31*0/0,86 = 5,83ft
Tu = 2,6*OD*G*(H' - 1)/(Sd*E)
= 2,6*98,425*0,86*(5,83 - 1)/(27.400*1)
= 0,0388 in.
Trial # 1
Tl = 0,236 in.
K = Tl/Tu = 0,236/0,0388 = 6,0825
C = SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
= SQRT(6,0825)*(6,0825 - 1)/(1 + SQRT(6,0825)^3) = 0,7834
SQRT[r*Tu] = SQRT[590,55*0,0388] = 4,7868
x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*4,7868 + 3,84*0,7834*5,83 = 20,4574
12*C*H' = 12*0,7834*5,83 = 54,8047
1,22*SQRT[r*Tu] = 1,22*4,7868 = 5,8399

x = min(x1,x2,x3) = 5,8399
tdx = 2,6*OD*G*(H' - x/12)/(Sd*E) + CA
= 2,6*98,425*0,86*(5,83 - 5,8399/12)/(27.400*1) + 0
= 0,0429 in.
delta = ABS(tdx - (Tu + CA)) = ABS(0,0429 - (0,0388+0)) = 0,0041
Trial # 2
Tu
Tl
K
C

=
=
=
=
=

tx from previous trial = 0,0429 in.


0,236 in.
Tl/Tu = 0,236/0,0429 = 5,5012
SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
SQRT(5,5012)*(5,5012 - 1)/(1 + SQRT(5,5012)^3) = 0,7594

SQRT[r*Tu] = SQRT[590,55*0,0429] = 5,0333


x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*5,0333 + 3,84*0,7594*5,83 = 20,0704
12*C*H' = 12*0,7594*5,83 = 53,1253
1,22*SQRT[r*Tu] = 1,22*5,0333 = 6,1407

x = min(x1,x2,x3) = 6,1407
tdx = 2,6*OD*G*(H' - x/12)/(Sd*E) + CA
= 2,6*98,425*0,86*(5,83 - 6,1407/12)/(27.400*1) + 0
= 0,0427 in.
delta = ABS(tdx - (Tu + CA)) = ABS(0,0427 - (0,0429+0)) = 0,0002
t-Calc_12 = tdx = 0,0427 in.
PG 35::>

< Re-Rate Condition G = 1 >

H' = Effective liquid head at design pressure


= H + 2,31*P(psi)/G
= 5,8287 + 2.31*0/1 = 5,83ft
<Hydrostatic Test Condition>
Tu = 2,6*OD*(H' - 1)/St = 2,6*98,425*(5,83 - 1)/30.100
= 0,0411 in.
Trial # 1
Tl = 0,236 in.
K = Tl/Tu = 0,236/0,0411 = 5,7421
C = SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
= SQRT(5,7421)*(5,7421 - 1)/(1 + SQRT(5,7421)^3) = 0,7699
SQRT[r*Tu] = SQRT[590,55*0,0411] = 4,9266
x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*4,9266 + 3,84*0,7699*5,83 = 20,241
12*C*H' = 12*0,7699*5,83 = 53,8618
1,22*SQRT[r*Tu] = 1,22*4,9266 = 6,0105

x = min(x1,x2,x3) = 6,0105
ttx = 2,6*OD*(H' - x/12)/St
= 2,6*98,425*(5,83 - 6,0105/12)/30.100 = 0,0453 in.
delta = ABS(ttx - Tu) = 0,0042
Trial # 2
Tu
Tl
K
C

=
=
=
=
=

tx from previous trial = 0,0453 in.


0,236 in.
Tl/Tu = 0,236/0,0453 = 5,2097
SQRT(K)*(K - 1)/(1 + SQRT(K)^3)
SQRT(5,2097)*(5,2097 - 1)/(1 + SQRT(5,2097)^3) = 0,7454

SQRT[r*Tu] = SQRT[590,55*0,0453] = 5,1722


x1 =
=
x2 =
x3 =

0,61*SQRT[r*Tu] + 3,84*C*H'
0,61*5,1722 + 3,84*0,7454*5,83 = 19,8418
12*C*H' = 12*0,7454*5,83 = 52,1459
1,22*SQRT[r*Tu] = 1,22*5,1722 = 6,3101

x = min(x1,x2,x3) = 6,3101
ttx = 2,6*OD*(H' - x/12)/St
= 2,6*98,425*(5,83 - 6,3101/12)/30.100 = 0,0451 in.
delta = ABS(ttx - Tu) = 0,0002
t.test_12 = ttx = 0,0451 in.
PG 36::>

Wtr
= Transposed Width of each Shell Course
= Width*[ t_thinnest / t_course ]^2,5

Transforming Courses (1) to (12)


Wtr(1) = 6,2883*[ 0,236/0,9 ]^2.5 = 0,2214 ft
Wtr(2) = 6,2883*[ 0,236/0,7 ]^2.5 = 0,415 ft
Wtr(3) = 6,2883*[ 0,236/0,64 ]^2.5 = 0,5192 ft
Wtr(4) = 6,2883*[ 0,236/0,57 ]^2.5 = 0,6936 ft
Wtr(5) = 6,2883*[ 0,236/0,5 ]^2.5 = 0,9625 ft
Wtr(6) = 6,2883*[ 0,236/0,433 ]^2.5 = 1,3791 ft
Wtr(7) = 6,2883*[ 0,236/0,433 ]^2.5 = 1,3791 ft
Wtr(8) = 6,2883*[ 0,236/0,354 ]^2.5 = 2,2819 ft
Wtr(9) = 6,2883*[ 0,236/0,315 ]^2.5 = 3,0552 ft
Wtr(10) = 6,2883*[ 0,236/0,236 ]^2.5 = 6,2883 ft
Wtr(11) = 6,2883*[ 0,236/0,236 ]^2.5 = 6,2883 ft
Wtr(12) = 6,2877*[ 0,236/0,236 ]^2.5 = 6,2877 ft
Hts (Height of the Transformed Shell)
= SUM{Wtr} = 29,7713 ft

INTERMEDIATE WIND GIRDERS (API 650 Section 5.9.7)


V (Wind Speed) = 100 mph
Ve = vf = Velocity Factor = (vs/120)^2 = (100/120)^2 = 0,6944
Re-Rate PV = 0 PSI, OR 0 In. H2O
<TOP END STIFFENER CALCULATIONS>
Z = Required Top Comp Ring Section Modulus (per API-650 5.1.5.9.e)
= 0,91 in^3,
For Structural Roof and OD > 60 ft,
Minimum Required Angle is 3 x 3 x 3/8 in.
Actual Z = 0,924 in^3
Using L80x80x8, Wc = 7,0848
<INTERMEDIATE STIFFENER CALCULATIONS> (PER API-650 Section 5.9.7)
* * * NOTE: Using the thinnest shell course, t_thinnest,
instead of top shell course.

* * * NOTE: Not subtracting corrosion allowance per user setting.


ME = 28.799.999/28.799.999
= 1
Hu =
=
=
=
Wtr

Maximum Height of Unstiffened Shell


{ME*600.000*t_thinnest*SQRT[t_thinnest/OD]^3} / Ve)
{1*600.000*0,236*SQRT[0,236/98,425]^3} / 0,6944
23,9406 ft
= Transposed Width of each Shell Course
= Width*[ t_thinnest / t_course ]^2,5

Transforming Courses (1) to (12)


PG 37::>
Wtr(1) = 6,2883*[ 0,236/0,9 ]^2.5 = 0,2214 ft
Wtr(2) = 6,2883*[ 0,236/0,7 ]^2.5 = 0,415 ft
Wtr(3) = 6,2883*[ 0,236/0,64 ]^2.5 = 0,5192 ft
Wtr(4) = 6,2883*[ 0,236/0,57 ]^2.5 = 0,6936 ft
Wtr(5) = 6,2883*[ 0,236/0,5 ]^2.5 = 0,9625 ft
Wtr(6) = 6,2883*[ 0,236/0,433 ]^2.5 = 1,3791 ft
Wtr(7) = 6,2883*[ 0,236/0,433 ]^2.5 = 1,3791 ft
Wtr(8) = 6,2883*[ 0,236/0,354 ]^2.5 = 2,2819 ft
Wtr(9) = 6,2883*[ 0,236/0,315 ]^2.5 = 3,0552 ft
Wtr(10) = 6,2883*[ 0,236/0,236 ]^2.5 = 6,2883 ft
Wtr(11) = 6,2883*[ 0,236/0,236 ]^2.5 = 6,2883 ft
Wtr(12) = 6,2877*[ 0,236/0,236 ]^2.5 = 6,2877 ft
Hts (Height of the Transformed Shell)
= SUM{Wtr} = 29,7713 ft
L_0 = Hts/# of Stiffeners + 1
= 29,7713/2 = 14,89 ft.
Number of Intermediate Wind Girders Sufficient Since Hu >= L_0
Zi (Req. Wind Gird. Z)
= (0,0001)(Ve)(L0)(OD^2)
= (0,0001)(0,6944)(14,89)(98,425^2) = 10,02 in^3
Actual Zi = 0 (No Wind Girder Selected, but One Required)
Parameter Still Required: Int Wind Girder Type,
since Required Number of Int. Wind Girders > 0.
* * Warning * * Wind Girder Zi is inadequate.
Wind Girder Zi Req'd = 10,02
SHELL COURSE #1 SUMMARY
------------------------------------------t-Calc = MAX(t-Calc_650, t_min_ext, t.seismic)
= MAX(0,654, 0, 0)
= 0,654 in.

Course Minimum t shall not be less than 0,1" + CA


(per API-653 Section 4.3.3.1)
t-653min = 0,1 in.
t.required = MAX(t.design, t.min653)
= MAX(0,654,0,1) = 0,654 in.
< API-653 4.3.2.1 >
t1 (lowest average thickness in the shell course)
t1 must be >= t.required = 0,654 in.
t2 (least min. thickness in an area of shell course)
t2 must be >= 0,6*(t.required - CA) + CA = 0,392400 in.
t.actual = 0,9 in.
PG 38::> Weight = Density*PI*[(12*OD) - t]*12*Width*t
= 0,2833*PI*[(12*98,425)-0,9]*12*6,2883*0,9
= 71.336 lbf
(New)
= 71.336 lbf
(Corroded)
SHELL COURSE #2 SUMMARY
------------------------------------------t-Calc = MAX(t-Calc_650, t_min_ext, t.seismic)
= MAX(0,5905, 0, 0)
= 0,5905 in.
Course Minimum t shall not be less than 0,1" + CA
(per API-653 Section 4.3.3.1)
t-653min = 0,1 in.
t.required = MAX(t.design, t.min653)
= MAX(0,5905,0,1) = 0,5905 in.
< API-653 4.3.2.1 >
t1 (lowest average thickness in the shell course)
t1 must be >= t.required = 0,5905 in.
t2 (least min. thickness in an area of shell course)
t2 must be >= 0,6*(t.required - CA) + CA = 0,354300 in.
t.actual = 0,7 in.
Weight =
=
=
=

Density*PI*[(12*OD) - t]*12*Width*t
0,2833*PI*[(12*98,425)-0,7]*12*6,2883*0,7
55.493 lbf
(New)
55.493 lbf
(Corroded)

SHELL COURSE #3 SUMMARY


------------------------------------------t-Calc = MAX(t-Calc_650, t_min_ext, t.seismic)
= MAX(0,4875, 0, 0)
= 0,4875 in.
Course Minimum t shall not be less than 0,1" + CA
(per API-653 Section 4.3.3.1)

t-653min = 0,1 in.


t.required = MAX(t.design, t.min653)
= MAX(0,4875,0,1) = 0,4875 in.
< API-653 4.3.2.1 >
t1 (lowest average thickness in the shell course)
t1 must be >= t.required = 0,4875 in.
t2 (least min. thickness in an area of shell course)
t2 must be >= 0,6*(t.required - CA) + CA = 0,292500 in.
t.actual = 0,64 in.
PG 39::> Weight = Density*PI*[(12*OD) - t]*12*Width*t
= 0,2833*PI*[(12*98,425)-0,64]*12*6,2883*0,64
= 50.739 lbf
(New)
= 50.739 lbf
(Corroded)
SHELL COURSE #4 SUMMARY
------------------------------------------t-Calc = MAX(t-Calc_650, t_min_ext, t.seismic)
= MAX(0,4378, 0, 0)
= 0,4378 in.
Course Minimum t shall not be less than 0,1" + CA
(per API-653 Section 4.3.3.1)
t-653min = 0,1 in.
t.required = MAX(t.design, t.min653)
= MAX(0,4378,0,1) = 0,4378 in.
< API-653 4.3.2.1 >
t1 (lowest average thickness in the shell course)
t1 must be >= t.required = 0,4378 in.
t2 (least min. thickness in an area of shell course)
t2 must be >= 0,6*(t.required - CA) + CA = 0,262680 in.
t.actual = 0,57 in.
Weight =
=
=
=

Density*PI*[(12*OD) - t]*12*Width*t
0,2833*PI*[(12*98,425)-0,57]*12*6,2883*0,57
45.192 lbf
(New)
45.192 lbf
(Corroded)

SHELL COURSE #5 SUMMARY


------------------------------------------t-Calc = MAX(t-Calc_650, t_min_ext, t.seismic)
= MAX(0,388, 0, 0)
= 0,388 in.
Course Minimum t shall not be less than 0,1" + CA
(per API-653 Section 4.3.3.1)
t-653min = 0,1 in.
t.required = MAX(t.design, t.min653)

= MAX(0,388,0,1) = 0,388 in.


< API-653 4.3.2.1 >
t1 (lowest average thickness in the shell course)
t1 must be >= t.required = 0,388 in.
t2 (least min. thickness in an area of shell course)
t2 must be >= 0,6*(t.required - CA) + CA = 0,232800 in.
t.actual = 0,5 in.
PG 40::> Weight = Density*PI*[(12*OD) - t]*12*Width*t
= 0,2833*PI*[(12*98,425)-0,5]*12*6,2883*0,5
= 39.645 lbf
(New)
= 39.645 lbf
(Corroded)
SHELL COURSE #6 SUMMARY
------------------------------------------t-Calc = MAX(t-Calc_650, t_min_ext, t.seismic)
= MAX(0,3383, 0, 0)
= 0,3383 in.
Course Minimum t shall not be less than 0,1" + CA
(per API-653 Section 4.3.3.1)
t-653min = 0,1 in.
t.required = MAX(t.design, t.min653)
= MAX(0,3383,0,1) = 0,3383 in.
< API-653 4.3.2.1 >
t1 (lowest average thickness in the shell course)
t1 must be >= t.required = 0,3383 in.
t2 (least min. thickness in an area of shell course)
t2 must be >= 0,6*(t.required - CA) + CA = 0,202980 in.
t.actual = 0,433 in.
Weight =
=
=
=

Density*PI*[(12*OD) - t]*12*Width*t
0,2833*PI*[(12*98,425)-0,433]*12*6,2883*0,433
34.334 lbf
(New)
34.334 lbf
(Corroded)

SHELL COURSE #7 SUMMARY


------------------------------------------t-Calc = MAX(t-Calc_650, t_min_ext, t.seismic)
= MAX(0,2887, 0, 0)
= 0,2887 in.
Course Minimum t shall not be less than 0,1" + CA
(per API-653 Section 4.3.3.1)
t-653min = 0,1 in.
t.required = MAX(t.design, t.min653)
= MAX(0,2887,0,1) = 0,2887 in.
< API-653 4.3.2.1 >

t1 (lowest average thickness in the shell course)


t1 must be >= t.required = 0,2887 in.
t2 (least min. thickness in an area of shell course)
t2 must be >= 0,6*(t.required - CA) + CA = 0,173220 in.
t.actual = 0,433 in.
PG 41::> Weight = Density*PI*[(12*OD) - t]*12*Width*t
= 0,2833*PI*[(12*98,425)-0,433]*12*6,2883*0,433
= 34.334 lbf
(New)
= 34.334 lbf
(Corroded)
SHELL COURSE #8 SUMMARY
------------------------------------------t-Calc = MAX(t-Calc_650, t_min_ext, t.seismic)
= MAX(0,2391, 0, 0)
= 0,2391 in.
Course Minimum t shall not be less than 0,1" + CA
(per API-653 Section 4.3.3.1)
t-653min = 0,1 in.
t.required = MAX(t.design, t.min653)
= MAX(0,2391,0,1) = 0,2391 in.
< API-653 4.3.2.1 >
t1 (lowest average thickness in the shell course)
t1 must be >= t.required = 0,2391 in.
t2 (least min. thickness in an area of shell course)
t2 must be >= 0,6*(t.required - CA) + CA = 0,143460 in.
t.actual = 0,354 in.
Weight =
=
=
=

Density*PI*[(12*OD) - t]*12*Width*t
0,2833*PI*[(12*98,425)-0,354]*12*6,2883*0,354
28.072 lbf
(New)
28.072 lbf
(Corroded)

SHELL COURSE #9 SUMMARY


------------------------------------------t-Calc = MAX(t-Calc_650, t_min_ext, t.seismic)
= MAX(0,1897, 0, 0)
= 0,1897 in.
Course Minimum t shall not be less than 0,1" + CA
(per API-653 Section 4.3.3.1)
t-653min = 0,1 in.
t.required = MAX(t.design, t.min653)
= MAX(0,1897,0,1) = 0,1897 in.
< API-653 4.3.2.1 >
t1 (lowest average thickness in the shell course)
t1 must be >= t.required = 0,1897 in.
t2 (least min. thickness in an area of shell course)

t2 must be >= 0,6*(t.required - CA) + CA = 0,113820 in.


t.actual = 0,315 in.
PG 42::> Weight = Density*PI*[(12*OD) - t]*12*Width*t
= 0,2833*PI*[(12*98,425)-0,315]*12*6,2883*0,315
= 24.980 lbf
(New)
= 24.980 lbf
(Corroded)
SHELL COURSE #10 SUMMARY
------------------------------------------t-Calc = MAX(t-Calc_650, t_min_ext, t.seismic)
= MAX(0,1405, 0, 0)
= 0,1405 in.
Course Minimum t shall not be less than 0,1" + CA
(per API-653 Section 4.3.3.1)
t-653min = 0,1 in.
t.required = MAX(t.design, t.min653)
= MAX(0,1405,0,1) = 0,1405 in.
< API-653 4.3.2.1 >
t1 (lowest average thickness in the shell course)
t1 must be >= t.required = 0,1405 in.
t2 (least min. thickness in an area of shell course)
t2 must be >= 0,6*(t.required - CA) + CA = 0,084300 in.
t.actual = 0,236 in.
Weight =
=
=
=

Density*PI*[(12*OD) - t]*12*Width*t
0,2833*PI*[(12*98,425)-0,236]*12*6,2883*0,236
18.716 lbf
(New)
18.716 lbf
(Corroded)

SHELL COURSE #11 SUMMARY


------------------------------------------t-Calc = MAX(t-Calc_650, t_min_ext, t.seismic)
= MAX(0,0913, 0, 0)
= 0,0913 in.
Course Minimum t shall not be less than 0,1" + CA
(per API-653 Section 4.3.3.1)
t-653min = 0,1 in.
t.required = MAX(t.design, t.min653)
= MAX(0,0913,0,1) = 0,1 in.
< API-653 4.3.2.1 >
t1 (lowest average thickness in the shell course)
t1 must be >= t.required = 0,1 in.
t2 (least min. thickness in an area of shell course)
t2 must be >= 0,6*(t.required - CA) + CA = 0,060000 in.
t.actual = 0,236 in.

PG 43::> Weight = Density*PI*[(12*OD) - t]*12*Width*t


= 0,2833*PI*[(12*98,425)-0,236]*12*6,2883*0,236
= 18.716 lbf
(New)
= 18.716 lbf
(Corroded)
SHELL COURSE #12 SUMMARY
------------------------------------------t-Calc = MAX(t-Calc_650, t_min_ext, t.seismic)
= MAX(0,0427, 0, 0)
= 0,0427 in.
Course Minimum t shall not be less than 0,1" + CA
(per API-653 Section 4.3.3.1)
t-653min = 0,1 in.
t.required = MAX(t.design, t.min653)
= MAX(0,0427,0,1) = 0,1 in.
< API-653 4.3.2.1 >
t1 (lowest average thickness in the shell course)
t1 must be >= t.required = 0,1 in.
t2 (least min. thickness in an area of shell course)
t2 must be >= 0,6*(t.required - CA) + CA = 0,060000 in.
t.actual = 0,236 in.
Weight =
=
=
=

Density*PI*[(12*OD) - t]*12*Width*t
0,2833*PI*[(12*98,425)-0,236]*12*6,2877*0,236
18.715 lbf
(New)
18.715 lbf
(Corroded)

PG 44::>FLAT BOTTOM: ANNULAR PLATE DESIGN


Bottom Plate Material : A-285 Gr C
Annular Bottom Plate Material : A-285 Gr C
<Weight of Bottom Plate>
Bottom_Area = PI/4*(OD - 2*t_course_1 - 2*AnnRing_Width)^2
= PI/4*(1.181 - 2*0,9 - 2*24)^2
= 1.005.184 in^2
Annular_Area = PI/4*(Bottom_OD)^2 - Bottom_Area
= PI/4*(1.185)^2 - 1.005.184
= 97.878 in^2
Weight = Btm_Density * t.actual * Bottom_Area + Ann_Density * t-AnnRing *
Annular_Area)
= 0,2833 * 0,25*1.005.184 + 0,2833 * 0,25*97.878
= 78.124 lbf (New)
= 78.124 lbf (Corroded)
< API-653 >

Calculation of Hydrostatic Test Stress & Product Design Stress


(per API-653 Table 4-5 footnote b)
t_1 : Original Bottom (1st) Shell Course thickness.
H'= Max. Liq. Level + P(psi)/(0,433)
= 75 + (0)/(0,433) = 75 ft
St =
=
=
=

Hydrostatic Test Stress in Bottom (1st) Shell Course


(2,34)(OD)(H' - 1)/t_1
(2,34)(98,425)(75 - 1)/(0,9)
18.937 PSI

Sd =
=
=
=

Product Design Stress in Bottom (1st) Shell Course


(2,34)(OD)(H' - 1)(G)/(t_1 - ca_1)
(2,34)(98,425)(75 - 1)(0,86)/(0,9)
16.286 PSI

-------------------------<Non-Annular Bottom Plates>


t_min = 0,1 + 0 = 0,1 in. (per API-653 Table 4-4)
t-Calc = t_min = 0,1 in.
t-Actual = 0,25 in.
<Annular Bottom Plates> (Per API-653 Section 4.4.8),
t_Min_Annular_Ring = 0,17 + 0 = 0,17 in. (per API-653 Table 4-5)
t_Annular_Ring = Actual Annular Ring Thickness
= 0,25 in.
PG 45::>

W_Annular_Ring = Actual Annular Ring Width


= 24 in.

<Annular Bottom Plates> (per API-650 Section 5.5.2),


W_int = Minimum Annular Ring Width
(from Shell ID to Any Lap-Welded Joint)
(t_Min_Annular_Ring exclusive of corrosion)
= 390*t_Min_Annular_Ring/SQRT(H*G)
= 390(0,17)/SQRT(75*0,86)
= 8,26 in.
W_int = 24 in.
< FLAT BOTTOM: ANNULAR SUMMARY >
t.required = t-Calc = 0,1 in.
t.actual = 0,25 in.
Annular Bottom Plate Material : A-285 Gr C
Minimum Annular Ring Thickness = 0,17 in.
t_Annular_Ring = 0,25 in.
Minimum Annular Ring Width = 24 in.
W_Annular_Ring = 24 in.

PG 46::>NET UPLIFT DUE TO INTERNAL PRESSURE


(See roof report for calculations)
Net_Uplift = -556.822 lbf
Anchorage NOT required for internal pressure.
WIND MOMENT (Per API-650 SECTION 5.11)
vs = Wind Velocity = 100 mph
vf = Velocity Factor = (vs/120)^2 = (100/120)^2 = 0,6944
Wind_Uplift = Iw * 30 * vf
= 1 * 30 * 0,6944
= 20,8333 lbf/ft^2
API-650 5.2.1.k Uplift Check
P_F41 = WCtoPSI(0,962*Fy*A*TAN(Theta)/D^2 + 8*t_h)
P_F41 = WCtoPSI(0,962*30.000*8,077*0,0625/98,425^2 + 8*0,375)
= 0,1624 PSI
Limit Wind_Uplift/144+P to 1.6*P_F41
Wind_Uplift/144 + P = 0,1447 PSI
1.6*P_F41 = 0,2598 PSI
Wind_Uplift/144 + P = MIN(Wind_Uplift/144 + P, 1.6*P_F41)
Wind_Uplift/144 = MIN(Wind_Uplift/144, 1.6*P_F41 - P)
Wind_Uplift = MIN(Wind_Uplift, (1.6*P_F41 - P) * 144)
= MIN(20,8333,37,417)
= 20,8333 lbf/ft^2
Ap_Vert =
=
=
=

Vertical Projected Area of Roof


pt*OD^2/48
0,75*98,425^2/48
151,367 ft^2

Horizontal Projected Area of Roof (Per API-650 5.2.1.f)


Xw =
=
=
=
Ap =
=
=
=

Moment Arm of UPLIFT wind force on roof


0.5*OD
0.5*98,425
49,2125 ft
Projected Area of roof for wind moment
PI*R^2
PI*49,2125^2
7.609 ft^2

M_roof (Moment Due to Wind Force on Roof)


= (Wind_Uplift)(Ap)(Xw)
= (20,8333)(7.609)(49,2125) = 7.800.724 ft-lbf
Xs (Moment Arm of Wind Force on Shell)
= H/2 = (75,459)/2 = 37,7295 ft
As (Projected Area of Shell)
= H*(OD + t_ins / 6)
= (75,459)(98,425 + 0/6) = 7.427 ft^2

M_shell (Moment Due to Wind Force on Shell)


= (Iw)(vf)(18)(As)(Xs)
= (1)(0,6944)(18)(7.427)(37,7295) = 3.502.737 ft-lbf
PG 47::>

Mw (Wind moment)
= M_roof + M_shell = 7.800.724 + 3.502.737
= 11.303.461 ft-lbf

W = Net weight (PER API-650 5.11.3)


(Force due to corroded weight of shell and
shell-supported roof plates and weight of
Minimum Liquid less 40% of F.1.2 Uplift force.)
W_net_tank_weight = W_shell + W_roof - 0,4*P*(PI/4)(144)(OD^2)
= 440.272 + 116.550 - 0,4*0*(PI/4)(144)(98,425^2)
= 556.822 lbf
W_min_Liquid = 406.865 lbf
W = W_net_tank_weight + W_min_Liquid
= 963.687 lbf
RESISTANCE TO OVERTURNING (per API-650 5.11.2)
An unanchored Tank must meet these two criteria:
1) 0,6*Mw + MPi < (MDL + MF_min_liq)/1,5
2) Mw + 0,4MPi < (MDL + MF)/2
Mw = Destabilizing Wind Moment = 11.303.461 ft-lbf
MPi = Destabilizing Moment about the Shell-to-Bottom Joint from Design
Pressure.
= P*(PI*OD^2/4)*(144)*(OD/2)
= 0*(3,1416*98,425^2/4)*(144)*(49,2125)
= 0 ft-lbf
MDL = Stabilizing Moment about the Shell-to-Bottom Joint from the Shell and
Roof weight supported by the Shell.
= (W_shell + W_roof)*OD/2
= (440.272 + 116.550)*49,2125
= 27.402.604 ft-lbf
tb = Annular Bottom Ring thickness less C.A. = 0,25 in.
Lb = Minimum bottom annular ring width
Lb = greater of 18 in. or 0,365*tb*SQRT(Sy_btm/H_liq)
= 18 in.
wl =
=
=
=

Circumferential loading of contents along Shell-To-Bottom Joint.


4,67*tb*SQRT(Sy_btm*H_liq)
4,67*0,25*SQRT(30.000*75)
1.751 lbf/ft

wl_min_liq = Circumferential loading of Minimum-Level contents along


Shell-To-Bottom Joint.
= 4,67*ta*SQRT(Sy_btm*H_min_liq)
= 4,67*0,25*SQRT(30.000*1)

= 202,2169 lbf/ft
MF_min_liq = wa_min_liq*PI*OD
= 202,2169*3,1416*98,425
= 202,2169 lbf
PG 48::> MF = Stabilizing Moment due to Bottom Plate and Liquid Weight.
= (OD/2)*wl*PI*OD
= (49,2125)(1.751)(3,1416)(98,425)
= 26.648.876 ft-lbf
Criteria 1
0,6*(11.303.461) + 0 < (27.402.604 + 62.528)/1,5
Since 6.782.077 < 18.310.090, Tank is stable.
Criteria 2
11.303.461 + 0,4 * 0 < (27.402.604 + 26.648.876)/2
Since 11.303.460 < 27.025.740, Tank is stable.
RESISTANCE TO SLIDING (per API-650 5.11.4)
F_wind = vF * 18 * As
= 0,6944 * 18 * 7.427
= 92.838 lbf
F_friction = Maximum of 40% of Weight of Tank
= 0,4 * (W_Roof_Corroded + W_Shell_Corroded +
W_Btm_Corroded + RoofStruct + W_min_Liquid)
= 0,4 * (116.550 + 440.272 + 78.124 + 128.023 + 406.865)
= 467.934 lbf
No anchorage needed to resist sliding since
F_friction > F_wind
<Anchorage Requirement>
Anchorage NOT required since Criteria 1, Criteria 2, and Sliding
ARE acceptable.
PG 49::>ANCHOR BOLT DESIGN
Bolt Material : A-193 Gr B7
Sy = 105.000 PSI
< Uplift Load Cases, per API-650 Table 5-21b >
D (tank OD) = 98,425 ft
P (design pressure) = 0 INCHES H2O
Pt (test pressure per F.4.4) = P = 0 INCHES H2O
Pf (failure pressure per F.6) = N.A. (see Uplift Case 3 below)
t_h (roof plate thickness) = 0,375 in.
Mw (Wind Moment) = 11.303.461 ft-lbf
Mrw (Seismic Ringwall Moment) = 0 ft-lbf
W1 (Dead Load of Shell minus C.A. and Any
Dead Load minus C.A. other than Roof
Plate Acting on Shell)
W2 (Dead Load of Shell minus C.A. and Any

Dead Load minus C.A. including Roof


Plate minus C.A. Acting on Shell)
W3 (Dead Load of New Shell and Any
Dead Load other than Roof
Plate Acting on Shell)
For Tank with Structural Supported Roof,
W1 = Corroded Shell + Shell Insulation
= 440.272 + 0
= 440.272 lbf
W2 = Corroded Shell + Shell Insulation + Corroded Roof Plates
Supported by Shell + Roof Dead Load Supported by Shell
= 440.272 + 0
+ 116.550 * [1 + 1.097.766*-0,000001/(144 * 116.550)]
= 556.822 lbf
W3 = New Shell + Shell Insulation
= 440.272 + 0
= 440.272 lbf
Uplift Cases 1 to 3 are N.A.
Uplift Case 4: Wind Load Only
PWR = Wind_Uplift/5,208
= 20,8333/5,208
= 4,0003 IN. H2O
PWS = vF * 18
= 0,6944 * 18
= 12,5 lbf/ft^2
MWH = PWS*(D+t_ins/6)*H^2/2
= 12,5*(98,425+0/6)*75,459^2/2
= 3.502.737 ft-lbf
U = PWR * D^2 * 4,08 + [4 * MWH/D] - W2
= 4,0003*98,425^2*4,08+[4*3.502.737/98,425]-556.822
= -256.361 lbf
bt = U / N = -42.727 lbf
Sd = 0,8 * 105.000 = 84.000 PSI
A_s_r = Bolt Root Area Req'd
A_s_r = N.A., since Load per Bolt is zero.
PG 50::> Uplift Case 5: Seismic Load Only
U = [4 * Mrw / D] - W2*(1-0,4*Av)
U = [4 * 0 / 98,425] - 556.822*(1-0,4*0)
= -556.822 lbf
bt = U / N = -92.804 lbf
Sd = 0,8 * 105.000 = 84.000 PSI
A_s_r = Bolt Root Area Req'd
A_s_r = N.A., since Load per Bolt is zero.
Uplift Cases 6 and 7 are N.A.
Uplift Case 8: Frangibility Pressure
Not applicable since if there is a knuckle on tank roof,
or tank roof is not frangible.
Pf (failure pressure per F.6) = N.A.

< ANCHOR BOLT SUMMARY >


Bolt Root Area Req'd = 0 in^2
d = Bolt Diameter = 1 in.
n = Threads per inch = 8
A_s = Actual Bolt Root Area
= 0,7854 * (d - 1,3 / n)^2
= 0,7854 * (1 - 1,3 / 8)^2
= 0,5509 in^2
Exclusive of Corrosion,
Bolt Diameter Req'd = 0,065 in. (per ANSI B1.1)
Actual Bolt Diameter = 1,000 in.
Bolt Diameter Meets Requirements.
<ANCHORAGE REQUIREMENTS>
No Anchorage Required.
Anchorage Meets Spacing Requirements.
ANCHOR BOLT CHAIRS NOT SPECIFIED.

PG 51::>CAPACITIES and WEIGHTS


Maximum Capacity (to upper TL)
Design Capacity (to Max Liquid Level)
Minimum Capacity (to Min Liquid Level)
NetWorking Capacity (Design - Min.)

:
:
:
:

4.288.078
4.255.681
56.742
4.198.939

gal
gal
gal
gal

New Condition
Corroded
----------------------------------------------------------Shell
440.272 lbf
440.272 lbf
Roof
Plates
116.550 lbf
116.550 lbf
Rafters
125.346 lbf
125.346 lbf
Girders
0 lbf
0 lbf
Columns
2.677 lbf
2.677 lbf
Bottom
78.124 lbf
78.124 lbf
Stiffeners
2.009 lbf
2.009 lbf
Nozzle Wgt
0 lbf
0 lbf
Misc Roof Wgt
0 lbf
0 lbf
Misc Shell Wgt
0 lbf
0 lbf
Insulation
0 lbf
0 lbf
----------------------------------------------------------Total
764.978 lbf
764.978 lbf
Weight of Tank, Empty
:
764.978 lbf
Weight of Tank, Full of Product
(SG=0,86): 31.540.703 lbf
Weight of Tank, Full of Water
: 36.550.704 lbf
Net Working Weight, Full of Product
: 30.900.950 lbf
Net Working Weight, Full of Water
: 35.806.800 lbf

Foundation Area Req'd

Foundation Loading, Empty


:
Foundation Loading, Full of Product (SG=0,86) :
Foundation Loading, Full of Water
:

7.609 ft^2
100,54 lbf/ft^2
4.145 lbf/ft^2
4.804 lbf/ft^2

SURFACE AREAS
Roof 7.623 ft^2
Shell 23.333 ft^2
Bottom 7.609 ft^2
Wind Moment
Seismic Moment

11.303.461 ft-lbf
0 ft-lbf

MISCELLANEOUS ATTACHED ROOF ITEMS


MISCELLANEOUS ATTACHED SHELL ITEMS

PG 52::>MAWP & MAWV SUMMARY FOR 2012-008


MAXIMUM CALCULATED INTERNAL PRESSURE
MAWP = 2,5 PSI or 69,28 IN. H2O (per API-650 App. F.1.3 & F.7)
MAWP = Maximum Calculated Internal Pressure (due to shell)
= 2,5 PSI or 69,28 IN. H2O
MAWP = Maximum Calculated Internal Pressure (due to roof)
= 36,0473 PSI or 999 IN. H2O
TANK MAWP = 2,5 PSI or 69,28 IN. H2O
MAXIMUM CALCULATED EXTERNAL PRESSURE
MAWV = -1 PSI or -27,71 IN. H2O (per API-650 V.1)
MAWV = Maximum Calculated External Pressure (due to shell)
= -0,0372 PSI or -1,03 IN. H2O
MAWV = Maximum Calculated External Pressure (due to roof)
= 0 PSI or 0 IN. H2O
MAWV = N.A. (not calculated due to columns)
TANK MAWV = 0 PSI or 0 IN. H2O

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