Telephone: Fax: VAT Registration No.

Name: Address:

Manufacturer: Model: Year: Registration:

Renault

1999

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Vehicle identification Notes No. of cylinders Capacity Compression ratio Injection system Notes Injection pump assembly Injection pump assembly Injection pump assembly Pump type Injection nozzle Nozzle and holder assembly Nozzle opening pressure - new/used Notes Crankshaft position Adjusting method Idle speed Rated no load speed Oil temperature Maximum time at governed speed Test mode Probe type Smoke opacity - EU limit Smoke opacity - homologation value Notes Battery Notes Glow plug nominal rating Glow plug activation time Notes Valve clearance - INLET Valve clearance - EXHAUST V/A 12/20 secs 10 Min Service checks and adjustments Specified value mm 0,200,05 cold mm 0,400,05 cold Measured value V/RC(Ah) 12 Glow plugs Specified value Measured value BTDC 0 Engine/Pump Special Tool/ Special Tool rpm 82550 rpm 517550 C 80 secs 1,0 A/B B 1/2 1 m-1 (%) 2,50 (64) m-1 (%) 1,00 (33) Starting and charging Specified value Measured value Make Lucas Type EPIC Part No. R8640 A111A Rotary Make Lucas Part No. RDNOSDC 6751H bar 125-140 Tuning and emissions Specified value Measured value Specified value Measured value cc 1870 :1 21,5 Specified value Type 4/OHC Measured value

Manufacturer: Renault Engine code: F8Q 632

Model: Clio II (XBO) (98-) 1,9D Output: 47 (65) 4500 1999-03

Autodata Limited 2004 2006-02-27 V5.373-

Oil pressure Radiator cap Thermostat (primary/secondary) open Notes Engine oil grade - cold climate Engine oil grade - moderate climate Engine oil grade - hot climate Engine oil classification Engine oil grade - alternative - moderate climate Engine oil classification - alternative - moderate climate Engine with filter Gearbox oil grade Gearbox 4/5 speed Cooling system Brake fluid Notes 136 Cylinder head instructions Cylinder head

bar/rpm 3,5/3000 bar 1,2 C 89 Lubricants and capacities Specified value SAE 5W/30 SAE 10W/40 SAE 15W/50 API/ACEA CF/B2-96 SAE 15W/40 API/ACEA CF/B2-96 litres 5,2 SAE 75W/80W litres 3,4 litres 7,4 Type DOT 4 Tightening torques Specified value Measured value Measured value

Renew bolts Yes Other tightening torques Main bearings Main bearings Main bearings Big end bearings Big end bearings Big end bearings Oil pump to cylinder block Sump bolts 89 68 89 67 Flywheel/driveplate Clutch to flywheel Crankshaft pulley/damper Camshaft sprocket/gear Camshaft carrier/cap Camshaft/rocker cover Inlet manifold to cylinder head Exhaust manifold to cylinder head Injector/clamp Injector pipe unions Injection pump sprocket/gear Injection pump flange Injection pump mounting Injection nozzle to holder Glow plugs Front hub Rear hub Steering track rod end Brake disc to hub Brake caliper to carrier Brake caliper carrier to hub Road wheels Notes Minimum disc thickness - solid 123 120 Minimum disc thickness - ventilated Disc runout Maximum drum diameter 12 Nm 27 Nm 27 Nm 70 Nm 25 Nm 55 Nm 25 Nm 25 Nm 70 Nm 20 Nm 280 Nm 175 Nm 37 Nm Front 20 Nm Front 40 Nm Front 100 Nm 90 Nm Brake disc and drum dimensions Specified value Front 10,5 mm Front 17,7 mm Front 0,07 mm Rear 181,25 mm Measured value 20 Nm+115 50 Nm Renew bolts/nuts Yes Stage 1 32 Nm Stage 2 65 Nm Renew bolts/nuts Yes Stage 1 24 Nm Stage 2 50 Nm 25 Nm 15 Nm 20 Nm+60

Manufacturer: Renault Engine code: F8Q 632

Model: Clio II (XBO) (98-) 1,9D Output: 47 (65) 4500 1999-03

Autodata Limited 2004 2006-02-27 V5.373-

118 118

Minimum pad thickness Minimum shoe thickness Handbrake travel Air conditioning

Front 6 mm Rear 2 mm No. of notches 10 Specified value Measured value

Notes Air conditioning refrigerant Air conditioning refrigerant quantity Air conditioning oil Air conditioning oil quantity

Type R134a grams 65035 Type Sanden SP10 cm 135

Autodata Note 136 Use new bolts and tighten in the following stages: 1) 30 Nm 2) 1004 3) Wait 3 min 4) 1 & 2 = Slacken off + 25 Nm + 2137 5) 3 & 4 = Slacken off + 25 Nm + 2137 6) 5 & 6 = Slacken off + 25 Nm + 2137 7) 7 & 8 = Slacken off + 25 Nm + 2137 8) 9 & 10 = Slacken off + 25 Nm + 2137 Autodata Note 89 Use new bolts. Autodata Note 68 M7 = 25 Nm M8 = 30 Nm Autodata Note 67 M6 = 10 Nm M8 = 20 Nm Autodata Note 123 ABS + AC = 17,6 mm Autodata Note 120 ABS = 204,4 mm Autodata Note 118 Measurement includes lining and pad/shoe backing plate.

Manufacturer: Renault Engine code: F8Q 632

Model: Clio II (XBO) (98-) 1,9D Output: 47 (65) 4500 1999-03

Autodata Limited 2004 2006-02-27 V5.373-

Crankshaft position/Piston position

Tightening sequence

Manufacturer: Renault Engine code: F8Q 632

Model: Clio II (XBO) (98-) 1,9D Output: 47 (65) 4500 1999-03

Autodata Limited 2004 2006-02-27 V5.373-