Zero Door Seals

SEALING SYSTEMS
FOR DOORS AND WINDOWS

When Nothing Else Is Good Enough For Long Enough
PRODUCT CATALOG NO.88
n 1924 two Hungarian immigrants, starting out with nothing, established a new company and named it Zero. Over the decades that followed, ZERO INTERNATIONAL pioneered countless innovations for achieving maximum performance in door and window sealing systems. In the process, we earned a worldwide reputation for exacting standards in the design and quality of our products. Today, our end users and their designers ask for ZERO, no substitutes when they want the best value in products that perform reliably over years of hard use. And our OEM partners turn to ZERO for expertise and superior quality that give them a competitive market edge. Experience in this demanding industry proved from the beginning that one size fits all does not apply to gasketing. So we look at functionality to design performance-based sealing systems that work right for specific applications to block air, light, water, fire, smoke and sound. Our purpose is always to build the best possible product for its use. Quality remains a constant for ZERO. As you scan the pages of our catalog, as well as our website and other product literature, you will find that theres more to ZERO than ever before.
Were a full-line company providing a single source for high-performance hinges, saddles and thresholds, in addition to our integrated, specialized door sealing systems. And we now offer as well a wide variety of door louvers and vision lites through our newest company, Advantage Lites & Louvers. We support all of our product lines using extensive in-house production capabilities combined with engineering strength and ingenuity to solve problems creatively. We make our own rubber extrusions through our IND-EX subsidiary in Middlefield, OH. Our INTUMET division produces our intumescent material for fire and smoke gasketing, as well as firestopping applications. We even make our own photoluminescent material and signage for compliance with requirements for exit path markings already in effect in New York City, and pending in other parts of the country. These unparalleled capabilities afford unique flexibility in responding to our customers special requirements. We listen to our customers, and we deliver exactly what they need. And we make sure it lasts.
SEALING SYSTEMS
Thresholds
Note:
Utility Thresholds
.125" (3.2) .250"
(6.4)
A = Aluminum D = Dark Bronze Anodized
B = Bronze STST = Stainless Steel
Thresholds can be ordered with E (Epoxy) or V3 (Full Body Strength) options.
#63A
.250"
(6.4)
3.00"
(76.2)
Suggested Installation For All Utility Thresholds

.125" (3.2) .375
#544A
.250"
(6.4)
4.00"
(101.6)
.125" (3.2)
OUTSIDE
#545A #545B #545D

.250"
(6.4)
5.00"
(127.0)
.125" (3.2)
#546A
.250"
(6.4)
6.00"
(152.4)
.125" (3.2)
#547A
.250"
(6.4)
7.00"
(177.8)
.125" (3.2)
#548A
8.00"
(203.2)
.500"
(12.7)
.500" .187" (4.7)

(12.7)
.187" (4.7)
#653A
3.00"
(76.2)
#654A
#654B
4.00"
(101.6)
.500"
(12.7)
.187" 4.00"
(4.7)
OPTIONS:
Non-Slip Epoxy Abrasive. Thresholds can be
ordered with non-slip epoxy abrasive particles bonded into the grooves. The tread provides a coefficient of friction of 1.02 dry and 0.98 wet to comply with ADA, OSHA and most local building codes requirements. To order, add-E after the item number. Example : #546A-E
(101.6)
#164STST
"E" abrasive surface is suggested for public access area
.500"
(12.7)
.187"
(4.7)
#164A #164B
4.00"
(101.6)
PVC Break .500"

(12.7)
.135" (3.4)
Full Body Strength. An aluminum composite filler containing aluminum oxide and silicone carbide. Ideal applications include heavy commercial traffic in supply rooms, manufacturing buildings, schools, cafeterias, automobile dealers, hospitals, industrial facilities. To order, add-V3 after the item number. Example: #63A-V3
#624A Thermal Break
4.00"
(101.6)
ZRO04070811
PR ODUCT CATA L OG #88
WWW.ZEROINTERNATIONAL .C OM
Thresholds
Utility Thresholds
Note:
A = Aluminum
B = Bronze
.500"
(12.7)
.200" (5.1)
#655A
.500"
(12.7)
#655B
5.00" (127.0)
.115" (2.9) 5.00" (127.0)

PVC Break
#8655A
.500"
(12.7)
.135" (3.4)
#655A-V3 Full Body Strength
#625A Thermal Break
5.00"
(127.0)
1.440" .500"
(12.7)
(36.6)
PVC Break
OAK .135" (3.4)
#724A Thermal Break
5.625"(142.9) 1.440" (36.6)

PVC Break
.500"
(12.7)
.135" (3.4)
V3 (Full Body Strength option)
#8724A Thermal Break
5.625"
(142.9)
.500"
(12.7)
.200" (5.1) 6.00" (152.4)
#656A
#656B
PVC Break
.500"
(12.7)
.135" (3.4)
#626A Thermal Break
2.940" (74.7) 6.00" (152.4)
Which would you rather walk on or install?

Both pass the ANSI standard load test, but the ZERO threshold also passes the test of time and weight. The heavier-gauge material in our threshold allows you to drill and screw right through and into concrete. Lighter-gauge thresholds can buckle and often loosen because screws cannot be tightened fully. Be sure you get the best....specify the heavier gauge when you need thresholds.
ZERO Saddles. When nothing else is good enough for long enough
.187" (4.7)
Legs not required
.070" (1.8 )
ZRO05052311
Thresholds
Utility Thresholds
Note: A = Aluminum
B = Bronze
.500"
(12.7)
Weld
.188" (4.8)
#657B
.500"
(12.7)
7.00"
(177.8)
.188"
(4.8)
#6570A
.500"
(12.7)
7.00"
(177.8)
.250" (6.4)
#657A
.500"
(12.7)
Used for Floor Closer for New Applications
7.00"
(177.8)
.250" (6.4)
#6575A
Used for Floor Closer for Existing Applications 2.940"

(74.7)
7.500"
(190.5)
1.440"
(36.6)
2.940"
(74.7)
.500"
(12.7)
OAK
.135" (3.4)
#726A Thermal Break

2.940" .500"
(12.7) (74.7)
7.625" 1.440"
(193.7)
full illustration not to scale
(36.6)
2.940"
(74.7)
.135" (3.4)
#8726A Thermal Break
7.625"
(193.7)
Floor Closer & Cover Plate Assemblies For #657A, 6575A, 6570A
When ordering please specify handing. Template required. TYPE 1
For doors hung in center of frame
TYPE 3
For use with all offset closers and pivot sets
TYPE 3 shown
Left Hand Shown
Left Hand Shown
TYPE 4
For doors hung flush with face of frame
TYPE 5
For use with offset closers and pivot sets
+ +
Left Hand Shown ZRO06072511 PR ODUCT CATA L OG #88 |
Left Hand Shown WWW.ZEROINTERNATIONAL .C OM
Thresholds
Carpet Divider and Thermal Break Threshold

.500"
(12.7)
Note:
A = Aluminum
R = Rubber
.500"
(12.7)
Carpet
.125" (3.2) 4.00" (101.6)
Carpet
#522A
.500"
(12.7)
1.440"
(36.6)
#1684A
.250"
(6.4)
.125" (3.2)
1.00"
(25.4)
.150"
(3.8)
#1682A #1682B
1.750" (44.5)
2.500"
(63.5)
#643A
.125" (3.2)
Carpet Padding
3.00" (76.2)
.750"
(19.1)
.375"
(9.5)
.125" 2.00"
(3.2) (50.8)
#1685R Traction Tread Rubber #663A

Tile
3.00" (76.2)
.750"
(19.1)
.125" (3.2) .250"

(6.4)
Carpet Raised Floor
#1686R Traction Tread Rubber

Tile
1.813" (46.1)
#239A
3.500"
(76.2)
.875"
(22.2)
.187" (4.7)
.875"
(22.2)
.187" (4.7)
#523A
.500"
2.910"
(73.9)
#524A
Tile
2.910" (73.9)
.500"
(12.7)
Tile .135" (3.4)
(12.7)
.135" (3.4)
#622A
.500"
1.940" (49.3)
Neoprene
#623A
.500"
2.940"
(74.7)
(12.7)
.135" (3.4)
(12.7)
.135" (3.4)
#627A
.500"
1.940" (49.3) 1.440" (36.6) OAK .135" (3.4)
#628A
2.940"
(74.7)
.500"
(12.7)
(12.7)
OAK
#722A Thermal Break

.500"
3.500" (88.9) 1.440" (36.6) OAK .135" (3.4)
#522WA
1.440"
(36.6)
Supplied with unfinished oak attached to part.
(12.7)
#723A Thermal Break

ZRO15052311
4.500" (114.3)
PR ODUCT CATA L OG #88 | WWW.ZEROINTERNATIONAL .C OM
Thresholds
Note:
Rabbeted Thresholds
1.750" .500"
(12.7) (44.5)
A = Aluminum B = Bronze D = Dark Bronze Anodized
Neoprene
.125"
(3.2)
.125"
(3.2)
#564A
#564B #564D
1.750"
(44.5)
3.687"
(93.6)
.125"
(3.2)
.500"
(12.7)
.125"
Neoprene
(3.2)
#564A 5.00"
(127.0)
#566A
#566B
1.750" (44.5)
.125" (3.2)
.500"
(12.7)
Neoprene
.125" (3.2) 6.00"

(152.4)
#568A
1.750" (44.5) .625"
(15.9)
.125" (3.2)
Tile
Neoprene
.250"
(6.4)
.125"
(3.2)
.375"
(9.5)
#267A
2.155"
2.00" (50.8)
(54.7)
#663A
3.00" (76.2)
1.750" .625"
(15.9)
(44.5)
Neoprene
.125" (3.2)
.250"
(6.4)
#265A
3.125" (79.4) .500" (12.7) .250"
(6.4)
5.00" (127.0)
For latch track hardware
.125" (3.2)
Neoprene
#560A
#65A
3.063"
(77.8)
5.00" (127.0)
Neoprene
.875"
.125" (3.2) .500"

(12.7)
(22.2 )
#560A
2.750"
(69.9)
5.00"
(127.0)
Neoprene
1.00"
(25.4)
.140" (3.6)
EBF= Extruded Bulb/Finger The Neoprene gasket is designed with an extra lip for double seal protection, and to compensate for any warping or misalignment during installation. ZERO Compress-O-Matic
SPECIFY THIS SPECIAL FEATURE
.500"
(12.7)
#561A
ZRO08052311
4.500" (114.3)
Thresholds
Rabbeted Thresholds
1.750" (44.5)
Neoprene
Note:
A = Aluminum
B = Bronze
.135" (3.4) .500"

(12.7)
#226 Stainless Steel Sleeve Anchor Optional for all thresholds

.875"
(22.2)
#563A
3.562"
(90.5)
An expansion anchor and 1/4" - 20 x 3" flat head machine screw in one unit. Easy installation. Place threshold in position and drill 1/4" dia. x 3 1/2" deep hole through countersunk hole in threshold. Drop the anchor in place and tighten with screwdriver.
Neoprene
.187" (4.7) .500" OAK

(12.7)
.875"
(22.2)
#8730A
Thermal Break
2.910" (73.9) 4.500" (114.3)
1.750" (44.5)
Neoprene
.203"(5.2)
.875"
(22.2)
.500"
(12.7)
#565A #565B
1.890"
(48.0)
4.860" (123.4)
Neoprene
.187" (4.7) .500"

(12.7)
.875"
(22.2)
#525A
Thermal Break
5.00" 2.940"
(74.7)
(127.0)
Neoprene
.135" (3.4) .500"

(12.7)
.187"(4.7)
.875"
(22.2)
Thermal Break
#526A
6.00"(152.4) 3.500" (88.9)

Neoprene
.135" (3.4) .500"

(12.7)
.187" (4.7) OAK
.875"
(22.2)
#729A
Thermal Break
6.625" 3.500" (88.9)
(168.3)
Neoprene
.135" (3.4) .500"

(12.7)
.187" (4.7)
.875"
(22.2)
#8729A
Thermal Break
6.625"
(168.3)
ZRO09052311
Thresholds
Interlocking Thresholds
Note:
B = Bronze Z = Zinc
Accessories
.125"
(3.2)
.625"
(15.9)
#70A
#70B
3.00" (76.2)
IN-SWING OR OUT-SWING
.100" (2.5)
Water Return with Drain Pan ( optional )
Weep Hole
.875"
(22.2)
Interlocking Hooks
#23B #23Z
#76B
3.500"
IN-SWING
(88.9)
.080"
(2.0)
Weep Hole ( optional ) Water Return with Drain Pan ( optional )
.875"
(22.2)
#81A
4.00" (101.6)
IN-SWING
Interlocking Angle
#25A #25D #25G
.062"
(1.6)
OUTDOOR
#361AA
Optional
DOOR 2.500"
(63.5)
Optional
#361AA
#25A #25
Weep Hole
1.14 .125"
(3.2)
.875"
(22.2)
Water Return with Drain Pan ( optional )
#175A
#175B
5.00"
IN-SWING
(127.0)
Neoprene
#175
.625"
(15.9)
#73A
4.00" (101.6)
OUT-SWING
#25
.125" (3.2)
.625"
(15.9)
#15 #80A #80B

4.250" (108.0)
IN-SWING
Wood saddle by others
ZRO07052311
Thresholds
Ramps
Thresholds can be ordered with E (Epoxy) or V3 (Full Body Strength) or L (Photoluminescent) options.
Note: A = Aluminum
End caps available upon request
.187"(4.7) .750"
(19.1)
.500"
.250"
(6.4)
.125"(3.2)
#233A
(12.7)
3.00" (76.2) .187"(4.7)
#235A
3.00"(76.2)
.500"
(12.7)
#236A #2361A 3.940"(100.1) wide
(not shown)
6.00"(152.4)
.187"(4.7)
1.00"
(25.4)
.500"
#232A
.125"(3.2) .250"
(6.4)
(12.7)
6.00"(152.4) .187"(4.7) .250"

(6.4)
.250"
(6.4)
.500"
(12.7)
#237A
3.500" (88.9) .125"(3.2) .250"
(6.4)
#234A
.187"(4.7)
3.00"(76.2)
.500"
#238A
3.500" (88.9) .250"
(6.4)
(12.7)
#233A
.235"(6.0)
.500"
(12.7)
#237A
.250"(6.4) 3.500" (88.9)
#236A
6.00"(152.4)
.250"
(6.4)
.125"(3.2) .500"
(12.7)
#238A
#233A
3.00"(76.2)
#236A
6.00"(152.4)
3.50"(88.9)
Epoxy Abrasive 1 wide Specify Height
1"
Zero can manufacture ramps to your specifications, with an extremely durable epoxy abrasive. Call our Engineering Department for information and specs.
.125"(3.2)
Specify Width Number of support legs to be determined by Zero
ZRO13052311
Thresholds
Note:
A = Aluminum
B = Bronze
Adjustable Thresholds
268
Thresholds can be ordered with E (Epoxy) or V3 (Full Body Strength) options. Bronze thresholds are also available in oil-rubbed bronze finish. To order add -ORB after the item number.
268
.250" typical
(6.4)
.375"
(9.5)
#6710A
Aluminum
469
Varies from 4"(101.6) to 22"(558.8) width Varies .375"(9.5), .500"(12.7), .750"(19.1) height
.375"(9.5) shown
#678A
.094"(2.4) 3.00"(76.2)
.500"
(12.7)
2.00"(50.8)
#105A
.125"(3.2) .250"
(6.4)
#676A #676B
.125"(3.2) 1.875"(47.6) 2.00"(50.8)
.500"
(12.7)
2.00"(50.8)
#269A
.094"(2.4) 2.00"(50.8)
.125"
(3.2)
#105B
.094"(2.4) .750"(19.1) 2.00"(50.8) .500"
(12.7)
#675A
#469A
#106A
105
8198 Nylon Brush Threshold varies in width 68
#674A #674B
Supplied by others
.094" .375"
(9.5) (2.4)
#673A #673B
#268A #268B
Threshold Rest
1.00"(25.4) .094"
#44A #672A
1.125" (28.6)
#905A
.500"
(12.7)
(2.4)
#69A
1.500" (38.1) 1.500" (38.1)
#68A #68B
Threshold Rest
1.250"(31.8)
.750"
(19.1)
.094"
(2.4)
.250"
(6.4)
.125"
(3.2)
.187"
(4.7)
Threshold Rest
#168A #168B
1.313"(33.4)
(254.0)
10"
(203.2)
8"
(152.4)
6"
(127.0)
5"
(101.6)
4"
(76.2)
3"
(50.8)
2"
Non-Slip Epoxy Abrasive. Thresholds can be ordered with non-slip epoxy abrasive particles bonded into the grooves. To order, add-E after the item number. Example : #672A-E. Thresholds may also be used with Traction TreadShown on Pg. 11
| WWW.ZEROINTERNATIONAL .C OM
ZRO10052311
Thresholds
Traction Tread Thresholds and Nosings are available with an epoxy abrasive (non-slip particles) bonded into the grooves, or with formulated rubber inserts. RUBBER TRACTION TREAD : Attractive, smooth, tough rubber inserts that are flush with the aluminum surface for indoor applications. The aluminum / rubber combination is easy to cut and drill at the jobsite. Superior non-slip traction with great longevity. ABRASIVE TRACTION TREAD : The ultimate safety surface. This extremely durable surface provides a high degree of safety for outdoor applications and is ideal for schools, hospitals, industrial buildings. The epoxy abrasive particle mix is bonded to the aluminum base.
Note: A = Aluminum E = Epoxy
B = Bronze L = Photoluminescent
TRACTION TREAD GLOW : Rubber or Abrasive Traction Tread integrated with photoluminescent tread. For indoor applications.
2.00" (50.8) Traction Tread rubber and epoxy abrasive treads are available in black color. TRACTION TREAD provides a detectable warning for stairs and ramps Photoluminescent Epoxy Abrasive (#2673A-EL shown) Epoxy Abrasive
#3672A #3672B
3.00" (76.2)
.250"
(6.4)
#3673A #3673B
4.00"(101.6)
.250"
(6.4)
#3674A #3674B
5.00"(127.0)
.250"
(6.4)
#3675A #3675B
6.00"(152.4)
.250"
(6.4)
#3676A #3676B
6.00"(152.4)
.250"
(6.4)
.125"(3.2) .250"(6.4)
#2676A
3.00"(76.2)
#2673A #2673B
.250"
(6.4)
.500"
(12.7)
Threshold Assemblies
3.00" (76.2)
.125"(3.2)
All items shown above can be ordered with rubber, abrasive or photoluminescent inserts. For Traction Tread RUBBER use numbers above. (3672A, 3673A etc.) For Traction Tread EPOXY ABRASIVE add-E after the item number. Example: 3673A-E or 3673B-E For Traction Tread GLOW add-EL after the item number. Example: 3673A-EL or 3673B-EL
.500"
(12.7)
1.313"(33.4)
Safety Stair Treads

.750"
(19.1)
2673
168
4.313"(109.8) 1.00"(25.4)
268
3.00" (76.2)
3673
268
5.00"(127.0) 1.250"(31.8) .500"

(12.7)
1.250"(31.8)
68 VARIES
ZRO11052311 PR ODUCT CATA L OG #88 | WWW.ZEROINTERNATIONAL .C OM
269
68
Thresholds
Expansion Joints Adjustable Thresholds

268 1.00"(25.4) 673 or 3673 3.00"(76.2)
Note: A= Aluminum R = Rubber
STST= Stainless Steel
84 1.00" (25.4) 1.00" (25.4) 663
1.00"(25.4)
Series #671
Floor Covers for 1" Expansion Joints, surface
Finished Wood Floor Varies
84
672
Finished Terrazzo or Asphalt Tile 2.00"(50.8)
Wood Flooring
Expansion Joint
Bed plate by others
Series #670
Floor Covers for 1" Expansion Joints, recessed
8.00" .250"
(6.4)
(203.2)
1.00"(25.4)
#548A
Traction Tread Rubber
.250"
(6.4)
.375
(9.5)
Anchors
.125"
(3.2)
#2692
2.00"(50.8)
2.063
(52.4)
#6679R RUBBER MAT
Stainless Steel Thresholds

Custom orders. Other size available upon request. Epoxy Abrasive option
a
Plastic Shield
b
Lead Shield
4 wide (shown) Available in different width
#164STST
16 wide with Epoxy Abrasive (shown) Available in different width
#164-16STST-E
c
MSLA-10 Anchor with machine screw 10/24
d
MSLA-4 Anchor with machine screw 1/4-24
Stainless Steel Sleeve Anchor
#226
#164-16STST
16 wide (shown). Available in different width PR ODUCT CATA L OG #88 | WWW.ZEROINTERNATIONAL .C OM
ZRO12082911
Thresholds
Bulkhead Thresholds & Cover Plates

Series #77
Note: A= Aluminum S= Steel
STST= Stainless Steel
475
106
(19.1)
.750"
Varies from 2.00"(50.8) to 22.00"(558.8) (Specified Width)
3.00"(76.2) 105
475 Adjustable Stop
Adjustable saddles can be installed using aluminum plates shown on pg 10, or the TRACTION TREAD plates shown on page 11
#105 or #106
Diamond-Plate Bulkhead Thresholds

Diamond Plate
D C B
Custom Order Specify dimensions A, B, C, D
#669 DP-A Aluminum #669 DP-S Steel #669 DP-STST Stainless Steel
ALUMINUM shown
STEEL shown
Aluminum Cover Plates #600CP, 601CP

For Expansion Joints
Available in widths to 48", lengths to 120". Edges are not beveled unless specified. Plates are not drilled unless specified. (Supply detail). Wood screws are supplied unless specified.
Cover Plates can be ordered with non-slip epoxy abrasive particles bonded to surface. To order, add "E" after item number. (Example: 601CP-E-48)
1typ. .063"
(1.7)
1typ.
.125"
(3.2)
#600CP
.125"
(3.2)
48" Maximum (1219.2)
.250"
(6.4)
#601CP
ZRO83061711
48" Maximum (1219.2)

Thresholds
Note:
Butt and Transition Thresholds

.250"
(6.4)
A= Aluminum R= Rubber
B= Bronze
.105" .500" .323"

(8.2)
(2.7)
#1673A #1673B
.250"
(6.4)
(12.7)
3.50 wide (not shown)
#15A
3.00"
(76.2)
1.400"
(3.2)
(35.6)
.125" .500" .250"

(6.4) (12.7)
#1674A
4.00"
(101.6)
#1545A #1545B
2.500"
(71.5)
.250"
(6.4)
.500"
#1675A
.250"
(6.4)
(12.7)
5.00"
(12.7)
.140" (3.6)
.500"
(12.7)
#102A
.250"
(6.4)
5.500"
(139.7)
.140" (3.6)
.750"
(19.1)
#104A
6.00"
(152.4)
.250"
(6.4)
.140" (3.6)
.500"
(12.7)
#103A
7.00"
(177.8)
Traction Tread Rubber Ramp

For installation use construction adhesive such as "liquid nails".
.375
(9.5)
#6679R
2.063
(52.4)
RUBBER MAT
1.00"
(25.4)
.500"
Aluminum reinforcement
(12.7)
#258R RUBBER RAMP. SBR- Black Color.

.500"
(12.7)
6.00"
(152.4)
.125"
(3.2)
#259R RUBBER RAMP. SBR- Black Color.
6.00"
(152.4)
#258R 1.00"
(25.4)
#259R
.125"
(3.2)
12.00"
ZRO14111611 PR ODUCT CATA L OG #88 |
(304.8)
Thresholds
Adjustable Interlocking Thresholds Butt and Transition Thresholds

#7335B
Note: B = Bronze Thresholds are ordered by parts
#7000B
IN-SWING
.886"
(22.5)
7.200"
(182.9)
#7334B
#7332B #7000B
.886"
(22.5)
(Drawing not to scale)
8.228"
(209.0)
2.156" .283"
(7.2)
(54.8)
#7334B
4.00"
(11.1)
.437"
(101.6)
#7332B
EXTENSION LEG
.283"
(7.2)
#7335B
2.449"
(62.2)
5.00"
(127.0)
1.563" (39.7)
Solid Neoprene
.886"
(12.4)
.487"
(22.5)
#7000B
2.449" (62.2)
#7001B
3.250"
(82.6)
PVC Thermal Break
DOOR
2
#7334B
1.563" (39.7)
Solid Neoprene
.890"
(22.6)
#7001B
.886"
(22.5)
6.813" 1.245"
(31.6)
(173.0)
#7003B
(Optional)
#53A
.750"
(19.1)
DOOR
Solid Neoprene
#7003B #7334B
Solid Neoprene
.313"
(8.0)
#7002B
Solid Neoprene
.855"
(21.7)
.523"
(13.3) THERMAL BREAK (49.0) PVC thermal break
.855"
(21.7)
#7002B
ZRO75061711
1.928"
6.902"
(175.3)
Thresholds
ADA Access Systems Safety Products

ZERO's ADA Access Systems help solve the challenge of meeting the American Disability Act Requirements for access into public buildings. The components work together to minimize required door-opening and closing force and threshold height, and fully satisfy the ANSI, ADA standards. AMERICAN NATIONAL STANDARD INSTITUTE (ANSI), AMERICAN WITH DISABILITIES ACT (ADA), ICC/ANSI A117.1-1998 Requirements are as follows: 1 Fire doors shall have the minimum opening force allowable by the appropriate administrative authority. Other doors: (a) Interior hinged doors : 5 lbf (22.2N) (b) Sliding or folding doors : 5 lbf (22.2N) These forces do not apply to the force required to retract latch bolts or disengage other devices that may hold the door in a closed position. 2 Thresholds at doorways shall be 1/2" (13 mm) high maximum for other types of doors. Changes in level of 1/4" (6mm) high maximum shall be permitted to be vertical. Changes in level between 1/4 (6mm) high minimum and 1/2 (13mm) high maximum shall be beveled with a slope not steeper than 1:2. DETECTABLE WARNINGS (ANSI A 117.1 1-1986, ADA) To help comply with detectable warnings requirements under ANSI A117.1-1986. ZERO can supply raised and textured, hard rubber strips that can be applied to walking surfaces. #3672A OR #3672A-E strips can be secured onto appropriate surfaces or embedded into concrete surfaces to the required width. Detectable Warnings on Walking Surfaces Detectable warning textures on walking surfaces shall consist of exposed aggregate concrete, cushioned surfaces made of rubber or plastic, raised strips or grooves. Textures shall contrast with that of surrounding surfaces.
Note: A = Aluminum
E = Epoxy Abrasive
"LIGHT SPRING" "LS" Automatic Door Bottoms For ADA Approved Doors 350LS, 351LS, 364LS, 365LS, 366LS "LS" models require lower operating force. "LS" models are suitable for both sliding doors and swinging doors. Outside dimensions are unchanged from standard products.
TEST DOOR: 36" X 84" X 1 3/4" TEST RESULTS: TEST 1 TEST 2 TEST 3 TEST 4
#475 Head and Jamb #475 Head and Jamb #365LS Automatic Door Bottom #475 Head & Jamb #365LS Auto. Door Bottom & Door Closer Closing force with no seals opening force (lbs.) 1.75 1.90 9 closing force (lbs.) 7.90 9.05 9.35 6.75
#475 and #365LS 1.9 lbs. opening force
System #ADA 1000
#475
Head and Jamb
Automatic Door Bottom
#365LS
Wheelchair Accessible Shower Threshold

Designed for use when a shower must be accessible to a wheelchair. The neoprene gasket will keep water in while allowing the wheel to pass over easily.
.250"(6.4)
#3672A (Interior) #3672A-E (Exterior)
2.00" (50.8)
Wheel compresses neoprene for access
Detectable Warnings at Stairs All stairs, except those in dwelling units, in enclosed stair towers, or set to the side of the path of travel shall have a detectable warning at the top of stair runs.
ZRO51052311
Solid Neoprene DOWN
1.250"
(31.8)
.278"
(7.1)
#8452A
PR ODUCT CATAL OG #88 |
1.750" (44.5)
ADA Products
SEALING SYSTEMS
Sill Protection
Sill Protection Automatic Door Bottoms
Note:
AA = Clear Anodized G = Gold Anodized
D = Dark Bronze Anodized
ZERO designs and builds door bottoms to last. Our automatic door bottoms have been tested through 5 million cycles. You can specify with confidence - these really work!
The advanced technology common to all ZERO models utilizes a concealed flat spring mechanism, which activates when the door is closed, lowering a neoprene seal insert against the floor or saddle. A protruding, hinge-side "plunger" is compressed by the frame as the door closes to activate the spring. The seal then drops in a scissors-like motion from the hinge side, adjusting to the floor from a pivoting point. This motion ensures a smooth drop without drag for a tight, secure seal against the saddle or floor. The seal retracts automatically as the door is opened.
Specifications:
#8 x 1.250"(31.8) SMS .916"(23.3)
Magnet Steel Plate
Maximum drop 1". Reversible -- same unit used for left or right-handed door. #351, 361, 365 -- rated for up to "A" label (3hrs.) #360, 364, 367, 369 -- rated for up to "B" label ( 1 1/2hrs.) #360, 361, 362 supplied with closed-cell sponge neoprene, self-extinguishing, under MIL R 6130 Type II Class A, B, C. #350, 351, 352, 354, 365, 366, 364 supplied with solid neoprene extrusion, self-extinguishing, under MIL R6855 Type II Class 40 oil resistant. All rated for 5 million cycles.
1.901"
(48.3)
U.S. Patent #4947584 Foreign Patent pending
Double Neoprene Seal
.500"(12.7)
Max. Effective Drop
The Principle of Automatic Door Bottom

PLUNGER Adjusting Brass Hex Nut has pop-in plastic cushion for a more finished look on architectural doors.
.562"(14.3)
#367AA
Surface-Mounted #367AA, #367D, #367G Semi-Mortised #368AA, #368G Mortised #369 Can also be used with #950 Cam Lift Hinges U.S. Patent # 4947584
RUBBER
Typical Mountings Of Automatic Door Bottoms
Surface Mounted #351, 361, 365
Semi Mortised #352, 362, 366
Mortised #340, 350, 360, 364
ZRO16070511
Door Bottoms
Still Protection Automatic Door Bottom
Note:
AA = Clear Anodized Aluminum SP-Gy = Steel Prime, Powder Coat Grey color SP-Br = Steel Prime, Powder Coat Brown color
All ZERO automatic door bottoms function the same way. The mechanism causes the insert seal to activate on the hinge side first. It prevents the seal from dragging along the floor or threshold while the door is being closed to avoid door hang-up or closing delay.
HINGE SIDE
Adjusting Hex Nut
Plunger not yet compressed
TOP VIEW
HINGE SIDE
Plunger partially compressed TOP VIEW
e aft utt rc
ing
HINGE SIDE
Plunger completely TOP VIEW compressed
n. Mi
g Len
th
AUTO. DOOR BOTTOM LENGTH MINIMUM LENGTH AFTER CUTTING
(406)
16"
16"+ to18"
(406+ - 457)
18"+ to 24"
(457+ - 610)
24"+ to 30"
(610+ - 762)
30"+ to 32"
(762+ - 813)
32"+ to 36"
(813+ - 914)
36"+ to 42"
(914+ - 1067)
42"+ to 48"
(1067+ - 1219)
14"
15.5"
17"
22"
26"
29"
34"
42"
*Does not apply for Light Spring types or part #367, #368, #369. Special order for 12"- 16" long door bottom, available with maximum length 168".
END CAPS
Aluminum plates .063 thick. Available for #320, 321, 350, 351, 360, 361, 365, 367. .594"
(15.1)
OPTIONS
Concealed Door Bottom - Easy Access #Z49 Holding Plates
Z49 plates are designed to secure Automatic Door Bottoms to the door using no bottom screws. The unit can be removed from either end without taking the door off the frame. Z-49 (Specify to order, e.g. #360-Z49SP-Gy) Holding Plate
1.500" (38.1) 1.500"(38.1) .042
(1.1)
1.750"
(44.5)
1.969"
(50.0)
#320 End Cap
1.500"(38.1)
#321 End Cap

.719"
(18.3)
2.406"
(61.1)
1.00" 2.250"
(57.2) (25.4)
1.750"
(44.5)
Door Bottom
#360
#Z49SP-Gy Steel Prime Gray
#350 End Cap #360 End Cap
1.500"(38.1)
#351 End Cap
Locking Key & Water Shed
Water Shed
#141
1.00"(25.4)
1.750"
(44.5) #5 x 1/2 SMS
Locking Key (fits over adjusting nut)
#8361 Key
#141 End Cap #365
#361 End Cap

ZRO17070511
#7255Z Fastener
PR ODUCT CATALOG #88 | WWW.ZEROINTERNATIONAL .C OM
Door Bottoms
Sill Protection
Automatic Door Bottoms - Heavy Duty
Note:
AA = Clear Anodized
.924"(23.5)
.924"(23.5)
.924"(23.5)
Magnet
1.575"
(40.0)
Anti Squeak Rubber
1.575"
(40.0)
1.575"
(40.0)
1.250"
(31.8)
.125"
(3.2)
.125"(3.2) .371"
(9.4)
.125"(3.2) .371"
(9.4)
#6x.500(12.7)SMS Max. Drop 1.00"(25.4)
#6x.500(12.7)SMS Max. Drop 1.00"(25.4)
.371"
(9.4)
Rubber Extends (12.7)
.500"
#6x.500(12.7)SMS
Max. Effective Drop .562"

(14.3)
Mortised
#360AA
.916"(23.3)
Mortised
#364AA
.916"(23.3)
#369AA
.916"(23.3)
Mortised
.083"
(2.2)
.083"
(2.2)
Magnet
1.901"
(48.3)
1.901"
(48.3)
1.901"
(48.3)
Max. Drop 1.00"(25.4) Semi-Mortised
Max. Drop 1.00"(25.4) Semi-Mortised
.500"(12.7)
Max. Effective Drop
.562"(14.3)
#362AA
#362D
#8 x 1.500"(38.1) SMS .916"(23.3)
#366AA
#366D
#8 x 1.500"(38.1) SMS .916"(23.3)
#368AA
Semi-Mortised
#368D
#8 x 1.500"(38.1) SMS .916"(23.3)
.083"
(2.2)
.083"
(2.2)
Magnet
1.901"
(48.3)
1.901"
(48.3)
1.901"
(48.3)
Max. Drop 1.00"(25.4)
Max. Drop 1.00"(25.4) Surface-Mounted
.500"(12.7)
Max. Effective Drop
.562"(14.3)
#361AA
ZRO18121911
Surface-Mounted
#361D
#365AA
#365D
|
#367AA
Surface-Mounted
#367D Door Bottoms
Sill Protection
Automatic Door Bottoms - Regular Duty
Note:
AA = Clear Anodized X = Lead-Lined
.705"(17.9)
.722"(18.3) .085"(2.2)
#6x1.25"(31.8) SMS
.722"(18.3) .085"(2.2)
#6x1.25"(31.8) SMS
Revised Rubber
1.560" .375"
(9.5)
Revised Rubber
1.793"
(45.5)
Revised Rubber
1.793"
(45.5)
1.250"
(31.8)
(39.6)
.070" .125"
(3.2) (1.8)
.070"
(1.8)
Mortised
Revised Neoprene
#350A
#6x.500"(12.7)SMS
Semi Mortised
Revised Neoprene
#352AA #352D
Surface-Mounted
Revised Neoprene
#351AA #351D
Lead-Lined Automatic Door Bottoms
Automatic Door Bottom #350, #351, #352 used with
lead-lined doors and frames to insure complete X-RAY protection. This feature is also good for rodent control and is available in all regular-duty surface-mounted, semi-mortised and mortised models. Maximum effective drop .250"(6.4).
.722"(18.3) .085"(2.2) .705"(17.9)
.722"(18.3) .085"(2.2)
Revised Rubber
1.560"
(39.6)
Revised Rubber
1.793"
(45.5)
Revised Rubber
1.793"
(45.5)
.375"
(9.5)
1.250" .047" (1.2)

(31.8)
Lead Lining
.070"
(1.8)
.070"
(1.8)
.125"
(3.2) Fiberglass film
.047" (1.2)
Lead Lining
Fiberglass film .250 (6.4) Effective Travel
.047" (1.2)
Lead Lining
Fiberglass film .250 (6.4) Effective Travel
Mortised
ZRO19112811
#350XA
#6x.500"(12.7)SMS
Semi Mortised
#352XAA #352XD
Surface-Mounted
#351XAA #351XD
Door Bottoms
Sill Protection
Automatic Door Bottoms - Regular Duty
Note:
AA = Clear Anodized
.595"
(15.1)
#6 x .500"(12.7) SMS 1.375"(34.9)
#6 x .500"(12.7) SMS 1.375"(34.9)
.062"
(1.6) Revised Rubber
1.458"
(37.0)
.750" .875"
(22.2)
.500"
(12.7)
(19.1)
.750" .500"
(12.7) (19.1)
Revised Neoprene
1.500"(38.1)
.062"(1.6) 1.500"(38.1)
.062"(1.6)
#320AA
Mortised
.375"
(9.5)
#355A
Mortised
Note: Max. drop .500"(12.7)
#3551A
Mortised
.595"
(15.1)
#6 x .500"(12.7) SMS 1.375"(34.9) .062"

(1.6)
#6 x .500"(12.7) SMS 1.375"(34.9)
Revised Rubber
.750" 1.458"
(37.0)
.875"
(22.2)
.500"
(12.7)
(19.1)
.750" .500"
(12.7) (19.1)
Revised Neoprene
1.500"(38.1) .375"
(9.5)
.062"(1.6) 1.500"(38.1)
.062"(1.6)
#323AA
#354A
Mortised, Handed (L.H. shown)
#3541A
Uncommon Applications
.062"
(1.6)
Door Bottom on Standby
2.00"
Revised Rubber (50.8)
Model #Z46 Electrical Actuator, 24 volt DC
1/2 #360
Auto. door bottom

Revised Neoprene
#321AA #321D
.595"
(15.1)
Surface Mounted, Handed (L.H. shown)
#Z46 - Electrical Actuator

This door bottom features a specially designed geared motor electrically wired. Instead of functioning automatically each time the door opens and closes, the door bottom drops in place and seals the gap under the door only when triggered. Designed for applications where gaps under the door are desired for ventilation but must be sealed under specified emergency conditions, this specialized option is ideal for laboratories needing standby systems to help contain spills and related fumes. Also suitable for standby fire and smoke protection for hotel guest rooms in situations where door bottom gaps are normally used to improve air circulation.
Door Bottoms
ZRO84-112211
Sill Protection Sweeps

.195"
(5.0)
Note:
A = Aluminum B = Bronze G = Gold Anodized
AA = Clear Anodized D = Dark Bronze Anodized PVC = Polyvinyl, clear
#6x.500"(12.7) SMS
.195"
(5.0)
#6x.500"(12.7) SMS
.219"
(5.6)
#6x.500"(12.7) SMS
.219"
(5.6)
#6x.500"(12.7) SMS
1.250"
(31.8)
1.250"
(31.8)
1.00"
(25.4)
1.00"
(25.4)
.094"
Solid Neoprene .125"(3.2) x 2.14"(54.4)
.094"
Solid Neoprene .125"(3.2) x 2.00"(50.8)
(2.4)
Solid Neoprene .125"(3.2) x 1.375"(34.9)
.070"
(1.8)
.070"
(1.8)
(2.4)
Solid Neoprene .125"(3.2) x 1.375"(34.9)
.500"
(12.7)
.815"
(20.7)
#39A #39D
#39WA #39WD
1.250"
(31.8)
#339AA #339B #339D #339G #339PVC
#339WAA #339WB #339WD #339WG #339PVC
1.500"
(38.1)
.219"
(5.6)
#6x.500"(12.7) SMS
.219"
(5.6)
#6x.500"(12.7) SMS 1.00" #6x.500(12.7) SMS
.195"
(5.0)
1.00"
Solid Neoprene
.094"
(2.4)
(25.4)
Extruded Beveled Neoprene .125"(3.2) x 1.00"(25.4)
1.00"
(25.4)
#6x.750"(19.1) SMS
(25.4)
1.250"
(31.8)
.094"
(2.4)
.070" .440"
(11.2)
.250"
(6.4)
#328AA #328B #328G #328D #328PVC
#329AA #329B #329D #329G #329PVC

.300"
(7.6)
Solid Neoprene
.687"
(17.4)
Solid Neoprene
(1.8)
#539AA #539D
.250"
(6.4)
#639WA #639WD
.067"(1.7)
.220"
(5.6)
3.00" #6x.500"(12.7) SMS .980"

(25.0)
#6x.500"(12.7) SMS
(76.2)
.590"
(14.9)
1.375"
(34.9)
Neoprene Lip
.375"
(9.5)
Neoprene Lip
#8194AA #8194D
#6x.500"(12.7) SMS
#8191AA #8191D
.351"
(8.9)
.813"
(20.7)
#8197AA #8197D #8197G
Neoprene Lip
.563"
(14.3)
Snap-On Cover
.500" #6x1.00"(25.4)
Self adjusting spring
(12.7)
Adjustable Screw
.500" .075"
(1.9)
1.00"
(25.4)
End .881" Cap (22.4)
.875"
(22.2)
(12.7)
.875" .500"
(12.7)
Neoprene Lip
(22.2)
.250"
(6.4)
Neoprene Lip
#100A #100D
ZRO20081711
#477AA #477D #477G
Neoprene Lip
.625"
(15.9)
.625"
(15.9)
#571AA
#873AA #873D
Solid Neoprene
.250"
(6.4)
Door Sweeps

1
Note: A = Aluminum AA = Clear Anodized D = Dark Bronze Anodized
Door 1.750"(44.5) Door .062"(1.6) .062"(1.6) .250" .750"

(19.1)
Door 1.750"(44.5)
1.750"(44.5) 1.024"(26.0)
1.250"
(31.8)
.250"
(6.4)
Solid Neoprene
(6.4)
.187"(4.7)
Solid Neoprene
.250"(6.4) .187"(4.7)
Solid Neoprene
.187"(4.7)
#111A
For overhead doors
#153A #153D
For overhead doors
#253A
1.438"(36.5)
1.750"(44.5)
1.438"(36.5)
Solid Neoprene
1.250"
(31.8)
Solid Neoprene
1.063"
(27.0)
Concrete
Solid Neoprene (reversible)
.688"
(17.5)
#452A
Door 1.750"(44.5) .750"
(19.1)
#72A
Door
#52A
Door 1.024"(26.0)
1.750"(44.5) .750"(19.1)
.313"
(8.0)
.500"
(12.7)
.250"
(6.4)
.250"
(6.4)
Neoprene Lip
.250"
(6.4)
INTUMET
#53A
.314"
(8.0)
#381A
.094"
(2.4)
#253FS A
Door 1.00"(25.4) Door
Door
Regain Lost Fire Rating

Approved for 20 minute fire-rated wood doors with excessive undercut up to 1.250". ITS-listed to positive pressure UBC 7-2 1997.
.750"
(19.1)
1.00"
(25.4)
.319"
(8.1)
INTUMET
.250"
(6.4)
Neoprene Lip
.813"
(20.6)
INTUMET
Solid Neoprene
.250"
(6.4)
Solid Neoprene .125"(3.2) x 1.375" (34.9)
#339FS AA #339FS D
#8151AA
#59FS A
ZRO21071511
Door Sweeps

1 DOOR
Note:
A = Aluminum B = Bronze S = Silicone
AA = Clear Anodized G = Gold Anodized STST = Stainless Steel
DOOR
1.750"(44.5)
DOOR
1.400"(35.6) 1.00" (25.4) .062"(1.6) .250"

(6.4)
1.750"(44.5) 1.024"(26.0) .750"

(19.1)
Note: Poly Pile allows air to flow, but blocks light.
.250"
(6.4)
.250"
(6.4)
Poly Pile
.187"(4.7)
Poly Pile
.187"(4.8)
Poly Pile
.187"(4.7)
#110A
#154A #154D
#254A
#6x.500"(12.7) SMS .075"(1.9) 1.00"

(25.4)
.500"
(12.7)
Unit has adjusting screws approx. 10" on center. Max. adjustment .375"(9.5)
#6x.500"(12.7) SMS
Adjusting Screw
#8x1.00"(25.4) SMS
Spring
.875"
(22.2)
Pile with Fin Seal
.500"
(12.7)
#98A #98D
#871AA
Pile with Fin Seal
Pile with Fin Seal
.250"
(6.4)
ZERO Compress-O-Matic
#255AA
1.00"
(25.4)
.220"
(5.6)
#6x.500"(12.7) SMS .590"

(15.0)
or any door sizes
1.750"(44.5)
Aluminum
.319"
(8.1)
#6x.500"(12.7)SMS
1/16" Flexible Rubber adjustable Nylon Brush
.625"
(15.9)
Nylon Brush
.375"
(9.5)
#8149AA
#8193AA
#511A
.075"
(1.9)
.300"
(7.6)
.067"(1.7)
1.875"
(47.6)
1.00" #6x.500"(12.7) SMS

(25.4)
#6x.500"(12.7) SMS
1.375"
(34.9)
Polypropylene Pile
Nylon Brush
.625"
(15.9)
Nylon Brush
#8192AA #8192D
#8198AA #8198D #8198G
.375"
(9.5)
1.125"
(28.6)
#96A
Door Sweeps
Sliding Doors
Note: A = Aluminum
Latching Pocket Doors

#53A
#381A
.750"(19.1)
.750"(19.1) .218"
(5.5)
.218"
(5.5)
DOOR
#381A
.705"
(17.9)
#53A
#7350A #622A
Rubber
Revised
1.560" .375"
(9.5) (39.6)
Neoprene
Revised
#7350A
Automatic door bottom for sliding doors This automatic door bottom functions differently from the rest of all ZERO door bottoms. When the plunger is compressed, the mechanism causes the insert seal to activate and drop evenly along the door bottom. By Others
Plunger
.930"
(23.6)
.312"(7.9)
.300"
(7.6)
PSA .319"
(8.1)
PSA (self- adhesive) OPTIONAL
#8199A
Sliding Doors
#8199A Sliding Doors
ZRO47111111
Sliding and Pocket Doors

.380"
(9.7)
Note: A = Aluminum
#154A
For head and non-locking side of jamb
#154A
#34A ( Option )
1.400"(35.6)
.460"
(11.7)
1.400"
(35.6)
Applied on lock side of jamb
#34A
.750" .062"(1.6)
(19.1)
.250"
(6.4)
.188"
(4.8)
.250" (6.4) #154A Poly Pile .187" (4.7)
#154A
.705"
(17.9)
#34A
DOOR 1.750"(44.5)
Rubber
Revised
1.560"
(39.6)
.375"
(9.5)
Neoprene
Revised
#7350A 1.560"
(39.6)
.125"
(3.2)
#7350A
(illustration not to scale)
#6x.500"(12.7)SMS
#7350A
Automatic Door Bottom for Sliding Doors
N LLIO " MU 25 1.1 8.6)

(2
PSA
OR
DO
4" .09 .4) (2 D R OO
(50
" .00
.8)
US
PL
UG
CA
RP
ET
SEAL FOR MULLION APPLICATION

The new #8780 is a closed cell sponge neoprene strip 1-1/8"(28.6) wide x 3/32"(2.4) thick with self-adhesive tape for mounting directly to the face of the mullion at point of contact with closed doors.
.094"
PSA
(2.4)
SELF-ADHESIVE DUST PLUG

Polypropylene pile with pressure-sensitive adhesive backing. Eliminates any gaps created during installation. .875" wide x 2.00" high.
Poly Pile PSA
.500"
(12.7)
1.125"
(28.6)
#8780N
#2541
.875"(22.2)
DOOR
Sliding Doors

Note: A = Aluminum
E = Epoxy Abrasive
System #ADA 1000
#475
Head and Jamb
#365LS

.250"(6.4)
2.00" (50.8)
ZRO51052311
Solid Neoprene DOWN
1.250"
(31.8)
.278"
(7.1)
#8452A
1.750" (44.5)
ADA Products
SEALING SYSTEMS
Seals/ Weatherstripping
Weatherstripping Wood Doors and Wood Frames

Series 10F ( In-swing, Out-swing )
Specify series 10F & door size
.500"
(12.7)
Note:
B = Bronze Z = Zinc
S = Stainless Steel
11 Gauge Zinc or 25 B.&S. Gauge Bronze
DOOR
12
.125"(3.2) .375"
12
12
DOOR .500"
(9.5)
HEAD & LOCK-SIDE JAMB
#12
(12.7)
HINGE-SIDE JAMB
.500"
(12.7)
Series 132 ( In-swing )

.187"(4.7)
Specify series 132 & door size

9 Gauge Zinc or 25 B.&S. Gauge Bronze
#1
.450"
3
(11.4)
#2
#3
.750"
(19.1)
DOOR
.125" .375"
(9.5) (3.2)
.875"
(22.2)
1
.125"
(3.2)
.520"
(13.2)
.420"
(10.7)

#16 x 7/8" nails 2" O.C.
.250"
(6.4)
HINGE-SIDE JAMB
#16WS nail 21
#16WS nail
#21B
DOOR
1.250"(31.8)
21
31 B.&S. Gauge Spring Bronze DOOR
HINGE-SIDE JAMB 34 B.&S. Gauge Bronze Spring or 35 B.&S. Gauge Stainless Steel Available with self-adhesive tape (PSA)
#4 x 5/16" Wafer-Head Drive Screw
1.125"(28.6) .563" DOOR
19WB
#18B #18S
(14.3)
PSA
.750"(19.1)
FOR HOLLOW METAL DOORS #4 x 5/16" wafer-head drive screws used for installation on metal doors FOR WOOD DOORS #16 x 7/8" weatherstrip nails used for installation on wood doors
#19B (Bronze Only)
#19WB #19WS
1.125"(28.6)
#118B #118S #119B #119WB #119WS See pg. 31 for detail. Weatherstripping
ZRO23052311
Adjustable Sealing SystemsJamb Applied

.093"
(2.4)
Note:
AA = Clear Anodized G = Gold Anodized STST = Stainless Steel
D = Dark B ronze Anodized SP = Steel Prime
Solid Neoprene
Neoprene
Extruded Aluminum Housing
.914"
(23.2)
.310"(7.9) Adj. Range
.500"
(12.7)
1.250"(31.8) #8x.1.50"(38.1)SMS
Stainless Steel Adjusting Screw 11.813" O.C. Adjustable range: .310"(7.9)
#770AA #770D
45 min. as a stop 90 min. when applied to stop
Applied to Stop
FRAME
CASED FRAME Neoprene
.093"
(2.4)
Solid Neoprene
Neoprene
.093"
(2.4)
INTUMET
Extruded Aluminum Housing Stainless Steel Adjusting Screw
.914"
(23.2)
.914"
(23.2)
1.250"(31.8)
Closed Cell Sponge Neoprene
Adj. Range
.310"(7.9)
#8x.1.50"(38.1) SMS
.500"
(12.7)
1.250"(31.8)
#170AA #170D #170G

FRAME Solid Neoprene
#770FS AA #770FS D #770FS G
770FS has 180 min. fire rating for metal doors when applied to 5/8" stop
#8x1.50"(38.1)SMS
Neoprene
.093"
(2.4)
Positive Pressure Listed for 16 gauge steel cased opening. 45 minutes pairs or 60 & 90 minutes single and pairs. For wood or metal door assemblies.
Adjusting Screw 11.813" O.C. Adjustable range: .310"(7.9) 14-Gauge (0.75) Steel Housing
.914"
( 23.2)
Solid Neoprene
Neoprene
.050"
(1.3)
1.250"(31.8)
Stainless Steel Plate Cover with PSA (optional)
#7770AA #7770D #7770G
ZERO Compress-O-Matic .914"

(23.2)
.310"(7.9) Adj. Range
.500"
(12.7)
#8 Screw, Steel Steel Spacer
INTUMET 12-Gauge Steel
.125"(3.2) Magnet Vinyl 1.250"(31.8) .625"

(15.9)
1.250"(31.8) #8x.1.50"(38.1)SMS
POSITIVE PRESSURE FIRE RATINGS

#770SP #770STST
90 min. as a stop to wood & metal doors
#837SP
ZRO24080211
Head / Jamb
Adjustable Sealing Systems Jamb Applied

170, 770, 7770
Note:
A = Aluminum D = Dark Bronze Anodized STST = Stainless Steel
AA = Clear Anodized SP = Steel Prime
1.313" (33.4) .187"

(4.7)
#870SPB
Door
1.156"
(29.4)
.938"
(23.8)
Strike Plate Mounting Bracket or Door Closer Bracket Steel Prime 6" (152.4) wide
#770SPB
Strike Plate (by exit device mfg.)

Available in full width for use with door coordinator (optional)
Magnet
Sound Energy Absorber
#8x.500"(12.7) SMS
#8x.500"(12.7) SMS
.848"
(21.6)
.848"
(21.6)
Neoprene
#3708AA
Snap-On Cover (tamper proof)
Neoprene
2.00"(50.8) #6x.500"(12.7) SMS .062"

(1.6)
#3709AA
2.00"(50.8) #6x.500"(12.7) SMS
Snap-On Cover ( tamper-proof )
.062"
(1.6)
.711"
(18.1)
.711"
Solid Neoprene
(18.1)
#470AA #470D
1.375"(34.9)
Snap-0n Cover (tamper-proof)
#472AA ZERO Compress-O-Matic
1.375"(34.9)
#6 x.500"(12.7) SMS
#6 x.500"(12.7) SMS
.062"
(1.6)
.711"
(18.1)
.062"
(1.6)
.711"
(18.1)
1.00"(25.4)
Solid Neoprene
1.00"(25.4)
#270A
1.00"(25.4) #6x.500"(25.4) SMS
Max. adjustment range : 310"(7.9)
#272A ZERO Compress-O-Matic
#8x1.00"(25.4) SMS
Adjusting Screw Solid Neoprene
.055"
(1.4)
Solid Neoprene
.561"
(14.2)
.500"
(12.7)
#712AA ADJUSTABLE & SPRING LOADED

Use 3 3/4" Backset or Lever Handle (not knobs) ZRO25082211
Stainless Steel Spring
Adjusting Screw 10.00" O.C.
#870AA #870D ZERO Compress-O-Matic

|
.250"(6.4)
.875"(22.2)
Unit has adjusting screws approx. 10" on center
Head / Jamb
Head and Jamb Protection

Frame Frame
Note:
A = Aluminum D = Dark Bronze Anodized G = Gold Anodized
AA = Clear Anodized FS = Intumet
Frame
#6 x .750"(19.1) SMS
Door Solid Neoprene Door Polypropylene Pile with Fin
#6 x .750"(19.1) SMS
Door
Revised
#6 x .750"(19.1) SMS
.380"
(9.7)
.380"
(9.7)
Neoprene Lip*
.380"
(9.7)
.125" .460"
(11.7)
.460"
(11.7)
(3.2) REF.
.460"
(11.7)
#31AA #31D #31G
#32AA #32D #32G
* For very small clearances between door & frame
#33AA #33D #33G
Frame
PSA
Frame
PSA .380"
(9.7)
Frame
PSA
Door Neoprene Lip*
Revised
Door Solid Neoprene
.380"
(9.7)
Door Polypropylene Pile with Fin
.380"
(9.7)
.460"
(11.7)
.460"
(11.7)
.460"
(11.7)
.187"
(4.8) REF.
Molding by others
.187"
(4.8) REF.
Molding by others
.125"
(3.2) REF.
Molding by others
#5831AA #5831D #5831G
#5832AA #5832D #5832G
#5833AA #5833D #5833G
Frame
INTUMET
PSA
Frame
INTUMET
PSA .380"
(9.7)
Frame
INTUMET
PSA .380"
(9.7)
Door Solid Neoprene
.380"
(9.7)
Door Neoprene Lip*

Revised
.460"
(11.7)
.460"
(11.7)
.460"
(11.7)
.187"
(4.8) REF.
Molding by others
.187"
(4.8) REF.
Molding by others
.125"
(3.2) REF.
Molding by others
#5831FS-AA #5831FS-D #5831FS-G
#5832FS-AA #5832FS-D #5832FS-G
#58FS-AA #58FS-D #58FS-G
Frame
#6x.500"(12.7)SMS .075"
Frame
#6x.500"(12.7)SMS .075"
Frame
.125"
(3.2)
#6x.500"(12.7)SMS .075"
(1.9)
Door Extruded Neoprene
(1.9)
(1.9)
Door
Revised
Neoprene Lip*
1.00"(25.4)
1.00"(25.4)
1.00"(25.4)
#99A #99D
#98A #98D
#100A #100D
ZRO26111411
Head / Jamb
Note:
AA = Clear Anodized D = Dark Bronze Anodized SP = Steel Primed
#6x.750"(19.1) .125"(3.2) .070"

Solid Neoprene
(1.8)
#6x.500"(12.7) .125"(3.2)
#6x.500"(12.7)
.351"
(8.9)
Solid Neoprene
channel for low voltage wire
Solid Neoprene
channel for low-voltage wire
.711"
(18.1)
.391"
(9.9)
.563"
(14.3)
#485A #485D #485G
#475AA #475D #475G
Snap-On Cover (tamper-proof)
.881"(22.4)
.881"(22.4)
#478AA #478D
#6x1.00"(25.4) .055"
Solid Neoprene
(1.4)
#6x1.00"(25.4)
#6x1.00"(25.4)
Solid Neoprene
.500"
(12.7)
.500"
(12.7)
Pile with Fin
.500"
(12.7)
.875"(22.2)
Internal spring automatically adjusts seal to door edge.
.250"
#570AA
#870AA #870D
(6.4)
.875"(22.2)
Unit has adjusting screws approx. 12" on center. Max. adjustment range .250"(6.4)
.875"(22.2)
#871AA #871D
Unit has adjusting screws approx. 12" on center. Max. adjustment range .250(6.4)
Shown here as stop. For application onto stop, request special installation instructions.
#6x.500"(12.7) .125"
(3.2)
12-Gauge Steel
#6x.500"(12.7)
.072"
(1.8)
.125"
(3.2)
INTUMET
Magnet Vinyl
.656"
(16.7)
Magnet Vinyl
.629"
(16.0)
Magnet Vinyl
.625"
(15.9)
.406"
(10.3)
Snap-On Cover
1.250"(31.8)
#370A #370D
#375AA #375D
.984"(25.0)
#837SP
#6x.500"(12.7) .072"
(1.8)
#6x.500"(12.7) .125"
(3.2)
1.00"(25.4)
240
Sponge Neoprene Sponge Neoprene
.656"
(16.7)
.629"
(16.0)
.080"
(2.0)
.406"
(10.3)
Silicone Tube .052"(1.3)

Snap-On Cover
25
1.00"
(25.4)
#1370A #1370D
ZRO27052311
#376AA #376D
.984"(25.0)
.062"
(1.6)
Series 42
Security seal - when installed with tamper-proof fasteners.
Head / Jamb
Note: A = Aluminum B = Bronze FS = Intumet PVC = Polyvinyl, clear
AA = Clear Anodized D = Dark Bronze Anodized G = Gold Anodized FS = Intumescent
#6x.500"(12.7) SMS
Frame
139
Closed Cell Sponge Neoprene .125"(3.2) x .750"(19.1)
.195"
(5.0)
.070"
(1.8)
Doo
Door
#139AA
#139D
1.250" (31.8)
#6 x .500"(12.7)SMS
#6x.750"(19.1) SMS
.219"
(5.9)
Closed Cell Sponge Neoprene .375" (9.5) x .625" (15.9)
.625"
(14.3)
.625"(15.9) #312A #8881AA

1.00"
(24.5)
#6x.500"(12.7)SMS
#6x.500"(12.7) SMS INTUMET
.094"
(2.4)
.219"
(5.6)
Extruded Neoprene
.219"
(5.6)
1.00"(25.4) #314AA #314D #314G #314B #314PVC #302FS AA #302FS D #302FS B #302FS G #302FS PVC
1.00"
(25.4)
#6x.500"(12.7)SMS
#6x.500"(12.7)SMS INTUMET Closed Cell Sponge Neoprene .188"(4.8) x .750"(19.1) .094"

(2.4)
.094"
(2.4)
.430"
(10.9)
.430"
(10.9)
1.625"(41.2) #140A #140FS A
1.625"(41.2)
#6x.750"(19.1) SMS
#6x.750"(19.1) SMS INTUMET
.408"
(10.4)
Extruded Neoprene
.408"
(10.4)
1.00" (25.4) #318AA #318D #318G

#328FS AA #328FS D #328FS G ZERO Compress-O-Matic

1.00" (25.4)
Head / Jamb

SYSTEM #3000
Frame
Note:
#6x.500"(12.7) SMS
328
Doo
Solid Neoprene System #3000 contains of: #328 ( hinge side ) #326 ( head & lock sides )
.220"
(5.6)
Door
HINGE SIDE
.590"
#8302AA
#8302D
(15.0 )
#6x.500"(12.7) SMS .094"

(2.4)
#6x.500"(12.7) SMS
Solid Neoprene
.219"
(5.6)
.220"
Solid Neoprene
(5.6)
#326AA #326D #326G #326B #326PVC ZERO Compress-O-Matic
1.00"(25.4)
.312" #6x.500"(12.7)SMS .094"

(2.4)
#8303AA
ZERO Mini-Matic
#8303D
(7.9)
.590"
(15.0)
#6x.500"(12.7) SMS .219"

(5.6)
Solid Neoprene
#328AA #328D #328B #328G #328PVC ZERO Compress-O-Matic
1.00"(25.4)
Nylon Brush
.220"
(5.6)
.590" #6x.500"(12.7)SMS
#8193AA
#8193D
(15.0)
#6x.500"(12.7) SMS .279"

Nylon Brush
(7.1)
#8305AA
#8305D
.500"
(12.7)
Solid Neoprene
.220"
(5.6)
#6x.500"(12.7)SMS
.625"
Snap-On Cover
#8877AA
.279"
Solid Neoprene
(7.1)
(15.9)
#6x.500"(12.7) SMS
#8306AA
ZERO Mini-Matic
#8306D
.500"
(12.7)
Solid Neoprene
.220"
(5.6)
#8878AA
.625" .312"(7.9)
(15.9)
Snap-On Cover
ZERO Mini-Matic
#6x.500"(12.7) SMS
Nylon Brush
.220"
(5.6)
.625"
Snap-On Cover
#8879AA
(15.9)
Head / Jamb
Note:
Kerf Frame Weatherstripping
N = Neoprene* R = Rubber* Y-Bk = Polyvinyl*, Black S-Bk = Silicone, Black Y-Wh = Polyvinyl*, White S-Wh = SIlicone, White (*Also available in Silicone material upon request)
See manufacturer specifications for minimum required clearance between door and frame. Most items shown are available in self-extinguishing, non-staining neoprene or silicone. Contact factory for custom materials, colors and shapes. Specify quantity. ( Minimum order required )
#8810
#8800
#8052
.500"
(12.7)
.500"
(12.7)
.562"
(14.3)
.375"
(9.5)
.250"
(6.4) (6.4)
.250"
(6.4) (6.4)
.312"
.250" .125"
(3.2) (6.4)
(7.9)
.250" .187"
(4.7)
.250" .187"
(4.7)
.438"
(11.1)
.125"
(3.2)
#8810N
#8811Y-Bk
#8800S-Bk #8800S-Wh
#8841Y-Bk
#8052N
.375"
(9.5)
.438"
.2
.4
(11.1)
.750"
(19.1)
(6
.375"
(9.5)
50
"
(6
(6
.2
.4
.250"
(6.4)
.2
.4
50
"
.375"
(9
50
.3
.5
(9.5)
"
75
"
.313"
(8.0)
" 25 ) .1 (3.2
" 25 ) .1 (3.2
.125"
(3.2)
.125"
(3.2)
.125"
#8043N
#8048S-Bk
#8054S-Bk #8054S-Wh
#8055S-Bk
#8056Y-Wh
(3.2)
Cushion Spring
34 B.&S. Gauge Bronze Spring .625"
(15.9)
Pile Brush
.250"
(6.4)
.250"
(6.4)
.375"
(9.5)
.375"
(9.5)
PSA .563" (14.3) .125"

(3.2)
PSA .750" (19.1)
PSA 1.125" (28.6)
.188"
(4.8)
.270"
(6.9)
PSA
.270"
(6.9)
PSA
#118B
#119B
#8053Q
ZRO30111111
#119WB #119WS
#8136P-Gy
#137P-Bk-PSA #137P-Gy-PSA
#34P-Bk-PSA #34P-Gy-PSA
Door Seals
Self-Adhesive Weatherstripping
Note: S-Br = Silicone Brown N = Neoprene FS= Intumet Rubber S-Bk = Silicone Black S-Cl = Silicone Clear Y-Bk = Polyvinyl, Black S-Gy = Silicone Gray S-Wh = Silicone White PSA* is equipped with 3M self-adhesive tape All products are available in ZAG feature (Zero Anti-Ligature Gasketing)
#188 /#488
#8144
PSA
#8042
PSA*
.250"
(6.4)
PSA*
.187"
(4.8)
.437"
PSA*
(11.1)
.425"
(10.8)
.500"
(12.7)
.375"
(9.5)
PSA
.200"
(5.1)
#188S-Bk #188S-Br #188S-Cl #188S-Gy #188S-Wh #188 FS
ZERO Compress-O-Matic PSA*
#488S-Bk #488S-Br #488S-Cl #488S-Gy #488S-Wh #488 FS
.437" #8144S-Bk #8144S-Wh #8144 FS

(11.1)
.250"
(6.4)
.437" #8042S-Bk
(11.1)
#824N
ZERO Mini-Matic
.500"
(12.7)
PSA*
.187"
(4.8)
.463"
PSA PSA*
(11.8)
.500"
(12.7)
PSA
.234"
(5.9)
.500"
(12.7)
.400"
(10.2)
.469" #8150Y-Bk
(11.9)
1.00" (25.4) #8160Y-Bk
#8216S-Bk .500" For metal frame #8218S-Bk .375" For wood frame
#8145S-Bk
#117S-Bk

.250"
(6.4)
.500" .125"
(3.2) (12.7)
.500"
(12.7)
.125"
(3.2)
.185"
(4.7)
1.00"(25.4) #8780N
PSA
.094"
(2.4)
1.250" (31.8) #139N
.125"
(3.2)
PSA
#8172N .375"
(9.5)
#8770N .375"
(9.5)
PSA
#312N .750"(19.1) .185"

(4.7)
PSA
1.00"(25.4) .375"
(9.5)
.125"
(3.2)
.400"
(10.2)
#826N .250"
(6.4)
PSA
PSA
#926N
B
#318N Part# A B
#3708N
PSA
.500"
(12.7)
#2070N
(300 ft. coils)
#810 .625" (15.9) .625" (15.9) #811 .750" (19.1) .625" (15.9) #812 1.00" (25.4) #8116N .500" (12.7) #813 1.250" (31.8) .625" (15.9)
ZRO31112311
Door Seals
Specialty Head and Jamb Protection

Series 42A
Note:
A = Aluminum D= Dark Bronze Anodized SP= Steel Primed
B= Bronze G= Gold Anodized
Security sealwhen installed with tamper-proof fasteners.
1.00"(25.4)
.187"
(4.7)
240 1.500"(38.1) .250"

(6.4)
.080"(2.0) Silicone Tube 25 .052"(1.3) .062"

(1.6)
#429A
Gasketing Protection for Closer Bracket or Door Coordinator
Neoprene
1.00"
(25.4)
STRIKE PLATE MOUNTING BRACKETS INTERLOCKING WATER SHED For Outswinging Doors Series 148
2.50"(63.5)
Extruded Aluminum Housing Finishes : Mill #328SPB #870SPB #770SPB
#6x.500"(12.7) SMS
1.375" (34.9) .187" .500"

(12.7) (4.7)
142 25
.088"(2.2)
144
.625"
(15.9)
#328SPB
Steel-Prime Painted (6" wide)
Closer bracket by door closer manufacturer
Silicon Tube
Top of Door
.750" 1.313" (33.4) 170, 770, 7770 .187"

(4.7) (19.1)
#141A
(Option for #142 or #11)
.062"
(1.6)
Door
1.156"
(29.4)
.938"
(23.8)
Strike Plate Mounting Bracket or Door Closer Bracket Steel Prime 6" (152.4) wide
.062"
(1.6)
2.125"
(54.0)
Adaptors for End Caps
#770SPB
Strike Plate (by exit device mfg.)

Available in full width for use with door coordinator (optional)
1.438" (36.5) .916"(23.3) .187"

(4.7)
.187"
(4.7)
.750"
1.375" .875"
(22.2)
(34.9)
(19.1)
#870SPB
Strike Plate Mounting Bracket or Door Closer Bracket (Steel Prime) 6"(152.4) wide PR ODUCT CATAL OG #88 |
Rain Drip .593"

(15.1)
#11A #11D #11G
.062"
(1.6)
Bottom of door
ZRO32111011
Specialty Head / Jamb

Anti-Ligature Gasketing
Note: A = Aluminum AA = Clear Anodized B = Bronze D = Dr. Bronze Anodized G = Gold Anodized FS = Intumescent ZAG = Zero Anti-Ligature Gasketing BIO = Antibacterial Rubber White Color
S-Bk = Silicone Black S-Br = Silicone Brown S-Cl = Silicone Clear S-Gy = Silicone Gray S-Wh = Silicone White
Zero now offers an anti-ligature option to prevent gasketing from being used
for other than intended purposes, including harming self or others. The rubber in our patented anti-ligature gasketing is scored before insertion into aluminum extrusions, allowing normal function for its specified purpose but designed to break into pieces if removed from the extrusion for any reason. Applications for anti-ligature gasketing include correctional facilities and mental health facilities. Gasketing ordered with this patented feature is installed as usual, with no special handling required. In addition to the applications shown below, the anti-ligature option can be supplied on request with most other Zero gasketing. To order, add ZAG to the part number. Applications Correctional facilities, hospitals, psychiatric and mental health facilities.
#6x.500"(12.7) Security screw
Solid Neoprene
.219"
(5.6)
#328AA-ZAG #328B-ZAG #328D-ZAG #328G-ZAG
1.00" (25.4)
6 Typ. PSA
.250"
(6.4)
.500"
(12.7)
#188S-Bk-ZAG #188S-Br-ZAG #188S-Cl-ZAG #188S-Gy-ZAG #188S-Wh-ZAG #188FS-ZAG #188BIO-ZAG

US Patent# 7788852
Foreign Patents pending
.125"(3.2)
#6x.750" (19.1) Security screw
Solid Neoprene
.351"
(8.9)
Solid Neoprene
.220"
(5.6)
.563"
(14.3)
.312"
(7.9)
.625"
(15.9)
Snap-On Cover
#485A-ZAG #485D-ZAG #485G-ZAG
#8878AA-ZAG
ZERO Mini-Matic
ZRO78122011
Anti-Ligature
Specialty Products
BioWall Antibacterial Gasketing
Note:
AA = Clear Anodized BIO = Antibacterial Rubber White Color
ZERO BioWall Antibacterial Gasketing

Zero developed BioWall antibacterial rubber in response to rising hygienic standards and increasing demand for practical, antimicrobial applications in many facilities. Applications range from hospitals, nursing homes and doctors offices, to veterinary facilities, to schools. Wherever minimizing microbial exposures is crucial to occupant and visitor well-being, BioWall can help maintain a sanitary work environment Breakthrough technology This revolutionary, non-toxic rubber inhibits and suppresses microbial growth and reproduction. It was formulated using revolutionary, non-toxic infusion technology, combined with proprietary extrusion technology, natural antimicrobial ingredients, and breakthrough synthetics. It provides long-lasting defense against bacteria, fungi, molds and other microorganisms. Long service life Our technology provides natural resistance to abrasion, washing, and exposure to UV radiation and various chemicals. Zero BioWall antibacterial gasketing is designed to withstand surface wear and tear to maintain long-lasting antimicrobial protection.
#974AA-BIO
Antibacterial Rubber White Color
DOOR
FRAME 1.250"
(31.8)
#973AA-BIO
#972AA-BIO
DOOR
ZERO BioWall Finger Protection

Antibacterial hand and finger protection for child care facilities, hospitals and nursing homes, doctors offices, and other locations requiring highest standards of hygiene. Available in two versions. Mountings in models #973 and #974 are concealed with additional BioWall rubber for aesthetics and enhanced antibacterial protection. ZERO Bio-Wall technology is also available as a special order for gasketing.
FRAME 1.250"
(31.8)
#971AA-BIO Finger Guard
Meeting Stiles - Both Doors Active
Note:
AA = Clear Anodized D= Dark Bronze Anodized FS = Intumet Rubber G= Gold Anodized
Adjustable Mortised Astragal

DOOR Adjusting Screw Self-Extinguishing Solid Neoprene Adjusting Screw
#6x.750"(19.1)
#55A
#155A
.530"
(13.5)
Spring
.790"(20.1)
Min. .250"(6.4)
.790"(20.1)
Spring
#56AA #56D #56G

DOOR Adjusting Screw
#557AA #557D #557G

Min. .250"(6.4)
Adjusting Screw
Adjustable Surface Astragal 1.00"(25.4)

St. Steel Spring
#6x.750"(19.1) 1.00"(25.4)
Pile Insert Spring
.530"
(13.5)
.561"
(14.2)
.790"(20.1)
Pile Insert
.790"(20.1)
Spring
Adjusting Screw
Neoprene
#6x.500"(12.7)
#55AA
#155AA
#56AA #56D #56G

DOOR INTUMET
#156AA #156D #156G

Min. .250"(6.4)
#6x.750"(19.1) 1.00"(25.4) 1.00"(25.4)

St. Steel Spring
Adjusting Screw
.530"
(13.5)
.561"
(14.2)
Spring Adjusting Screw
Spring
.790"(20.1)
.790"(20.1)
#6x.500"(12.7)
Self-Extinguishing Solid Neoprene
#55AA
#555AA
#56FS AA #56FS D #56FS G
#557FS AA #557FS D #557FS G
Min. .250" (6.4)

INTUMET Mounting Screw
.795"(20.2)
INTUMET Adjusting Screw
#6x.500"(12.7)
St. Steel Spring
1.00"(25.4) .890"
(22.6)
Adjusting Screw Self-Extinguishing Solid Neoprene
.561"
(14.2)
Spring
.835"(21.2)
Spring INTUMET
#55FS AA
#555FS AA
#3056FS AA #3056FS D #3056FS G

|
#3557FS AA #3557FS D #3557FS G Meeting Stiles
ZRO33082211
Note:

.560"
(14.2)
A = Aluminum AA = Clear Anodized B = Bronze D = Dr. Bronze Anodized G = Gold Anodized S-Bk = Silicone, black V = Solid PVC, Brown color
.300"
(7.6)
.300"
(7.6)
Pile Insert with Fin #34 Optional #38 PVC with PSA
.380"
(9.7)
.380"
(9.7)
Pile with Fin Seal
.460"
Adjusting Screw
(11.7)
.160"
Extruded Aluminum
(4.1)
#34AA #34D #34G

Pile with Fin Seal .560"
(14.2) Revised
#38 is used when clearance of the door is too large, or to make the doors look the same
#398V
.125"
(3.2)
.125"
(3.2)
Extruded Neoprene Lip #35 Optional #38 PVC with PSA
.380"
(9.7)
.380"
(9.7)
Solid Neoprene
.460"
Adjusting Screw
(11.7)
Extruded Aluminum
.125"
(3.2)
.160"
(4.1)
#35AA
Extruded Neoprene Lip
#35D
#35G
.560"
(14.2)
PSA
#399V
Silicone lips
.500"
.300"
(7.6) (12.7)
.313" .250"
(8.0) (6.4)
Extruded Neoprene Optional #38
#8217S-Bk
Neoprene Lip
#36
.380"
(9.7)
.750"
(19.1)
.460"
Adjusting Screw
(11.7)
Extruded Aluminum
#6x.500"(12.7) SMS
#36AA
Extruded Neoprene
#36D
#36G
.313" .250"
(8.0) (6.4)
#381A
.250"
(6.4)
.125" (3.2)
Extruded Aluminum Finish: Mill
.750"
(19.1)
.750"
(19.1)
Solid Neoprene
#6x.500"(12.7) SMS
.218"
(5.5)
INTUMET
#53A
#59FS A
(without neoprene - not shown)
#159FS A
Meeting Stiles

#6x.500"(12.7)SMS
Note:
A = Aluminum AA = Clear Anodized B = Bronze D = Dr. Bronze Anodized G = Gold Anodized
#6x.500"(12.7) SMS
.395"
(10.0)
.219"
(5.6)
#99A #99D
1.00"(25.4)
Extruded Neoprene
1.00"(25.4)
Solid Neoprene
#328AA #328B
#328D #328G
Brush Astragal
#6x.500"(12.7)SMS .094"
(2.4)
#6x.500"(12.7) SMS
.395"
(10.0)
.219"
(5.6)
#98A #98D
1.00"(25.4)
Pile with Fin Seal
1.00"(25.4)
Solid Neoprene
#326AA #326B
#6x.500"(12.7)SMS
#326D #326G
#8x1.00"(25.4) SMS
Adjusting Screw
.395" (10.0) 1.00"(25.4)

Neoprene Lips
Revised
.500"
(12.7)
#100A #100D
#8x1.00"(25.4) SMS
.875"(22.2)
#873AA #873D
Neoprene Lips
Revised
#8x1.00"(25.4) SMS
Adjusting Screw
.500"
(12.7)
.500"
(12.7)
.875"(22.2)
Solid Neoprene Internal Spring self-adjusting
.875"(22.2)
#571AA
#871AA #871D
.320" min
(8.1)
Polypropelene Pile with Fin
#6x.500"(12.7)SMS
#6x.500"(12.7)SMS .072"
(1.8)
.629"
(16.0)
.656"
(16.7)
Extruded Aluminum Housing is flush with lead edge of door Vinyl Magnetic Insert
Vinyl Magnet
.984"(25.0)
Snap-on Cover ( tamper-proof )
.406"
#375AA
#370A #370D
(10.3)
Meeting Stiles
Note:
A = Aluminum AA = Clear Anodized
#6x.500"(12.7)SMS
.300"
(7.6)
1.625" (41.3) #8192AA #8192D

Nylon Brush
Nylon Brush
#8192G
#6x.500"(12.7)SMS
Nylon Brush
#6x.500"(12.7)SMS
.220"
(5.6)
.220"
(5.6)
#8879AA
1.00" (25.4)
.375"
(9.5)
.625"
(15.9)
.965" (24.5) #8193AA #8193D
.375"
(9.5)
.590"
(15.0)
Neoprene Lip
Neoprene Lip
#6x.500"(12.7)SMS
#6x.500"(12.7)SMS
.220"
(5.6)
.220"
(5.6)
#8195AA
1.00"(25.4)
.375"
(9.5)
.625"
(15.9)
.965" (24.5) #8194AA #8194D
.375"
(9.5)
.590"
(15.0)
Meeting Stiles - One Door Active

#41
#40 INTERIOR MAGNETIC ASTRAGAL

#40AA #40D
#41 Exterior Security Astragal
#328 #40
40
Magnet
1.265" (32.1) .521"

(13.2)
Vinyl
.729"
(18.5)
1840
Sponge Neoprene
1.265" (32.1) .521"

(13.2)
.094" (2.4)
#6x.750"(19.1)FHSMS
.749"
(19.0)
Aluminum or wood door
Pile
.729"
(18.5)
.094"(2.4) .188" (4.8) .688"

(17.5)
.094" (2.4)
41
#41A #41D .749"
(19.0)
#6x.750"(19.1)FHSMS
Pile
1.470"(37.3)
#41 EXTERIOR SECURITY ASTRAGAL

#440 (not shown) FOR USED ON 90 DOORS
.094" (2.4)
.188" (4.8) .688"

(17.5)
41
Meeting Stiles
1.470" (37.3)
ZRO36081811
Note:

#6x.500"(12.7) SMS Extruded Aluminum Housing Finishes: Mill
A = Aluminum B = Bronze G = Gold Anodized SP = Steel Prime
AA = Clear Anodized D = Dark Bronze Anodized STST = Stainless Steel FS = Intumet Rubber
#8x.750"(19.1) FHSM
Neoprene Neoprene Lip
.187"(4.7)
.387" 1.500"(38.1) Extruded Aluminum Housing Finishes: Mill

(9.8)
#905A
#6x.500"(12.7) SMS
.125" 1.625"(41.3)
(3.2)
#383AA #383D
#8x.750"(19.1) FHSM
INTUMET Self-Extinguishing Solid Neoprene
.125"(3.2)
#44A #44A-LL Lead Lined (not shown) #47A 1.750"(44.5) wide (not shown)
#6x.500"(12.7) SMS
1.500"(38.1) .387"
(9.8)
.125" 1.625"(41.3)
(3.2)
Stainless Steel Housing
#383FS AA #383FS D
1.00"(25.4) .812"
(20.6)
.093"(2.4)
#44STST
#6x.500"(12.7) SMS
1.500"(38.1)
.062"
(1.6)
Solid Neoprene .125"(3.2) x 1.375"(34.9)
25
144
Silicone Tube 1.062"(27.0)
.219"
(5.6)
Series 87A
1.00"(25.4) .094"(2.4) Security Astragal
#339AA #339B #339D #339G

#6x.500"(12.7) SMS
Active Door
Solid Neoprene .125"(3.2) x 2.00"(50.8) Strike Plate by others 1/4-20 Thru Bolt
1.750"
(44.5)
.219"
(5.6)
1.00"(25.4)
.094"(2.4)
#339WAA #339WB #339WD #339WG

#6x.500"(12.7) SMS Closed Cell Sponge Neoprene .188"(4.8)x1.250"(31.8) .070" 1.250"(31.8)
(1.8)
Steel Prime or Stainless Steel .707"(18.0) 2.250"(57.2)
.531"
(13.5)
.195"(5.0)
#139A
#139D
#43SP Steel #43STST Stainless Steel
Active Door #6x.500"(12.7)SMS .094"

(2.4)
Closed Cell Sponge Neoprene .375"(9.5)x.750"(19.1) 1.625"(41.3)
* No notching or grinding for strike is required
#140A
ZRO37082411
#140FS A (Not shown. See page 28)

Meeting Stiles
Glass Door Weatherstripping

.250"
(6.4)
Note:
A = Aluminum AA= Clear Anodized
Flexible, PVC Housing with Poly Pile Seal

PVC PSA
.500"
(12.7)
#137
.250"
(6.4)
for .500"(12.4) thick doors PVC
PSA
.750"
(19.1)
#138
for .750"(19.1) thick doors
Polycarbonate Seals Glass Edge Protection

PVC PSA PVC PSA
.312"
(8.0)
.312"
(8.0)
.312"
(8.0)
PSA
.394"
(10.0)
PSA
.472"
(12.0)
PSA
.590"
(15.0)
.500"
(12.7)
.750"
(19.1)
.157"
(4.0)
.526"
(13.4)
.157"
(4.0)
.526"
(13.4)
.157"
(4.0)
.526"
(13.4)
#135
#136
#8136
For .394"or 10mm thick doors
#8137
#8138
1.00"(25.4)
Nylon Brush PSA PSA
.590"
(15.0)
.220"
(5.6)
PSA Nylon Brush
.500"
(12.7)
.500"
(12.7)
.078"(2.0)
PSA
.965"(24.5)
.375"
(9.5)
.590"
(15.0)
.375"
(9.5)
.250"
(6.4) (6.4)
#8193AA-PSA
Neoprene Lip
#8193D-PSA
.625"
(15.9)
PVC
.220"
(5.6)
.250"
PSA
Flexible Rubber
PSA
.220"
(5.6)
PSA
.590"
(15.0)
.965"(24.5)
.375"
(9.5)
.590"
(15.0)
#8194AA-PSA
Neoprene Lip
#8194D-PSA
Neoprene Lip
.375"
(9.5)
#137P-Bk PSA #137P-Gy PSA
#9137
For 1/2 Sliding Glass Door
PSA
Pile with Fin Seal
PSA
.220"
(5.6)
PSA
.394"
Silicone Lips
#8195AA-PSA
1.00"(25.4)
.375"
(9.5)
.625"
(15.9)
.500"
(12.7)
#98A PSA #98D PSA
(10.0)
1.313"(33.4)
Nylon Brush
.125" (3.2) .220"

(5.6)
Nylon Brush
PSA
PSA
#8217S-Bk #8192AA PSA #8192D PSA

1.625"(41.3)
.300"
(7.6)
1.00"(25.4)
.375"
(9.5)
.625"
(15.9)
#8879AA-PSA
ZRO38112811
Meeting Stiles
SEALING SYSTEMS
Hinges
Cam Lift Hinge - Mortise Hinge

ZERO CAM LIFT MORTISE HINGES
insulating doors utilizing acoustical seals. The cam action greatly improves the sealing characteristics along the door perimeter, lifting and lowering the door with the swing. The CAM LIFT Hinges are available for right or left-hand swinging doors. CAM LIFT Hinges will not bind door closures when doors are hung within accepted industry standards (Tested with LCN 4041 Series original). Finish: 630 (US32D). Sold in pairs.
1.00(25.4)
Note: SP = Steel Prime DB = Double Bearing STST = Stainless Steel (Heavy Duty)
Mortise-Type Cam Hinges for use with EMI/RFI and sound-
Part #
Door Rating ( 1 1/2 pairs ) Up to 200 lbs. Up to 300 lbs. Up to 500 lbs. Up to 900 lbs.
(metal doors)
Screw Size
(180 opening)
Lift
Z955 Z953 Z950 Z9500
12-24 x 3/4" UC 12-24 x 3/4" 12-24 x 3/4" 5/16-18 x 3/4"
3/16" 1/4" 5/16" 5/16"
.250"
(6.4)
4.500" (114.3)
L
ZERO
12-24 x 3/4"
#7250Z
#7255Z
12-24 x 3/4" UC
#7252ST
5/16-18 x 3/4"
#7251Z
12 x 1 1/4" SMS For wood doors
5.00"
(127)
Z CAM LIFT HINGES SPECIFICATIONS

HINGE: PIN: TYPE: SPECS: FINISH: 1020 Stainless Steel, precision investment cast. Hardened tool steel. Hardened & chrome finished to Rockwell C 60 to meet ASME/ANSI B 18.3 specs. Mortise/ Handed - specify right or left hand. Minimum clearance at head of frame is 3/16". For doors greater than 1-3/4" clearance is 1/4. 630 (US32D) For Z950 and Z9500 screws must be engaged no less than .350 in ASTM A-36 steel reinforcement.
#Z950 L.H. Shown #Z9500 (not shown)
4.500" (114.3)
L ZERO
#Z953 L.H. Shown

.134"
ZERO
ZERO ZERO
.734" (18.6)
NOTE: .180"
(4.6)
Full Mortise Hinge

tainless Steel and Steel hinges. Five knuckle, two ball bearings, NRP pin. A non-ball bearing hinge is also available.
5.00"
(127)
.134"
(3.4)
4.500" (114.3)
ZERO
4.500"
(114.3)
(3.4)
4.500"(114.3)
L
#Z961
4.500"
(114.3)
Part #
Finish 630 (32D) 626 (26D) 626 (26D) 600 (USP)
Material Stainlesss Steel Steel Dull Chrome Steel Dull Chrome Steel Primed
Size
Thickness
ZERO
ZBB 960 ZBB 961 ZBB 991 Z 961
4.5"(114.3) x 4.5"(114.3) .134"(3.4) Gauge 4.5"(114.3) x 4.5"(114.3) .134"(3.4) Gauge 5.0"(127) x 4.5"(114.3) .134"(3.4) Gauge
#Z955 L.H. Shown

4.5"(114.3) x 4.5"(114.3) .134"(3.4) Gauge

Packed AWS & AMS - Boxed pair & half
Hinges
Continuous Hinges UNIGEAR HINGES

High-performance, heavy-duty, integrated door hinges that dissipate kick-back and impact shock while maintaining smooth, effortless door swing. Unlike conventional hinges, the UNIGEAR hinge spreads stress along the full length of the door and frame. Heavy-gauge aluminum alloy with solid support blocks of self-lubricating DELRIN, UNIGEAR is perfect for new or retrofit construction. Options include "fire-rated," hospital tips (HT) and electrified pass-through hinges (EPT). The UNIGEAR is tamperproof and weatherresistant and is available for doors up to nine feet. All hinges are supplied with template screw holes on request. Custom lengths available on request. Door/ frame reinforcements are not required.
Note:
AA = Clear Anodized
D = Dark Bronze Anodized DB = Double Bearing (Heavy Duty)
Slim profile
DELRIN support blocks are longwearing and self-lubricating
Hardened steel pins for fire-rated doors. 3 Hrs.
.781"(19.8)
Edge Mount #910AA #910DB AA #910D #910DB D

Standard for use with Beveled Doors #12-24 UCx11/16"(17.5) Self-Drilling Screws (Wood screws supplied on request) DOOR .312"(7.9) clearance on square edge door .375"(9.5) clearance on beveled door
#12-24 UCx11/16" Self-Drilling Screw Hospital Tip Anti-Ligature
2.224"
(56.5)
1.556"
(39.5)
.120"(3.0)
.781"(19.8) .781"(19.8)
Edge Mount #908AA #908DB AA #908D #908DB D

Standard for use with Beveled Doors #12-24 UCx11/16"(17.5) Self-Drilling Screws (Wood screws supplied on request) DOOR .312"(7.9) clearance on square edge door .375"(9.5) clearance on beveled door
Edge Mount #914AA #914DD AA #914D #914DB D

#12-24 UCx11/16"(17.5) Self-Drilling Screws (Wood screws supplied on request)
1.543"
(39.2)
.875"
(22.2)
2.575"
(65.4)
1.375"
(34.9)
1.907"
(48.4)
DOOR .312"(7.9) clearance on square edge door .375"(9.5) clearance on beveled door
1.750"
(44.5)
.120"(3.0)
ZRO40052311
Hinges
Continuous Hinges
1.250"(31.8) .781"(19.8)
Note:
AA = Clear Anodized DB = Double Bearing (Heavy Duty)
D = Dark Bronze Anodized
.781"(19.8) 1.035"(26.3)
.547"
(13.9)
.156"
(4.0)
DOOR DOOR 1.556"
#12-24 UCx11/16"(17.5) Self-Drilling Screws (Wood screws supplied on request)
(39.5)
1.907"
(48.4)
1.750"
(44.5)
1/4 - 20 Thru Bolt
Half Edge Mount #922AA #922DB AA #922D #922DB D

.781"(19.8)
.120" .120"(3.0) 1/4-20 Thru Bolt

(3.0)
Half Surface #921AA #921DB AA #921D #921DB D

.781"(19.8) 1.035"(26.3)

1.543"
(39.2)
.547"
(13.9)
.156"(4.0)
.875"
(22.2)
DOOR 1.750"
(44.5)
1.556"
(39.5)
DOOR 1.750"
(44.5)
.120"(3.0)
1/4 - 20 Thru Bolt
1/4 - 20 Thru Bolt
.120"(3.0)

.781"(19.8)

.156"(4.0)
1.556"
(39.5)
DOOR 1.750"
(40.1)
1/4 - 20 Thru Bolt
.120"(3.0)
ZRO41052311
Hinges
Continuous Hinges
1.250"(31.8) .781"(19.8) 1.035"(26.3) .547"
(13.9)
Note:
AA = Clear Anodized D = Dark Bronze Anodized DB = Double Bearing (Heavy Duty)
SP = Steel Prime STST = Stainless Steel
Options:
SC - School Option
.156"
(4.0)
HT - Hospital Tip ZAG - Anti-Ligature

DOOR 1.750"
(40.1)
#12-24 x .500"(12.7) Type F Undercut Screws (wood screws supplied on request)
Angle-cut hinge preparation to make doorways safer.
The UNIGEAR can be specified with a non-removable cap at the hinge top to guard against foreign material being dropped in.
Full Surface #935AA #935DB AA #935D #935DB D

1.250"(31.8) .781"(19.8)
1/4-20 Thru Bolt
CE (Concealed Electric) UNIGEAR Hinge
Formerly #912 Electrified Feature enables hook-up of alarms, buzzers and locks. 26 gauge wires. (typical 6)
#911 Fire-Rated UNIGEAR Hinge Full Surface #936AA #936DB AA

.156"(4.0) Multi-point, hardened steel pins for an added measure of security. For 3 hr. doors, 108" or less.
3hrs.
EPT (Electric Power Transfer) UNIGEAR Hinge #910

DOOR 1.750"
(40.1)
Cut out to accommodate Von Duprin (or equivalent) power transfer unit. Specify hand opening when ordering.
1/4 - 20 Thru Bolt
Note :
UNIGEAR Continuous Hinges are available with the "standard" number of bearings, and with double the number "DB" of bearings per length. DB hinges are recommended for heavy-duty or high-traffic doors. Available in any length. Regular-duty hinges are used on standard-use doors and doors up to 220 lbs. Double-bearing (DB) hinges are used on medium or high-use doors and doors upto 475 lbs. (Consult manufacturer for proper sizing of door width and weight.) Template hole pattern allows for advance door and frame preparation. .547"
(13.9)
.250"(6.4) Clearance (needed for full swing) 2.875"(73.0) .781"(19.8) 1.035"(26.3)
.935"
(23.7)
Wall
Standard 83" - 16 bearings 95" - 18 bearings 107" - 21 bearings
"DB" (Double Bearing) 83" - 32 bearings 95" - 36 bearings 107" - 42 bearings
DOOR 1.750"
(40.1)
1/4-20 Thru Bolt
Tests: Dynamic and static load test for compliance with ANSI A156.1(BHMA 101) for 350,000 cycles at 15 cycles per minutes. RESULTS ALLOWED Dynamic load lateral 0.007 0.062 Dynamic load vertical 0.028 0.105 Static load lateral 0.015 0.062 Static residual lateral 0.000 0.062 All hinges meets this requirement. All UNIGEAR and UNIPIN Hinges are supplied with #12-24x11/16" Type F screws (self-cutting thread).
Swing Clear - Full Surface #930AA #930DB AA #930D #930DB D

Hinges
Continuous Hinges UNIPIN (Barrel-Type Hinge)

Heavy-duty continuous hinge for high-traffic wood or metal doors, 304-type stainless steel, has nylon washers with 2.00" knuckle lengths and .250" diameter stainless steel pin which runs parallel to length of hinge. Door frame reinforcements are not required.
.250"(6.4) Dia. Pin
(optional)
Hinge is 4.50" wide overall
Note:
SP = Steel Prime
STST = Stainless Steel
1.649"(38.1)
.250(6.4) Dia. Pin
.438"
(11.1)
.375"(9.5)
1.500"(38.1)
#10UC 7/32" Self-Drilling Screw
DOOR 2.500"
(63.5)
DOOR
1.750"
(44.5)
#10UC 7/32" Self-Drilling Screws
.078"
(2.0)
Edge Mount #919 SP #919 STST

3hrs.
.125"(3.2) Min. Door Clearance
Half Surface #913 STST

1.649" (38.1)
Revised Template
.078"(2.0)
Clearance .250"(6.4)
.250"(6.4) Dia. Pin
.438"
(11.1)
.250"(6.4) Dia. Pin
.375"(9.5)
1.500"(38.1) 1.750"
DOOR 1.750"
(44.5)
DOOR
(44.5)
Edge Mount #917 SP #917 STST

Clearance .250"(6.4) .078"(2.0)
.250"(6.4) Min. Door Clearance
Full Surface #916 STST
Revised Template
FIRE RATING FOR HINGES

FIRE RATINGS (910, 919 Type) Tested under ASTM 152, UL10B, for up to 3 hours. (914 Type) Tested under UBC7-2, NFPA 25-2, UL10B for up to 45 min. 20 Minutes: - Steel doors & steel frames in drywall or masonry. - Wood doors & steel frames in drywall or masonry. 45 Minutes: - Steel doors & steel frames in drywall or masonry. - Wood doors & steel frames in drywall or masonry. 60 Minutes: - Steel doors & steel frames in drywall or masonry. - Wood doors & steel frames in drywall or masonry. 90 Minutes: - Steel doors & steel frames in drywall or masonry. - Wood doors & steel frames in drywall or masonry. Limitations: - Minimum 16 gauge steel for 90-minute rating. - Maximum opening for single door - 4'0" x 8'0" - Maximum opening for pair of doors - 8'0" x 8'0" FIRE RATINGS (911 Type with multi-point pin) 3 Hours: - Steel doors & steel frames in masonry. - Minimum 16 gauge steel frames and doors. Limitations: - Maximum opening for single door -3'0" x 9'0"
.250"(6.4) Dia. Pin
.375"(9.5)
DOOR 1.750"
(44.5)
Edge Mount with Hinge Guard #918 SP #918 STST Clearance
.250"(6.4) .078"(2.0)
PR ODUCT CATA L OG #88 |
ZRO43112211
Hinges
SEALING SYSTEMS
General-Purpose Door Hardware


Full Mortise Hinge

bearings, NRP pin. A non-ball bearing hinge is also available. ZBB 960 ZBB 961 ZBB 991 Z 961
ZERO
.134"
(3.4)
Stainless Steel and Steel hinges. Five knuckle, two ball

630 (32D) 626 (26D) 626 (26D) 600 (USP) Stainlesss Steel Steel Dull Chrome Steel Dull Chrome Steel Primed
4.500" (114.3)
4.5"(114.3) x 4.5"(114.3) .134"(3.4) Gauge 4.5"(114.3) x 4.5"(114.3) .134"(3.4) Gauge 5.0"(127) x 4.5"(114.3) .134"(3.4) Gauge 4.500"
(114.3)
4.5"(114.3) x 4.5"(114.3) .134"(3.4) Gauge

#Z961
Magnetic Strip
Flexible Magnetic Strip
.375"
(9.5)
.125
(3.2)
PSA (optional)
#370M #370M-PSA
Provides standard energy with holding power on one side Pressure sensitive adhesive tape (optional) Light weight, reusable, nonrigid, nonconductive Applications: Latches, gaskets, door seals. Can also be used in sensing devices or to dampen noise and vibration Available in dark brown color. Supplied in coils up to 21 ft.
Double Coated Tapes

Double Coated Foam Tapes
A closed cell foam tape, both sides coated with a high performance rubber adhesive. Rubber-based pressure sensitive adhesive tape has good adhesion and high initial tack qualities. Excellent sealing for efficient operation and secure bonding. Good resistance to humidity, mild acids, oil and grease. Excellent conformability and compressibility. Good adherent on textured and irregular surfaces. Available in coils, white color. Sizes available: .0312(0.79) X .375"(9.5) X 216ft.(65.8m) and .0312(0.79) X .625"(15.9) X 216ft.(65.8m).
.375"
(9.5)
3M Double Coated Tape 9495LE

A clear acrylic versatile tape with high strength adhesive on both sides. Acrylic-based adhesives have lower initial tack but higher ultimate performance after a cure time of 24 hours. Outstanding adhesion to LSE plastics, powder coated paints and oily metals. Use on low surface energy surfaces and as a plastic extrusion attachment. Available in coils. Size .250"(6.4) X 180ft.(54.8m).
.250" .0312
(0.79) PSA (6.4)
.625" .0312
(0.79) PSA (15.9)
PSA
#137Tape
#138Tape
#9495Tape
#137Tape
#138Tape
#9495Tape Door Hardware

ZERO # Z108 Heavy-Duty Spring Recoil Door Holders
he Z108 surface-mounted, swing-limiting door holder is suitable for exterior, vestibule and interior doors. Single-acting spring absorbs shocks when the door is opened. Standard Features: Stainless steel components, silver finish Reversible, non-handed alignment Single point hold-open and increments of 5 from 85 to 110 Automatic hold-open and release by push and pull on door For stop only turn hook mechanism 90, adjustable spring tension 5 to 7(1524 to 2134) shock compression following hold-open point Maximum door opening 110, minimum door thickness 1 1/4(44.5) Supplied with wood, machine screws and grommet nuts #Z108-0 #Z108-1 #Z108-2 #Z108-3 #Z108-4 To suit door widths 23 - 28.9 (583 - 735), rod length 15.4(391) To suit door widths 29 - 34.9 (736 - 887), rod length 19.5(495) To suit door widths 35 - 40.9 (888 - 1040), rod length 22.9(581) To suit door widths 41 - 46.9 (1041 - 1192), rod length 26.2(665) To suit door widths above 47 (1193), rod length 30(763)
C L
Construction: Bar 1/2(12.7) diameter 300 Series stainless steel Jamb bracket stainless steel Adjustable hold-open tension Application: Applies to surface overhead stops used in hollow metal and fire wood doors Other Information: BHMA Number C08511
A
Butt Hinge
Hollow metal door reinforcement Min. thickness 3/16 x 12
ADJUSTMENT NUT For increasing and decreasing hold-open tension
NOTE: A and B dimensions are determined by the degree of opening required. See table below.
MODEL# DOOR OPENING HOLD-OPEN DEGREE 95 H.O. 100 H.O.
A
(119.1)
85 H.O.
A B 8-1/4
(209.6) (301.6) (358.8) (417.5)
90 H.O.
A
(127.0) (212.7) (277.8) (344.5)
105 H.O.
A 4-1/8
(182.6) (182.6)
110 H.O.
A 3-7/8
(98.4)
1-1/4 to 2-3/8 ( 31.8 to 60.3 )
B
(200.0)
B
(192.1)
A
(111.1)
B 7-1/4
(184.2)
B
(177.8) (230.2)
B 6-3/4
(171.5)
to 28 #Z108-0 23(584.2 to -15/16 735.0)

(736.6 to 887.4)
5-3/8
(136.5) (201.6) (268.3) (336.6)
7-7/8 4-11/16 7-9/16 4-3/8

(260.4) (201.6) (249.2) (190.5)
DOOR THICKNESS BUTT & OFFSET PIVOT
#Z108-1 29 to 34 -15/16 7-15/16 11-7/8 8-3/8 10-1/4 7-15/16 9-13/16 7-1/2

(889.0 to 1039.8) (312.7) (368.3) (265.1) (300.0) (252.4)
9-3/8
(238.1) (287.3) (312.7)
7-3/16 9-1/16
(241.3) (301.6)
6-7/8
(174.6) (231.8) (290.5)
8-3/4
(222.3) (266.7) (314.3)
#Z108-2 35 to 40 -15/16 10-9/16 14-1/8 10-15/16 12-5/16 10-7/16 11-13/16 9-15/16 11-5/16 9-1/2
(1041.4 to 1192.2) (1193.8 - up) (328.6) (352.4) (314.3)
10-7/8
(276.2) (325.4)
9-1/8 10-1/2
#Z108-3 41 to 46 -15/16 13-1/4 16-7/16 13-9/16 14-1/2 12-15/16 13-7/8 12-3/8 12-5/16 11-7/8 12-13/16 11-7/16 12-3/8 #Z108-4 47 - UP 15-1/2 19-13/16 15-7/8 17-11/16 15-3/16
(393.7) (503.2) (403.2) (449.3) (385.8) (431.8)
17
14-1/2 16-5/16 13-15/16 15-3/4

(368.3) (414.3) (354.0) (400.1)
13-3/8 15-3/16
(339.7) (385.8)
ZRO85083011
Door Hardware
SEALING SYSTEMS
Window Protection
Weatherstripping Double-Hung Wood Windows

Series 6
Material: 9 gauge zinc or bronze
Note:
B = Bronze
Z = Zinc
#245 Sash Pulley
2 1 3
(22.2)
.875" 5.00"
(127)
.250"(6.4)
HEAD AND SILL
MEETING RAILS
#2B #2Z
.450"
(11.4)
5 .520"
(13.2)
.125"
(3.2)
.750"
(19.1) (28.6) Pulley illustration shown at half size
.420"
(10.7)
1.125"
#1B #1Z JAMB

.440" .340"
(8.6)
.125"(3.2)
#3B #3Z
#245
Sash Weight-120 lbs. Std. Finish-Satin Brass
Option for #4 & #5

5
(11.2)
#245 BB
.125"(3.2)
varies (#4 or #5)
.400"
(10.2)
#400B #400Z #500B #500Z

Nails Mounting plate Insulating pad 5
#4000B #4000Z #5000B #5000Z

245 4 2 7 3
Ball Bearing Pulley Sash Weight-250 lbs. Std. Finish-Polished & Lacquered
1 245
#4B #4Z 1.750"(44.5) width #5B #5Z 2.125"(53.1) width

To comply with the Board of Education, City Of New York, Standard 8F-04, specify as follows: 1S-Sill : Use .045" material (#16 gauge) 1H-Head : Use .028" material (#12 gauge) 2-Meeting : Use .020" material (#10 gauge) 3, 4, 5 : Use .018" material (#9 gauge) Material : Zinc 7
#635 Chain
100 lb. rating Copper Dip
4 7
#645 Chain
500 lb. rating Copper Dip
WEATHER CHECK
Series 30 Casement-Type Wood Window - Open Out

Material: 9 gauge zinc and 25 gauge bronze & steel
12
12 3
12
12
29
12 2

ZRO54101311
MEETING STILES
HINGE-SIDE JAMB Window Protection
Weatherstripping Double-Hung Wood Windows

Series 20
Double-Hung Wood Windows
Note:
AA = Clear Anodized G = Gold Anodized
Options For Lower Sash
32
139
19
#31AA #31D #31G
MEETING RAIL HEAD
#32AA #32D #32G
32
32
#485A #485D #485G
JAMB SILL Pivoting-Type Wood Windows

Glass
#475AA #475D #475G
#139AA #139D
#8x.750"(19.1) FHSM
383
Window frame
383
.387"
(9.8)
Neoprene
.125"
#383AA
#383D
1.625"(41.3)
(3.2)
Series 17
Casement-Type Metal Windows
Material: PR (PVC Flexible)
16 #16PR 16 HEAD & LOCK-SIDE JAMB #16PR
17 #17PR
SILL
HINGE-SIDE JAMB
Series 30
Casement-Type Wood Window - Open In

.570"(14.5)
Extruded Aluminum Mill Finish or Dark Bronze Anodized
Material: B/Z (9 gauge zinc and 25 gauge bronze & steel)
#2B #2Z
12
#12B #12Z
#3B #3Z
#12B #12Z 12
.330" .700"
(17.8)
3 3 #3B #3Z ASTRAGAL TYPE SILL OUT-OPENING Window Protection
Weep Hole
(8.4)
.370"
(9.4)
29 SILL TYPE
ZRO55112311
#29A #29D
1.250"(31.8)
SEALING SYSTEMS
Sound Control Systems

SOUND TRAP Sound Control Solutions

ZERO's SOUND TRAP sound control systems are solving sound problems in all types of facilities including performing arts centers, recording studios, commercial offices, hospitals, schools, churches, hotels and apartment buildings, as well as industrial plants.
PROVEN SOLUTIONS FOR SEALING THE GAPS

Our featured SOUND TRAP gasketing systems can satisfy a wide range of commercial and industrial sound-control applications for single swinging doorsas well as provide privacy behind double doors for typical office applications.
ADJUSTABLE GASKETING: KEY TO OUR SUCCESS

Nobody does sound control better than ZERO. Our sound seals and systems are built to withstand the stress of the installation process and perform reliably. We use advanced technology to master two critical challenges: creating an effective sound barrier at the perimeter of the door AND preventing gaps in that barrier for the life of the assembly. Gaps in sound barriers are a major problem because sound travels through any opening with very little loss. While the amount of air flowing through a gap increases in proportion with the size of the gap, the size of the gap in a sound barrier does not matter. A small hole transmits almost as much sound as a much larger gap.
SOUND TRANSMISSION CLASS (STC) TABLE

STC
50 - 60 40 - 50 35 - 40 30 - 35
PERFORMANCE
Excellent Very Good Good Fair Poor Very Poor
DESCRIPTION
Loud sounds heard faintly or not at all. Loud speech heard faintly but not understood. Loud speech heard but hardly intelligible. Loud speech understood fairly well. Normal speech understood easily and distinctly. Low speech audible.
AIR FLOW
AIR FLOW
25 - 30 20 - 25
SOUND WAVES
SOUND WAVES
Sound Transmission Class (STC) ratings indicate the ability to prevent the transfer of sound from one area to another. For example, 12 inches of reinforced concrete would be rated at 56 STC, while 1/4 plate glass is 26 STC.
Because of this phenomenon, any unsealed gaps effectively cancel out the noise reduction benefits of even the highest-rated sound doors. To be effective, acoustical door assemblies require gasketing that provides a complete, uninterrupted and air-tight seal around head, jamb and sill. If all sides of the door are not sealed, the gasketing used will provide little or no sound-control value. Imperfect alignment is a common cause of gaps even in newly installed gasketing. Problems can also surface later on as buildings shift and settle and doors cycle through changes in temperature and humidity. ZERO solves the problem efficiently with adjustable gasketing. Models such as the #770 adjustable jamb-applied gasket are designed to perform consistently over time. When clearances increase, a few turns of a screwdriver is all it takes to restore a sound-tight seal.
ZERO SOUND TRAP SYSTEMS HIGH LEVEL RATING

GASKETING SYSTEM HEAD & JAMB SADDLE DOOR BOTTOM STC RATING
STC 1 STC 2 STC 3 STC 4 STC 5
3708 &119WB 770 & 119WB 770 & 119WB 170 & 119WB 485 & 119WB
564B 564B 656B 564B 565B
367 367 367 367 361
53 STC 52 STC 51 STC 51 STC 49 STC
All systems tested with STC 55 Doors (rated as panels).
The integrity of the system, properly installed, is essential to its sound rating. ZERO guarantees the performance of SOUND TRAP systems in rated assemblies provided that other manufacturers gasketing products are not combined with ZERO components.
#770
ZRO56112311
Sound Control
SOUND TRAP Sound Control Solutions

SOUND TRAP 49 STC SEALING SYSTEM
SOUND TRAP 49 STC rated systems for single doors feature several alternative head and jamb seals designed for use with frame stops. The 49 STC value they provide means that loud speech will be heard only faintly and cannot be understood on the opposite side of the door. That level of acoustic performance provides very good sound control suitable for a variety of applications ranging from busy schools to multi-family residential buildings and any settings requiring private conversations, such as doctors' offices, counseling centers and churches. A metal frame with a stop is required.
SOUND TRAP 52 STC SEALING SYSTEM

Our SOUND TRAP 52 STC rated systems are designed for use with sound-rated single metal doors with a cased-opening frame. They provide an STC 52 rating when properly fitted with STC 55 or higher acoustical doors. That level of sound control means that loud sounds will be heard only faintly, or not at all, on the opposite side of the door, which satisfies the typical needs of recording studios and performance halls. It is also suitable for office buildings and other commercial facilities that need to mute very loud noise originating from outside, such as the sound of aircraft overhead or heavy traffic nearby, as well as interior equipment noise. A metal frame without a stop is required in order to use the Model #770 adjustable head and jamb seal, which is an important component in this system. The #770 is recommended for ensuring the highest possible rating for most purposes.
Product Code : STC 6

Solid Neoprene #8x1.00"(25.4)SMS
Trapped Air
Product Code : STC 2

#8 x 1.50" (38.1) SMS
Solid Neoprene
#119W
.500"
(12.7)
Adjusting Screw 12.00" O.C. Range: .250" (6.4)
#119W
(23.2)
.914"
ZBB 961 #870

.875"(22.2)
ZERO Compress-O-Matic Head and Jamb Seal
Z950 Cam Hinge
#770AA
.500"(12.7) 1.250"(31.8)
Head & Jamb Seal
Stainless Steel Adjusting Screw 12.00" O.C. Range: .310" (7.9)
55 STC Rated Door
#ZBB961 #870 #119WB
#Z950 #770 #119WB
ZBB 961
#365 #119WB
55 STC Rated Door
#Z950
#367 #119WB #564
ZBB 961
.916"(23.3)
#564
.916"(23.3)
Automatic Door Bottom Surface Mounted
#365
1.901"
(48.3)
Magnet Steel Plate
Automatic Door Bottom Surface Mounted
#367
1.901"
(48.3)
Z950 Cam Hinge
ZBB 961
Max. Drop
1.00"(25.4)
.500"(12.7)
#564
Neoprene Trapped Air
Trapped Air Neoprene
#564
ZRO57052311
Sound Control
SOUND TRAP -
Sound Control Solutions-Pairs Systems
#910DB
Hinge .188"
(4.8)
#41
Exterior Security Astragal 1.470"(37.3)
#362

#910DB #770
#41
#40
#770
#910DB #770
52 STC Rated Door
Solid Neoprene
Magnet Vinyl
#362
#362
.531"
(13.5)
Elevation From Push Side of Door Neoprene
Interior Magnetic Astragal Head & Jamb Seal
#40
1.271"(32.3) 1.250"
(31.8)
#770
.914"
Stainless Steel Adjusting Screw
(23.2)
Pairs of doors pose additional challenges for sound control because there are more openings to seal. The need for a meeting stile means there will always be relatively more sound leakage through pair assemblies than with single doors. Properly fitted with STC 52 or higher acoustical doors, ZERO's SOUND TRAP-PAIRS system for metal doors achieves an office-friendly STC rating of 41 with an optimal configuration that balances those limitations with appropriate, cost-effective technology. Product Code: JD6S
#910DB
For a pairs configuration with suitable wood doors, you need Model #383 astragals for the meeting stile. #383 provides three sets of seals to block sound: the neoprene bulb with extra "lip" of neoprene in the primary seal at the meeting edge, plus another neoprene "finger" for added sound cushioning against the active door.
#8x.750"(19.1) FHSM
.387"
(9.8)
.125"
(3.2)
#383
1.625"(41.3)
#770 #41
#910DB
#362
#40 #362 #770
ZRO58052311
Intumescent
Sound Solutions
SOUND DOORLITE SYSTEMS: Let the Light In
Our attractive Slimport circular frames containing a special SOUND SHEET sound barrier can be used to install lites in sound-rated doors. Manufactured in the U.K. by Zero Seal Systems, Ltd., these frames are suitable for installation in partitions and doors. They feature a unique, flush-fitting design with countersunk holes and mounting screws around the bevel on one side only for a clean appearance. For use with 1 3/4 (44mm) door and 1/4 (6.4mm) glass. Frames are available in four finishes. Glass not in included. Number SP250 SP350 SP450 SP550 Cut-Out Diameter 9.84"(250mm) 13.77"(350mm) 17.71"(450mm) 21.65"(550mm) Glass Diameter 8.78"(223mm) 12.72"(323mm) 16.65"(423mm) 20.59"(523mm) Frame Diameter 11.22"(285mm) 15.15"(385mm) 19.09"(485mm) 23.03"(585mm)
Note:
AA = Clear Anodized D = Dark Bronze Anodized
ndard O sta e ZER on light Th ing visi for a sound rat ith a w
Material & Finish

(add suffix to number code)
- GV: 18GA cold rolled steel, zinc plated finish (for color coating) - CP: 18GA cold rolled steel, chrome pearlite silver plated (to match Satin Anodized Aluminum) - SS: Grade 304 stainless steel, satin finish - PC: 18 GA cold rolled steel, polished chrome plated
#8880 - Vision Lite for Doors, Walls and Acoustical Windows

.625"
(14.3)
5/8
Snap-On Cover WALL
Rubber extrusion 1/4
Actual Glass Size 3/4 Higher and Wider than Order Size
(24.5)
Order Size (Overall Size) 2 Higher and Wider than Exposed Glass
1.00"
STC3003-1/16 (optional)
.250"
(6.4)
#8800AA #8800D ision Lite for any thickness of doors, walls and acoustical windows to increase sound rating. Used with 1/4 thick glass (Glass sold separately). Aluminum extrusion frame with concealed screws. Available in clear anodized or dark anodized finish.
Exposed Glass
1/4
1/4 or 1/2
WALL / DOOR (Wood or Metal)
APPLICATION ON DOOR Surface mounted.

APPLICATION ON WINDOW Surface mounted on any edge of window frames.
Sound Control
Sound Solutions System #4483 - Vision Lite Sound Trap For Doors Over 1 Thick
RATING UP TO 44 STC
.375" or .250"
(9.5) (6.4)
Glass ( by others ) DOOR Varies
DOOR
A A
Door Cut-Out Line
1.00"
(25.4)
STC30621750 #84R
.375" or .500"
(9.5) (12.7)
(Specify thicknes)
Glass ( by others )
Section A - A
(full illustration not to scale)
#3831A
System #4484 - Vision Lite Sound Trap For 1 Doors

Overall Size 3 3/4" higher and wider than Order Size Rough opening (cut out) 2" higher and wider than Order Size Actual Glass Size 1 1/2" higher and wider than Order Size Order Size (Exposed Glass) STC3003 1/16" x 3/4" PSA
45 STC RATED
Glass (by others)
Thru Bolt
Aluminum Shim Glass (by others) STC3003 1/16" x 1 3/4" PSA
STC3003 1/16" x 1/2" PSA
(44.5) DOOR Wood or Metal
1.750"
Section B - B
.250"
(6.4)
(full illustration not to scale)
System #4482 - Window and Curtain-Wall Sound-Rated Performance Partition

#4482 For Glass Partition Max. Opening 48" x 48" Glass A (by others) #4484 Section C Air Space 1.750"(44.5) Glass B (by others)
SOUND TRAP SYSTEMS RATING

AIR SPACE
1 3/4" 1 3/4" 1 3/4" 1 3/4" 1 3/4" 1 3/4"
GLASS TYPE A
1/4" Anneal 1/4" Anneal 1/4" Laminated 1/4" Laminated 1/4" Laminated 3/8" Laminated
GLASS TYPE B
1/8" Anneal 1/4" Anneal 1/8" Anneal 1/4" Anneal 1/4" Laminated 3/8" Laminated
STC RATING (Estimated)

34 STC 35 STC 37 STC 38 STC 41 STC 44 STC
Snap-On Cover (tamper proof)
#478
Solid Neoprene
#520
#478
Solid Neoprene Sound Energy Absorber PSA STC30625000PSA Vibration Liner, Fire Rated 1/16 x 4" Wide 2 - 7 pitch
.711"
(18.1)
.881"(22.4)
.881"(22.4) Section C
ZRO82081711
PR ODUCT CA TAL OG #88
Sound Control
Structural Sound Solutions Floors and Walls Structural Acoustics
Suspension Isolators & Silencing Tape
Note:
R = Rubber
Sound-damping materials and products used to isolate or insulate structural elements in floors and walls perform a vital role in reducing vibrations to minimize sound transmission. Zeros structural acoustical solutions use proprietary extruded rubber formulated for optimal sound absorption and maximum durability. Use C-Channel Suspension Isolators to decouple and acoustically isolate floor joists from the rest of the structure. Structural Silencing Tape can be applied directly to both floor joists and wall studs to absorb and dampen vibrations.
C-Channel Suspension Isolators #1020R

Damping shoes support and acoustically isolate floor framing members, i.e., joists. Extruded EPDM rubber formulated to reduce or eliminate vibrations. Shaped to accommodate standard joint dimensions. Dimension: 1.50(38.1) wide x 2.125(54.0) high x 2(50.08) long Color: Black .313"
(7.9)
Structural Silencing Tape #1050R

Extruded low-density, high-elasticity neoprene rubber, self-adhesive one side. Absorbs and dampens vibration. Designed for application to floor joists and wall studs. Apply to joists or studs, and install floor or wall construction as usual. Supplied in 100-foot coils. Dimension: 1.438(36.5) wide x .125(3.2) thick Grey Color: .125"
(3.2)
PSA
1.438" (36.5)
STUD
#1050R 1.50"
(38.1)
2.125"
(54.0)
#1050R SILENCING TAPE SOUND INSULATION (by others)
0.50"
(12.7)
1.00"
(24.5)
#1020R
SOUND-RATED WALL
APPLICATION ON WALL STUDS

SUBFLOOR SOUND INSULATION (by others) JOIST #1020R C-CHANNEL SOUND INSULATION (by others) SUBFLOOR #1050R SILENCING TAPE
SUBFLOOR #1020R C-CHANNEL JOIST
JOIST
APPLICATION UNDER FLOOR JOISTS

ZRO81112911
END VIEW
APPLICATION ON FLOOR JOISTS

Sound Control
STC 3003 SOUND SHEET

Sound Barrier
Note:
A = Aluminum AA = Clear Anodized
STC 3003 - 1/16"(1.5mm)

Sheet form 12" wide 2"x 4" WOOD FRAME
Sound Transmission COEFFICIENT Frequency 125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz
Sound Trans. Class:
STC 10 db 10 db 16 db 19 db 24 db 31 db 19
STC RATING : 19 DEFICIENCIES : 24 OITC RATING : 15
STC 3003 - 1/8"(3mm)

Sheet form 12" wide 2"x 4" WOOD FRAME
Sound Transmission COEFFICIENT Frequency 125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz STC 14 db 15 db 20 db 23 db 37 db 33 db Sound Trans. Class: 24
STC RATING : 24 DEFICIENCIES : 32 OITC RATING : 19
STC 3003 SOUND SHEET Sound Barrier
offers OEM manufacturers a lighter-weight, high-performance alternative to conventional sound core materials in their acoustical doors. Suitable for layering during construction, SOUND SHEET is a fireproof INTUMET intumescent material that acts as a dense sound barrier layer. It is nearly as effective as solid lead in stopping the transmission of sound and can dramatically increase STC values. As the STC 3003 material weighs much less than lead, it provides major cost savings in shipping, as well as easier manufacturing and installation. In some cases, SOUND SHEET can also be applied as an outer layer to existing doors. If your door does not measure up to expectations, contact our Engineering Department to discuss possibilities for enhancing its performance with the addition of one or two layers of our sound-blocking material. Available in standard black 12"(304.8) x 96"(2438.4) sheets and in various thicknesses: 1/6"(1.5), 1/8"(3), 1/4"(6.3), and 3/8"(9.5). This product has been tested in metal doors up to STC 56, as well as wood doors up to STC 46 for 1 3/4 thick doors.
1 3/4" Metal Door with Lead Lining
1 3/4" Metal Door with STC 3003 Lining

Skin Rockwool STC 3003
Weight : 360 lbs. STC Rating : 56
Weight : 280 lbs. STC Rating : 55
Door section
ZRO60052311
Sound Control
Sound & Air Control Systems
770
361 770
565
565
ZERO has designed and tested its systems against air, sound, fire, light and smoke (see below) to demonstrate the effectiveness of these products and materials. By specifying a complete "Control System", you are assured that the components installed for head, jamb and sill will perform properly together. All tests were performed in accordance with nationally accepted standards by independent laboratories. Results are available upon request.
Sound - Single Doors

SYSTEM DOOR TYPE NO. RATING OF DOOR HEAD & JAMB DOOR BOTTOM THRESHOLD STC
Air Infiltration - Positive Pressure

564B 564B 564B 564B 565B 564A 164 565 565 565 None 565 565 565 164 663 164 None 564A 544A 544A 564A None 53 52 51 51 49 47 45 44 44 44 44 43 42 42 42 40 39 37 37 36 36 35 21
STC1 STC2 STC3 STC4 STC5 1T 9R 2T 2U 1R 2J 4R 5S 5T 11R 7R 10R 7J 12R 13R 14R 15R
55 55 55 55 55 52 46 52 52 51 51 51 52 52 46 51 46 51 38 38 38 36 52
METAL METAL METAL METAL METAL METAL METAL METAL METAL METAL METAL METAL METAL METAL METAL METAL METAL METAL WOOD WOOD WOOD WOOD None
3708 + 119WB 770 + 119WB 770 + 119WB 170 + 119WB 485 + 119WB 770 375 870 485 770 770 370 328 312 375 328 375 475 188N 188N 475 188N + 119WB None
367 367 367 367 361 367 367 361 361 361 362 / 352 361 361 351 361 + 119WB 351 361 362 None 254 + 839 364 / 365 None None
System
A B C D E F G H K
Head & Jamb

3000 770 3000 3000 3000 318 312 870 None
Door Bottom
361 361 53J 154 361 351 351 361 None
Threshold
565 565 164 164 164 564 565 565 None
Leakage CFM/LFC (25 MPH)

0.03 0.04 0.05 0.07 0.17 0.25 0.35 0.50 11.36
Leakage CMH/LMC (25 MPH)

0.17 0.22 0.28 0.39 0.95 1.39 1.95 2.79 63.28
Air Exfiltration - Negative Pressure

System Z
Z-1 Z-2 Z-3 Z-4 Z-5 Z-6 Z-7 Z-8 Z-9
Head & Jamb

475 370 770 328/119W 475 370 770 328 98 No Seals
ADB
365 365 365 365 365 365 365 365 365 No Seals
Threshold
565 565 565 565 *None *None *None *None *None No Seals
Sound - Double Doors

RM1 JD6S JD7S JD8S AT4 AT5 AT7 770 770 475 475 188/119WB 485/119WB 485/119WB 367/364 362 362 362 564 564 839/544 383/139/118B 40 40/40 156/56 383 383 383 47 41 41 36 36+* 35+* 35+*
Leakage CFM/LFC at 25 MPH WIND VELOCITY .02 .07 .09 .12 .05 .47 .55 .59 .98 Leakage Too High Gauge Cannot Record
Leakage CMH/LMC (25 MPH) 0.11 0.39 0.50 0.67 0.28 2.62 3.06 3.29 5.46
*NOTE: Where threshold is not shown, threshold can be used if needed as long as it has no
sealing features (ex. 653, 654, 655, 656). CFM / LFC = Cubic Foot per Minute / Linear Foot of crack CMH / LMC = Cubic Meter per Hour / Linear Meter of crack
+ * TESTED WITH 37 STC DOOR (119WB FOR HINGE SIDE ONLY)
1 AIR INFILTRATION (Positive Pressure) Where high pressure pushes door against seal. 2 AIR EXFILTRATION (Negative Pressure) Where high pressure pushes door away from seal, including computer rooms, halon systems, entrance doors in hotel rooms, and apartment doors in residential buildings. 3 SMOKE- All doors that must be smoke-sealed under fire codes. 4 SOUND- All types of openings that have a sound-reduction requirement, including theaters, TV stations, recording studios, offices, and factories.
Applications
ZRO72101711
Specifications
SEALING SYSTEMS
Fire Protection/ Intumescent

Intumescent Solutions For Doors

Positive Pressure Fire Solutions for Doors
Visit www.zerointernational.com for details on our fire and smoke ratings
ZERO's many years of leadership and innovations in
U.S. POSITIVE PRESSURE TESTING DEFINITION OF LISTING CATEGORIES

CATEGORY A Doors - No additional edge-sealing system required This category includes doors that do not require the use of any intumescent in either the frame or the door. It also includes doors evaluated with intumescent incorporated into the edge of the door by the manufacturer. Category A doors are eligible to bear the S label for Smoke & Draft Control assemblies if a listed Category H Smoke & Draft Control Gasket has been applied to the assembly. CATEGORY B Doors - Additional edge-sealing system required This category includes doors that require add-on intumescent sealing systems either surface-applied or built into the frame in order to meet positive-pressure fire test requirements. Category B doors are eligible to bear the "S" label for Smoke & Draft Control assemblies if a listed Category H "Smoke & Draft Gasket" has been applied to the assembly. CATEGORY G Edge-Sealing Systems This category includes systems that are surface-applied (such as kerf applied, adhesive backed or mechanically attached) to frames or doors. It includes meeting edge seals for use in pair and double-egress assemblies. CATEGORY H Smoke and Draft Control Gasketing This category includes gasket systems that are surface-applied (such as kerf applied, adhesive backed or mechanically attached) to frames or doors. It includes gasketing for the meeting edge for use in pair and double-egress assemblies. These gasket systems have been evaluated in accordance with UBC 7-2, Parts I-II. NOTE: This category covers gasket systems that have been evaluated for use in positive-pressure-rated assemblies but do not "provide" an edge-sealing system to the opening (see Category G).
developing fire and smoke seals for international and U.S. positive pressure code requirements have produced top-quality components and engineered gasketing systems that meet the highest standards of design and life safely.
Our expertise in intumescent technology provides special value for the entire building team spanning a wide range of fire protection applications. We manufacture our proprietary INTUMET intumescent materials at our New York facility, ensuring convenient sourcing and stable pricing for our domestic customers. And when standards or specific applications require intumescent protection for door openings, our SOFT PUFF INTUMET material delivers the performance best suited for most fire and smoke doors. Zero's positive pressure seals are tested and listed according to U.S. listing agencies' classifications for Category G edge sealing systems and Category H smoke and draft control systems. (See box at right for category definitions.) Category G edge seals are required for use on Category B wood core doors. Category H smoke seals are required for all positive-pressure doors carrying "S" labels. Our INTUMET material is used in OEM Category A doors to eliminate the need for add-on seals to achieve positive-pressure ratings. Smoke seals may still be required. Products tested for fire and smoke are identified in our catalog by these symbols: Fire-rated (See website for fire listings & performance details) Smoke-rated Our website provides up-to-date information for those parts, including specific listings and positive pressure classifications. Use our PDF Drawing Finder on the website to view information for each part. In addition, the Intumescent Solutions section of the website provides a useful Selection Guide for help in identifying listed products needed for specific applications.
Testing and Compliance U.S.

UL 10B Standard for Fire Tests of Door Assemblies UL 10C Standard for Positive Pressure Fire Tests of Door Assemblies UBC 7-2 1997 Fire Test Standard for Swinging Fire Doors UBC 43-2 1991 Fire Test of Door Assemblies IBC 2000 International Building Code NFPA 105 Standard for the Installation of Smoke Door Assemblies NFPA 252 Standard Methods of Fire Tests of Door Assemblies ASTM E152 Methods of Fire Test of Door Assemblies
ZRO61052311 PR ODUCT CATA L OG #88
International
International Standards Organization ISO 3008 1976 British Standard Institute BS 476-PART 22 1987 British Standard Institute BS 476-PART 31 1983 BS EN 1634 The Ministry of Construction Notice No.1125 0f 1990 Japanese Industrial Standard JIS-A1131-3 Building and Regulatory Test Australia / New Zealand AS 1530.4
|
Fire-Resistance Tests Door and Shutter Assemblies Methods for Determination of the Fire Resistance of Non-Load Bearing Elements of Construction Methods for Measuring Smoke Penetration Through Doorsets and Shutter Assemblies Fire-Resistance Tests for Door and Shutter Assemblies Fireproof Performance Test (Japan) Method of Fire Protecting Test of Fire Door for Buildings Fire Resistance Test
Intumescents

Fire-Rated Smoke and Draft Control Systems
FS 821 SYSTEM
Designed for use with hemlock and other woods with minimum density of 26.2 pcf, such as walnut, oak, birch and maple. 20-Minute Rated Wood Frame
.125"
(3.2)
Our engineered systems can be used to incorporate concealed closers and concealed vertical rods into designs for both singles and pairs of 20-minute doors. Note: Seals applied with pressure-sensitive adhesive cannot be used alone for these applications.
Hardware Installations 820, 821, 850, 851

ZERO 59FS Astragal on one leaf (pairs only) FS3003 INTUMET strips
.500"
(12.7)
.250"
(6.4)
FS 821 System
Soft Puff INTUMET Part #188S and #3125500PSA
.375"
(9.5)
to
1 3/4"(44.5) WDMA S-9,13,16 Wood Door
FS3003 INTUMET strip in strike cutout of wood frame header (1/16" thick strip)
For singles & pairs of doors
3/4" dia. hole
Concealed Track Arm
FS 820 SYSTEM
Designed for use with metal frames of 18 gauge or thicker 20-Minute Rating
.125"
(3.2)
FS 850 SYSTEM
#3125750PSA
FS 851 SYSTEM
#3125750PSA PSA
.625"(15.8)
PSA #188 #824 optional
.500"
(12.7)
1 3/4"(44.5) WDMA S-9,13,16 Wood Door
1/8"x3/4" ZERO INTUMET mortise strip (top side) Optional door edge by Manufacturer
#824 #188 optional
1 3/4"(44.5) WDMA S-9,13,16 Wood Door
1 3/4"(44.5) WDMA S-9,13,16 Wood Door
FS 820 System
FS 850 System
Soft Puff INTUMET and Part #188S
FS 851 System
For singles & pairs of doors Typical for All Applications

Butts: NFPA 80, plus 4x4 (.134) steel ball bearing Closers: Surface with through bolts or 5" top blocking concealed slide track, spring hinges Lite Kits: Advantage Lites & Louvers model #T4G with INTUMET Glazing System
Typical Hardware Applications- FS 820, 821 Kerf or FS 850 Dado Systems

8'0"
Up to 1296 sq. in. Wire Glass Up to 1296 sq. in. Wire Glass Up to 1296 sq. in. Wire Glass
4'0"
9'0"
9'0"
Pairs in the Same Direction

Concealed & surface exit devices, less bottom rod
Double Egress
Mortise, cylindrical lock Auto FB, manual FB (without intumescent) or surface bolt (LBR) with no thermal bolt |
Mortise, cylindrical locks Mortise, rim and vertical rod exit devices (LBR)
Single
ZRO62052311
Intumescents
Intumescent Solutions
FB Intumescent Block
ZERO's FB Intumescent Block can be used to achieve fire ratings for door louvers in metal doors of 1.750" (44mm) or greater thickness. The 0.55"(14mm) thick FB Intumescent Block is designed to layer inside a two-part metal louver set attached to both sides of the door. A reinforcing inverted channel is required at the bottom of the cut-out to support the FB Intumescent Block. There is no limit on door thickness; additional lateral support is needed for louvers in doors with greater thickness. The FB Intumescent Block has been assessed up to four-hour fire rating by UK Warrington Fire Research Centre as part of the Fire Block Louver System (FBLS) for fire-rated steel doors with apertures up to 18" x 60" (0.46 x 1.5m). A copy of the Warrington test report C129754 is available on request. Assessed to BS 476: Part 22 1987.
Applications:
Intumescent
Specification
Door Thickness Fire Rating (representative) Free Air Flow
Minimum 1.750" (44.5mm) metal doors. Four hours on steel doors, maximum aperture size 18" x 60" (457 x 1524mm) 40% free area
FB Intumescent
FB 1212 FB 1610 FB 1808 FB 1810 FB 1818 FB 1836 FB 1860 FB 2020 FB 2424
Size (w x h x t)
12" (301) 16" (402) 18" (453) 18" (453) 18" (453) 18" (453) 18" (453) 20" (504) 24" (606) x 12" (301) x 10" (250) x 8" (199) x 10" (250) x 18" (453) x 36" (910) x 60"(1520) x 20" (504) x 24" (606) x .55" (14) x .55" (14) x .55" (14) x .55" (14) x .55" (14) x .55" (14) x .55" (14) x .55" (14) x .55" (14)
Optional application on wall
Fire Block Louver System
Louver
Louver shows INTUMET expansion after fire-test.
200AIL Advantage Intumescent Louver

Fire-rated 90 minutes UL 10C
Vision-proof louver inverted "Y" design with concealed INTUMET fire seal. Front frame attached to the lower core with concealed screws. 200AIL
FB 1212 FB 1610 FB 1808 FB 1810 FB 1818 FB 1836
Size (w x h x t)
12" (301) 18" (457) 18" (457) 24" (607) 24" (607) 24" (607) x 12" (301) x 12" (301) x 18" (457) x 12" (533) x 18" (457) x 24" (607)
DOOR Wood or Metal 1 3/8"or 1 3/4"
#200AIL
U.S. Patent # 20070251175. International Patent Pending

ZRO63052311
Intumescent
#ZLP44 Intumescent Lock Packs
4-part intumescent lock pack comprises FS4004 intumescent gasket to fit both sides of lock case timber doors. This expands 80 times its own volume in the event of fire and protects the door from burning through in this vulnarebale area. Engineered graphite material 1/16 (1.6mm) thick with self-adhesive backing. Available in grey color. Standard size shown to meet DIN standard lock cases. #ZLP44-650 3.0(76.2) x 6.50(165.1) #ZLP44-675 #ZLP44-750 3.0(76.2) x 7.50(190.5) #ZLP44-812 1.0(25.4) x 9.25(235.0)
ZHP44 intumescent hinge pads are fitted behind the hinge on timber doors as this is an area most likely to suffer integrity failure in a fire. In event of fire, they rapidly expand to provide additional protection and insulate the heat transfer from hinge to door and frame. The activation temperature is 442F (228C) and expands 80 times their own volume with an expansion pressure of 0.09N/mm2. Hinge pads are supplied in packs of 6 pre-cut pieces, made of graphite material 5/64 (2mm) thick with self-adhesive backing on one side. Available in five sizes to suit all regular size hinges. #ZHP441 #ZHP442 #ZHP443 #ZHP444 #ZHP445 3.98(101) x 1.18(30) hinge pad, for 4(102) x 3(76) hinge. 3.98(101) x 1.46(37) hinge pad, for 4(102) x 3.5(89) hinge. 3.98(101) x 1.65(42) hinge pad, for 4(102) x 3(76) hinge. 4.49(114) x 1.65(42) hinge pad, for 4.5(114) x 4(102) hinge. 4.49(114) x 1.85(47) hinge pad, for 4.5(114) x 4.5(114) hinge.
#ZHP44 Intumescent Hinge Pads
#ZLP44-750
#ZLP44-650
#ZLP44-675 #ZLP44-812
#ZHP441
#ZHP442
#ZHP443
#ZHP444
#ZHP445
Mortised into doors, the Fire Bolt is activated when INTUMET expands in fire conditions. Pin is pushed into strike plate to secure doors. Pin INTUMET
#357FS INTUMET Fire Bolt
1.250"
(31.8)
.125"
(3.2)
1.250"
(31.8)
2.250" .800"
(20.3) (57.2)
2.250"
(57.2)
.625"
(15.9)
3.055"(77.6)
Fire Bolt
1.150"(29.2) max. expansion at 500 F
Fire Bolt Retainer
Fire Bolt Strike Plate
FS860 Doorlite System (20-minutes & 45-minutes)

1/4" Wire Glass
Glazing Tape (20-minutes)

FS2002 or FS1001 INTUMET Cover
Automatic Door Bottoms - Intumescent Sill Protection

.924"(23.5) .916"(23.3)
#2062375PSA
FS 2002 Glazing Tape 1/16" x 3/8"
.083"
Anti Squeak Rubber
(2.2)
1.575"
(40.0)
1.901"
(48.3)
PSA Backing
FS 3003 1/16" x 3/4" INTUMET Strips Metal or Wood Doors
Glazing Tape supplied in strips or coils of any length
.125"(3.2) .371"
(9.4)
Max. Drop .500"(12.7)
#364FS A Mortised
#365FS AA #365FS D #365FS G
Max. Drop .500"(12.7)
Surface-Mounted
Intumescent
Head & Jamb Intumet
Intumescent fire seal for use where smoke sealing is not required. Designed for mortised into a wood door or frame, or into an edge strip of a wool or composite door leaf. Available in black color. Supplied in 8 feet (2.4m) #3062500PSA
.062"(1.6) x .500"(12.7) seals: Provides 30 minutes fire resistance. Two parallel seals can provide 60 minutes fire resistance in hardwood constructions. .062"(1.6) x .750"(19.1) seals.
#3062750PSA
#30621000PSA
.062"(1.6) x 1.00"(25.4) seals.
#30621750PSA
.062"(1.6) x 1.750"(44.5) seals.
#3125500PSA
.125"(3.2) x .500"(12.7) seals: Suitable for softwood constructions or where the gap between the door and the frame is greater than usual. .125"(3.2) x .750"(19.1) seals: Provides 60 minutes fire resistance. Can be notched to fit around hinges. .125"(3.2) x 1.00"(25.4) seals: These large seals help control door distortion. May also be used between the door frame and masonry.
#3125750PSA
#31251000PSA
PSA*
.250"
(6.4)
PSA*
.187"
(4.8)
.437"
PSA*
(11.1)
.500"
(12.7)
.375"
(9.5)
.437"
(11.1)
#188 FS
#488 FS
ZERO Mini-Matic
#8144 FS
ZRO79090611
Intumescent
INTUMET Technology and Firestopping Solutions

INTUMET Material Definitions and Physical Properties
FS1001
Activation Temperature Expansion volume Expansion pressure Multi or controlled directional Stability after expansion Char Flame-resistant Moisture-resistant Chemically inert /paintable Non-carcinogenic Long-life (no deterioration) Odor-free Color standard 450F (232C) 2-3 X 27 PSI (.0187 N/mm 2 ) Excellent Very Hard White
FS2002
350F (176C) 6-8 X 27 PSI (.0187 N/mm 2 ) Very Good Hard Brown
FS3003
250F (121C) 20 X 27 PSI (.0187 N/mm 2 ) Very Good Hard Black
FS4004
550F (288C) 80 X 131 PSI (.09 N/mm2 ) Poor Soft & Fluffy Silver, Gray
SPECIFICATIONS:
Stock Sizes: Thickness .062"(1.6), .125"(3.2), .250"(6.4) Width .375"(9.5), .500"(12.7), .750"(19.1), 1.00"(25.4), 1.50"(38.1), 2.00"(50.8) All INTUMET intumescent material is available in various thickness (millimeters or inches) and in any color as special order. All material is available in red for European specification.
ZERO is the ideal partner for companies seeking a reliable U.S. source of top-quality intumescent firestoppingor whose customers' specialized needs require custom solutions. Our location and capabilities as a major U.S. intumescent manufacturer offer a unique package of benefits for OEM partners in the U.S.: immediate availability of standard materials and products fast turnaround on custom orders economical pricing predictable costs no variables from currency exchange fluctuations ZERO's intumescent technology allows virtually unlimited product design flexibility. We welcome inquiries for assistance in solving fire protection challenges in firewalls, as well as electrical and plumbing through-penetrations.
INTUMET Firestopping Solutions
We can work with you to refine or overhaul product design to satisfy code requirements or testing agency parameters. We can also collaborate in testing for F ratings (flame penetration), T ratings (temperature rise) and L ratings (air leakage) under U.S. standards: ASTM International E814 Standard Test Method for Fire Tests of Through-Penetration Fire Stops Underwriters Laboratories UL 1479, Standard for Fire Tests of Through-Penetration Firestops ZERO is actively seeking OEM partners for cooperative research, development and testing to explore applications of mutual interest. Contact us to discuss opportunities for innovative, cost-effective fireproofing solutions for any industry, including: Shipbuilding Bridge-building Train and subway construction
Intumescent
INTUMET Technology
Technology for Specialized Solutions
different from other manufacturers. Where other companies market one product for all purposes, we concluded from our own R & D that one size really does not fit all needs not if you want best performance in every case. Recognizing that optimum performance is application-specific, we engineered separate products using different formulations and materials to meet specific needs and conditions. We manufacture all these products at our main manufacturing facility in Bronx, New York, USA. One of our four specialized INTUMET intumescent materials will most likely give you exactly the performance you need. The primary characteristics that distinguish different INTUMET formulations are: Activation temperature Expansion volume and force Char hard, or soft and fluffy Capacity for continued expansion (i.e., stable char) FS1001 INTUMET is designed for blocking the effects of heat where little or no expansion is needed or desirable. For example, where undercutting for fitting automatic door bottoms subjects wood doors to accelerated heat transfer, lining the vulnerable U-channel restores the integrity of the door's fire resistance. FS2002 INTUMET is well-suited for applications where explosive expansion would jeopardize the integrity of the fire and smoke seal, yet require a firm char for resistance to external pressure. This material is ideal for glazing. We developed our FS3003 SOFT PUFF INTUMET specifically for doors. This rubber matrix material begins intumescing at relatively low temperatures where organic materials begin to emit combustible and noxious gases. It expands gradually to fill all gaps with moderate force that will not unlatch the door, and has sufficient reservoir capacity to continue intumescing if escape door are closed again. FS3003 also stands up well to the stringent requirements for protecting fire doors on oil rigs, which are subject to especially intense heat and flames. FS4004 INTUMET is graphite-based material formulated to expand to approximately 80 times its original volume. This expansion rate works very well for filling lock-side top corner gaps typical of metal doors exposed to extreme heat. Because FS4004 expands with strong force, it is also the best intumescent material to use for protecting fire-wall through-penetrations, such as PVC pipe. Its forceful expansion chokes the pipe and completely blocks the passage of smoke and fire. Superior expansion value makes FS4004 the right intumescent material as well for installation in electrical boxes. In the event of a spark-generated fire inside the box, intumescent lining the interior expands instantly and at high volume, filling the box with flaky char, choking the fire, and sealing all holes and wire connections from spreading flames. FS4004 is the product to use for protecting fire-rated safes. It is also used to laminate the slats of louvers in fire walls where it will expand with sufficient force and volume to seal the air passages from spread of flames.
ZERO's approach to intumescent products and solutions is
All INTUMET intumescent products are asbestos-free and meet

NFPA 105 and British test standards. In developing our formulations, we also took care to build in a lot of practical features that benefit both our OEM partners and their customers. Unlike other products available in the marketplace that require special sheathing because of short shelf life, FS3003 INTUMET is a very stable material. INTUMET products are rubber-like in texture and are easy to cut and glue, where other products tend to be brittle and more difficult to handle. And we offer our product in a variety of convenient standard sizes and volumes.
Practical advantages
Problem-Solving Resources and Know-How

ne of the things ZERO does best is solve problems. Applying the right INTUMET for the particular job is all it takes to resolve many fire protection challenges. In other cases, we apply creative thinking to devise unique, cost-effective solutions. When the U.S. Navy needed protection for its shipboard aluminum doors, we found that FS2002 works best for the Navy's requirements. Intumescent liners protecting the doors provide the needed expansionsome but not a lotwith a reserve for stability after the intumescent has activated. In the aftermath of devastating fire storms in California, ZERO consulted with local designers to integrate "intumescent fire barrier strips" into eave soffit venting to satisfy new fire code requirements. The low activation temperature of FS3003 made it the most appropriate material for these residential applications. The success of the FS3003 restored the ability for builders to use traditional overhangs in place of roof-mounted venting. Architectural and structural designers knew they could turn to us for expert help in addressing the unique challenges of fire protection for rotating apartment buildings in-the round, where every floor runs on bearings protected by rubber. Our solutions included using FS3003 intumescent linings to increase the smoke resistance of the rubber for all the bearings. INTUMET lining in ceiling fixture expands to prevent spread of fire
ou will most likely find the answer for your specific application in one of our four standard INTUMET varieties. But if our OEM partners do need something more, we have the R&D capabilities and the manufacturing flexibility to design and produce customized INTUMET formulations.
R&D Capabilities
Intumescent
INTUMET Firestopping Applications

INTUMET WS - Wrap Strip
Wrap strip is a highly intumescent firestop material. It expands when exposed to heat and forms a hard char to seal off the annular spaces and prevent the spread of flames and hot gases. Application: For plastic and insulated pipe. Tightly wrap the required number of strips around the penetrant to completely fill the annular space. Size (roll) : #WS148 1"(25.4) x 1/4"(6.4) x 8'(2438.4) #WS248 2"(50.8) x 1/4"(6.4) x 8'(2438.4) #WS128 1"(25.4) x 1/2"(12.7) x 8'(2438.4) Color: Black
Test Data: ANSI A 117.1 - 1986 ASTM C 771
ASTM E 84 ASTM D 1929 ASTM D 2126
ASTM E 119 ASTM G 53
INTUMET FP - Firestop Pillows

INTUMET FP is a compressible firestop device used for installations where frequent changes may be required. Enclosed in a strong polythelene bag. Application: For large openings with cables, cable trays, blank openings Size: #FP294 2(50.8) x 9"(228.6) x 4"(101.6) #FP296 2(50.8) x 9"(228.6) x 6"(152.4) #FP396 3(76.2) x 9"(228.6) x 6"(152.4) 10 per case Color: Fire Red
INTUMET JS - Joint Strip

Joint Strip is a highly intumescent firestop material used in concrete and masonry control joints up to 1". It forms a strong char that prevents the passage of flame, smoke and hot gases between control joints. Application: For curtain wall panels and vertical concrete and masonry construction joint applications. Size: #JS06210008 1/16(1.6) x 1"(25.4) x 8'(2438.4) #JS06215008 1/16(1.6) x 1 1/2"(38.1) x 8'(2438.4) Color: Black
INTUMET EB - Electrical Box Insert

Electrical Box Insert is a highly intumescent, protective pad. Application: For use in metallic electrical boxes. Installed in back of the box with PSA tape. Size: #EB248 2(50.8) x4"(101.6)x1/8"(3.2) #EB448 4(101.6)x4"(101.6)x1/8"(3.2) #EB244 2(50.8) x4"(101.6)x1/4"(6.4) #EB444 4(101.6)x4"(101.6)x1/4"(6.4) 50 pads / carton Color: Fire Red
INTUMET CS - Composite Sheet INTUMET PC - Pipe Collar

Pipe Collar is a prefabricated device for through-penetrations of non-metallic pipes. It contains a heavy-gauge metallic collar filled with pliable intumescent. Application: For through penetrations, with plastic pipe Size: #PCC05 1/2(12.7) nominal O.D. pipe #PCC2 2(50.8) nominal O.D. pipe #PCC3 3(76.2) nominal O.D. pipe #PCC4 4"(101.6) nominal O.D. pipe #PCC6 6(152.4) nominal O.D. pipe Color: Silver Soft Puff 3003 intumescent material is laminated during manufacturing to a galvanized steel sheet. The product is reinforced with fire-resistant fiberglass wire mesh to control and direct expansion during fire. Application: For penetrations in fire-rated walls and floors, openings in concrete blocks and slabs. Size: (All material is .3125(7.9) thick) Part# CS1224 12(304.8) x 24"(609.6) Part# CS1628 16(406.4) x 28"(711.2) Part# CS2436 24(609.6) x 36"(914.4) Part# CS2852 28(711.2) x 52"(1320.8) Part# CS3636 36(914.4) x 36"(914.4) Part# CS3641 36(914.4) x 41"(1041.4) Color: Grey
cover mesh INTUMET steel
INTUMET DPW - Duct & Plenum Wrap

This foil-encapsulated, non-combustible, flexible wrap is used for grease ducts, air ducts and plenum air spaces. Application: For through-penetrations, with plastic pipe. Size: #DPW218 1/8"(3.2) x 1 1/2"(38.1) x 2'(609.6) #DPW418 1/8"(3.2) x 1 1/2"(38.1) x 4'(1219.2) #DPW228 1/8"(3.2) x 2"(50.8) x 2'(609.6) #DPW428 1/8"(3.2) x 2"(50.8) x 4'(1219.2) Supplied in 8 ft. rolls. Color: Black
ZRO67052311 PR ODUCT CATAL OG #88 |
INTUMET FS - Firestop Sheet

Highly intumescent firestop material in sheet form for fire blanket. Application: Fire blanket for floors and walls, architectural joint systems and others. Size: #FS3003-0621296 12"(304.8) x 96"(2438.4) x .062"(1.6) #FS3003-1251296 12"(304.8) x 96"(2438.4) x .125"(3.2) Expands 20 times #FS4004-0621296 12"(304.8) x 96"(2438.4) x .062"(1.6) #FS4004-1251296 12"(304.8) x 96"(2438.4) x .125"(3.2) Expands 80 times Color: Red, Black, Grey, Brown, White
Intumescent
SEALING SYSTEMS
Photoluminescent
Photoluminescent Stairway Marking Systems
MEA 8-06-M
ZERO photoluminescent systems facilitate safe emergency exits during building evacuations when power systems have failed. Designed for compliance with Building Code Standard RS 6-1/1A of New York City Building Code Section 27-383(b) for photoluminescent exit path markings adopted in May 2005, for both new construction and renovations. ZERO's solutions to these requirements include a variety of self-adhesive signage and marking systems designed for specific uses, as well as non-slip TRACTION TREAD GLOW stair nosings. Photoluminescent material is charged by exposure to ambient light and emits luminescence after the activating light source is no longer available. Made with top-grade strontium pigments, the material in our systems is non-electric, non-toxic and non-radioactive. It is designed for easy maintenance, maximum durability and good slip resistance in all conditions.
Our photoluminescent strips and signs feature aluminum backing and foam tape for superior adhesion to the uneven surfaces, including brick, found in many buildings. This backing system consistently outperforms typical vinyl materials, which are best applied to smooth, clean surfaces. Our systems can also be mechanically fastened, if preferred. TRACTION TREAD GLOW stair nosings are recommended for high-traffic installations that demand maximum non-slip safety. The photoluminescent markings are integrated in the outside four grooves as installed on the stair step.
Accepted For Use City of New York Department of Buildings MEA 8-06-M
Existing illuminated exit sign as may be required by building code
Door Hardware Marking

EXIT
Directional Signage
Wall-mounted sign
Applied on face or top of exit bar, or on the door directly above the bar
Door Signs
Wall-mounted sign, for all intermediate and final exit doors
Floor Demarcation Lines

Photoluminescent strip applied to lower wall
EXIT
Exit Door Frame Kit

Photoluminescent strip applied to all final and intermediate door frames
Stair Edge Marking

Photoluminescent strip applied to leading edge of step Slip-resistant in all conditions
Landing Edge Marking

Photoluminescent strip applied on leading edge of landing Slip-resistant in all conditions
All systems designed to meet NYC Building Code Standard RS 6-1/1A, Stairway Exit Path Marking Requirements. Marking shall be installed in consistent and uniform manner in dimensions, distances and location, throughout the same exit.
ZRO68082211
Intumescent

All systems designed to meet NYC Building Code Standard RS 6-1/1A, Stairway Exit Path Marking Requirements.
MEA 8-06-M
DIRECTIONAL SIGNAGE
Photoluminescent directional signs shall be placed in the stairwell or exit at every entrance, visible upon opening the door into the stairwell or exit. Not required for existing building; however this exception shall not apply to below-grade stories.
#1220
Progress to the Right 8"(203.2) x 4.5"(114.3)
#1221
Progress Down and to the Right 8"(203.2) x 4.5"(114.3)
#1222
Progress Up and to the Right 8"(203.2) x 4.5"(114.3)
#1223
Progress to the Left 8"(203.2) x 4.5"(114.3)
#1224
Progress Down and to the Left 8"(203.2) x 4.5"(114.3)
#1225
Progress Up and to the Left 8"(203.2) x 4.5"(114.3)
#1226
Progress Forward 8"(203.2) x 4.5"(114.3)
#1227
Progress Down from here 8"(203.2) x 4.5"(114.3)
DOOR SIGNS
Intermediate Exit Door
Wall-Mounted
DOOR KIT
DOOR KIT available in two options: #1237 DOOR KIT - For 3X7 Door
Kit contains:
EXIT
C L
EXIT
C L
#1201 Photoluminescent Strip

1(25.4) x 36(914.4) (1 pc.) 1(25.4) x 84(2133.6) (2 pcs.)
#1201
#1201
#1207 Door Hardware Marking #1230 #1231

Latch Type 7.8(198.1)x6(152.4) (1 pc.) Bar Type 1(25.4) x 30(762) (1 pc.) 18"(457.2) Max*
#1208
PUSH TO OPEN
#1207
#1232 Exit Door sign

13(330.2) x 4.5(114.3) (1 pc.)
C L
C L
Door-Mounted
Door-Mounted
#1232
#1248 DOOR KIT - For 4X8 Door

Kit contains:
C L
EXIT
EXIT (with pictogram) 13"(330.2) x 4.5"(114.3)
C L
#1201 Photoluminescent Strip

1(25.4) x 48(1219.2) (1 pc.) 1(25.4) x 96(2438.4) (2 pcs.)
#1201
Final Exit Door

Wall Mounted
#1208 Door Hardware Marking

Bar type 1(25.4) x 42(1066.8) (2 pcs.)
#1208
PUSH TO OPEN
#1208
PUSH TO OPEN
FINAL
ZRO69113011
13(330.2) x 4.5(114.3) (2 pcs.)
#1228
FINAL EXIT (with pictogram) 8"(203.2) x 11"(279.4)

18"(457.2) Max*
Door-Mounted Photoluminescent
* 26" (660.4) Max. for existing buildings

18"(457.2) Max*
#1232 Exit Door sign
#1232
#1232
18"(457.2) Max*
EXIT Left Arrow (with pictogram) 8"(203.2) x 9"(228.6)
EXIT Right Arrow (with pictogram) 8"(203.2) x 9"(228.6)
#1208 Door Hardware Marking
#1232
#1232

TRACTION TREAD TM
Note:
A = Aluminum E = Epoxy L = Photoluminescent
MEA 8-06-M
glow
Non-slip stair nosings that satisfy New York City Standard RS 6-1/1a and other building code standards for photoluminescent exit path markings. Profiled grooves with rubber or epoxy inserts provide durable, attractive surfaces that do not collect dirt or water. 1.25 inch wide photoluminescent tread is integrated in the outer 3 grooves along stair edges. Available in standard aluminum finish, Traction Tread nosings are designed for easy cutting and drilling onsite.
Options: Rubber or Epoxy Treads Photoluminescent Tread 1.25"(31.8) .250"
(6.4)
3.00"(76.2) .250"
(6.4)
3.00"(76.2)
#3673A-L #3673A-E-L #3674A-L 4.00"(101.6) wide #3674A-E-L #3675A-L 5.00"(127.0) wide #3675A-E-L
#2673A-L #2673A-E-L
.500"
(12.7)
#2676A-E-L 6.00"(152.4) wide #3676A-L 6.00"(152.4) wide #3676A-E-L
.125"(3.2)
Note: A-L = Aluminum finish. Rubber / Photoluminescent Treads insert A-E-L = Aluminum finish. Epoxy / Photoluminescent Treads insert
STAIR & LANDING EDGE MARKING

For existing and new buildings. Identifies the limits of steps and leading edge of landings.
SIDE EDGE MARKING

Alternative for existing buildings. Designed to meet the minimum requirement for existing buildings to illuminate the ends of the stair tread surface, providing visual cues for each stair step during a blackout. Available in 8.5"(215.9) x 3.6"(91.4) x 1.5"(38.1)
#1200 2"(50.8) x .062"(1.6) #1201 1"(25.4) x .062"(1.6)

Floor-mounted perimeter demarcation line
A B
Landing Edge Marking Photoluminescent Strip
#1202
D A
#1203
Side Edge Marking Photoluminescent Strip
A B
D B C
Stair Edge Marking Photoluminescent Strip
C A 1"(25.4) Min 2"(50.8) Max B 0" Min C 0" Min 0.5"(12.7) Max D 4"(101.6) Max E 0" Min 2"(50.8) Max A 1"(25.4) Min 2"(50.8) Max B 0"Min** 2"(50.8) Max** C 0"Min** 1"(25.4) Max** D 2.25"(57.2) Max* E
F
E F C
2"(50.8) Min Return 1"(25.4) Min 2"(50.8) Max
* Minor variations in consistency and uniformity through same exit permitted ** Consistency and uniformity required
ZRO70052311
Photoluminescent

FLOOR DEMARCATION LINES
Suitable for both wall and floor-mounted applications.
Wall-mounted across face of door
Note:
A = Aluminum L = Photoluminescent
MEA 8-06-M
DOOR HARDWARE MARKING

Illuminates door opening mechanisms for better visibility, required for all intermediate and final exit doors. Located behind, immediately adjacent to, or on the door handle and/or escutcheon.
Latch Type
1"(25.4) x .062" thick
#1201
1"(25.4) Min 2"(50.8) Max
0" Min 4"(101.6) Max
2"(50.8) x .062" thick
#1200
#1207
Latch type
7.8"(198.1) x 6"(152.4) x .125"(3.2)
Door Bar Types
PUSH TO OPEN
Wall-mounted demarcation line
#1208 1"(25.4) x 39"(990.6)

"PUSH TO OPEN"
#1200 ,#1201, or #1214
.250"
(6.4)
Photoluminescent Strip 1"(25.4) wide
#1201 1"(25.4)
Door Bar type
1.024"(26.0)
EXIT DOOR FRAME KIT

Required for intermediate and final exit doorways.
#1214
Wall-mounted. Aluminum extrusions with Photoluminescent Strip for permanent installation on uneven surfaces using screws (provided)
#1200 2"(50.8) Solid and continuous #1201 1"(25.4) Solid and continuous
Photoluminescent Sill Protection
Photoluminescent Strip 1"(25.4) Min .219" Strip (5.6)

Photoluminescent 1"(25.4) wide
Door Frame
#365A-L or #328A-L #1200 or #1214

DETAIL 1
Additional sign and marking under Section 2.5 of RS 6-1 1.00"

(25.4)
Photoluminescent Head & Jamb Seal
Solid Neoprene
option .916"
(23.3)
#328AA-L
Solid Neoprene
.391"
(9.9)
#475A-L
DOOR
1.901"
(48.3)
Photoluminescent Strip 1"(25.4) wide
.881"(22.4)
Photoluminescent Strips DETAIL 2
DOOR
#475A-L
#365A- L
DETAIL 1
DETAIL 2
Photoluminescent
SEALING SYSTEMS
Applications
Typical Gasketing Applications

Typical Gasketing for Exterior Inswing Door
Note:
A = Aluminum
AA = Clear Anodized
Gasketing for Non-Latching Doors
.351"
#475AA
(8.9)
.881"
(22.4)
CONCEALED DOOR CLOSER (BY OTHERS)
DOOR FRAME
#8x1.00"(25.4)SMS
#141A
2.125"
(54.0)
.500"
DOOR 1.750"(44.5)
.875"
(22.2)
(12.7)
End Cap OUTSIDE
#570AA
INSIDE
Internal spring automatically adjusts seal to door movement
#Z955 or #Z953
(see templates below)
#8361 Key
1.901"
(48.3)
NOTE :
#365AA
.500"
(.127) Stainless Steel Sleeve Anchor
For torrential rain condition, Use #175A Interlocking Threshold
#226
5.00"(127.0)
#655A
DOOR
Typical Gasketing for Exterior Outswing Door

2.500"(63.5)
#Z955 or #Z953
.924"
(23.5)
#142A #25A
1.650"
(41.9)
#360 LS
(Light Spring)
.351"
(8.9)
#144A
.881"
ZERO
.134"
(3.4)
.734" (18.6)
.180"
(4.6)
DOOR 1.750"(44.5)
(114.3)
ZERO
#475AA
(22.4)
4.500"
INSIDE
OUTSIDE
4.500"
(114.3)
4.500"
#Z955
.924"
(23.5)
Mortise Hinge
#Z953
(114.3)
Mortise Hinge
#11A
1.650"
(41.9)
Concealed Door Closer (C.D.C.)
1.375"
(34.9)
#570
#360A
.500"
(.127)
Stainless Steel Sleeve Anchor
#226
5.00"(127.0)
#655A
#Z955 or #Z953
#360LS
Full illustrations not to scale
ZERO
5.00"
(127)
ZERO
ZRO44112811
Applications
Hurricane Protection Wind-Driven Water Infiltration

(Dade County Florida)
Note: A = Aluminum AA = Clear Anodized
OPTION 1 2.500"(63.5) #6x.500"(12.7)SMS 2.500"(63.5)
OPTION 2 #6x.500"(12.7)SMS
#142A #8144S
#8x1.00"(25.4) SMS
#142A #119WB
.351"
#8144S
#8x1.00"(25.4) SMS
Z955
Hinge
(8.9)
.500"
.881"
(22.4)
Z955
(12.7)
Hinge
.875"
(22.2)
#475AA
Direction of Water
Unit has adjusting screws approx. 10" on the center
#870AA
Direction of Water
Z955
Hinge DOOR
Z955
Hinge DOOR
#139A Z955
Hinge
1.250"
(31.8)
Z955
1.00"
(25.4)
#39A
1.250"
(31.8)
Hinge
1.00"
(25.4)
#328AA #561A
4.500"(114.3)
1.00"
(25.4)
#328AA #65A
5.00"(127.0) .500"
(12.7)
"Safe Haven" Room Gasketing

AIR INFILTRATION - 100 MPH (165KM/H) Wind Velocity - Air Leakage 0.50 CFM (2.8CMH)
OPTION 1 OPTION 2
Solid Neoprene
#6x.500"(12.7) SMS
Solid Neoprene
#6x.500"(12.7) SMS
#119WB
.351"
#119WB
(8.9)
Z955
(see template)
Hinge
.881"
(22.4)
#475AA
Z955
.500" (12.7) .875"

(22.2)
Unit has adjusting screws approx. 10" on the center
Hinge
#870AA
#Z955 #475AA #119WB #Z955 DOOR
Z955
Hinge
Z955
#321AA #119WB #564A
Hinge DOOR
#321AA
#Z955
#321AA
2.00"
Z955
Hinge
(50.8)
2.00"
(50.8)
Z955
.500"
(12.7)
Hinge
#119WB
#564A
3.687"(93.6)
#119WB
3.687"(93.6)
#564A
.500"
(12.7)
ZRO45082611
Applications
Hotel, Equipment Doors
Note:
A = Aluminum
R = Rubber
Interior Entry Doors

FRAME
( Option 2 )
Communicating Doors
#8144S
FRAME
#119WB
.220"(5.6) .625"
(15.9)
.351"
(8.9)
#8878A
.881"
ZERO Mini-Matic ( Option 1 )
#475AA
(22.4)
To achieve the best result in blocking sound transmission, combine gasketing made of different materials, such as #119WB and #475AA.
Note :
Note :
DOOR
1.750"(44.5)
For head & jamb gasketing use part #8878 or #8144. Use both for higher STC rating.
1.750"(44.5)
DOOR
#367AA
.916"
(23.3)
DOOR
1.750"(44.5)
1.024"
(26.0)
1.901"
#254A
.250"(6.4) .187"(4.7)
Carpet Padding
(48.3)
1.024"
(26.0)
#254A
.250"(6.4) .187"(4.7)
Poly Pile
.750"
(19.1)
.500"
(12.7)
Carpet
2.750"(69.9)
4.00"(101.6)
#1685R
( Note : For fire doors use #1682A )
#1684A
Equipment Room Doors
Louver and lite for 1 3/4 Doors 20 Gauge Cold Rolled Steel
#ZBB960 #T4G
No Screws visible on exterior side Low Profile
#ZBB960
INTERIOR SIDE
Rough Opening 1 7/8" higher and wider than order size Overall Size 2 3/4" higher and wider than order size
INTUMET #40621500 FS 4004
Grey powder-coated or colors available
Actual Glass Size 1" higher and wider than order size
Order Size (Exposed Glass)
1/4"
1 1/16" 1/2" 1"
#3674
9/16" DOOR Wood or Metal 1 3/4"
#T4G #ZBB960
ZRO46052311
#200AIL
|
DOOR Wood or Metal 1 3/8" or 1 3/4"
Order Size (Nominal Size)
#ZBB960
Rough Opening 1/2" Higher & Wider than Order Size
#200AIL
Overall Size 1 15/16" Higher & Wider than Order Size
PR ODUCT CATAL OG #88
Applications
Heavy-Duty Sliding and Overhead Doors

Series 93
3.00"(76.2)
Note: A = Aluminum
R = Rubber
Jamb Section
Head
.187"
(4.7)
69
3/16" thick Extreme Temperature Neoprene looped as shown (Government Specification R-6855, Class II, Grade 40.)
93
96 96
93
.075" max.2.00"(50.8)
69 69
(1.9)
93
1.875"
(47.6)
Intermediate Stiles
DOOR
.075"
(1.9)
1.00"
(25.4)
1.250"(31.8) .375"
(9.5)
96
.315 .156"
#8047R For Overhead Doors
(4.0)
.875"
(22.2)
(8.0)
#98A #98D
#96A
Sill
SLIDING HANGAR DOORS

Series 94
C
1.75"
(44.5)
948 2-ply Cloth-Lined Rubber

.125" x 8.00"
Gov. Spec. HHP 151E Class II. Available in different widths, thicknesses and plies to accommodate varying spaces between doors.
Hangar Doors Schematic Arrangement

Full ilustrations not to scale
1.25"
(31.8)
69 948
6.00" 3.00"
(76.2) (152.4)
948
93
6.00"
(152.4)
69
Meeting Stile
2-ply Cloth-Lined Rubber .125" x 8.00"
1.25"
Intermediate Stile
(31.8)
1.75"
(44.5)
10' Door Sections Permanently Fastened Together
B
C
69
Applications
ZRO49120511
Sliding Doors
Note: A = Aluminum

#53A
#381A
.750"(19.1)
.750"(19.1) .218"
(5.5)
.218"
(5.5)
DOOR
#381A
.705"
(17.9)
#53A
#7350A #622A
Rubber
Revised
1.560" .375"
(9.5) (39.6)
Neoprene
Revised
#7350A
Plunger
.930"
(23.6)
.312"(7.9)
.300"
(7.6)
PSA .319"
(8.1)
#8199A
Sliding Doors
ZRO47111111

.380"
(9.7)
Note: A = Aluminum
#154A
#154A
#34A ( Option )
1.400"(35.6)
.460"
(11.7)
1.400"
(35.6)
#34A
.750" .062"(1.6)
(19.1)
.250"
(6.4)
.188"
(4.8)
.250" (6.4) #154A Poly Pile .187" (4.7)
#154A
.705"
(17.9)
#34A
DOOR 1.750"(44.5)
Rubber
Revised
1.560"
(39.6)
.375"
(9.5)
Neoprene
Revised
#7350A 1.560"
(39.6)
.125"
(3.2)
#7350A
#6x.500"(12.7)SMS
#7350A
N LLIO " MU 25 1.1 8.6)

(2
PSA
OR
DO
4" .09 .4) (2 D R OO
(50
" .00
.8)
US
PL
UG
CA
RP
ET

.094"
PSA
(2.4)

Poly Pile PSA
.500"
(12.7)
1.125"
(28.6)
#8780N
#2541
.875"(22.2)
DOOR
Sliding Doors

Note: A = Aluminum
E = Epoxy Abrasive
System #ADA 1000
#475
Head and Jamb
#365LS

.250"(6.4)
2.00" (50.8)
ZRO51052311
Solid Neoprene DOWN
1.250"
(31.8)
.278"
(7.1)
#8452A
1.750" (44.5)
ADA Products
EMI/RFI Sealing System

EMI - Electromagnetic Interference RFI - Radio Frequency Interference
#4 Wafer-Head Drive Screw Electrically conductive Spring Bronze Stainless Steel 1/4/25 Adjusting Screw 12.00" O.C. Adjustment : .250"(6.4)
A reliable and adjustable SHIELDING SYSTEM for continuous-use doors

The EMI/RFI door sealing system consists of multiple head, jamb and saddle seals that block electromagnetic and radio frequency interference at door openings. The system has practical applications for laboratories, hospitals, brokerage houses, embassies, and rooms in companies using sensitive electronic equipment. All aluminum parts have an irridate finish (MIL-C5541 CLASS III) to ensure maximum electrical conductivity across the gasket-flange interface. This coating also keeps the metal from forming an insulating oxide film that might act to break the circuit. Solid carbon-filled silicone rubber gaskets complete the electrical circuit while forming a tight seal against the door and saddle. The system is adjustable to compensate for any door or frame misalignment. Installation consultation is available from ZERO.
Tested in accordance with requirements of MIL-STD-285 (ATTENUATION MEASUREMENT FOR ENCLOSURES, ELECTROMAGNETIC SHIELDING) and NSA SPECIFICATIONS 73-2A performed for electric field attenuation over the frequency range 10 MHz to 1 GHz. Min. .124"
(3.1)
#19WB
34 B.&S. Gauge Spring Bronze .375"
(9.5)
.914"
(23.2)
#Z950
Cam Hinge
#770 EMI ZERO Compress-O-Matic Adjustable Head & Jamb Seal Extruded Aluminum Housing Irridate Finish ( Electrically conductive )
1.250"(31.8) #8x1.50"(38.1)SMS
#Z950
Cam Hinge
Certificate of compliance is available upon request.

With #564B Threshold, #770EMI Head/Jamb, #365EMI Door Bottom, #950 Cam Hinge
d B 100 A T T E N U A T I O N
110 90 87 80 70 60 50 40 30 20 10 10 80 80 77 77 67 59 65 58 59
#365 EMI Automatic Door BottomSurface Mounted Irridate Finish

.916"(23.3)
78
1.901"
#Z950
MHz
100 1000
(48.3)
Cam Hinge
Spring Bronze Electrically conductive
With #564B Threshold, #770EMI Head/Jamb, #19W Head/Jamb/Sill, #365EMI Door Bottom, #950 Cam Hinge
d B A T T E N U A T I O N
120 111 110 100 90 80 70 60 50 40 30 20 10 10 105 95 93 87 87 80 81 85
34 B.&S. Gauge Spring Bronze

78 73
#19WB
Max. Effective Drop .375"(9.5)

Neoprene
#564B EMI Gasketing: Silicone Rubber, Solid Carbon-Filled

MHz
100 1000
to ground
With No Gasketing
110 90 80 70 60 50 42 40 30 20 10 10
Property
Volume-Resistivity, (ohm-cm) Durometer, Shore A Tensile, Strength, (psi, min.) Elongation, (%) Tear Strength, (ppi)
16 25
Test Method
ASTM D991 ASTM D2240 ASTM D412 ASTM D412 ASTM D624 ASTMD395D MIL-G-83528
Silicone Rubber
5.0 60 800 300 70 22 40
39 25 28
33 33
29
36 21
Compression Set, 70h @212, (%) Shielding Effectiveness, 20 MHz-10GHz, E-field, (dB, min.)
MHz
100
1000
ZRO53052311
EMI Products

Fire-Rated Smoke and Draft Control Systems
FS 821 SYSTEM
Designed for use with hemlock and other woods with minimum density of 26.2 pcf, such as walnut, oak, birch and maple. 20-Minute Rated Wood Frame
.125"
(3.2)
Our engineered systems can be used to incorporate concealed closers and concealed vertical rods into designs for both singles and pairs of 20-minute doors. Note: Seals applied with pressure-sensitive adhesive cannot be used alone for these applications.
Hardware Installations 820, 821, 850, 851

ZERO 59FS Astragal on one leaf (pairs only) FS3003 INTUMET strips
.500"
(12.7)
.250"
(6.4)
FS 821 System
.375"
(9.5)
to
1 3/4"(44.5) WDMA S-9,13,16 Wood Door
FS3003 INTUMET strip in strike cutout of wood frame header (1/16" thick strip)
3/4" dia. hole
Concealed Track Arm
FS 820 SYSTEM
.125"
(3.2)
FS 850 SYSTEM
#3125750PSA
FS 851 SYSTEM
#3125750PSA PSA
.625"(15.8)
PSA #188 #824 optional
.500"
(12.7)
1 3/4"(44.5) WDMA S-9,13,16 Wood Door
1/8"x3/4" ZERO INTUMET mortise strip (top side) Optional door edge by Manufacturer
#824 #188 optional
1 3/4"(44.5) WDMA S-9,13,16 Wood Door
1 3/4"(44.5) WDMA S-9,13,16 Wood Door
FS 820 System
FS 850 System
FS 851 System
For singles & pairs of doors Typical for All Applications

Butts: NFPA 80, plus 4x4 (.134) steel ball bearing Closers: Surface with through bolts or 5" top blocking concealed slide track, spring hinges Lite Kits: Advantage Lites & Louvers model #T4G with INTUMET Glazing System
Typical Hardware Applications- FS 820, 821 Kerf or FS 850 Dado Systems

8'0"
Up to 1296 sq. in. Wire Glass Up to 1296 sq. in. Wire Glass Up to 1296 sq. in. Wire Glass
4'0"
9'0"
9'0"

Double Egress
Mortise, cylindrical lock Auto FB, manual FB (without intumescent) or surface bolt (LBR) with no thermal bolt |
Mortise, cylindrical locks Mortise, rim and vertical rod exit devices (LBR)
Single
ZRO62052311
Intumescents
SEALING SYSTEMS
Specialty Products
Cam Lift Hinge - Mortise Hinge

ZERO CAM LIFT MORTISE HINGES
insulating doors utilizing acoustical seals. The cam action greatly improves the sealing characteristics along the door perimeter, lifting and lowering the door with the swing. The CAM LIFT Hinges are available for right or left-hand swinging doors. CAM LIFT Hinges will not bind door closures when doors are hung within accepted industry standards (Tested with LCN 4041 Series original). Finish: 630 (US32D). Sold in pairs.
1.00(25.4)
Note: SP = Steel Prime DB = Double Bearing STST = Stainless Steel (Heavy Duty)
Mortise-Type Cam Hinges for use with EMI/RFI and sound-
Part #
Door Rating ( 1 1/2 pairs ) Up to 200 lbs. Up to 300 lbs. Up to 500 lbs. Up to 900 lbs.
(metal doors)
Screw Size
(180 opening)
Lift
Z955 Z953 Z950 Z9500
12-24 x 3/4" UC 12-24 x 3/4" 12-24 x 3/4" 5/16-18 x 3/4"
3/16" 1/4" 5/16" 5/16"
.250"
(6.4)
4.500" (114.3)
L
ZERO
12-24 x 3/4"
#7250Z
#7255Z
12-24 x 3/4" UC
#7252ST
5/16-18 x 3/4"
#7251Z
12 x 1 1/4" SMS For wood doors
5.00"
(127)
Z CAM LIFT HINGES SPECIFICATIONS

HINGE: PIN: TYPE: SPECS: FINISH: 1020 Stainless Steel, precision investment cast. Hardened tool steel. Hardened & chrome finished to Rockwell C 60 to meet ASME/ANSI B 18.3 specs. Mortise/ Handed - specify right or left hand. Minimum clearance at head of frame is 3/16". For doors greater than 1-3/4" clearance is 1/4. 630 (US32D) For Z950 and Z9500 screws must be engaged no less than .350 in ASTM A-36 steel reinforcement.
#Z950 L.H. Shown #Z9500 (not shown)
4.500" (114.3)
L ZERO
#Z953 L.H. Shown

.134"
ZERO
ZERO ZERO
.734" (18.6)
NOTE: .180"
(4.6)
Full Mortise Hinge

tainless Steel and Steel hinges. Five knuckle, two ball bearings, NRP pin. A non-ball bearing hinge is also available.
5.00"
(127)
.134"
(3.4)
4.500" (114.3)
ZERO
4.500"
(114.3)
(3.4)
4.500"(114.3)
L
#Z961
4.500"
(114.3)
Part #
Finish 630 (32D) 626 (26D) 626 (26D) 600 (USP)
Material Stainlesss Steel Steel Dull Chrome Steel Dull Chrome Steel Primed
Size
Thickness
ZERO
ZBB 960 ZBB 961 ZBB 991 Z 961
4.5"(114.3) x 4.5"(114.3) .134"(3.4) Gauge 4.5"(114.3) x 4.5"(114.3) .134"(3.4) Gauge 5.0"(127) x 4.5"(114.3) .134"(3.4) Gauge
#Z955 L.H. Shown

4.5"(114.3) x 4.5"(114.3) .134"(3.4) Gauge

Hinges
Specialty Systems
Note: A= Aluminum
Finger-Guard
Hand and finger protection for heavy-duty industrial applications, child care, school safety, hospitals, and the workplace. A commercial-quality, maintenance-free product. Aluminum and flexible rubber available in grey color. #51A-120 (6" wide) For door opening up to 120 #51A-180 (8" wide) For door opening up to 180 #951 Cover for mortise type hinges #951
.125" (6.4) DOOR #6 x .500"(12.7) SMS 1.500" (38.1) 1.500" (38.1) .125" (6.4) FRAME 1.00" (25.4) DOOR #6 x.500"(12.7) SMS 1/16"(.063) Flexible Rubber 4 wide Aluminum .125"(6.4)x.500"(12.7)
#910DB-AA Continuous Unigear Hinge
FRAME 1.00" (25.4)
Aluminum .125"(6.4) x .500"(12.7)
1/16"(0.63) Flexible Rubber
#51A-120 6" wide rubber #51A-180 8" wide rubber
#51A-120 #51A-180
Safety Strip - Finger Protector

1.062" (27.0)
Aluminum Retainer
Safety Strip - Finger Protector, Double-Acting Pair of Doors

1.750"
(44.5)
#6 x.500" (12.7) SMS 1.750"

(44.5)
Solid Neoprene
Solid Neoprene
1.750"
(44.5)
Floor Hinge Neoprene
2.125" For use with automatic doors
#72A HINGE SIDE
(54.0)
not to scale
#72A
ZRO50052311
Finger Guard
Specialty Products
BioWall Antibacterial Gasketing
Note:
AA = Clear Anodized BIO = Antibacterial Rubber White Color
ZERO BioWall Antibacterial Gasketing

Zero developed BioWall antibacterial rubber in response to rising hygienic standards and increasing demand for practical, antimicrobial applications in many facilities. Applications range from hospitals, nursing homes and doctors offices, to veterinary facilities, to schools. Wherever minimizing microbial exposures is crucial to occupant and visitor well-being, BioWall can help maintain a sanitary work environment Breakthrough technology This revolutionary, non-toxic rubber inhibits and suppresses microbial growth and reproduction. It was formulated using revolutionary, non-toxic infusion technology, combined with proprietary extrusion technology, natural antimicrobial ingredients, and breakthrough synthetics. It provides long-lasting defense against bacteria, fungi, molds and other microorganisms. Long service life Our technology provides natural resistance to abrasion, washing, and exposure to UV radiation and various chemicals. Zero BioWall antibacterial gasketing is designed to withstand surface wear and tear to maintain long-lasting antimicrobial protection.
#974AA-BIO
DOOR
FRAME 1.250"
(31.8)
#973AA-BIO
#972AA-BIO
DOOR
ZERO BioWall Finger Protection

Antibacterial hand and finger protection for child care facilities, hospitals and nursing homes, doctors offices, and other locations requiring highest standards of hygiene. Available in two versions. Mountings in models #973 and #974 are concealed with additional BioWall rubber for aesthetics and enhanced antibacterial protection. ZERO Bio-Wall technology is also available as a special order for gasketing.
FRAME 1.250"
(31.8)
#971AA-BIO Finger Guard

.380"
(9.7)
Note: A = Aluminum
#154A
#154A
#34A ( Option )
1.400"(35.6)
.460"
(11.7)
1.400"
(35.6)
#34A
.750" .062"(1.6)
(19.1)
.250"
(6.4)
.188"
(4.8)
.250" (6.4) #154A Poly Pile .187" (4.7)
#154A
.705"
(17.9)
#34A
DOOR 1.750"(44.5)
Rubber
Revised
1.560"
(39.6)
.375"
(9.5)
Neoprene
Revised
#7350A 1.560"
(39.6)
.125"
(3.2)
#7350A
#6x.500"(12.7)SMS
#7350A
N LLIO " MU 25 1.1 8.6)

(2
PSA
OR
DO
4" .09 .4) (2 D R OO
(50
" .00
.8)
US
PL
UG
CA
RP
ET

.094"
PSA
(2.4)

Poly Pile PSA
.500"
(12.7)
1.125"
(28.6)
#8780N
#2541
.875"(22.2)
DOOR
Sliding Doors
Still Protection Automatic Door Bottom
Note:
AA = Clear Anodized Aluminum SP-Gy = Steel Prime, Powder Coat Grey color SP-Br = Steel Prime, Powder Coat Brown color
All ZERO automatic door bottoms function the same way. The mechanism causes the insert seal to activate on the hinge side first. It prevents the seal from dragging along the floor or threshold while the door is being closed to avoid door hang-up or closing delay.
HINGE SIDE
Adjusting Hex Nut
Plunger not yet compressed
TOP VIEW
HINGE SIDE
Plunger partially compressed TOP VIEW
e aft utt rc
ing
HINGE SIDE
Plunger completely TOP VIEW compressed
n. Mi
g Len
th
AUTO. DOOR BOTTOM LENGTH MINIMUM LENGTH AFTER CUTTING
(406)
16"
16"+ to18"
(406+ - 457)
18"+ to 24"
(457+ - 610)
24"+ to 30"
(610+ - 762)
30"+ to 32"
(762+ - 813)
32"+ to 36"
(813+ - 914)
36"+ to 42"
(914+ - 1067)
42"+ to 48"
(1067+ - 1219)
14"
15.5"
17"
22"
26"
29"
34"
42"
*Does not apply for Light Spring types or part #367, #368, #369. Special order for 12"- 16" long door bottom, available with maximum length 168".
END CAPS
Aluminum plates .063 thick. Available for #320, 321, 350, 351, 360, 361, 365, 367. .594"
(15.1)
OPTIONS
Concealed Door Bottom - Easy Access #Z49 Holding Plates
Z49 plates are designed to secure Automatic Door Bottoms to the door using no bottom screws. The unit can be removed from either end without taking the door off the frame. Z-49 (Specify to order, e.g. #360-Z49SP-Gy) Holding Plate
1.500" (38.1) 1.500"(38.1) .042
(1.1)
1.750"
(44.5)
1.969"
(50.0)
#320 End Cap
1.500"(38.1)
#321 End Cap

.719"
(18.3)
2.406"
(61.1)
1.00" 2.250"
(57.2) (25.4)
1.750"
(44.5)
Door Bottom
#360
#Z49SP-Gy Steel Prime Gray
#350 End Cap #360 End Cap
1.500"(38.1)
#351 End Cap
Locking Key & Water Shed
Water Shed
#141
1.00"(25.4)
1.750"
(44.5) #5 x 1/2 SMS
#8361 Key
#141 End Cap #365
#361 End Cap

ZRO17070511
#7255Z Fastener
PR ODUCT CATALOG #88 | WWW.ZER OINTERNATIONAL .C OM
Door Bottoms
EMI/RFI Sealing System

EMI - Electromagnetic Interference RFI - Radio Frequency Interference
#4 Wafer-Head Drive Screw Electrically conductive Spring Bronze Stainless Steel 1/4/25 Adjusting Screw 12.00" O.C. Adjustment : .250"(6.4)
A reliable and adjustable SHIELDING SYSTEM for continuous-use doors

The EMI/RFI door sealing system consists of multiple head, jamb and saddle seals that block electromagnetic and radio frequency interference at door openings. The system has practical applications for laboratories, hospitals, brokerage houses, embassies, and rooms in companies using sensitive electronic equipment. All aluminum parts have an irridate finish (MIL-C5541 CLASS III) to ensure maximum electrical conductivity across the gasket-flange interface. This coating also keeps the metal from forming an insulating oxide film that might act to break the circuit. Solid carbon-filled silicone rubber gaskets complete the electrical circuit while forming a tight seal against the door and saddle. The system is adjustable to compensate for any door or frame misalignment. Installation consultation is available from ZERO.
Tested in accordance with requirements of MIL-STD-285 (ATTENUATION MEASUREMENT FOR ENCLOSURES, ELECTROMAGNETIC SHIELDING) and NSA SPECIFICATIONS 73-2A performed for electric field attenuation over the frequency range 10 MHz to 1 GHz. Min. .124"
(3.1)
#19WB
34 B.&S. Gauge Spring Bronze .375"
(9.5)
.914"
(23.2)
#Z950
Cam Hinge
#770 EMI ZERO Compress-O-Matic Adjustable Head & Jamb Seal Extruded Aluminum Housing Irridate Finish ( Electrically conductive )
1.250"(31.8) #8x1.50"(38.1)SMS
#Z950
Cam Hinge
Certificate of compliance is available upon request.

With #564B Threshold, #770EMI Head/Jamb, #365EMI Door Bottom, #950 Cam Hinge
110 90 87 80 70 60 50 40 30 20 10 10 80 80 77 77 67 59 65 58 59
#365 EMI Automatic Door BottomSurface Mounted Irridate Finish

.916"(23.3)
78
1.901"
#Z950
MHz
100 1000
(48.3)
Cam Hinge
Spring Bronze Electrically conductive
With #564B Threshold, #770EMI Head/Jamb, #19W Head/Jamb/Sill, #365EMI Door Bottom, #950 Cam Hinge
d B A T T E N U A T I O N
120 111 110 100 90 80 70 60 50 40 30 20 10 10 105 95 93 87 87 80 81 85
34 B.&S. Gauge Spring Bronze

78 73
#19WB
Max. Effective Drop .375"(9.5)

Neoprene
#564B EMI Gasketing: Silicone Rubber, Solid Carbon-Filled

MHz
100 1000
to ground
With No Gasketing
110 90 80 70 60 50 42 40 30 20 10 10
Property
Volume-Resistivity, (ohm-cm) Durometer, Shore A Tensile, Strength, (psi, min.) Elongation, (%) Tear Strength, (ppi)
16 25
Test Method
ASTM D991 ASTM D2240 ASTM D412 ASTM D412 ASTM D624 ASTMD395D MIL-G-83528
Silicone Rubber
5.0 60 800 300 70 22 40
39 25 28
33 33
29
36 21
Compression Set, 70h @212, (%) Shielding Effectiveness, 20 MHz-10GHz, E-field, (dB, min.)
MHz
100
1000
ZRO53052311
EMI Products
ZERO's FB Intumescent Block can be used to achieve fire ratings for door louvers in metal doors of 1.750" (44mm) or greater thickness. The 0.55"(14mm) thick FB Intumescent Block is designed to layer inside a two-part metal louver set attached to both sides of the door. A reinforcing inverted channel is required at the bottom of the cut-out to support the FB Intumescent Block. There is no limit on door thickness; additional lateral support is needed for louvers in doors with greater thickness. The FB Intumescent Block has been assessed up to four-hour fire rating by UK Warrington Fire Research Centre as part of the Fire Block Louver System (FBLS) for fire-rated steel doors with apertures up to 18" x 60" (0.46 x 1.5m). A copy of the Warrington test report C129754 is available on request. Assessed to BS 476: Part 22 1987.
Applications:
Intumescent
Specification
Door Thickness Fire Rating (representative) Free Air Flow
Minimum 1.750" (44.5mm) metal doors. Four hours on steel doors, maximum aperture size 18" x 60" (457 x 1524mm) 40% free area
FB Intumescent
FB 1212 FB 1610 FB 1808 FB 1810 FB 1818 FB 1836 FB 1860 FB 2020 FB 2424
Size (w x h x t)
12" (301) 16" (402) 18" (453) 18" (453) 18" (453) 18" (453) 18" (453) 20" (504) 24" (606) x 12" (301) x 10" (250) x 8" (199) x 10" (250) x 18" (453) x 36" (910) x 60"(1520) x 20" (504) x 24" (606) x .55" (14) x .55" (14) x .55" (14) x .55" (14) x .55" (14) x .55" (14) x .55" (14) x .55" (14) x .55" (14)
Optional application on wall
Fire Block Louver System
Louver
Louver shows INTUMET expansion after fire-test.
200AIL Advantage Intumescent Louver

Fire-rated 90 minutes UL 10C
Vision-proof louver inverted "Y" design with concealed INTUMET fire seal. Front frame attached to the lower core with concealed screws. 200AIL
FB 1212 FB 1610 FB 1808 FB 1810 FB 1818 FB 1836
Size (w x h x t)
12" (301) 18" (457) 18" (457) 24" (607) 24" (607) 24" (607) x 12" (301) x 12" (301) x 18" (457) x 12" (533) x 18" (457) x 24" (607)
DOOR Wood or Metal 1 3/8"or 1 3/4"
#200AIL
U.S. Patent # 20070251175. International Patent Pending

ZRO63052311
Intumescent
#ZLP44 Intumescent Lock Packs
4-part intumescent lock pack comprises FS4004 intumescent gasket to fit both sides of lock case timber doors. This expands 80 times its own volume in the event of fire and protects the door from burning through in this vulnarebale area. Engineered graphite material 1/16 (1.6mm) thick with self-adhesive backing. Available in grey color. Standard size shown to meet DIN standard lock cases. #ZLP44-650 3.0(76.2) x 6.50(165.1) #ZLP44-675 #ZLP44-750 3.0(76.2) x 7.50(190.5) #ZLP44-812 1.0(25.4) x 9.25(235.0)
ZHP44 intumescent hinge pads are fitted behind the hinge on timber doors as this is an area most likely to suffer integrity failure in a fire. In event of fire, they rapidly expand to provide additional protection and insulate the heat transfer from hinge to door and frame. The activation temperature is 442F (228C) and expands 80 times their own volume with an expansion pressure of 0.09N/mm2. Hinge pads are supplied in packs of 6 pre-cut pieces, made of graphite material 5/64 (2mm) thick with self-adhesive backing on one side. Available in five sizes to suit all regular size hinges. #ZHP441 #ZHP442 #ZHP443 #ZHP444 #ZHP445 3.98(101) x 1.18(30) hinge pad, for 4(102) x 3(76) hinge. 3.98(101) x 1.46(37) hinge pad, for 4(102) x 3.5(89) hinge. 3.98(101) x 1.65(42) hinge pad, for 4(102) x 3(76) hinge. 4.49(114) x 1.65(42) hinge pad, for 4.5(114) x 4(102) hinge. 4.49(114) x 1.85(47) hinge pad, for 4.5(114) x 4.5(114) hinge.
#ZHP44 Intumescent Hinge Pads
#ZLP44-750
#ZLP44-650
#ZLP44-675 #ZLP44-812
#ZHP441
#ZHP442
#ZHP443
#ZHP444
#ZHP445
Mortised into doors, the Fire Bolt is activated when INTUMET expands in fire conditions. Pin is pushed into strike plate to secure doors. Pin INTUMET
#357FS INTUMET Fire Bolt
1.250"
(31.8)
.125"
(3.2)
1.250"
(31.8)
2.250" .800"
(20.3) (57.2)
2.250"
(57.2)
.625"
(15.9)
3.055"(77.6)
Fire Bolt
1.150"(29.2) max. expansion at 500 F
Fire Bolt Retainer
Fire Bolt Strike Plate
FS860 Doorlite System (20-minutes & 45-minutes)

1/4" Wire Glass
Glazing Tape (20-minutes)

FS2002 or FS1001 INTUMET Cover
Automatic Door Bottoms - Intumescent Sill Protection

.924"(23.5) .916"(23.3)
#2062375PSA
FS 2002 Glazing Tape 1/16" x 3/8"
.083"
Anti Squeak Rubber
(2.2)
1.575"
(40.0)
1.901"
(48.3)
PSA Backing
FS 3003 1/16" x 3/4" INTUMET Strips Metal or Wood Doors
Glazing Tape supplied in strips or coils of any length
.125"(3.2) .371"
(9.4)
Max. Drop .500"(12.7)
#364FS A Mortised
#365FS AA #365FS D #365FS G
Max. Drop .500"(12.7)
Surface-Mounted
Intumescent
Flood Barrier Shield
Note: A= Aluminum
Flood Barrier Shield for Doors or Windows Helps Safeguard Building Contents
This removable barrier answers pleas from builders for help in protecting doors and building contents from water ingress in flood-prone areas. When water from heavy rains accumulates, the Flood Barrier Shield effectively blocks up to a foot or more of flood waters from permeating door or window openings. Available in 10, 20, 24, 30 and 36 inch high barriers (other sizes available upon request), the lightweight aluminum shield requires no tools or muscle strength for insertion into premounted vertical channels attached to either the door frame or adjacent walls. Additional shield sections can be stacked if greater height is needed. The unit complies with guidelines of the Federal Emergency Management Agency (FEMA) and Federal Insurance Administration (FIA) for use on doors in flood-prone areas. The key to the shield's impermeability is the use of closed cell sponge (CCS) neoprene rubber engineered by Zero to ensure a water-tight seal. The rubber lines the aluminum channel brackets and the bottom of the shield. The neoprene also compensates for gaps at the threshold. Flood Barrier Shield for Doors
Part# 2070A - 10 2070A - 20 2070A - 24 2070A - 30 2070A - 36 10" High 20" High 24" High 30" High 36" High Part# 2080A - 10 10" High 2080A - 20 20" High
Flood Barrier Shield for Windows
.914"
(23.2) (6.4)
.250"
Each Flood Barrier Shield is custom fabricated Specify exact width needed and installation option required. DOOR JAMB
DOOR
DOOR JAMB RUBBER CCS Neoprene with Skin
1.250"
(31.8)
ref.
.250"
(6.4)
.914" ref.
(23.2)
W" (ORDER SIZE)
B
H
Section A
Installation option 1 - INSIDE MOUNT
#663A (optional)
DOOR
DOOR JAMB
DOOR JAMB
ref.
1.250"
RUBBER CCS Neoprene with Skin
(31.8)
.250"
(6.4)
.914" ref.
(23.2)
B
W" (ORDER SIZE)
H"
Section A
Installation option 2 - OUTSIDE MOUNT
#663A (optional)
Full illustrations not to scale
(optional)
#663A
Section
ZRO52111811
Flood Barrier
H" (ORDER SIZE)
Note:
AA = Clear Anodized D = Dark Bronze Anodized SP = Steel Primed
#6x.750"(19.1) .125"(3.2) .070"

Solid Neoprene
(1.8)
#6x.500"(12.7) .125"(3.2)
#6x.500"(12.7)
.351"
(8.9)
Solid Neoprene
channel for low voltage wire
Solid Neoprene
channel for low-voltage wire
.711"
(18.1)
.391"
(9.9)
.563"
(14.3)
#485A #485D #485G
#475AA #475D #475G
.881"(22.4)
.881"(22.4)
#478AA #478D
#6x1.00"(25.4) .055"
Solid Neoprene
(1.4)
#6x1.00"(25.4)
#6x1.00"(25.4)
Solid Neoprene
.500"
(12.7)
.500"
(12.7)
Pile with Fin
.500"
(12.7)
.875" (22.2)
Internal spring automatically adjusts seal to door edge.
.250"
(6.4)
.875"(22.2)
#570AA
#870AA #870D
Unit has adjusting screws approx. 12" on center. Max. adjustment range .250"(6.4)
.875"(22.2)
#871AA #871D
Unit has adjusting screws approx. 12" on center. Max. adjustment range .250(6.4)
Shown here as stop. For application onto stop, request special installation instructions.
#6x.500"(12.7) .125"
(3.2)
12-Gauge Steel
#6x.500"(12.7)
.072"
(1.8)
.125"
(3.2)
INTUMET
Magnet Vinyl
.656"
(16.7)
Magnet Vinyl
.629"
(16.0)
Magnet Vinyl
.625"
(15.9)
.406"
(10.3)
Snap-On Cover
1.250"(31.8)
#370A #370D
#375AA #375D
.984"(25.0)
#837SP
#6x.500"(12.7) .072"
(1.8)
#6x.500"(12.7) .125"
(3.2)
1.00"(25.4)
240
Sponge Neoprene Sponge Neoprene
.656"
(16.7)
.629"
(16.0)
.080"
(2.0)
.406"
(10.3)
Silicone Tube .052"(1.3)

Snap-On Cover
25
1.00"
(25.4)
#1370A #1370D
ZRO27052311
#376AA #376D
.984"(25.0)
.062"
(1.6)
Series 42
Security seal - when installed with tamper-proof fasteners.
Head / Jamb

SYSTEM #3000
Frame
Note:
#6x.500"(12.7) SMS
328
Doo
Solid Neoprene System #3000 contains of: #328 ( hinge side ) #326 ( head & lock sides )
.220"
(5.6)
Door
HINGE SIDE
.590"
#8302AA
#8302D
(15.0 )
#6x.500"(12.7) SMS .094"

(2.4)
#6x.500"(12.7) SMS
Solid Neoprene
.219"
(5.6)
.220"
Solid Neoprene
(5.6)
#326AA #326D #326G #326B #326PVC ZERO Compress-O-Matic
1.00"(25.4)
.312" #6x.500"(12.7)SMS .094"

(2.4)
#8303AA
ZERO Mini-Matic
#8303D
(7.9)
.590"
(15.0)
#6x.500"(12.7) SMS .219"

(5.6)
Solid Neoprene
#328AA #328D #328B #328G #328PVC ZERO Compress-O-Matic
1.00"(25.4)
Nylon Brush
.220"
(5.6)
.590" #6x.500"(12.7)SMS
#8193AA
#8193D
(15.0)
#6x.500"(12.7) SMS .279"

Nylon Brush
(7.1)
#8305AA
#8305D
.500"
(12.7)
Solid Neoprene
.220"
(5.6)
#6x.500"(12.7)SMS
.625"
Snap-On Cover
#8877AA
.279"
Solid Neoprene
(7.1)
(15.9)
#6x.500"(12.7) SMS
#8306AA
ZERO Mini-Matic
#8306D
.500"
(12.7)
Solid Neoprene
.220"
(5.6)
#8878AA
.625" .312"(7.9)
(15.9)
Snap-On Cover
ZERO Mini-Matic
#6x.500"(12.7) SMS
Nylon Brush
.220"
(5.6)
.625"
Snap-On Cover
#8879AA
(15.9)
Head / Jamb

Anti-Ligature Gasketing
Note: A = Aluminum AA = Clear Anodized B = Bronze D = Dr. Bronze Anodized G = Gold Anodized FS = Intumescent ZAG = Zero Anti-Ligature Gasketing BIO = Antibacterial Rubber White Color
S-Bk = Silicone Black S-Br = Silicone Brown S-Cl = Silicone Clear S-Gy = Silicone Gray S-Wh = Silicone White
Zero now offers an anti-ligature option to prevent gasketing from being used
for other than intended purposes, including harming self or others. The rubber in our patented anti-ligature gasketing is scored before insertion into aluminum extrusions, allowing normal function for its specified purpose but designed to break into pieces if removed from the extrusion for any reason. Applications for anti-ligature gasketing include correctional facilities and mental health facilities. Gasketing ordered with this patented feature is installed as usual, with no special handling required. In addition to the applications shown below, the anti-ligature option can be supplied on request with most other Zero gasketing. To order, add ZAG to the part number. Applications Correctional facilities, hospitals, psychiatric and mental health facilities.
Solid Neoprene
.219"
(5.6)
#328AA-ZAG #328B-ZAG #328D-ZAG #328G-ZAG
1.00" (25.4)
6 Typ. PSA
.250"
(6.4)
.500"
(12.7)
#188S-Bk-ZAG #188S-Br-ZAG #188S-Cl-ZAG #188S-Gy-ZAG #188S-Wh-ZAG #188FS-ZAG #188BIO-ZAG

US Patent# 7788852
Foreign Patents pending
.125"(3.2)
#6x.750" (19.1) Security screw
Solid Neoprene
.351"
(8.9)
Solid Neoprene
.220"
(5.6)
.563"
(14.3)
.312"
(7.9)
.625"
(15.9)
Snap-On Cover
#485A-ZAG #485D-ZAG #485G-ZAG
#8878AA-ZAG
ZERO Mini-Matic
ZRO78122011
Anti-Ligature

Note: A = Aluminum
E = Epoxy Abrasive
System #ADA 1000
#475
Head and Jamb
#365LS

.250"(6.4)
2.00" (50.8)
ZRO51052311
Solid Neoprene DOWN
1.250"
(31.8)
.278"
(7.1)
#8452A
1.750" (44.5)
ADA Products
Note:

#6x.500"(12.7) SMS Extruded Aluminum Housing Finishes: Mill
A = Aluminum B = Bronze G = Gold Anodized SP = Steel Prime
AA = Clear Anodized D = Dark Bronze Anodized STST = Stainless Steel FS = Intumet Rubber
#8x.750"(19.1) FHSM
.187"(4.7)
.387" 1.500"(38.1) Extruded Aluminum Housing Finishes: Mill

(9.8)
#905A
#6x.500"(12.7) SMS
.125" 1.625"(41.3)
(3.2)
#383AA #383D
#8x.750"(19.1) FHSM
INTUMET Self-Extinguishing Solid Neoprene
.125"(3.2)
#44A #44A-LL Lead Lined (not shown) #47A 1.750"(44.5) wide (not shown)
#6x.500"(12.7) SMS
1.500"(38.1) .387"
(9.8)
.125" 1.625"(41.3)
(3.2)
Stainless Steel Housing
#383FS AA #383FS D
1.00"(25.4) .812"
(20.6)
.093"(2.4)
#44STST
#6x.500"(12.7) SMS
1.500"(38.1)
.062"
(1.6)
Solid Neoprene .125"(3.2) x 1.375"(34.9)
25
144
Silicone Tube 1.062"(27.0)
.219"
(5.6)
Series 87A
1.00"(25.4) .094"(2.4) Security Astragal
#339AA #339B #339D #339G

#6x.500"(12.7) SMS
Active Door
Solid Neoprene .125"(3.2) x 2.00"(50.8) Strike Plate by others 1/4-20 Thru Bolt
1.750"
(44.5)
.219"
(5.6)
1.00"(25.4)
.094"(2.4)
#339WAA #339WB #339WD #339WG

#6x.500"(12.7) SMS Closed Cell Sponge Neoprene .188"(4.8)x1.250"(31.8) .070" 1.250"(31.8)
(1.8)
Steel Prime or Stainless Steel .707"(18.0) 2.250"(57.2)
.531"
(13.5)
.195"(5.0)
#139A
#139D
#43SP Steel #43STST Stainless Steel
Active Door #6x.500"(12.7)SMS .094"

(2.4)
Closed Cell Sponge Neoprene .375"(9.5)x.750"(19.1) 1.625"(41.3)
* No notching or grinding for strike is required
#140A
ZRO37082411
#140FS A (Not shown. See page 28)

Meeting Stiles

1
Note: A = Aluminum AA = Clear Anodized D = Dark Bronze Anodized
Door 1.750"(44.5) Door .062"(1.6) .062"(1.6) .250" .750"

(19.1)
Door 1.750"(44.5)
1.750"(44.5) 1.024"(26.0)
1.250"
(31.8)
.250"
(6.4)
Solid Neoprene
(6.4)
.187"(4.7)
Solid Neoprene
.250"(6.4) .187"(4.7)
Solid Neoprene
.187"(4.7)
#111A
For overhead doors
#153A #153D
For overhead doors
#253A
1.438"(36.5)
1.750"(44.5)
1.438"(36.5)
Solid Neoprene
1.250"
(31.8)
Solid Neoprene
1.063"
(27.0)
Concrete
.688"
(17.5)
#452A
Door 1.750"(44.5) .750"
(19.1)
#72A
Door
#52A
Door 1.024"(26.0)
1.750"(44.5) .750"(19.1)
.313"
(8.0)
.500"
(12.7)
.250"
(6.4)
.250"
(6.4)
Neoprene Lip
.250"
(6.4)
INTUMET
#53A
.314"
(8.0)
#381A
.094"
(2.4)
#253FS A
Door 1.00"(25.4) Door
Door
Regain Lost Fire Rating

Approved for 20 minute fire-rated wood doors with excessive undercut up to 1.250". ITS-listed to positive pressure UBC 7-2 1997.
.750"
(19.1)
1.00"
(25.4)
.319"
(8.1)
INTUMET
.250"
(6.4)
Neoprene Lip
.813"
(20.6)
INTUMET
Solid Neoprene
.250"
(6.4)
Solid Neoprene .125"(3.2) x 1.375" (34.9)
#339FS AA #339FS D
#8151AA
#59FS A
ZRO21071511
Door Sweeps
Heavy-Duty Sliding and Overhead Doors

Series 93
3.00"(76.2)
Note: A = Aluminum
R = Rubber
Jamb Section
Head
.187"
(4.7)
69
3/16" thick Extreme Temperature Neoprene looped as shown (Government Specification R-6855, Class II, Grade 40.)
93
96 96
93
.075" max.2.00"(50.8)
69 69
(1.9)
93
1.875"
(47.6)
Intermediate Stiles
DOOR
.075"
(1.9)
1.00"
(25.4)
1.250"(31.8) .375"
(9.5)
96
.315 .156"
#8047R For Overhead Doors
(4.0)
.875"
(22.2)
(8.0)
#98A #98D
#96A
Sill
SLIDING HANGAR DOORS

Series 94
C
1.75"
(44.5)
948 2-ply Cloth-Lined Rubber

.125" x 8.00"
Gov. Spec. HHP 151E Class II. Available in different widths, thicknesses and plies to accommodate varying spaces between doors.
Hangar Doors Schematic Arrangement

Full ilustrations not to scale
1.25"
(31.8)
69 948
6.00" 3.00"
(76.2) (152.4)
948
93
6.00"
(152.4)
69
Meeting Stile
2-ply Cloth-Lined Rubber .125" x 8.00"
1.25"
Intermediate Stile
(31.8)
1.75"
(44.5)
10' Door Sections Permanently Fastened Together
B
C
69
Applications
ZRO49120511
Sliding Doors
Note: A = Aluminum

#53A
#381A
.750"(19.1)
.750"(19.1) .218"
(5.5)
.218"
(5.5)
DOOR
#381A
.705"
(17.9)
#53A
#7350A #622A
Rubber
Revised
1.560" .375"
(9.5) (39.6)
Neoprene
Revised
#7350A
Plunger
.930"
(23.6)
.312"(7.9)
.300"
(7.6)
PSA .319"
(8.1)
#8199A
Sliding Doors
ZRO47111111
Traction Tread Thresholds and Nosings are available with an epoxy abrasive (non-slip particles) bonded into the grooves, or with formulated rubber inserts. RUBBER TRACTION TREAD : Attractive, smooth, tough rubber inserts that are flush with the aluminum surface for indoor applications. The aluminum / rubber combination is easy to cut and drill at the jobsite. Superior non-slip traction with great longevity. ABRASIVE TRACTION TREAD : The ultimate safety surface. This extremely durable surface provides a high degree of safety for outdoor applications and is ideal for schools, hospitals, industrial buildings. The epoxy abrasive particle mix is bonded to the aluminum base.
Note: A = Aluminum E = Epoxy
B = Bronze L = Photoluminescent
TRACTION TREAD GLOW : Rubber or Abrasive Traction Tread integrated with photoluminescent tread. For indoor applications.
2.00" (50.8) Traction Tread rubber and epoxy abrasive treads are available in black color. TRACTION TREAD provides a detectable warning for stairs and ramps Photoluminescent Epoxy Abrasive (#2673A-EL shown) Epoxy Abrasive
#3672A #3672B
3.00" (76.2)
.250"
(6.4)
#3673A #3673B
4.00"(101.6)
.250"
(6.4)
#3674A #3674B
5.00"(127.0)
.250"
(6.4)
#3675A #3675B
6.00"(152.4)
.250"
(6.4)
#3676A #3676B
6.00"(152.4)
.250"
(6.4)
.125"(3.2) .250"(6.4)
#2676A
3.00"(76.2)
#2673A #2673B
.250"
(6.4)
.500"
(12.7)
Threshold Assemblies
3.00" (76.2)
.125"(3.2)
All items shown above can be ordered with rubber, abrasive or photoluminescent inserts. For Traction Tread RUBBER use numbers above. (3672A, 3673A etc.) For Traction Tread EPOXY ABRASIVE add-E after the item number. Example: 3673A-E or 3673B-E For Traction Tread GLOW add-EL after the item number. Example: 3673A-EL or 3673B-EL
.500"
(12.7)
1.313"(33.4)
Safety Stair Treads

.750"
(19.1)
2673
168
4.313"(109.8) 1.00"(25.4)
268
3.00" (76.2)
3673
268
5.00"(127.0) 1.250"(31.8) .500"

(12.7)
1.250"(31.8)
68 VARIES
269
68
Thresholds

TRACTION TREAD TM
Note:
A = Aluminum E = Epoxy L = Photoluminescent
MEA 8-06-M
glow
Non-slip stair nosings that satisfy New York City Standard RS 6-1/1a and other building code standards for photoluminescent exit path markings. Profiled grooves with rubber or epoxy inserts provide durable, attractive surfaces that do not collect dirt or water. 1.25 inch wide photoluminescent tread is integrated in the outer 3 grooves along stair edges. Available in standard aluminum finish, Traction Tread nosings are designed for easy cutting and drilling onsite.
Options: Rubber or Epoxy Treads Photoluminescent Tread 1.25"(31.8) .250"
(6.4)
3.00"(76.2) .250"
(6.4)
3.00"(76.2)
#3673A-L #3673A-E-L #3674A-L 4.00"(101.6) wide #3674A-E-L #3675A-L 5.00"(127.0) wide #3675A-E-L
#2673A-L #2673A-E-L
.500"
(12.7)
#2676A-E-L 6.00"(152.4) wide #3676A-L 6.00"(152.4) wide #3676A-E-L
.125"(3.2)
Note: A-L = Aluminum finish. Rubber / Photoluminescent Treads insert A-E-L = Aluminum finish. Epoxy / Photoluminescent Treads insert
STAIR & LANDING EDGE MARKING

For existing and new buildings. Identifies the limits of steps and leading edge of landings.
SIDE EDGE MARKING

Alternative for existing buildings. Designed to meet the minimum requirement for existing buildings to illuminate the ends of the stair tread surface, providing visual cues for each stair step during a blackout. Available in 8.5"(215.9) x 3.6"(91.4) x 1.5"(38.1)
#1200 2"(50.8) x .062"(1.6) #1201 1"(25.4) x .062"(1.6)

Floor-mounted perimeter demarcation line
A B
Landing Edge Marking Photoluminescent Strip
#1202
D A
#1203
Side Edge Marking Photoluminescent Strip
A B
D B C
Stair Edge Marking Photoluminescent Strip
C A 1"(25.4) Min 2"(50.8) Max B 0" Min C 0" Min 0.5"(12.7) Max D 4"(101.6) Max E 0" Min 2"(50.8) Max A 1"(25.4) Min 2"(50.8) Max B 0"Min** 2"(50.8) Max** C 0"Min** 1"(25.4) Max** D 2.25"(57.2) Max* E
F
E F C
2"(50.8) Min Return 1"(25.4) Min 2"(50.8) Max
* Minor variations in consistency and uniformity through same exit permitted ** Consistency and uniformity required
ZRO70052311
Photoluminescent
SOUND TRAP -
Sound Control Solutions-Pairs Systems
#910DB
Hinge .188"
(4.8)
#41
Exterior Security Astragal 1.470"(37.3)
#362

#910DB #770
#41
#40
#770
#910DB #770
52 STC Rated Door
Solid Neoprene
Magnet Vinyl
#362
#362
.531"
(13.5)
Elevation From Push Side of Door Neoprene
Interior Magnetic Astragal Head & Jamb Seal
#40
1.271"(32.3) 1.250"
(31.8)
#770
.914"
Stainless Steel Adjusting Screw
(23.2)
Pairs of doors pose additional challenges for sound control because there are more openings to seal. The need for a meeting stile means there will always be relatively more sound leakage through pair assemblies than with single doors. Properly fitted with STC 52 or higher acoustical doors, ZERO's SOUND TRAP-PAIRS system for metal doors achieves an office-friendly STC rating of 41 with an optimal configuration that balances those limitations with appropriate, cost-effective technology. Product Code: JD6S
#910DB
For a pairs configuration with suitable wood doors, you need Model #383 astragals for the meeting stile. #383 provides three sets of seals to block sound: the neoprene bulb with extra "lip" of neoprene in the primary seal at the meeting edge, plus another neoprene "finger" for added sound cushioning against the active door.
#8x.750"(19.1) FHSM
.387"
(9.8)
.125"
(3.2)
#383
1.625"(41.3)
#770 #41
#910DB
#362
#40 #362 #770
ZRO58052311
Intumescent
Sound Solutions
SOUND DOORLITE SYSTEMS: Let the Light In
Our attractive Slimport circular frames containing a special SOUND SHEET sound barrier can be used to install lites in sound-rated doors. Manufactured in the U.K. by Zero Seal Systems, Ltd., these frames are suitable for installation in partitions and doors. They feature a unique, flush-fitting design with countersunk holes and mounting screws around the bevel on one side only for a clean appearance. For use with 1 3/4 (44mm) door and 1/4 (6.4mm) glass. Frames are available in four finishes. Glass not in included. Number SP250 SP350 SP450 SP550 Cut-Out Diameter 9.84"(250mm) 13.77"(350mm) 17.71"(450mm) 21.65"(550mm) Glass Diameter 8.78"(223mm) 12.72"(323mm) 16.65"(423mm) 20.59"(523mm) Frame Diameter 11.22"(285mm) 15.15"(385mm) 19.09"(485mm) 23.03"(585mm)
Note:
AA = Clear Anodized D = Dark Bronze Anodized
ndard O sta e ZER on light Th ing visi for a sound rat ith a w
Material & Finish

(add suffix to number code)
- GV: 18GA cold rolled steel, zinc plated finish (for color coating) - CP: 18GA cold rolled steel, chrome pearlite silver plated (to match Satin Anodized Aluminum) - SS: Grade 304 stainless steel, satin finish - PC: 18 GA cold rolled steel, polished chrome plated
#8880 - Vision Lite for Doors, Walls and Acoustical Windows

.625"
(14.3)
5/8
Snap-On Cover WALL
Rubber extrusion 1/4
Actual Glass Size 3/4 Higher and Wider than Order Size
(24.5)
Order Size (Overall Size) 2 Higher and Wider than Exposed Glass
1.00"
STC3003-1/16 (optional)
.250"
(6.4)
#8800AA #8800D ision Lite for any thickness of doors, walls and acoustical windows to increase sound rating. Used with 1/4 thick glass (Glass sold separately). Aluminum extrusion frame with concealed screws. Available in clear anodized or dark anodized finish.
Exposed Glass
1/4
1/4 or 1/2
WALL / DOOR (Wood or Metal)
APPLICATION ON DOOR Surface mounted.

APPLICATION ON WINDOW Surface mounted on any edge of window frames.
Sound Control
SEALING SYSTEMS
Product Information
Product Information
Legend / Product Symbols:
Fire International positive-pressure standard Smoke and Draft Control Gasketing Air Seal Sound Seal Light Seal Handicap Accessibility Slip Resistant Door Opening Force Water Infiltration
Smoke
UL1784 Standard for Air Leakage Tests of Door Assemblies IBC 2000 International Building Code UBC 7-2-97 PART II Method of Smoke and Draft Control Tests of Door Assemblies BS476 Part 31 Section 31.1 1983 Methods for Measuring Smoke Penetration Through Doorsets and Shutter Assemblies (British)
Air Leakage
ASTM E 283 Standard Test Method for Determining Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen ANSI/UL 1784-1997 Air Leakage Tests of Door Assemblies ANSI/ASHRAE/IESNA Standard 90 P Energy Conservation in New Building Design Section4 IBC 2000 International Building Code
ADA Access
ADAAG-1998 ICC/ANSI A117.1-1998 Standard for Accessible and Usable Buildings and Facilities IBC 2000 International Building Code
Underwriters Laboratories Intertek Warnock Hersey
Acoustic
Regulatory Standards
Fire
UL10B Standard for Fire Tests of Door Assemblies UL10C Standard for Positive Pressure Fire Test of Doors UBC 43-2 Fire Test of Door Assemblies UBC 7-2-97 PART I Fire Test Standard for Swinging Fire Doors ASTM E152 Method of Fire Test of Door Assemblies ASTM E2074 Standard Test Method for Fire Tests of Door Assemblies, including Positive Pressure Testing of Side Hinged and Pivoted Swinging Door Assemblies IBC 2000 International Building Code NFPA 80 Standard for Fire Doors and Fire Windows NFPA 101 Life Safety Code NFPA 105 Recommended Practice for the Installation of Smoke and Draft Control Door Assemblies NFPA 252 Standard Method of Fire Tests of Door Assemblies BS476 Part 22 1987 Methods for Determination of the Fire Resistance of Non Load-Bearing Elements of Construction (British) SDI 118 Basic Fire Door Requirements JIS-A1311-3 Method of Fire Protecting Test of Fire Doors for Buildings (Japan) The Ministry of Construction Notice No.1125 of 1990 Fireproof Performance Test (Japan) Building and Regulatory Test AS 1530.4 Fire Resistance Test (Australia / New Zealand)
ASTM E90 Standard Test Method for Laboratory Measurement of Airborne Sound Transmission Loss of Building Partitions and Elements ASTM E336 Standard Test for Measurement of Airborne Sound Insulation in Buildings ASTM E413 Standard Classification for Rating Sound Insulation ASTM E1332 Standard Classification for Determination of Outdoor-Indoor Transmission Class ASTM E1408 Standard Method for Laboratory Measurement of Sound Transmission Loss of Door Panels and Door Systems SDI 128 Guidelines for Acoustical Performance of Standard Steel Doors & Frames IBC 2000 International Building Code
All acoustical tests of Zero products are conducted by laboratories accredited by the National Institute of Standards and Technology (NIST) under the National Voluntary Laboratory Accreditation Program (NVLAP)
Slip Resistant
ASTM F-609 Standard for Safety for Slip Resistance of Floor Surface MIL-D 23003 A Deck Covering Compound, Non- Slip, Rollable UL 410 Standard for Safety for Slip Resistance of Floor Surface ASTM E-547 Water Penetration Resistance of Exterior Doors by Cyclic Static Air Pressure Differential ASTM E 331 Water Penetration of Exterior Windows, Curtain Walls and Doors by Uniform Static Air Pressure Difference ANSI A117.1-1986 Door Opening Force Test Standard
Water Infiltration
Door Opening Force
Specifications
Product Information
ALUMINUM All aluminum shapes are extruded. The alloy is 6063, and the hardness is T5 or T6. Finishes are available in mill, anodized 204R1 clear, anodized 204R1 bronze, and anodized 2-step dark bronze. Meets AMMA 603 Specification. Not all finishes are available in all shapes. See part numbers. BRONZE Bronze extrusions are actually brass alloy 380, technically known as architectural bronze, containing 57.5% copper, 41% zinc, 1.3% lead, and 0.2% aluminum. Furnished in mill finish, a light golden color, which oxidizes in time to a rich darkened bronze. Rolled bronze for cushion and spring material is technically known as commercial bronze. The alloy is 85-90% copper and 10-15% zinc. ZINC Rolled zinc is alloy 191, and is highly resistant to weather and atmospheric corrosion. When exposed to the atmosphere, a zinc carbonate film is formed which provides long-term protection. Zinc is also ideal for EMI/RFI shielding. NEOPRENE DuPont's polychloroprene is a multi-purpose synthetic rubber with a balanced combination of properties. The properties of the finished neoprene product will depend on the exact type and amount of neoprene and other ingredients used during the compounding. The neoprene supplied by ZERO is available in two types: closed-cell sponge and solid, both in an extruded form. All neoprene is black in color and, by virtue of its chlorine content, is flame-resistant, self-extinguishing and non-staining. Specifications are as follows: - CLOSED CELL-Sheet and Extruded ASTM D-01056-78 Mil R 6130B Type II Grade A, B, or C Mil R 6130B = Sponge Type II = Closed Cell Grade A = -30 to +150F Oil-Resistant and Self-Extinguishing Grade B = -30 to +150F Non Oil-Resistant Grade C = -67 to +170F Low Temperature - SOLID Mil R 6855 Class II Grade 55 Soft, Oil-Resistant, -67 Where neoprene is glued to housing, it is to facilitate installation. Fasteners, not glue, hold neoprene permanently in place. POLYPROPYLENE BRUSH Insert polymer which will not deteriorate under harsh climatic conditions. Consists of a "brush" of polypropylene fiber held by a carrier of the same material. Together they are welded into a homogeneous bond which will not corrode, unlike the metal carrier of traditional brush. The polypropylene fin running down the center of the fibers is unique. It is every bit as flexible as the fibers themselves but, more important, makes the material twice as effective as a "traditional brush" in air infiltration tests. FASTENERS Sheet metal screws are supplied for all extruded head and jamb material, color-matched to item, in the following finishes: zincplated steel, brass-plated steel, black oxide-plated steel, stainless steel. Screw heads supplied: Phillips, slotted, flat, truss and pan. Phillips flathead wood screws and 1" plastic anchors are supplied for all saddles at no charge. #10, 1.24" -1.75" depending on height of saddle. Lead shields, machine screws and anchors supplied upon request at additional cost.
General Properties of Neoprene

PROPERTIES
Tensile Strength (PSI) Hardness Range Specific Gravity Adhesion to Metal Tear Resistance Abrasion Resistance Compression Set Rebound Dielectric Strength Electrical Insulation Permeability to Gases Acid Resistance Swell in Lubrication Oil Oil & Gasoline Animal & Vegetable Oils RESISTANCE TO Water Absorption Oxidation Ozone Sunlight Aging Heat Aging Flame Heat Cold Cold Hot Pure Gum Black Loaded (Shore A) (Base Material)
NEOPRENE
Over 3000 Over 3000 40-95 1.23 Excellent Good Excellent Fair Very Good Very Good Good Fair Low Good Good Good Good Good Excellent Excellent Very Good Excellent Good Excellent Good
Finish Designations / Abbreviations :

A AA AP B BK = Aluminum, Mill finish = 204 R1 Clear Anodized finish = Aluminum, Polished finish = Architectural Bronze, Mill finish = Aluminum, Black Anodized finish BP = Architectural Bronze, Polished finish CE = Concealed Electric = Aluminum Dark Bronze D Anodized ( Dark Brown ) finish = Epoxy Abrasive E EBF = Extruded Bulb Finger EPT = Electric Power Transfer = 204 R1 Gold Anodized finish G ORB = Oil Rubbed Bronze finish PB = Polished Unlacquered Bronze (bright) finish PC = Powder Coating finish. Specify color SC = School Option SP = Steel Prime STST = Stainless Steel = Zinc Z V3 = Aluminum Oxide Filler, Full Body
Trademarks :
Zero International ZERO ZERO Compress-O-Matic ZERO Mini-Matic Traction Tread INTUMET Free Flow Soft Puff SOUNDTRAP SLIMPORT
Specifications
ZEROS commitment to the highest standards for performance and durability throughout our more than 80-year history has made our name synonymous with QUALITY in our industry. In projects where those standards are important, specifications for door and window gasketing stipulate ZERO, no substitutes. We are also recognized for providing expert technical support for both the specification and application of all our products.
Our sales team has the expertise to assist facility owners, as well as architects and designers, with new construction, retrofit and maintenance requirements. ZERO sales representatives are well-equipped to demonstrate the benefits of using the correct products to minimize life-cycle costs and the unique value in ZERO quality. ZERO products are sold worldwide. Contact us for the name of a representative near you.
Main Office and Manufacturing: ZERO INTERNATIONAL 415 Concord Avenue Bronx, New York 10455-1004 Voice: (718) 585-3230 (800) 635-5335 Fax: (718) 292-2243 (800) 851-0000 Website: www.zerointernational.com E-mail: zero@zerointernational.com
Western Distribution Center ZERO INTERNATIONAL 2450 Losee Road, Suite A N. Las Vegas, NV 89030 Voice: 702-633-9300 Fax: 866-585-3230
Other ZERO Companies:
IND-EX, Inc. RUBBER & PLASTIC EXTRUSIONS 15650 Madison Road, Middlefield, OH 44062 Voice: 440-632-5400 Fax: 440-632-9400 Website: www.ind-ex.biz
MEMBER
ADVANTAGE LITES & LOUVERS 605 Old Wilmington Road, Wallace, NC 28466 Voice: 718-585-3230 Fax: 718-292-2243 Website: www.a-ll.com
MEMBER
MEMBER
INTUMET, Inc. Mfg. of Intumescent Materials 391 Concord Avenue, Bronx, NY 10454 Voice: (718) 585-3230 (800) 635-5335 Fax: (718) 292-2243 (800) 851-0000 ZERO SEAL SYSTEMS, Ltd. Unit 6-8 Ladford Covert, Seighford, Stafford ST18 9QG, United Kingdom Voice: 44(0) 1785 282910 Fax: 44(0) 1785 282498 Website: www.zeroplus.co.uk ZERO ASIA PACIFIC PTY. LTD. 6-36-3 Ookurayama Kohokuku, Yokohama 222-0037, Japan Voice: 813-4496-5038 Fax: 813-4496-4616 Website: www.zeroasiapacific.com
ZERO INTERNATIONAL 2011 Price: $20.00
MAIN CONTACT (718) 585-3230
www.zerointernational.com

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SEALING SYSTEMS

FOR DOORS AND WINDOWS

PRODUCT CATALOG NO.88

PRODUCT CATALOG NO.88

A = Aluminum D = Dark Bronze Anodized

B = Bronze STST = Stainless Steel

Thresholds can be ordered with E (Epoxy) or V3 (Full Body Strength) options.

Suggested Installation For All Utility Thresholds

#545A #545B #545D

.500" .187" (4.7)

"E" abrasive surface is suggested for public access area

PVC Break .500"

#624A Thermal Break

PR ODUCT CATA L OG #88

Thresholds can be ordered with E (Epoxy) or V3 (Full Body Strength) options.

.115" (2.9) 5.00" (127.0)

#655A-V3 Full Body Strength

#625A Thermal Break

OAK .135" (3.4)

#724A Thermal Break

5.625"(142.9) 1.440" (36.6)

V3 (Full Body Strength option)

#8724A Thermal Break

.200" (5.1) 6.00" (152.4)

#626A Thermal Break

2.940" (74.7) 6.00" (152.4)

Which would you rather walk on or install?

PR ODUCT CATA L OG #88

Thresholds can be ordered with E (Epoxy) or V3 (Full Body Strength) options.

Used for Floor Closer for New Applications

Used for Floor Closer for Existing Applications 2.940"

#726A Thermal Break

full illustration not to scale

#8726A Thermal Break

full illustration not to scale

For use with all offset closers and pivot sets

Left Hand Shown

Left Hand Shown

For doors hung flush with face of frame

For use with offset closers and pivot sets

Left Hand Shown ZRO06072511 PR ODUCT CATA L OG #88 |

Left Hand Shown WWW.ZEROINTERNATIONAL .C OM

Carpet Divider and Thermal Break Threshold

Thresholds can be ordered with E (Epoxy) or V3 (Full Body Strength) options.

.125" (3.2) 4.00" (101.6)

#1685R Traction Tread Rubber #663A

.125" (3.2) .250"

Carpet Raised Floor

#1686R Traction Tread Rubber

Tile .135" (3.4)

1.940" (49.3) 1.440" (36.6) OAK .135" (3.4)

#722A Thermal Break

3.500" (88.9) 1.440" (36.6) OAK .135" (3.4)

Supplied with unfinished oak attached to part.

#723A Thermal Break

A = Aluminum B = Bronze D = Dark Bronze Anodized

Thresholds can be ordered with E (Epoxy) or V3 (Full Body Strength) options.

.125" (3.2) 6.00"

For latch track hardware

For latch track hardware

.125" (3.2) .500"

For latch track hardware

SPECIFY THIS SPECIAL FEATURE