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PRODUCT PRESENTATION
Electric Motors
1 Brand
Rs.120
Rs.120 Crores
Leader
8% Rs.495
Rs.495 Crores
List Price
25%
% of BCH Proposed Price Level
20%
15%
10% Kirloskar Bharat Alstom
Electric Siemens
Bijlee
5% ABB
0%
-5% CGL7%
-10%
-15%
Inverter
5% Duty Motors
• All Frame sizes - 4 / 6 weeks
APPLICATION AREAS
• Jute and Textiles - for use in Spinning, Twisting and Ginning mills.
• Machine Tools Industry - for use in Lathes, Drilling Machines,
Milling Machines, Shearing, Press & Punching Machines.
• Offshore - for Marines, Shipyards, Defense Services, Army Research
Centers etc.
• Paper Industry - for use in Pulpers, Chippers & Boiler Feed Pumps.
• Miscellaneous Applications - including Pumps, Fans , Blowers,
5%
Agitators, Mixers, Flour Mills, Saw Mills, Grinders & Compressors.
• Material Handling - Hoists, Cranes, Lifts, Vibrating Screens,
7%
Conveyors, Feeders etc. and other applications
MOTOR BASICS
Dimensions and output for IS: 1231-1974 (Foot Mtg.) IEC 60072-1
electric machines IS:2223-1983 (Flange Mtg.)
Other Standards: Energy Efficiency: IEEMA: 19-2000; CEMEP* Agreement. * CEMEP: European committee of
Manufacturers of Electric Machines
Inter Plant Standard for Steel Industries: IPSS –1-03-007. & Electronics.
Eye Bolt
Rotor Bars
Terminal Box
Stator
Motor Feet
or Base Enclosure
Mounting Hole
Supply voltage up-to 1000 V A.C. is known as low voltage category & corresponding motors
are known as LV motors or LT motors.
Supply voltage > 1000 V A.C. & up-to 33 KV is known as medium voltage category &
corresponding motors motors are known as Medium Voltage motors or HT motors.
Combined Voltage & Frequency Variation - Maximum variation in supply voltage and
Frequency in a particular motor determined either by standard and / or by mutual agreement
between motor manufacturers & customers.
As per IEC & IS, permissible variations are: Voltage + 6%, Frequency + 3% and
Combined + 9% (absolute sum).
However, all motor manufacturers are presently Offering motors with V / F / VF variation
of + 10% / + 5% / + 10% (absolute sum).
Frame size is expressed in mm & it is the height (distance) between the center of shaft & end
of base. For each frame size, there are possibility of 3 no. lengths of motor i.e. S (Short),
M (Medium) & L (Long).
Different output ratings are obtained at different frame sizes as per the standard irrespective of
manufacturers. Hence, it facilitates interchangeability. Standard frame sizes (total 26 nos.) as
per IEC & IS are described below:
Totally Enclosed Blower Cooled (TEBC) - Totally enclosed enclosure with external
cooling means such as a separately controlled motor / blower.
Degree of Protection IP
According to the IEC 60034-5 & IS: 4691-1985, standard the electric motors are provided
with IP code which determines the degree of protection ensured by the enclosure against
access to dangerous parts, introducing foreign matter and/or water.
The IP code consists of IP code letters and two obligatory digits, meaning
Altitude
Mounting
Reference standard for mounting:
IS: 1231 - 1974 (IEC 60072-1 / EN 50347): for Foot Mounted Motors (B3).
IS: 2223 - 1983 (IEC 60072-1 / EN 50347): for Flange Mounted Motors (B5/B14)
1 2
IM B3 / IM 1001 IM B5 / IM 3001
FRAME (56-355) – WITH FEET FRAME (56-355) – W/O FEET
SHAFT-HORIZONTAL SHAFT-HORIZONTAL
MOUNTING-BASE OR RAILS MOUNTING-FLANGE TYPE D
Mounting (Contd…)
Horizontal Face Mounting (B14) Horizontal Foot cum Flange Mounting (B35)
3 5
Another ten different mountings arrangements can be derived from above five basic
versions:
6 7 8 9
Mounting (Contd…)
10 12
11
All face mounting (B14 or it’s variants can be offered in 160M & 160L too as a special case
Losses*
Output Output
Efficiency in % = ------------ x 100 Efficiency in % = ------------------ x 100
Input * Losses Output + Input
Routine & Type Tests are conducted by the manufacturers as per IS: 325-1978.
These tests includes:
Insulation Resistance, High Voltage, Full Load Speed at 57% rated voltage,
No Load Test and Locked Rotor Test.
There are optional tests like Noise level test, Vibration test, degree of protection
test etc.
Motor manufacturers should have adequate facility to conduct routine & type tests.
Features
Meteorological Data
• Ambient temperature.
• Altitude.
• Rain fall.
• Humidity.
• Climate condition - dusty atmosphere.
- chemically polluted.
- hazardous gaseous.
• Seismic condition.
Power Supply
• Voltage - LT & HT.
• Frequency.
• Voltage & frequency variation.
• No of phases.
• Fault level.
Location
• Indoor
- Dry atmosphere.
- Humid atmosphere.
• Outdoor
- Under the shelter.
- Open to sky.
Application Data
Application Data
• Temperature rise - class ‘B’ limit with
class ‘ F’ insulation.
• Method of starting - DOL, ATS, Star-delta.
• No. Of starts - hot, cold & equally spread in hour.
• Vibration limit.
• Noise level.
• High speed bus transfer capability.
Application Data
• Under voltage starting & running.
• Duty - S1,S2, ………….etc.
• Over load - Continuous over load.
- Momentary over load.
• Over speed - 120% for 15 minute.
• Critical speed - upper & lower critical speed.
• Insulation class - B , F or H.
• Speed of operation.
• Torque-speed characteristics.
• Moment of inertia.
• Method of coupling.
• Direction of rotation.
• Short time over load.
• Shaft extension.
Special Application
• Railway - wide voltage & atmospheric
variation.
• Cyclic duty - short time,braking (S2 - S8).
• Multi speed - two, three or four speed.
• Mechanical/ electrical braking.
• Parallel operation.
• Low vibration.
• Textile / submersible & others.
Accessories
Performance
• % Efficiency.
• Power factor.
• Speed / Slip.
• Starting Torque.
• Starting Current.
Standard
• Reason for standardization.
- Rating, speed.
- Supply voltage,frequency, phase
- Frame size & rating v/s frame.
- Enclosure & mounting etc.
• Indian standard.
• International standard.