Line 0.0 1.0 1.1 1.2 1.3 1.4 1.5 2.0 2.1 2.2 2.3 2.4 2.5 2.

6 3.0 3.1 3.2 3.3 3.4 3.5 4.0 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 5.0 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 6.0 6.1 6.2 6.3 6.4 6.5 CONVEYOR CODE No MATERIAL PROPERTIES Material to be Handled Bulk Density Static Angle of Repose Dynamic Angle of Surcharge Lump Size TRANSFER PROPERTIES Conveying Distance Conveying Height Conveyor Length Gradient (rad) Gradient (degree) Gradient (%)

Variable

Symbol BC-00

Value

Units

Notes

Clincer of Cement 1.20 r s k 30 20 80-150 tn/m3 mm according to Table no 01 according to Table no 01 according to Table no 02

L H Lc gr a

150.00 15.00 150.75 0.10 5.71 10

m m m rad %

Datum no 01 Datum no 02 L c =(L 2 +H 2 ) 1/2 gr=arctan(H/L) =(360*gr)/(2* ) a=100*(H/L)

CROSS SECTION PROPERTIES Troughing Design Troughing Angle Belt Width Effective Belt Width Maximum Loaded Section Area CAPACITY Belt Speed Degree of Filling Degree of Uniformity Volume Rate Mass Rate Utilisation Daily Volume Rate Daily Mass Rate NUMBER OF IDLERS Transition Length Normal Troughing Set Pitch at the Upper Run Troughing Set Pitch at Loading Point Troughing Set Pitch at Lower Run Loading Length Number of TransitionTroughing Sets Number of Loading Troughing Sets Number of Normal Upper Run Troughing Sets Total Troughing Sets at the Upper Run Average Pitch at the Upper Run Troughing Sets at the Lower Run BELT PROPERTIES Type of Belt Belt Tensile Strength Thickness of Upper Layer Thickness of Lower Layer Belt Core Mass EP 315/2 (4+2) Ts Th u Th l m bc 315 4.0 2.0 3.00 N/mm mm mm Kg/m2 Datum no 07 acc to Table no 08 according to Belt Type according to Belt Type according to Belt Type according to Table no 08 L tr a nu a ld al L ld n tr n ld n nu nu au nl 2.70 1.20 0.60 3.00 1.20 2 3 123 128 1.18 51 m m m m m m according to Table no 06 according to Table no 07 a ld =a u /2 a l =2*a nu Datum no 07 n tr =INT(L tr /a nu ) n l =INT(L ld /a ld )+1 n nu =INT((L c -L tr -L ld )/a nu )+1 n u =n t +n l +n nu a u =L c /n u n l =INT(L c /a l )+1 v
1 2

3-part, Normal Trough 30 B b S 1000 850 0.1141 mm mm m2 b=0.9*B-50 according to Table no 03 Datum no 03

2.3 0.98 0.90 833 1000 12 9999

m/s

Datum no 04 acc to Table no 04 Datum no 05 acc to Table no 05 Datum no 06

Qv Qm t Q dv Q dm

m3/hr tn/hr hr/day m3/day

Q v =3600*S*v* Q m = *Q v Datum Q dv =t*Q v Q dm =t*Q m

1*

11999.06 tn/day

6.6 6.7 7.0 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 7.10 7.11 7.12 7.13 7.14 7.15 8.0 6.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9 8.10 8.11 8.12 8.13 8.14 8.15 8.16 8.17 8.18 9.0

Belt External Layers Mass Belt Mass per Meter of Conveyor Length IDLER PROPERTIES Upper Idler Diameter Lower Idler Diameter Upper Idler Rotation Speed Lower Idler Rotation Speed Mass of Conveied Material per Meter of Conveyor Length Load on the Upper Idlers Load on the Lower Idlers Impact Factor Service Factor Enviromental Factor Speed Factor Participation Factor for the Upper Idlers Participation Factor for the Lower Idlers Design Load of the Upper Idlers (Minimum Required) Design Load of the Lower Idlers (Minimum Required) RESISTANCE FORCES Belt Mass per Meter of Conveyor Length Mass of Conveied Material per Meter of Conveyor Length Upper Idler Rotating Mass per Troughing Set Lower Idler Rotating Mass per Troughing Set Upper Idler Rotating Mass per Meter of Conveyor Length Lower Idler Rotating Mass per Meter of Conveyor Length Conveyor Length Coefficient of Internal Friction Coefficient of Fixed Resistance Coefficient of Passive Resistance Given By Temperature Relative Speed of the Material to Feed Resistance Forces Due to the Material Acceleration at the Feeding Point Height of Contactact Between Material and Chute Walls Resistance Forces Due to the Friction of the Material on the Chute Wall Resistance Forces Due to Belt Cleaning Equipment Resistance Forces Upper Run Resistance Forces Lower Pun Total Resistance Forces Starting

m br mb

1.15 9.90

Kg/m2mm Kg/m

Datum no 08 m b =(B/1000)*(m br *(Th u +Th l )+m bc )

Du Dl n ru n rl mm qu ql Fd Fs Fm Fv F pu F pl q du q dl

108 108 407 407 120.76 291.36 1.03 1.10 1.00 0.97 0.65 1.00 1,112 311

mm mm rpm rpm Kg/m N

according to Table no 09 according to Table no 09 n ru =(v*1000*60)/(D* ) , check acc to Table no 10 n rl =(v*1000*60)/(D* ) , check acc to Table no 10 m m =(1000*Q v * )/(3600*v) q u =g*a u *(m b +m m ) q l =g*a l *m b according to Table no 11 according to Table no 12 according to Table no 13 according to Table no 13 according to Table no 14 according to Table no 14

1,509.61 N

N N

q du =q u *F d *F s *F m *F pu q dl =q l *F v *F s *F m *F pl

mb mm m uis m lis m ui m li Lc f Cq Ct v0 F NF h F NC F NS Fu Fl F

9.90 120.76 17.8 13.3 15.11 4.43 150.75 0.017 1.50 1.00 0.00 639 0.20 508 1,500 25,847 582 26,429

Kg/m Kg/m Kg Kg Kg/m Kg/m m

m b =(B/1000)*(m br *(Th u +Th l )+m bc ) (6.7) m m =(1000*Q v * )/(3600*v) (7.5) according to Table according to Table mui=muis/au mli=mlis/al L c =(L 2 +H 2 ) 1/2 according to Table according to Table according to Table

m/s N m N N N N N

Datum F NF =(1000*Q m )*(v-v 0 )/3600 Datum F NC =2000*v 2 *h 2 * F NS =(1500*B)/1000 F u =f*Cq*Ct*L c *[m ui +(m b +m m )*cos( )]*g+(m b +m m )*H*g+F NF +F NC F l =f*Cq*Ct*L c *[m li +m b cos( )]*g-m b *H*g+F Ns F=F u +F l

m iredu m iredl 9.1 9.2 Reduced Idler Mass per Meter of Conveyor Length Acceleration m ired as F us F ls 9.3 10.0 10.3 10.4 10.5 10.6 10.7 Required Force at starting Power Motor Efficiency Transmition Efficiency Overall Efficiency Required Power at Constant Operation Required Power at Starting Po Ps
m t

13.60 3.99 17.59 0.5 36,721 1,629 38,349

Kg/m Kg/m Kg m/s N N N

m iredu =0,9*m ui m iredl =0,9* m li m ired =0,9*(m ui +m li ) according to Table F us =a s *(m m +m b +m iredu )*L c +F u F ls =a s *(m b +m iredl )*L c +F l F s =a s *(m m +2*m b +m ired )*L c +F

Fs

0.95 0.95 0.90 67.4 97.7 KW KW =

m

P =(F *v)/( *1000) P s =(F s *v)/( *1000)

10.8 10.9 11.0 11.1 11.2 11.3 11.4 11.4 11.5 12.0 12.1 12.2 12.3 12.4 12.5 12.6 12.7 12.8 12.9 12.10 12.11

Required Nominal Power Selected Motor Power Tensioning Mimimum Necessary Tention for 2% Deflection Mimimum Necessary Tention for 1.5% Deflection Mimimum Necessary Tention for 1.0% Deflection Strength of the Belt Maximum Permisible Stain at Normal Operation Maximum Permisible Strain at Start Up Belt Tensions Case 01 Friction Coefficient Contant angle Factor c1 Factor c2 Normal Operation

Pr P

81.4 90.0

KW KW

P r =P s /1.2 according to Table

T 0,2 T 0,1.5 T 0,1 Tb T op T st

9,614 12,921 19,227 31,500 47,250

N N N N N

T 0,2 =6,25*(m b +m m )*a nu *g T 0,1.5 =8,4*(m b +m m )*a nu *g T 0,1 =12,5*(m b +m m )*a nu *g T b =B*T s T op =0,10*T b T st =0,15*T b

315,000 N

0.35 200 c1 c2 T 0,2 Fu Fl T3 T2 T1 A T 0,2 F us F ls T3 T2 T1 A 1.42 0.42 9,614 25,847 582 9,614 9,032 35,460 -0.53 9,614 36,721 1,629 9,614 7,985 46,334 -2.41 N N N N N N N N N N N N

Datum according to Table Datum according to Table c 1 =1+1/(e c 2 =1/(e -1) -1)

T 3 =T 0,2 T 3 =T 2 +F l T 1 =T 3 +F u A=e 1/ 2 0

(?)

12.12 During Start Up 12.13 12.14 12.15 12.16 12.17 12.18 12.19 13.1 13.2 13.2 13.3 13.4 13.5 13.6 13.7 13.8 13.9 13.10 13.11 13.12 During Start Up 13.13 13.14 13.15 13.16 13.17 13.18 13.19 14.0 14.1 Belt Tensions Case 03 Friction Coefficient 0.35 Datum according to Table T 0,1.5 F us F ls T3 T2 T1 A 12,921 36,721 1,629 12,921 11,292 49,641 -1.00 N N N N N N T 3 =T 0,1.5 T 3 =T 2 +F l T 1 =T 3 +F u A=e 1/ 2 0

T 3 =T 0,2 T 3 =T 2 +F l T 1 =T 3 +F u A=e 1/ 2 0

(?)

Belt Tensions Case 02 Friction Coefficient Contant angle Factor c1 Factor c2 Normal Operation c1 c2 T 0,1,5 Fu Fl T3 T2 T1 A 0.35 200 1.42 0.42 12,921 25,847 582 12,921 12,339 38,767 0.25 N N N N N N T 3 =T 0,1.5 T 3 =T 2 +F l T 1 =T 3 +F u A=e 1/ 2 0

Datum according to Table Datum according to Table c 1 =1+1/(e c 2 =1/(e -1) -1)

(?)

(?)

14.2 14.3 14.4 14.5 14.6 14.7 14.8 14.9 14.10 14.11

Contant angle Factor c1 Factor c2 Normal Operation c1 c2 T 0,1 Fu Fl T3 T2 T1 A T 0,1 F us F ls T3 T2 T1 A

200 1.42 0.42 19,227 25,847 582 19,227 18,645 45,074 0.98 19,227 36,721 1,629 19,227 17,598 55,948 0.21

Datum according to Table c 1 =1+1/(e c 2 =1/(e -1) -1)

N N N N N N T 3 =T 0,1 T 3 =T 2 +F l T 1 =T 3 +F u A=e N N N N N N T 3 =T 0,1 T 3 =T 2 +F l T 1 =T 3 +F u A=e 1/ 2 0

1/

2 0

(?)

14.12 During Start Up 14.13 14.14 14.15 14.16 14.17 14.18 14.19

(?)