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ICM37-013

LED Spectrophotometer Operating Procedure

Document No#: ICM37-013 Rev: NC

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ICM37-013

SPECIFICATION HISTORY _____________________________________________________________ DESCRIPTION OF NOTICE

FIRST ISSUE

ECN #

DATE
10/26/11

REV.
A

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ICM37-013

1. Purpose 1.1. To measure LED electrical and photometric parameters. 2. Scope 2.1. Electrical parameters measured are forward voltage, forward current, and power. Photometric parameters measured, between 300nm to 1000nm wavelength, are luminous flux (lumens), efficiency, efficacy, CIE x, CIE y, u', y', and color rendering/ temperature. 3. References 3.1. LM80 3.2. Energy Star Solid State Lighting (SSL) Luminaries 4. Definitions 4.1. N/A 5. Equipments / Materials 5.1. Labsphere spectrophotometer, model TOCS20. 5.2. Standard lamp for system calibration, SCL-600. 5.3. LED test fixture, to accurately position the LED panel for measurement. 5.4. Relay multiplexer, to supply LED power via a LabView program. 6. General Requirements
6.1 LEDs are to be tested at room temperature.

7. Test Conditions 7.1. All test will be done at room temperature.

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8. Procedures

8.1. Turn on computer. 8.2. Click the TSCO icon on the computer desktop and follow instructions on the screen until the following window shows up.

8.3. From the menu bar, click Tools then select LED Power Supply

8.4. The following window will appear.

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8.5. Toggle Source Mode to Current 8.6. Set Volts, Amps according to the LED specification. 8.7. Set Soak Time (ms), and Integration Time (ms) to the test specification. 8.8. Set "Volts" a few volts higher than the LED forward voltage specification. 8.9. Set "Amps" to the exact same current level of the LED specification. 8.10.Set "Soak Time (ms)" to 10ms if not specified from the customers. 8.11.Set "Integration Time (ms)" to the customer requirement. If no requirement is given, set the initial value to 10ms, proceed with the test. 8.12.Turn on the crossed hair laser which has been adjusted to aim the laser beam at the center of the integrating sphere aperture. If adjustment is needed, call an engineer or qualified technician to perform the adjustments.

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ICM37-013

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8.13.Attach the LED panel to the opposite side of the dummy panel as shown in the picture below and connect the cable to the top and bottom of the LED panel.

Dummy Panel Panel for optometric measurement Top Connector

Bottom Connector

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8.14.Push the dummy panel all the way in as shown in the picture below

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8.15. Gently swing the panels until the LED panel lightly touches against the sphere aperture then lock the arm in place by tightening the locking knob.

Locking Knob

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8.16. Pull the dummy panel outward from the sphere aperture to allow the panel to move freely without touching the sphere aperture.

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8.17. To align the proper LED for testing, move the panel in a up-down direction by turning the hand wheel, slide the panels side way by hand until the desired LED location is pointed by the crossed hair laser.

8.18. Connect the LED power by selecting/clicking the proper LED button on the switch matrix computer screen, as shown below.
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8.19. Click "Start Soak Test" button in the LED power supply screen.

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8.20. The following test information window will appear. Enter the proper information into the fields. Click OK to start test.

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8.21. After testing is done, the following light spectrum is shown. Notice that the upper middle green bar is close to half way mark. If the green bar is below the half way mark, increase the Integration Time in step 8.11. If the green bar turned red, decrease the Integration Time in step 8.11.

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8.22. Repeat step 8.17 to 8.20 until all LEDs in the panel are tested. 8.23. Click Save Data to save the captured data into Labsphere internal database. 8.24. Click "Tool", then "Analyze Data".

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8.25. Click "DATA #1". The following screen will appear.

Each row represents the data gathered for each LED during test. To export the data into a csv formatted file, enter the proper row numbers in "Start Entry" and "Stop Entry", then click "Selected" button to generate the file.

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8.26. Select folder and enter the file name to save the tested panel test data.

8.27. The saved file will be use to create the appropriate report for the customer. 9. Failure Criteria 9.1. N/A 10. Responsibilities 10.1.Engineer should calibrate the system with standard light source (SCL600) every quarter and record in the log file. 10.2.The operator or technician must perform zero or dark-current calibration before each lot measurement.

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10.3.After each dark current calibration, check the lumen output reading with control LED units. The readings should be within +/-2 % of the controlled units. Inform engineer if the reading is over +/-2%. 11. Quality Records 11.1.Maintain Quality Records as per specs GCA22-002.

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