SENR4154-02 May 2003

A 1 AA

Harness And Wire Electrical Schematic Symbols

1 2 Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins. 1 2 Typical representation of a Sure-Seal connector. The plugand receptacle contain both pins and sockets.

27

Plug
3

Receptacle 2

18

5 25 24 32 11 9 29 30 13 10 2 28 18 23 14 5 21 35 9 16 22 2 37 34 14 6 3 26 8 20 31 12 11 15 19 8 15 40 17 7 6 12 38 10 1 13 17

Pin or Socket Number Single Wire Connector C A

325-PK-14

Wire, Cable, or Harness Assembly Identification

Component Part Number

A 1

AA
325-PK-14

9X-1123

20

A 39 33

21

19 36 16 41 4 1 B 4

Pin

Socket

Wire Color

200-BK-14

631E Wheel Tractor-Scraper Electrical System

13 20 21

Circuit Number Identification

Wire Gauge

Electrical Schematic Symbols And Definitions

FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it. REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

TRACTOR: 1AB1-643 1NB1-613

SCRAPER: 1BB1-1288

21 18 14 5 19 9 6 3 5 36 18 11 10 7 27 13 3 32 25 2 9 30 24 29 8 20 38 31 16 26 23 33 41 35 4 16 39 10 1 B 28 6 22 15 2 34

T
37 12 11 4 14 17 1

SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

19 8

15 40

17

12 7

Machine Harness Connector And Component Locations

2003 Caterpillar All Rights Reserved

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

Printed in U.S.A.

Wire Description
Wire Number
101 102 103 105 109 110 112 113 114 116 117 118 119 121 122 123 124 125 126 200 201 202 203 204 207 211 301 304 306 307 308 310 311 321 322 323 400 403 405 406 407 408 409 410 411 412 413 415 417 419 421

Component Location
Wire Color Description
Component Alarm - Backup Alarm - EMS Action Alternator Batteries Breaker - Alternator Breaker - Blower Motor Breaker - Dome, Stop, Tail, Panel Lamps Breaker - Head Lamps Breaker - Key Control - Transmission EMS Panel Gage - Converter / Retarder Temperature Gage - Engine Coolant Temperature Heater - Air Dryer Meter - Service Motor - Blower Motor - Washer (Front) Motor - Washer (Rear) Motor - Wiper (Front) Motor - Wiper (Rear) Pump - Fuel Transfer Relay - Main Relay - Start Resistor - Battery Neg. To Diag. Conn. Resistor - Blower Motor Speed Resistor - Dimmer (Panel) Resistor - Starter And Diag. Conn. Sender - Converter / Retarder Temperature Sender - Engine Coolant Temperature Sender - Tachometer Sender - Transmission Speed Solenoid - Air Conditioner Clutch Solenoid - Apron Solenoid - Down Shift A = Located inside of cab. B = Located inside of relay panel. Schematic Location 1 A 2 3 B B B B B 4 A A A 5 A A A A A A 6 B B 7 A A 8 9 10 11 12 13 14 15 Machine Location C-8 E-3 B-2 A-3 , A-4 E-5 E-4 E-4 E-4 E-5 F-7 E-3 D-5 D-5 A-2 E-5 E-1 , E-2 C-1 C-1 F-2 F-6 B-5 E-4 E-4 A-3 E-2 F-3 B-4 A-3 A-3 A-3 A-5 B-2 D-7 A-4 Component Solenoid - Forward Horn Solenoid - Lock Up Solenoid - Start Aid Solenoid - Up Shift Starter Switch - Apron Switch - Backup Alarm Switch - Blower Switch - Brake Air Pressure (EMS) Switch - Converter / Retarder Temperature Switch - Coolant Flow (EMS) Switch - Coolant Temperature (Start Aid) Switch - Dimmer (Panel) Switch - Disconnect Switch - Dome Lamp Switch - Dome Lamp (Door) Switch - EMS Test Switch - Engine Coolant Temperature (EMS) Switch - Engine Oil Pressure (EMS) Switch - Engine Oil Pressure (Fuel Pump) Switch - Engine Oil Pressure (S. Meter) Switch - Flood Lamp Switch - Flood Lamp (Side) Switch - Forward Horn Switch - Fuel Pressure (EMS) Switch - Head Lamp Dimmer Switch - Key Start Switch - Neutral Start Switch - Neutral / Run Switch - Transmission Switch - Transmission Hold Switch - Wiper (Front) Switch - Wiper (Rear) Tachometer Schematic Location 16 17 18 19 20 21 22 A 23 24 25 26 A 27 A A A 28 29 30 31 A A A 32 33 A 34 A 35 41 A A A Machine Location E-8 A-4 A-2 A-5 B-3 E-6 E-5 E-3 E-8 A-3 A-2 A-2 F-3 A-4 F-6 F-5 E-3 B-3 A-3 B-3 B-3 E-4 F-4 F-5 A-3 E-8 E-4 E-5 F-5 B-4 F-8 F-3 F-3 D-2

Resistor, Sender and Solenoid Specifications

Part No.
2G5694 3T3123 6T2217 7N7259 7N9719 9G1950 9P0222 Solenoid: Resistor: Resistor: Solenoid: Solenoid: Resistor: Solenoid:

Electrical Schematic Symbols And Definitions

Resistance (Ohms)
55.17 5.77 25 0.025 150 7.5 6 68 Overall: 2 0.1 Each Side Of Tap: 1 0.05 26 2

Wire Color

Description
Power Circuits

Wire Number
422 423 441 444 445 450 451 500 501 502 503 504 505 506 507 513 515 516 517 519 520 600 601 602 604 608 609 610 611 614 619 703 704 705 708 709 710 711 712 713 714 715 716 721 722 723 724 725 726 743 747

Component Description
Forward Horn Panel Dimmer Diagnostics Start Aid Apron A/C Up Shift / Down Shift / Lock Up

Monitoring Circuits (Continued) YL GY OR BU GN YL BR BR GN OR BR YL BU PU WH OR GY GN BU PK WH BR GY WH OR GN YL OR PU PU GR BU GY PK YL OR GN BR WH OR YL GN BU BR WH OR YL GN BU PU WH Not Used Not Used Eng Coolant Temp Gage Conv / Retarder Oil Temp Gage Not Used Tachometer Sender (+) Tachometer Sender (-) Accessory Circuits Wiper - Front (Park) Wiper - Front (Low) Wiper - Front (HI) Wiper - Rear (Park) Wiper - Rear (Low) Wiper - Rear (HI) Washer - Front Washer - Rear A/C Compressor / Clutch Solenoid Blower Motor (HI) Blower Motor (Medium) Blower Motor (Low) Thermostat To Refrigerant Press SW Operator A/C SW To Thermostat Lighting Circuits Panel Dimmer Resistor To Switch Dash Lamp Basic Dome Lamp Stop Lamp Pressure SW Cutting Edge & Bowl Floods Side Floods Head Lamp Basic Head Lamp High Beam Tail Lights Head Lamp Low Control Circuits XMSN Up Solenoid XMSN Down Solenoid XMSN Lockup Clutch Solenoid XMSN Hold Switch XMSN Pickup Power XMSN Speed Pickup Signal XMSN Lever Code 1 XMSN Lever Code 2 XMSN Lever Code 3 XMSN Lever Code 4 XMSN Lever Code 5 XMSN Lever Code 6 XMSN Gear Code 1 XMSN Gear Code 2 XMSN Gear Code 3 XMSN Gear Code 4 XMSN Gear Code 5 XMSN Gear Code 6 Neutral / Run Switch No Sync Lamp

RD BU YL BR OR GN PU OR GN BR YL GY PK YL BU WH GN OR PK BK BK BK BK BK BK BK BU WH GN OR YL PU WH BR GY WH GN GN GY PU PK WH OR WH PK BU BR GN GY YL BU

Battery Head Lamp Dome / Dash Lamp / Park & Tail Lamps Key Switch Alternator Windshield Wiper Switch (Right) Main Power Relay Output Operator Monitor Panel Warning Horn (Forward) Flood lamp (Rear) Flood lamp (Front) Windshield Wiper Switch (Front) Windshield Wiper Switch (Rear) Backup Alarm Air Dryer Gages / Service Meter Air Conditioner (A/C) Fuel Transfer Pump Transmission Control Ground Circuits Main Chassis Operator Monitor Panel Transmission Control Chassis Diagnostics Not Used Starter Diagnostics Disconnect Switch To Resistor Basic Machine Circuits Starter No. 1 Sol Starter Relay No. 1 Output Starter Relay Coil Key Switch Start Main Power Relay Coil Start Aid SW To Start Aid Sol Start Aid Sol To Temp SW Backup Alarm Warning Horn (Forward) Engine Oil Switch Monitoring Circuits Service Meter To Engine Oil Switch Alternator (R) Term. Opr Mon Engine Oil Press Opr Mon Coolant Temp Opr Mon Conv / Retarder Oil Temp Opr Mon Brake Press (Air) Opr Mon Neutral Opr Mon Action Alarm Opr Mon Master Action Lamp Opr Mon Coolant Flow Opr Mon Fuel Pressure Opr Mon Test Switch Supplemental Steering SW Opr Mon Parking Brake Not Used

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

At room temperature unless otherwise noted.

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Off Machine Switch Specification
Part No.
9G8009 2M9346 7N9560 7N9785 8N1693

Function
PARKING BRAKE PRESS. (EMS) BRAKE AIR PRESS. (EMS) STOP LAMP (PRESS.) CONVERTER TEMP. (EMS) COOLANT TEMP. (EMS) COOLANT TEMP. (START AID) ENGINE OIL PRESS. (EMS) ENGINE OIL PRESS. (FUEL PUMP) ENGINE OIL PRESS. (S. METER) FUEL PRESS. (EMS)

Actuate
517 36 kPa (75 5 psi) 45 kPa max. (6.5 psi) 129.4 2.8 C min. (265 5F) 107.2 2.8C (225 5F) 37.8 2.8C (100 5F) 93.0 20.8 kPA (13.0 3.0 psi) 93.0 20.8 kPA (13.0 3.0 psi) 37 3 grams (1.3 0.1 oz) at point X 11 liter/min (2.9 U.S. gpm) 25.4 mm (1 in.) ID LINE 66C (151F)

Deactuate
448 35 kPA (65 5 psi) 5 kPa min. (0.5 psi) 118.3 min. (254F) 91C min. (196F) 26.7C min. (80F) 68.9 20.8 kPA (10.0 3.0 psi) 68.9 20.8 kPA (10.0 3.0 psi) 31 grams min. (1.1 oz min.) at point X 4.9 liter/min (1.3 U.S. gpm) 25.4 mm (1 in.) ID LINE 66C (151F)

Contact Position
N.O. N.O. N.C. N.C. N.C.

Normally closed switch that will open with an increase of a specific condition.

SENR4154-02

Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition.

Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.

3T4418

N.O.

3T6962

N.C.

The circle indicates that the component has screw terminals and a wire can be disconnected from it.

6T9315

COOLANT FLOW (EMS)

N.O.

Machine locations are repeated for components located close together.

No circle indicates that the wire cannot be disconnected from the component.
N.O.

7T2078

STEERING FLOW

Connector Location
Connectors Machine Location
3 1 37 CONTACT

Harness And / Or Components

D-5T5458 Transmission Control D-5T5458 W-8W0627 A-5T1518 W-8W0627 W-8W0627 Diagnostic Connector W-8W0627 Operator Monitor (EMS) D-5T5458 WW-6G9811 D-5T5458 V-7T3418 V-7T3418 Transmission Switch WW-6G9811 Shift Lever Switch A-5T1518 B-5T1520 A-5T1518 D-5T5458

Schematic Location
F-7 C-4 C-2 E-5 E-3 C-5 B-4 B-4

Connectors

Machine Location
12

Harness And / Or Components

D-5T5458 N-5T1527 N-5T1527 P-5T1567 W-8W0627 Z-6G9986 D-5T5458 W-8W0627 D-5T5458 X-9G1315 P-5T1567 R-5T1640 W-8W0627 Y-6G9985 W-8W0627 LL-5T1632 Y-6G9985 Front Wiper Motor Z-6G9986 Rear Wiper Motor

Schematic Location
C-6 C-6 D-1 C-3 E-2 C-6 F-4

This indicates that the component has a wire connected to it that is connected to ground.

10

2
25 CONTACT

7 CONTACT

13 14 15

3
4

Related Electrical Service Manuals

Title
20SI / 25SI Alternator: 50MT Electric Starting Motor: Operator Monitor Control: Transmission Control: 6N9294 / 8N0999 3T8967

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

Form Number
SENR4978 SENR3860 SENR2945 SENR9122 SENR2947

20 CONTACT

5
14 CONTACT

6 CONTACT

16 17 18 19

6 7

10 CONTACT

8 9

D-1

4 CONTACT E-6 C-2 C-3

Starting and Charging:

F-1 F-6

20 21

9 CONTACT 8 CONTACT

10 10 11 11

16 Page, TRM

OPERATOR STATION
TRANSMISSION CONTROL 9W0009 L P
MOTOR T

OPERATOR STATION 602-WH 200-BK

XX W 1 2

REAR WIPER 6T6216 H Z DOOR DOME LAMP SW (NOTE B) 3T3133

602-WH 200-BK 322-GY 743-PU 747-WH 202-BK 609-YLH 614-PU 310-PU 310-PU BR GN OR GY
4 1 2 3 Y

GND VERIFY UP SOL DOWN SOL LKUP SOL + 10V XMSN SPEED

GND VERIFY

OPERATOR STATION

10 11 12 13

14 15 16 17 18

19 20 21 22 23 24

25 26 27 28 29 30

31 32 33 34 35 36

37

OR GY BR GN

2 3 4 1

609-YL 614-PU 103-YL 117-YL

505-BU 119-PK 503-BR 504-YL 200-BK 602-WH 103-YL BK WH

DOME LAMP 7N8043

LEVER LEVER LEVER LEVER LEVER

610-OR-14 619-GN-14 RD
8 9 7 6 7 PANEL DIMMER RESISTOR 3T3123

MOTOR
T

500-BR 501-GN 502-OR 118-GY

ID CODE 3 ID CODE 2 ID CODE 1

ID CODE 0

+ BATTERY

GROUND HOLD SW

GEAR GEAR GEAR GEAR GEAR

1 2 3 4 5

1 2 3 4 5

118-GY
B B H

1 2 3 4 5

6 7 8 9

322-GY

FRONT WIPER SW 3T9495 3T6655 ATCH (SHOWN)

FRONT WIPER 6T6216

F
MOTOR MOTOR

202-BK 708-YL

202-BK

202-BK 721-BR 722-WH 723-OR 724-YL 725-GN 726-BU 703-BU 704-GY 705-PK 709-OR 710-GN 126-PK

RD
L 1 2

WH / RD-14

BK-14

103-YL

FORWARD HORN SW 3T2375

10 3 2 1 RUNNING LAMP SW 3T3826

114-GN

609-YL 614-PU

103-YL 117-YL

310-PU

PANEL DIMMER SW 3T3134

601-GY
REAR WIPER SW 3T9495 3T6655 ATCH (SHOWN) PANEL LAMP 7N5876 BASE 9D8047

601-GY

119-PK 119-PK 118-GY 103-YL 102-BU-14 117-YL 114-GN 308-YL 116-BR 113-OR
B B H

NEU / RUN SW 7N8000 SIDE FLOOD LAMP SW 3T1730

HOLD SW 9G2795

1 4

2 5

GND VERIFY GROUND NEUTRAL

LEVER LEVER LEVER LEVER LEVER

200-BK

START AID SW 3T3453 BACKUP ALARM SW 6G4195 DIAGNOSTIC CONNECTOR 2 10 11 7 3 1 13 14 15 16 17 5 9 4 18 19 8 20 12 6 OFF ON ST

KEY START SW 9G7641 FLOOD LAMP SW 7N8000 W R

507-WH 506-PU

FORWARD HORN SOLENOID 2G5694

5 4 3 2 1

SHIFT LEVER SW 9G8204

507-WH
PANEL LAMP 7N5876

608-GN 113-OR 419-YL 408-WH 409-OR 201-BK 201-BK 403-GN 412-BU 406-PU 413-BR 405-GY 407-PK 201-BK 417-WH 410-WH 411-PK 415-GN 201-BK

RESISTOR 9G1950

C S B

+ BATTERY PARK BK AIR PR OPERATOR MONITOR 3T9100 NEUTRAL GROUND ALTERNATOR COOL FLOW COOL TEMP FUEL PR ENG OIL PR CONV TEMP

1 19 8 9 2 20 3 12 6 13 5 7 16 4 14 17 18 10 11 15 W

6 1 2 10 7 9 8 5 4 3

BASE 9D8047

608-GN

302-OR 310-PU 311-WH 207-BK

105-BR 109-OR 304-WH

308-YL 308-YL

202-BK

OPERATOR STATION

10A

203-BK

307-OR 306-GN

200-BK-14 515-GY-14 516-GN-14 517-BU-14 513-OR-14 520-WH-14

PARKING BRAKE SW 9G8009

KEY BREAKER 9G9487

PP 2 1

124-GN-14 112-PU-14
15A

BLOWER SW 6P3236

200-BK

STOP LAMP SW 2M9346

124-GN-14

THERMOSTAT SW 7T9277

519-PK-14

NEUTRAL/ ALARM SW 7T6141

307-OR 105-BR

AIR SW 9G8009

716-BU-18 202-BK-18 409-OR-18

715-GN-18 714-YL-18 713-OR-18 712-WH-18 711-BR-18 321-BR 200-BK

101-RD

308-YL

112-PU 306-GN

REFRIGERANT SW (NOTE A) 9D6888

OPERATOR STATION

W P

119-PK 505-BU 504-YL 503-BR

1 2

BK-14

DOME LAMP SW 7N8000

NO SYNC LAMP 7N5876

BASE 9D3127

102-BU-14 102-BU-14

LL

11

614-PU 614-PU

W
2 1 3

W P

600-BR 601-GY

506-PU

BLOWER 9G8693

BLOWER 9G8693

200-BK-14 515-GY-14 516-GN-14 517-BU-14

2 1

WH / RD-14

602-WH

W 1 2 3 4

4 12

118-GY 502-OR 501-GN 500-BR

202-BK 711-BR 712-WH 713-OR 714-YL 715-GN 716-BU

103-YL 604-OR

112-PU-14 112-PU-8
MAIN RELAY 3T0376

BLOWER MOTOR BREAKER 6N8589

E
T

RED BLK BLU GRN OR

200-BK

306-GN

Q 1 2 HEAD LAMP DIMMER SW 2M1855 D APRON SW 2G3970 PANEL LAMP 7N5876 BASE 7G9730 PANEL LAMP 7N5876 BASE 7G9730
40A

101-RD-4 101-RD-12

112-PU-10

601-GY 200-BK

601-GY 200-BK

BAT 611-PU-14 610-OR-14

RD BK

1 2

ALT BREAKER 2H1507 ATCH 9S4693

109-0R-4 109-OR-4 109-OR-4

103-YL 604-OR

SERVICE METER 3T8325

101-RD-14 101-RD-12 101-RD RR

HEAD LAMP BREAKER 3T2662

15A

1 2 5 4 3

SUPPL STER

520-WH-14 515-GY-14 516-GN-14 517-BU-14 200-BK-14

MASTER ACTION LAMP (TRACTOR) 7N1996 BASE 3T0304

ALARM LAMP TEST

4 3 2 6 1 5 X D

103-YL

200-BK 322-GY 408-WH 201-BK 419-YL

200-BK

10A

125-OR-14

306-GN 307-OR

200-BK 121-YL

GRD SEND IGN

GRD SEND IGN

10A 10A 10A 10A 10A 10A 10A

204-BK 204-BK
2 1 W

101-RD-4 109-OR-4 304-WH-8

118-GY 116-BR 114-GN 113-OR 117-YL 119-PK 308-YL 103-YL 102-BU-14

423-PU 204-BK 421-BU 422-YL

LAMP 5D0019

+ SIG

444-BU

441-OR

445-GN

LAMP 5D0019

LAMP 5D0019

LAMP 5D0019

400-GN 123-WH

M 2 1

200-BK 200-BK-14

717-BR 200-BK

304-WH-8

10A

TACH 3T2541

200-BK

AIR PRESS GAGE 1W3306

CONV RET TEMP GAGE (TRACTOR) 4W2066

COOLANT TEMP GAGE (TRACTOR) 4W0483

10A

W ACTION ALARM (TRACTOR) 9G9813

601-GY 200-BK

APRON SOLENOID 7N9719

601-GY

START RELAY 9F3099

DOME, STOP TAIL & PANEL LAMP BREAKER 9G9882

10A

201-BK

201-BK 415-GN
OPERATOR MONITOR TEST SW 7N8001 1 2

411-PK 201-BK 415-GN 410-WH RD BK 201-BK 200-BK-8 202-BK

520-WH-14 513-OR-14 517-BU-14 516-GN-14 515-GY-14 200-BK-14

10A

FUEL PUMP REAR WIPER SIDE FLOOD LAMPS OPERATOR MONITOR HORN FLOOD LAMPS FRONT WIPER AIR DRYER TRANSMISSION BACKUP ALARM GAGES
FUSE BLOCK 2G7118

200-BK 121-YL

601-GY

OPERATOR STATION

W 2 3 1

123-WH

123-WH 400-GN 441-OR 444-BU

FUSE 3K8782

Y 3 4 1 2

123-WH

118-GY 500-BR 501-GN 502-OR 503-BR 504-YL 505-BU 119-PK 602-WH 200-BK 103-YL
W

118-GY 500-BR 501-GN 502-OR 503-BR 504-YL 505-BU 119-PK 602-WH 200-BK 103-YL
Z

123-WH

3 7 5 4 2 6 1

200-BK

716-BU-18 202-BK-18 715-GN-18 714-YL-18 713-OR-18 712-WH-18 711-BR-18 200-BK 321-BR 409-OR-18

WW D

OPERATOR STATION
9 30 21 33 32 18 19 22 24 10 23 25 25 11 13 12 16 7 2 29 31 16 20 4 27 5 1 8 3 34 14 6 17 28 36 37 35 W D W D

14 13 12 11

1 10 8 7

516-GN-14 200-BK-14 520-WH-14 515-GY-14 517-BU-14 513-OR-14

103-YL 200-BK 121-YL 608-GN

409-OR

743-PU 747-WH 202-BK 614-PU 609-YL 445-GY 422-YL 421-BU 423-PU 204-BK 126-PK 122-BU 202-BK

201-BK 417-GY

6 9 5 4 3 2

203-BK 201-BK 408-WH 419-YL 322-GY

507-WH 506-PU

202-BK

9 11 18 8

25 22

1 20 19 24 21

14 17 16 15

6 5 23 4 2 3

716-BU 202-BK 715-GN 714-YL 713-OR 712-WH 711-BR 200-BK 321-BR

513-OR-14 125-OR-14 302-OR 207-BK 311-WH

STOP-TAIL LAMP 6N7981

S T

604-OR 614-PU

304-WH-8 101-RD-4 109-OR-4 200-BK-8 444-BU 441-OR 400-GN 450-YL 451-BR 406-PU 405-GY 407-PK 413-BR 201-BK 403-GN 412-BU 310-PU 610-OR-14 619-GN-14

409-OR 614-PU 609-YL 126-PK 122-BU 202-BK 103-YL 200-BK 121-YL 608-GN 203-BK 201-BK 408-WH 419-YL 322-GY 200-BK 201-BK 417-GY 507-WH 506-PU

516-GN-14 200-BK-14 520-WH-14 515-GY-14 517-BU-14 513-OR-14

12 10 13 7

5 4 1 2 3

513-OR-14 125-OR-14 302-OR 207-BK 311-WH 310-PU 304-WH-8 101-RD-4 109-OR-4 200-BK-8 444-BU 441-OR 400-GN 450-YL 451-BR 406-PU 405-GY 407-PK 413-BR 201-BK 403-GN 412-BU 310-PU 610-OR-14 619-GN-14

OPERATOR STATION ABBREV RD WH OR YL PK BK GY PU BR GN BU

COLOR RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

C
BACK-UP ALARM 3T1815 E R 2 1

BK-14 BK / PK-14

321-BR 121-YL

604-OR 614-PU

R 2 1

604-OR 614-PU 321-BR 323-WH 121-YL 200-BK

R

5 4 1 3 2 6 P P

5 4 1 3 2 6 7 N P NN 1 2 N

5 4 1 3 2 6 7 D

604-OR 614-PU 321-BR 323-WH 121-YL 200-BK 608-GN

103-YL 604-OR

A D 6 7 2 3 A

B 6 7 8 2 3 9 4 5 1

608-GN 608-GN
BOWL FLOOD LAMP 1M1882

609-YL

200-BK 323-WH

4 5 1

506-PU 507-WH 611-PU-14 610-PU-14 609-YL 122-BU 203-BK 323-WH 200-BK 304-WH-8 101-RD-4 109-OR-4 200-BK-8 444-BU 441-OR 400-GN 450-YL 451-BR 406-PU 405-GY 407-PK 413-BR 201-BK 403-GN 412-BU 513-OR-14 125-OR-14 302-OR 207-BK

506-PU 507-WH 200-BK

MOTOR

FRONT WASHER 9G8946

MOTOR

REAR WASHER 9G8946

SYMBOL

DESCRIPTION BLADE , SPADE , RING , OR SCREW TERMINAL CIRCUIT CONNECTED CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE

SENR4154-02

323-WH 200-BK

201-BK

417-GY

16 Page, Color 2, TRM

R 1 2

619-GN-14

W/O STEERING SW CONNECT PLUG D TO RECEPTACLE D D F RESISTOR 6T2217

202-BK 726-BU 725-GN 724-YL 723-OR 722-WH 721-BR 709-OR 710-GN 202-BK 703-BU 704-GY 705-PK

311-WH

2 1

1 2

D F

201-BK

417-GY

302-OR

BK-18 BU-18 GN-18 YL-18 OR-18 WH-18 BR-18

FUEL PUMP 1W4279

CUTTING EDGE FLOOD LAMP 1M1882

D D I J G H F V E C B A

SIDE FLOOD LAMP 1M1882

INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR

MOTOR

304-WH-8

S T

GROUND GND VERIFY GEAR 5

GEAR GEAR GEAR GEAR

G F MTR

S BAT

323-WH

109-OR-4

200-BK 207-BK 200-BK-8 200-BK

COOLANT SW 7N9783

ENGINE OIL SW 3T4418

403-GN

609-YL 619-GN-14 611-PU-14

604-OR 604-OR 614-PU 614-PU

406-PU

STOP-TAIL LAMP 6N7981

V 10 1 2 4 5 9 3 6 7 8

301-BU

101-RD-4

AIR CONDITIONER CLUTCH SOLENOID 7N4296

611-PU-14

IDENT
LO BEAM HEAD LAMP 5S5147

PART NO.

LOC C-3 C-2 A-3 C-4 C-8 B-4 D-6 C-6 C-6 E-7 C-7 C-7 B-5 D-3 E-2 D-2 D-2 F-4 C-6 E-4 D-5 F-5

2 1

122-BU 311-WH 310-PU

STARTER 3T8967

200-BK

MOTOR
TRANSMISSION SW (TRACTOR) 7T3419

ALTERNATOR 6N9294 ATCH 8N0999

ALT + R

HI BEAM HEAD LAMP 5S5148

ZZ

441-OR

201-BK

BK-18 BK-18

BK-00

ENGINE OIL SW 3T4418

450-YL 451-BR

BK-6

BK-8

BK-00

200-BK 311-WH

WIRE GROUP COLOR DESCRIPTIONS

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. STARTING CIRCUIT. GROUND CIRCUIT. STARTING AID CIRCUIT. MONITOR CIRCUIT. (VIMS) / (CMS) / (EMS) / (OTHER) TRANSMISSION CONTROL CIRCUIT. HEATER AND AIR CONDITIONER CIRCUIT. TURN SIGNAL/WIPER/WASHER CIRCUIT.
STEERING SW 7T20789

JJ TO ENG BLOCK

RD-00 RD-00

TO FRAME

COOLANT SENDER 6N5926

405-GY 407-PK 413-BR 201-BK

400-GN
ENGINE OIL SW 3T4418

B KK 2 1

BK-00

405-GY

QQ

407-PK
CONV RET SW (TRACTOR) 7N9560

412-BU

COOLANT SW 8N1693

HI BEAM HEAD LAMP 5S5148

HARNESS AS. A 5T1518 B 5T1520 C 5T1633 D 5T5458 E 9G6259 F 5T6482 M 5T1635 N 5T1527 P 5T1567 Q 5T1561 R 5T1640 T 5T5523 V 7T3418 W 8W0627 X 9G1315 Y 6G9983 Z 6G9986 LL 5T1632 NN 5T0795 PP 5T9895 WW 6G9811 XX 5T0996

4 3 2 1

1 2

201-BK 201-BK

709-OR 710-GN 202-BK

444-BU

AUX START RECEPTACLE

2 1

202-BK 703-BU

202-BK 704-GY

202-BK 705-PK

SS D

DISCONNECT SW 7N0718

CONV RET SENDER (TRACTOR) 6N5926 A

WH BK
COOLANT SW 6T9315 START AID SOLENOID 7N7259

2 1

AIR DRYER 2G2159

T

122-BU 311-WH 310-PU

EE

201-BK

FUEL SW 3T6962

413-BR

LO BEAM HEAD LAMP 5S5147

JJ KK QQ QQ RR

WIRE AS. 9F4337 6G5258 5H0837 2W8715 5T7361

A-3 A-2 A-2 STD A-2 ATTCH E-4

A C B

203-BK

BK-00

A
TRANSMISSION SPEED SENDER 6T2156 UP SHIFT SOLENOID 9P0222 DOWN SHIFT SOLENOID 9P0222 LOCK UP SOLENOID 9P0222 AA

211-BK BK-00
POS
2 1 C BB CC

TACHOMETER SENDER 5N8176

BK BK

2 1

B A

B A

B A

BK-18 BK-18

SIDE FLOOD LAMP 1M1882

AA BB CC EE SS ZZ

CABLE AS. 5T1553 9G0549 5T1528 9S9312 5T7362 2G4177

A-4 A-3 A-3 A-3 A-4 B-4

+10V SIGNAL GROUND

2 1

NEG

NEG

POS

THIS SCHEMATIC IS FOR THE 631E WHEEL TRACTOR SCRAPER. (3T5179 CHG 04)
RESISTOR 6T2217

12V BATTERY 9G2648

12V BATTERY 9G2648

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF. UNLESS OTHERWISE SPECIFIED : ALL WIRE IS 16 GAGE. NOTE A : NORMALLY OPEN BEFORE REFRIGERANT CHARGE. NOTE B : NORMALLY CLOSED WHEN DOOR OPEN.