GARMENT ANALYSIS

FACULTY- Mr. Yoginder Kumar DATE- 10/12/2010

SUBMITTED BY
SURBHI ARORA D/BFT-AP/09/24 Roll no- 17 BFTECH SEM 3

KNITTED OVERLAP V- NECK LADIES TOP

GARMENT PICTURE

FRONT

BACK

TECHNICAL PICTURE

COMPONENT PARTS
y y y y y y y y y y Facing Back yoke Neckline finish Bias strip Back panel Waist band Upper front panel Lower front panel Belt strip Shoulder piece Sleeves Sleeve cuff 2 pc 1 pc 1 pc 1 pc 2 pcs 2 pcs 1 pc 4 pcs 2 pcs 2 pcs 2 pcs

OPERATION BREAKDOWN

S NO. OPERATION 1. 2 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. Gathering on upper front panel- top and bottom Gathering on lower front panel Gathering on back panel Gathering on sleeves- top and bottom Shoulder piece attached to front Facing fused, overlocked and attached to neck Binding strip attached to back yoke Back yoke attached to back panel Waist band attached to upper front panels, panel sandwiched between two layers of waistband Waist band attached to lower front panel, panel sandwiched between two layers of waistband Belt making Back attached to shoulder piece Sleeve cuffs attached to sleeves Sleeve attaching to armhole

NO. OF OPERATIONS 2 1 1 2 2 2 1 1 2 1 2 2 2 2
6

15. 16.

Side seam closed while inserting the belt Bottom hemming

2 1

PROCESS FLOW
UPPER FRONT PANEL TOP AND BOTTOM- RIGHT

FACING FUSED

2
SHOULDER ATTACHED TO FRONT

4
FUSED FACING ATTACHED TO NECK

5
BINDING STRIP ATTACHED TO BACK YOKE

UPPER FRONT PANEL TOP AND BOTTOM- LEFT

1 GATHERING

LOWER FRONT PANEL

8 7 6
BACK PANEL ATTACHED TO BACK YOKE ATTACHED TO WAIST BAND BELT MAKING

BACK PANELTOP

9
BACK ATTACHED TO SHOULDER

RIGHT SLEEVE- TOP AND BOTTOM

10
SLEEVES CUFFS ATTACHED

11 12
SLEEVES ATTACHED TO ARMHOLE SIDE SEAM CLOSED WHILE INSERTING BELT

LEFT SLEEVE- TOP AND BOTTOM

13
BOTTOM HEMMING

OPERATION 1, 2, 3 and 4

Gathering on upper and lower front panel, back panel and sleeves
Stitch type Seam type SPI Gathering diagram 301 No seam 8

Machine used Thread Needle Deskilling devices Alternate stitch

Single needle lockstitch machine 60-80 DB X 1 (#14) Gathering foot attachment Elastic thread- 301

OPERATION 5

Shoulder piece attached to front

Stitch type Seam type SPI Seam diagram

514- mock safety stitch Overedge seam 10

Machine used Thread Needle Deskilling devices Alternate stitch

4 thread overlock machine 60-80 DC X 27 None 512 + 301

10

OPERATION 6

(A) Fusing facing ( microdot fusing) and overlocking

Stitch type Seam type SPI Seam diagram Machine used Thread Needle Deskilling devices Alternate stitch 4 thread overlock machine 60-80 DC X 27 None 512 + 301 514- mocksafety stitch overedge seam 10

11

(B) Facing attached to neckline

Stitch type Seam type SPI Seam diagram 301 lockstitch superimpose seam then topstitch 12

Machine used Thread Needle Deskilling devices Alternate stitch

Single needle lockstitch machine 60- 80 DB X 1 ( # 14) None None

12

OPERATION 7

Binding strip attached to back yoke neckline

Stitch type Seam type SPI Seam diagram 406, 2 needle flatlock with bottom covering Bias bound seam 11

Machine used Thread Needle Deskilling devices Alternate stitch

Bottom covering stitch, 2 needle thread lines, 1 spreader 60-80 UY128GAS (#10) None Flat bed, top and bottom covering 4 needle type

13

OPERATION 8

Back yoke attached to back panel

Stitch type Seam type SPI Seam diagram

514- mock safety stitch Overedge seam 10

Machine used Thread Needle Deskilling devices Alternate stitch

4 thread overlock machine 60-80 DC X 27 none 512 + 301

14

OPERATION 9

Waist band attached to upper front panels, panel sandwiched between two layers of waistband

Stitch type Seam type SPI Seam diagram

301- lockstitch Superimpose seam 10

Machine used Thread Needle Deskilling devices Alternate stitch

Single needle lockstitch machine 60- 80 DB X 1 ( # 14) none none

15

OPERATION 10

Waist band attached to lower front panel, panel sandwiched between two layers of waistband

Stitch type Seam type SPI Seam diagram

514- mock safety stitch Overedge seam , moveline tape attached for stiffness 10

Machine used Thread Needle Deskilling devices Alternate stitch

4 thread overlock machine 60-80 DC X 27 None 512 + 301

16

OPERATION 11

Belt making

Stitch type Seam type SPI Seam diagram

301- lockstitch Superimpose seam, then turn 10

Machine used Thread Needle Deskilling devices Alternate stitch

Single needle lockstitch machine 60- 80 DB X 1 ( # 14) None None

17

OPERATION 12

Back attached to shoulder piece

Stitch type Seam type SPI Seam diagram

514- mock safety stitch Overedge seam 10

Machine used Thread Needle Deskilling devices Alternate stitch

4 thread overlock machine 60-80 DC X 27 None 512 + 301

18

OPERATION 13

Sleeve cuffs attached to sleeves

Stitch type Seam type SPI Seam diagram

514- mock safety stitch Overedge seam 10

Machine used Thread Needle Deskilling devices Alternate stitch

4 thread overlock machine 60-80 DC X 27 None 512 + 301

19

OPERATION 14

Sleeve attaching to armhole

Stitch type Seam type SPI Seam diagram Machine used Thread Needle Deskilling devices Alternate stitch

514- mock safety stitch Overedge seam 10

4 thread overlock machine 60-80 DC X 27 None 512 + 301

20

OPERATION 15
Side seam closed while inserting the belt

Stitch type Seam type SPI Seam diagram

514- mock safety stitch Overedge seam 10

Machine used Thread Needle Deskilling devices Alternate stitch

4 thread overlock machine 60-80 DC X 27 None 512 + 301

21

OPERATION 16

Bottom hemming

Stitch type Seam type SPI Seam diagram

406, 2 needle flatlock with bottom covering bias bound seam 11

Machine used Thread Needle Deskilling devices Alternate stitch

bottom covering stitch, 2 needle thread lines, 1 spreader 60-80 UY128GAS (#10) None Flat bed, top and bottom covering 4 needle type

22

MENS FULL SLEEVE FORMAL SHIRT

23

GARMENT PICTURE

FRONT

BACK

24

TECHNICAL PICTURE

25

COMPONENT PARTS
y y y y y y y y y y y y Front upper yoke Front panel Pocket patch Front placket Back yoke Back panel Sleeves Sleeve placket Sleeves cuffs Collar pieces Collar band Applets 2 pcs 2 pcs 2 pcs 1 pc 2 pc 1 pc 2 pcs 2 pcs 4 pcs 2 pcs 2 pcs 2 pcs

26

TRIMS AND ACCESSORIES

y y y y 14 buttons 2 labels 2 zippers 2 belt loops

27

OPERATION BREAKDOWN
Sr no.
1

Operation
Front yoke overlocked, bottom finishing and stitched with concealed zipper Front panel overlocked and attached to zipper and front yoke Pocket patch attached Front placket making- right Front placket making left Belt loop making Attaching belt loop to left panel Label attached to inner back yoke Inner and outer Back yoke attaching to back panel while

No. of operations
2

3 4 5 6 7 8 9

2 1 1 2 1 1 1

28

10 11 12 13 14 15 16 17 18 19 20 21 22 23

inserting the loop and pleats Shoulder attaching Diamond placket attached to sleeves Aplet attaching Sleeve cuffs attached to sleeves while inserting pleats Sleeves attached to armhole Slit making Side seam closed Collar making operation Collar band making Collar attached to collar band Collar band attached to neck Button holing operation Button attaching Bottom hemming

2 2 2 2 2 2 2 1 1 1 1 14 16 3

29

PROCESS FLOW
1 FRONT YOKE ZIPPER 2 FRONT PANEL 3 POCKET PATCH

6 BELT LOOP

FRONT PLACKET LEFT

FRONT PLACKET RIGHT

8 7 LABEL BACK YOKE 9 BACK PANEL WITH PLEATS 10 SHOULDER ATTACHING

11 SLEEVES DIAMOND PLACKET

12 APLET ATTACHING

13 SLEEVES CUFFS

14

SLEEVES ATTACHED TO ARMHOLE

15 SLIT MAKING

SIDE SEAM CLOSED

16

COLLAR ATTACHED TO NECK

17

BUTTON HOLING AND ATTACHING

18 BOTTOM HEMMING 30

OPERATION 1
(A) Front yoke overlocked
Stitch type Seam type SPI Seam diagram Machine used Thread Needle Deskilling devices Alternate stitch 504 - 3 thread overedge None 9

1 needle 2 looper overlock machine 60-80 DC X 27 None None

31

(B) Downturn then stitch

Stitch type Seam type SPI Seam diagram Machine used Thread Needle Deskilling device Alternate stitch Double needle lock stitch None 9

DNLS machine 60-80 DB X 1 (#14) None None

32

(B) Attached to concealed zipper

Stitch type Seam type SPI Seam diagram Machine used Thread Needle Deskilling devices Alternate stitch

301 Superimpose 9

SNLS machine 60-80 DB X 1 (#14) zipper attachment None

33

OPERATION 2

(A) Front panel overlocked

Stitch type Seam type SPI Seam diagram Machine used Thread Needle Deskilling devices Alternate stitch 504- 3 thread overedge None 9

1 needle 2 looper overlock machine 60-80 DC X 27 None None

34

(B) Attached to zipper

Stitch type Seam type SPI Seam diagram Machine used Thread Needle Deskilling devices Alternate stitch 301 Superimposed seam 9

SNLS 60-80 DB X 1 (#14) None Zipper attachment

35

(C) Attached to front yoke

Stitch type Seam type SPI Seam diagram Machine used Thread Needle Deskilling devices Alternate stitch 301 superimposed seam 9

SNLS 60-80 DB X 1 (#14) none none

36

OPERATION 3

(A) Pocket patch overlocked

Stitch type Seam type SPI Seam diagram

504- 3 thread overedge None 9

Machine used Thread Needle Deskilling devices Alternate stitch

1 needle 2 looper overlock machine 60-80 DC X 27 none none

37

(B) Pocket patch attached from inside to the yoke and front panel
Stitch type Seam type SPI Seam diagram Machine used Thread Needle Deskilling devices Alternate stitch 301 superimposed seam 9 SNLS 60-80 DB X 1 (#14) none none

38

OPERATION 4

Front placket making- left

Stitch type Seam type SPI Seam diagram Machine used Thread Needle Deskilling devices Alternate stitch

401 - topstitch None 9

4 needle chain stitch , automatic placket making machine 60-80 TV X 1 None Placket making folder

39

OPERATION 5

Front placket making right

Stitch type Seam type SPI Seam diagram Machine used Thread Needle Deskilling devices Alternate stitch

301 None 9

SNLS 60-80 DB X 1 (#14) Compensating attachment Single downturn folder- SNLS

40

OPERATION 6

Belt loop making

Stitch type Seam type SPI Seam diagram Machine used Thread Needle Deskilling devices Alternate stitch 301 None 9

2 needle lockstitch machine 60-80 DB X 1 (#14) Belt loop making folder Downturn then topstitch

41

OPERATION 7

Attaching to left panel

Stitch type Seam type SPI Seam diagram Machine used Thread Needle Deskilling devices Alternate stitch

301 Superimpose 9

2 needle lockstitch machine 60-80 DB X 1 (#14) None None

42

OPERATION 8

Label attaching to inner back yoke

Stitch type Seam type SPI Seam diagram Machine used Thread Needle Deskilling device Alternate stitch

301 Superimpose 9

SNLS 60-80 DB X 1 (#14) None None

43

OPERATION 9

Inner and outer Back yoke attaching to back panel while inserting the loop and pleats

Stitch type Seam type SPI Seam diagram Machine used Thread Needle Deskilling devices Alternate stitch

301 1 cm stitch then upturn yokes then TNLS 9

2 needle lockstitch machine 60-80 DB X 1 (#14) None None

44

OPERATION 10

Shoulder attaching

Stitch type Seam type SPI Seam diagram Machine used Thread Needle Deskilling devices Alternate stitch

301 1 cm SNLS then upturn yokes then TNLS 9

1 and 2 needle lockstitch machine 60-80 DB X 1 (#14) None None

45

OPERATION 11

Diamond placket attached to sleeves

Stitch type Seam type SPI Seam diagram Machine used Thread Needle Deskilling devices Alternate stitch

301 None 9

Diamond Slip placket making then topstitch 60-80 DB X 1 (#14) None None

46

OPERATION 12

Applet attaching

Stitch type Seam type SPI Seam diagram Machine used Thread Needle Deskilling devices Alternate stitch

301 Superimpose 9

SNLS 60-80 DB X 1 (#14) None None

47

OPERATION 13

Sleeve cuffs attached to sleeves while inserting pleats

Stitch type Seam type SPI Seam diagram Machine used Thread Needle Deskilling devices Alternate stitch 301 1 cm SNLS then upturn cuffs then TNLS 9

1 and 2 needle lockstitch machine 60-80 DB X 1 (#14) None None

48

OPERATION 14

Sleeves attached to armhole

Stitch type Seam type SPI Seam diagram Machine used Thread Needle Deskilling devices Alternate stitch

301 Flat and fell 9

2 needle lock stitch 60-80 DB X 1 (#14) None 2 needle chain stitch using lap seam folder

49

OPERATION 15

Slit making

Stitch type Seam type SPI Seam diagram Machine used Thread Needle Deskilling devices Alternate stitch

304 Double down turn 9

Double needle lock stitch , bar tacking machine 60-80 DB X 1 (#14) None None

50

OPERATION 16

(A) Left Side seam closed while inserting label

Stitch type Seam type SPI Seam diagram Machine used Thread Needle Deskilling devices Alternate stitch 401 lap seam 9

2 needle chain stitch 60-80 TV X 1 None Lap seam folder- feed off the arm

51

(B) Right side seam closed

Stitch type Seam type SPI Seam diagram Machine used Thread Needle Deskilling devices Alternate stitch

401 Lap seam 9

2 needle chain stitch 60-80 TV X 1 none Lap seam folder- feed off the arm

52

OPERATION 17

Collar making operation- fusing attachment then topstitch, collar turning and pressingautomatic pressing machine

Stitch type Seam type SPI Seam diagram Machine used Thread Needle Deskilling devices Alternate stitch

301 superimpose 9

2 needle lock stitch 60-80 DB X 1 (#14) None None

53

OPERATION 18

Collar band making

Stitch type Seam type SPI Seam diagram Machine used Thread Needle Deskilling device Alternate stitch

301 Superimpose 9

SNLS 60-80 DB X 1 (#14) None None

54

OPERATION 19

Collar attached to collar band

Stitch type Seam type SPI Seam diagram Machine used Thread Needle Deskilling devices Alternate stitch

301 Superimpose 9

SNLS 60-80 DB X 1 (#14) None None

55

OPERATION 20

Collar band attached to neck

Stitch type Seam type SPI Seam diagram Machine used Thread Needle Deskilling devices Alternate stitch

301 Superimpose 9

SNLS 60-80 DB X 1 (#14) None None

56

OPERATION 21

Button holing operation

Stitch type Seam type SPI Seam diagram Machine used Thread Needle Deskilling devices Alternate stitch

304 None 9

Button holing machine 60-80 DB X 5 None None

57

OPERATION 22

Button attaching

Stitch type Seam type SPI Seam diagram Machine used Thread Needle Deskilling devices Alternate stitch

101 None 9

60-80 TQ None None

58

OPERATION 23

Bottom hemming

Stitch type Seam type SPI Seam diagram Machine used Thread Needle Deskilling devices Alternate stitch

301 Double downturn 9

Double downturn lockstitch machine 60-80 DB X 1 (#14) None None

59