Cs3000 Operation With Ffcs

Distributed Control System
YOKOGAWA
Yokogawa Electric Corporation 2-9-32 Nakacho, Musashino-shi Tokyo, 180-8750 JAPAN
TRAINING CENTRE
TRAINING CENTRE YOKOGAWA INDIA LIMITED

<ISD-MASP-S03054> Yokogawa Electric Corporation Copyright by Yokogawa Electric Corporation <March 2, 2009>
Basic Control Loop
Basic Loop
Transmitter
SV PV MV
4-20 mA
Controller
I/P I/P Convertor
4-20 mA
Pneumatic Signal
(0.2 to 1 Kg/cm2 or 3 to 15 psi)
Final Control Element

Proprietary info goes here
Process Control Systems
Process control systems are classified into

Analog Control Systems Digital Control Systems
Analog Control System
Analog Control System

Operational Amplifier Transmitter Signal Conversion 1 to 5V DC
4-20 mA DC
I/P
Set Point
Final Control Element

Digital Control System

Memory Unit 1 to 5V DC A/D 4-20 mA DC D/A Digital Input Unit Output Unit Control Unit
Set Point
I/P
Arithmetic Unit
Processor
Digital Control Systems are further classified into

Centralized Control Systems Distributed Control Systems
Centralized Control System
Centralized Control System

Centralized Control , Centralized Monitoring
PV1 MV1
Input Signals from Field
PV2 PV3
Centralized Processing Unit
MV2 MV3
PVn
CPU
MVn
Output Signals to Field
SV1 SV2 SV3
SVn
Set Points
Centralized Control System Drawbacks Of CCS: If the CPU fails the entire plant gets affected. Redundancy concept was not available. Redundancy is having two controllers. One would be active and the other would be standby. If the active controller fails, the standby controller takes over.

Distributed Control
PV1 MV1
Centralized Monitoring
Input Signals from Field
PV8 SV1 PV9
FCS
MV8 SV 8 MV9
Output Signals to Field
OPS
PV16 SV9 PV17
FCS
MV16 SV16 MV17
OPS
PVn SV17
FCS
MVn SVn
Communication Bus
Set Points
Basic Components of DCS FCS (Field Control Station): Used to control the process. All the instruments and interlocks created by software reside in the memory of the FCS. All the field instruments like transmitters and control valves are wired to the FCS. OPS (Operator Station): Used to monitor the process and to operate various instruments. Communication Bus: Used to communicate between the FCS and the OPS
Advantages of DCS
Control function is distributed among multiple CPUs (Field Control Stations). Hence failure of one FCS does not affect the entire plant. Redundancy is available at various levels. Instruments and interlocks are created by software. Generation and modifications of the interlocks are very flexible and simple. Information regarding the process is presented to the user in various formats. Field wiring is considerably less. Maintenance and trouble shooting becomes very easy. Cost effective in the long run.
DCS Evolution
CENTUM was released in 1975 as the world-first DCS (Distributed Control System), and has been progressed. CENTUM CS 3000 is the latest Yokogawa DCS.
From 98 (1458 Systems) CENTUM CS From 93 (2113 Systems) CENTUM-XL From 88 to 00 (1703 Systems) CENTUM/CENTUM V From 75 to 93 (1983 Systems)
As of March 03
CS3000 - System Configuration
Ethernet HIS / ENG HIS Remote Domain System
CGW V net
BCV
PFCS
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CS, CS 1000 CENTUM-XL, -V MXL LFCS FFCS KFCS
CENTUM CS 3000 - Major Components

FCS (Field Control Station) Reliable controller. Cost-effective and capable I/O subsystem. HIS (Human Interface Station) The operator station based on Windows XP or Windows2000. (Both are selectable.) HIS provides easy & flexible operation. ENG (Engineering Station) Engineering Station is used to do the engineering builder for all the stations like HIS, FCS, CGW, BCV etc. ENG is a PC loaded with Engineering software. The HIS can be loaded with engineering software so that it can be used as HIS as well as ENG. CGW: Communication Gateway Unit used to communicate with supervisory computers. BCV: Bus Converter is used to link two domains.
CENTUM CS 3000 - Networks

V-Net (Communication Bus) Real-time control bus. V-NET is a used for communication between HIS, FCS, BCV & CGW. Maximum 64 Stations can be connected on the V-net. ETHERNET (Communication Bus)
Ethernet is a standard network in CS3000 to connect HIS, ENG and supervisory computers . Transmission speed: 10 MBPS
FFCS Hardware View
Eight FIO slots
Detachable bottom unit EC401 ESB bus coupler Power supply unit (Note) CP401 CPU module AIP504 Vnet coupler (10BASE2 Vnet cable is used.) Note: Two I/O slots are to be used for NIU extension.
Hardware Configuration- Local Node

V net FFCS
CP401 CP401 PW48X PW48X
FFCS
EC401 EC401 CP401 CP401 PW48X PW48X
FIO: Max. 8 Minimum Configuration
Up to 6 Modules
SB401 SB401 PW48X PW48X PW48X PW48X
ESB bus
Up to 8 Modules
SB401 SB401 PW48X
Local node Max. 3
SB401 SB401
Maximum Configuration
PW48X
Hardware Configuration Remote Node

V net FFCS
EB401 EB401 EB401 EB401 EB401 EB401 CP401 CP401 PW48X PW48X
Optical Repeater can be used
Remote node EB501 EB501 PW48X PW48X
Remote node EB501 EB501 PW48X PW48X
Remote node
ER bus
EB501 EB501 PW48X PW48X
Expanded Remote node up to 3

HIS (Human Interface Station) The Station for Real time Plant Monitoring/Operation
Plant Operation by thousands of Graphics
Real time display of Plant Abnormalities.
Easy Operation by a mouse, a keyboard etc.

Types of HIS
DESKTOP HIS: A IBM PC/AT compatible machine is generally used. Apart from the general PC, the Yokogawa PC is also supported. Specifications of the PC HIS Desktop are as follows: CPU : Pentium IV Processor Main Memory : 256 MB (Minimum) Hard Disk : 20 GB or more Video Display : 1024 x 768 or more, 256 colours CRT Monitor : Multi Scan 17 monitor or larger Serial Port : RS232C one port or more Parallel Port : One port or more Extension Slot : PCI slot for V/VL net card, ISA slot for Ethernet card Power Supply : 200-240V AC Basic Software : Windows NT with Service Pack ,Windows 2000 or Windows XP CONSOLE HIS The floor mounted console type HIS comes with 21 monitor which has a touch panel operation. It has an operation keyboard and an engineering keyboard.
Application Capacity of HIS Maximum number of tags that can be monitored from HIS : 1000000 Maximum number of windows that can be created per HIS : 4000 Maximum number of Trend Recording Points per HIS : 2304
V net Communication
HIS
HIS
V net
Protocol : IEEE 802.4 Access Control : Token Passing Trans. Speed : 10 Mbps Trans. Distance : 500m to 20km Media : Coaxial/Optical Fibre Std. max. length : 185 m Max. length : 20 Km (with optical repeater) 1.6 Km (with coax. repeater)
V net : Extension Details
HIS
HIS
HIS
V net
T T
Optical Fibre
R R R R
Optical Fibre
R R R R
Co-axial Cable
T T
Max. 500m
Max. 15 km
Max. 500m
Max. 15 km
Max. 500m
Overall Max. 20 km
Bus Convertor
EOPS ETHERNET HIS
HF BUS
V-NET
Domain connection
BCV
EFCD FCS
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Domains are group of stations connected on the V-net. Bus Convertor is used to link two domains. BCV is used to connect CS, CS 1000, CENTUM-XL,CENTUM-V AND MXL to CS3000 system
Operation Windows
Information regarding the process is gathered as well as monitored by the following Standard Operation windows on the HIS. Tuning Window Control Group Window Trend Window Process Alarm Window Operator guide Message Window Graphic Window Overview Window Process Report Window Historical Report Window
System Message Window
These buttons are provided for calling various functional windows on the HIS
Type the TAGNAME to call the instrument faceplate window
System Message Area SYSTEM MESSAGE AREA ICONS
Various windows can be accessed by selecting the respective icons in the System Message Area
These windows can also be accessed by the keys on the Operator Keyboard
Operation Keyboard
OPERATION KEYBOARD Operation Keyboard
All the operations can be performed with the help of the Operation Keyboard. The same operations can also be performed by touch functions available on the System Message Area Icons.
Operation Windows
From this window, you can open the following windows. 1. Overview Window 2. Control Window 3. Tuning Window 4. Trend Window 5. Graphic Window 6. Alerm Window 7. Operator Guide message Window
Instrument Faceplate Window
Tuning Window
Select this icon to display the Tool box
Select this icon to display the Tuning Window
Tuning Window
TUNING WINDOW displays all the Tuning parameters of the instrument. The Tuning Window is used to set up the alarm setting as well as the loop tuning parameters. Only the items indicated with a = can be changed. Displaying a Tuning Window 1.Double click on a Tags name on a Control Window and a faceplate window will appear. Select the Tuning window icon from the toll box. 2. Select NAME icon in the System Message Area then enter the TAGNAME.
Tuning Window
Mode Status
MAN (Manual) AUT (Auto) CAS (Cascade) PRD (Primary Direct)
Manual Mode
MANUAL MODE: In manual mode, the MV pointer appears in red colour and the SV pointer appears in yellow colour. MV of the instrument can be changed by increment/decrement keys or through data entry box. The SV of the instrument can be changed either by set point change key or using ITEM and DATA in the data entry box.
Auto Mode
AUTO MODE: In auto mode, the SV pointer appears in red colour and the MV pointer appears in yellow colour. SV of the instrument c a n b e c h a n g e d b y increment/decrement keys or through data entry box. The MV of the instrument cannot be changed by any method.
Cascade Mode
CASCADE MODE: In a cascade loop the output of the primary controller (MV1) goes as set point of the secondary controller (SV2). The output of the secondary controller (MV2) goes to the final control element. For a cascade loop, the primary controller can be in AUT or MAN mode, but the secondary controller has to be in CAS mode. In cascade mode both the SV and MV pointers appear in yellow colour. The SV and MV of the instrument cannot be changed.
Primary Direct Mode
PRD: PRIMARY DIRECT MODE In a normal cascade loop the output of the primary controller (MV1) goes as set point of the secondary controller (SV2). The output of the secondary controller (MV2) goes to the final control element. In PRD mode the output of the primary controller (MV1) directly goes to the final control element. The secondary controller is bypassed and cannot be operated.
Selecting/Deselecting PRD Mode
To select PRD mode: Go to the tuning window of the Secondary controller. Select PRD Icon. Confirm. To select CASCADE mode: Change the mode status of the secondary controller to CAS.
Mode Sub Status
IMAN (INITIALIZATION MANUAL MODE) In a cascade loop, if the cascade is broken by taking the secondary controller from CAS to either AUT or MAN mode, IMAN appears as the mode sub status of the primary controller. IMAN indicates that
Cascade loop is broken Primary controller is bypassed Primary controller cannot be operated due to SV tracking.
SV Tracking
SV tracking: The output of the primary controller (MV1) automatically tracks the set point of the secondary controller (SV2) to have bumpless transfer to CAS mode. To bring the primary controller out of IMAN mode Change the mode status of the secondary controller to CAS. The primary controller will automatically c o m e o u t o f I M A N mode.
Clamped Positive
CLP+ (CLAMPED POSITIVE) In auto mode, if MV of the instrument is increased beyond MH value, MV gets clamped at the MH value and C appears on the instrument faceplate . MHI alarm also appears on the instrument as well as in the Process Alarm Window.
Clamped Negative
CLP- (CLAMPED NEGATIVE) In auto mode, if MV of the instrument is decreased below ML value, MV gets clamped at the ML value and C appears on the instrument faceplate. MLO alarm also appears on the instrument as well as in the Process Alarm Window.
Process Alarm Status

ALARM STATUS PROCESS STATUS ALARM SETTINGS ITEM TO BE SET IN THE TUNING PANEL NR PROCESS NORMAL PV VERY HIGH PV HIGH ------------------GREEN GREEN ---------PV BAR COLOUR TAG MARK COLOUR REMARKS
HH
PV > HH
HH
RED
RED
----------
HI
PV > PH
PH
RED
RED
----------
LL
PV VERY LOW PV LOW
PV < LL
LL
RED
RED
----------
LO
PV < PL
PL
RED
RED
----------
DV+ / -
DEVIATION ALARM VELOCITY ALARM INPUT OPEN
DV > DL DV = PV - SV VEL = PV/ T
DL DEVIATION LIMIT VL VELOCITY LIMIT CHECK RAW VALUE IN TUNING WINDOW
YELLOW
YELLOW
VEL + / -
YELLOW
YELLOW
IOP + / -
INPUT IS OUT OF RANGE
RED
RED
RAW IS ACTUAL INPUT INTERMS OF %
OOP
OUTPUT OPEN
OUTPUT LINE IS OPEN
RED
RED
Process Alarm Status

ALARM STATUS PROCESS STATUS ALARM SETTINGS ITEM TO BE SET IN THE TUNING PANEL MHI MV HIGH MV > MH MH YELLOW YELLOW OCCURS ONLY IN CAS/ AUTO MODE OCCURS ONLY IN CAS/ AUTO MODE PV BAR COLOUR TAG MARK COLOUR REMARKS
MLO
MV LOW
MV < ML
ML
YELLOW
YELLOW
Alarm Sub Status
AOF (Alarm Output Off) CAL (Calibration)
Alarm Sub Status
AOF (Alarm Output Off)

Normally when an alarm occurs The tag mark changes colour depending on the type of the alarm. Audible alarm is heard. The alarm status (HI/LO/HH/LL etc) is displayed on the process alarm window.
Alarm Sub Status

AOF (Alarm Output Off) In AOF mode: The tag mark changes to dark blue colour irrespective of the alarm. Audible alarm is put off. The alarm status is displayed only on the instrument faceplate. All the alarms status except IOP & OOP on the Instrument are not displayed on the process alarm window.
Selecting / Deselecting AOF
To put the instrument to AOF mode: Go to the tuning window of the instrument. Select AOF icon. Confirm. To bring the instrument back to normal mode: Go to the tuning window of the instrument. Select AOF icon once again. Confirm.
Alarm Sub Status
CAL (Calibration)
When an instrument is put in CAL mode CAL appears on the instrument faceplate. The PV bar changes to cyan colour. The Instrument automatically comes to MAN mode. The actual transmitter input is bypassed. PV of the instrument can be changed. All the alarms checking on the instrument are bypassed.
Selecting / Deselecting CAL
To put an instrument in to CAL mode: Go to the tuning window of the instrument. Select CAL icon. Confirm. To bring the instrument back to normal mode: Go to the tuning window of the instrument. Select CAL icon once again. Confirm.
Importance Level
Importance level is assigned to an instrument when it is created in the engineering builder. There are 8 importance levels. 1 Important tag with confirmation 5 Important tag without confirmation 2 - General tag without confirmation 6 - General tag with confirmation 3 - Auxillary tag I without Confirmation 7 - Auxillary tag I with Confirmation 4 - Auxillary tag II without Confirmation 8 - Auxillary tag II with Confirmation
Security Level
Security level is assigned to an instrument when it is created in the engineering builder. There are 8 security levels. Tuning Parameters are displayed with = or : depending on the security level. Parameters displayed with = can be changed in the current key position. Parameters displayed with : cannot be changed in the current key position.
Security Level
KEY POSITION/ MONITORING OPERATION
ACCESS LEVEL
FACEPLATE DISPLAY
FACEPLATE OPERATIONS, PROCESS DATA INPUT
OPERATIONS
OFF
ON
ENG
OFF
ON
ENG
1 2 3 4 5 6 7 8
O O O O O X X X
O O O O O O X X
O O O O O O O X
O *1 *2 X X X X X
O O O O X X X X
O O O O X O X X
O : Can be executed X : Cannot be executed *1 : Only the PV alarm settings, SV, MV and block mode can be changed * 2 : Only the SV, MV and block mode can be changed
Control Drawing Display
Select this icon to call the Control Drawing display
Control drawing display
Control Group Window
Select this icon to display the Control Group Window
Control Group Window 8 Instruments
Control group windows are used to display multiple instrument faceplates. Maximum 8 or 16 instrument faceplates can be displayed in one Control Group Window Normally the instruments are monitored and operated from this window. Double click on the instrument TAGNAME to display the Tuning Window of the instrument. Select the Upper Window Key to come back to Control Group Window
.
Control Group Window 16 Instruments
Trend Window
Select this icon to display the Trend Window
Trend Window
TREND WINDOW records the PV, SV and MV of various instruments. Trend can be displayed in Trend Group Format or in Trend Point Format. Maximum 8 pens can be assigned in one Trend Group Window
Trend Group Window
Trend Point Window
Double click here to call the Trend Point Window
Trend Point Window
Calling Instrument from Trend Window
Double click here to call the Instrument faceplate Window
Instrument Faceplate Window. Instrument can be operated from this window.
Process Alarm Window
Select this icon to call the Process Alarm Window
PROCESS ALARM WINDOW displays the latest 200 process alarms. Alarms can be acknowledged either as a Group or as Individual alarm.
Process Alarm Window
This icon displays the current PV Values of the instruments that are in alarm
This icon is used to acknowledge the process alarms.
This icon displays the important tags (High Priority Alarms) that are in alarm.
PROCESS ALARM WINDOW displays the latest 200 process alarms. Alarms can be acknowledged either as a Group or as Individual alarm.
Operator Guide Message Window
Select this icon to call the Operator Guide Message Window
OPERATOR GUIDE MESSAGE WINDOW displays the predefined messages to guide the operator regarding the current process status and /or the actions to be taken. OG messages can be acknowledged either as a Group or as Individual message.
Graphic Window
Overview Window
Select this icon to display the Overview Window
Overview Window
Overview Window displays the overview of the current process status. Information regarding the process is distributed among the various display blocks. 32 Display Block s per Overview Window. Each block gives dynamic information regarding the process. Double click on the display block to more details. 3 Types of Display Blocks Single Tag Block Window Display Block Comment Block
Overview Window
Process Report Window
Historical Message Report Window
Sequence Tables
Sequence Tables
Logic Charts
Logic Charts
System Status Window
System Alarm Window
SYSTEM ALARM WINDOW displays the latest 100 system alarms. Alarms can be acknowledged either as a Group or as Individual alarm.
Navigator Window
Digital Inputs
System Code : %ZnnusccSddss %Z - Process Input/Output nn - node number u s - I/O unit number - Slot number S - Station dd - Domain number ss - Station number
cc - Channel number Digital Inputs are contact inputs from field to CS3000. Digital Inputs are used to indicate the i) ON / OFF status of pumps, motors, heaters, etc. ii) OPEN / CLOSE status of on-off valves. Digital Inputs are used only as a condition signal in the Sequence Table. They cannot be used as an action signal in Sequence Table.
Digital Inputs Syntax

Conditions TAGNO.PV.ON Y
N DI = OFF PV = 0 PV=1 DI=ON
VALVE PV=1 DI=1

Contact is closed in field OPEN
PV = 0 DI = 0
CLOSE Contact is open in field
Digital Outputs
System Code : %ZnnusccSddss %Z - Process Input/Output nn - node number u s - I/O unit number - Slot number S - Station dd - Domain number ss - Station number
cc - Channel number Digital Outputs are contact outputs from CS3000 to field. Digital Outputs are used to i) Switch ON / OFF pumps, motors, heaters etc ii) OPEN / CLOSE on-off Valves. Digital Outputs can be used as condition signals or as action signals in sequence table. If Digital Output is specified as Latched i.e. H, it has to be made ON on a particular condition and has to be made OFF on another condition
Digital Outputs Syntax

PUMP
PV=1 DO=1
Output relay is energised
ON
Condition
OFF PV = 0
TAGNO.PV.ON CO1
N Y
Y Y Y N
ON PV = 1
PV=0 DO=0 Output relay is deenergised OFF
TAGNO.PV.L
Action
Y Y Y N
ON PV=1 OFF PV=0
TAGNO.PV.H TAGNO.PV.P
Latch & Unlatch

Whenever Digital Outputs, Switches and Annunciators are used in sequence table as an action signal, they have to be specified as L (or) H Input Output Unlatched (L) (level triggered) Output Latched (H) (edge triggered) Output pulse (P) The O/P is turned ON only once, for approx..1sec. When condition is true. If the condition goes false and then true again,output is turned ON again for a second.
Start
Stop Start Stop R-1-1 (Latching or hold on contact)
R-1
Switches
Switches are classified into Global switches and Common Switches.
Global Switches are common to all FCS. The status of global switches are transmitted to other FCS through link transmission. Hence they can be set and referred in any FCS. Common Switches are used to within the FCS. They are specific to each FCS.
Global Switches Max.256 GS/FCS System Code: %GSxxxxSddss %GSxxxx - Switch number (0001 - 0256)
dd ss - Domain number - Station number
Common Switches Max.4000 SW/FCS System Code: %SWxxxxSddss %SWxxxx - Switch number (0001 - 4000)
dd ss - Domain number - Station number
Switches are used to store intermediate variables in the interlocks. Switches are internal flags that can be set and reset whenever required. Switches are used for auto / man selection, pump selection, speed selection, bypass selection etc.. Switches No. 1 - 200 are used by the system. Hence the user can use switches from 201 - 4000.
Switches Syntax
TAGNO.PV.ON CO1 Action TAGNO.PV. L TAGNO.PV.H TAGNO.PV.P
Y
Condition
N - PV=0, SW=OFF PV=1, SW=0N N
Y Y Y
BYPASSSW
N- PV=0 PV=1
BYPASS PV=1, SW=ON
PV=0, SW=OFF NORMAL
Timer
Timers are used to introduce time delays in Sequence Table.
Second timer Timer Types Minute timer

Max time - 9999 secs (or) 9999 Mins. PH = Maximum time the timer should count PV = Actual time the timer has counted DV = PH-PV i.e.the time left to finish counting DL = Deviation limit
Timer Operation 1. When the timer is started, PV starts incrementing automatically Alarm status is NR 2. When the timer has finished timing, i.e. when PV = PH Alarm status is CTUP 3. When the timer is stopped while timing status is STOP 4. When the timer is paused while timing PAUS 5. When the DV < DL Alarm Status is
alarm status is PALM
Any of the alarm status can be referred in sequence table as a condition signal.
90
Counter Used to count internal events or external pulses. Counter PV updates by one every time the counter is started INT - Internal counter Counter types P - Pulse counter Max.9999 Counts
Counter operation is same as timer except that pause option is not available.
Operator Guide Messages Operator Guide Messages are used to guide the operator regarding the current process status and/or the actions to be taken. Operator Guide messages are also activated through sequence table on a specific condition. Operator Guide messages appear on operator guide message panel. System Code: %OGXXXX
Condition
CO1 Y
Action
%OGXXXX.PV.NON
Message Annunciator messages are user defined alarms. Annunciator messages are also activated through sequence table on a specific condition. Annunciator messages appear on Alarm Summary Panel. System Code: %ANxxxxSddssaa
Condition CO1 C02 Action %ANXXXX.PV.L %ANXXXX.PV.H

Y Y N Y N
Sequence Instruments Sequence instruments (or) status input output instruments are used to i) Switch ON/OFF motors, pumps, heater etc.. ii) OPEN / CLOSE on-off valves iii) Indicate the ON/OFF status of motors, pumps, heaters etc. iv) Indicate the OPEN/CLOSE status of on-off valves.
Model SO-1
One DO is linked with the instrument.
Loop Connection
Condition C01 Y
Tag No.
OPEN
MV = 2 DO = ON
SO - 1
OUT
SI0 Model Action
C02
TAGNO.CSV.2
Y Y
Wiring
TAGNO.CSV.0
CLOSE
MV = 0 DO = OFF
DOTAGNO.PV
(OR) %Znnuscc
PIO
Model SO-2
Two DOs are linked with the instrument.
Loop Connection
Condition C01
Tag No.
OPEN
MV = 2 DO1 = ON
SO - 2
OUT
SI0 Model
Action TAGNO.CSV.0
Y Y Y
MV = 1 DO1 = OFF D02 = OFF
Wiring
TAGNO.CSV.1 TAGNO.CSV.2
DOTAGNO.PV
(OR) %Znnuscc
PIO
CLOSE
MV = 0 DO2 = ON This DO number and the next consecutive DO number will be taken as the 2 output signals automatically.
Model SI-1
One DI is linked to the instrument.
Condition
Tag No.
OPEN
PV = 2 DI = ON
TAGNO.PV.2 TAGNO.PV.0
Y Y
SI - 1
IN
Action
CLOSE
PV = 0 DI = OFF
DITAGNO.PV
(OR)
PIO
%Znnuscc
Model SI-2
Two DIs are linked to the instrument.
Tag No.
OPEN
PV = 2 DI1 = ON
Condition TAGNO.PV.0 Y Y Y
SI - 2
IN
TRAVERSE
PV = 1 DI1 = OFF DI2 = OFF DITAGNO.PV PIO
Action
(OR) %Znnuscc CLOSE

PV = 0 DI2 = ON This DI number and the next DI number will be taken as the 2 answerback inputs.
Model SIO-11
1 DI and 1 DO is linked to the instrument.
Output Signal MV = 2 DO = ON Answerback Signal PV = 2 DI = ON
Tag No.
IN
Condition
START
SI0 - 11
OUT
Action
TAGNO.PV.0 TAGNO.PV.2 TAGNO.ALRM.ANS+ TAGNO.ALRM.ANSTAGNO.MODE.AUT TAGNO.MODE.MAN TAGNO.CSV.2 TAGNO.CSV.0
Y Y Y Y Y Y Y Y
DOTAGNO.PV MV = 0 DO = OFF PV = 0 DI = OFF DITAGNO.PV
STOP
Model SIO-21
2 DIs and 1 DO are linked to the instrument.
Condition MV = 2 DO = ON PV = 2 DI1 = ON TAGNO.PV.2 TAGNO.PV.1 TAGNO.PV.0 Y Y Y
OPEN
Tag No. SI0 - 21

PV =10 DI1 = OFF DI2=OFF
IN OUT
Action
TAGNO.MODE.AUT TAGNO.MODE.MAN TAGNO.CSV.0 TAGNO.CSV.2
Y Y Y Y
TRAVERSE
DITAGNO.PV DOTAGNO.PV
PV = 0 DI2 = ON MV = 0 DO = OFF
First DI No. will be taken as the first answerback signal. Next DI No. will be taken as the second answerback signal.
CLOSE
Model SIO-12
1 DI and 2 DOs
Condition
MV = 2 DO1 = 0N
PV = 2 DI = ON
FORWARD
Y Y
Tag No. SI0 - 12

Action TAGNO.MODE.AUT TAGNO.MODE.AUT TAGNO.CSV.0 TAGNO.CSV.1 TAGNO.CSV.2 Y Y Y Y Y
MV =1 D01 = OFF D02=OFF

STOP
IN
OUT
DITAGNO.PV
DOTAGNO.PV
PV = 0 DI = OFF MV = 0 DO2 = ON
REVERSE
First DO No. will be taken as the first output signal. Next DO No. will be taken as the second output signal.
Model SIO-22
2 DIs and 2 DOs
Condition
MV = 2 DOI = ON PUMP 1 PV = 2 DI1 = ON
TAGNO.PV.2 TAGNO.PV.1 TAGNO.PV.0
Tag No. SI0 - 22

Action TAGNO.MODE.AUT TAGNO.MODE.MAN TAGNO.CSV.0 TAGNO.CSV.1 TAGNO.CSV.2
Y Y Y
MV =1 DO1 = OFF DO2=OFF STOP
PV = 1 DI1 = OFF DI2 = OFF
IN
OUT
Y Y Y Y Y
DITAGNO.PV
DOTAGNO.PV
MV = 0 DO2 = ON
First DI No.
PV = 0 DI2 = ON PUMP 2
First DO No.
Sequence Tables Interlocks are written in the form of sequence table. Each S.T. has 32 conditions, 32 actions and 32 rules. General Rules: Actions will be performed only if all the conditions in the rule are satisfied. Even if one condition is not satisfied, actions will not be performed. Condition Signal: Y/N Colour: Red: Condition is true (satisfied) Cyan: Condition is false (not satisfied)
Sequence Tables
1 2 3 4 32
Conditions
C01 C02 | |
C32
Actions
A01 A02 | |
Band Colour : Red : All the conditions in the rule are satisfied. Green : All the conditions in the rule are not satisfied.
A32
Virtual test Function

TEST FUNCTION SYSTEM GENERATION FUNCTION OPERATION & MONITORING FUNCTION
CONTROL FUNCTION FUNCTION
SFCS
HUMAN INTERFACE STATION
Thank you very much for your attention.
YOKOGAWA INDIA LIMITED

Cs3000 Operation With Ffcs

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Cs3000 Operation With Ffcs

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Distributed Control System

TRAINING CENTRE YOKOGAWA INDIA LIMITED

Basic Control Loop

I/P I/P Convertor

Final Control Element

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Process Control Systems

Process control systems are classified into

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Analog Control System

Analog Control System

Final Control Element

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Digital Control System

Digital Control System

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Digital Control System

Digital Control Systems are further classified into

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Centralized Control System

Centralized Control System

Input Signals from Field

Centralized Processing Unit

Output Signals to Field

SV1 SV2 SV3

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Distributed Control System

Distributed Control System

Input Signals from Field

PV8 SV1 PV9

Output Signals to Field

PV16 SV9 PV17

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CS3000 - System Configuration

Ethernet HIS / ENG HIS Remote Domain System

CS, CS 1000 CENTUM-XL, -V MXL LFCS FFCS KFCS

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CENTUM CS 3000 - Major Components

CENTUM CS 3000 - Networks

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FFCS Hardware View

Eight FIO slots

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Hardware Configuration- Local Node

FIO: Max. 8 Minimum Configuration

Local node Max. 3

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Hardware Configuration Remote Node

Optical Repeater can be used

Remote node EB501 EB501 PW48X PW48X

Remote node EB501 EB501 PW48X PW48X

Expanded Remote node up to 3

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Plant Operation by thousands of Graphics

Real time display of Plant Abnormalities.

Easy Operation by a mouse, a keyboard etc.

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