RA 29 165/06.

98

Proportional Pressure Relief Valve Model DBET and DBEMT, Series 5X

Size 6 (R 03)
Direct operated valves for limiting pressure Proportional solenoid operation Mounts on standard ISO 6264-03, NFPA/ANSI R 03 interface (use ports P and T only) For subplates, see RA 45 052 Optional maximum pressure limiting Control electronics for type DBET and DBEMT: For type VT 2000 amplifier in Eurocard format (separate order) see pages 3 and 8 For type VT 11030 in modular construction (separate order), see page 3 Type DBETE and DBEMTE with integral control electronics with up and down ramp adjustments Model DBETE5X/... with integrated control electronics

RA 29 165/06.98
Replaces: 03.96

... 5100 PSI (350 bar)

H/A 3595/93

... 0.5 GPM (2 L/min)

Ordering codes DBE

Proportional pressure relief valve without maximum pressure protection = no code with maximum pressure protection = M without integrated control electronics with integrated control electronics Series 50 to 59 (50 to 59, externally interchangeable) Pressure stage up to 725 PSI (50 bar) up to 1450 PSI (100 bar) up to 2900 PSI (200 bar) up to 4600 PSI (315 bar) up to 5100 PSI (350 bar) Supply voltage for control electronics 24 V DC without manual overrides with manual overrides
1

5X

G24

*
Further details to be written in clear text M= V= NBR seals, suitable for petroleum oils (HL, HLP) FPM seals, suitable for phosphate ester fluids (HFD-R) Type of electrical connection for DBET; DBEMT: with component plug DIN 43 650-AM2 without plug-in connector plug-in connector under material no. RR00 074 684 angled plug to DIN 43 650 for DBETE; DBEMTE: Plug to E DIN 43 563-BF6-3/Pg11 with component plug E DIN 43 563-AM2 without plug-in connector plug-in connector separate order under material no. RR00 021 267

= no code =E = 5X K4 =

= 50 = 100 = 200 = 315 = 350 = G24 = no code = N1)

Z4 = Z31 = K31 =

) Note: Accidental operation of the manual override may result in uncontrolled machine movements

Symbols
without maximum pressure protection

with maximum pressure protection

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Functional description, section

Model DBETand DBEMT
Proportional pressure relief valves Model DBET and DBEMT are remote control valves in seated construction and are used for limiting system pressure. They are actuated by means of a proportional solenoid. With these valves the system pressure to be limited can be set steplessly depending on the electrical signal value. Basically these valves consist of the housing (1), a proportional solenoid (2), the valve seat (3) and the valve poppet (4). The proportional solenoid converts electric current proportionally into mechanical force. An increase in current intensity will bring about a corresponding increase in solenoid power. The solenoid cavity is filled with hydraulic fluid and is pressure sealed. The system pressure is set in dependence on the signal value via the proportional solenoid (2). The force of the solenoid presses the valve poppet on to the seat (3).The pressure in line P arising from the system acts on the valve poppet (4) and thus against the force of the proportional solenoid. If the hydraulic force on the valve poppet (4) is equal to the solenoid force, then the valve will regulate the pressure set by the valve poppet lifting from the valve seat (3) allowing hydraulic fluid to flow from P to T. At minimum pilot oil flow, if the signal value corresponds to zero, the minimum set pressure will be observed.

Model DBEMT
In order to protect the system from excessive currents at the proportional solenoid (2), possibly leading to excessive pressures, a spring loaded pressure relief valve may also be installed as a maximum pressure limiter (5). The maximum pressure limiter (5) should be set at least 15 % higher than the maximum pressure at the proportional solenoid (2). (When using these valves please refer to the notes on page 3).

2 1

3.1

P T
6
Model DBETE and DBEMTE
(with integral control electronics) In terms of function and structure these valves correspond to Models DBET and DBEMT. On the proportional solenoid there is also a housing (6) with the control electronics. The supply and signal value voltages are applied to the unit plug (7). The signal value pressure characteristic curve (zero point at valve seat) (3.1) and the Imax potentiometer (R30) are factory set in the control electronics with low typical variation. The ramp time for pressure increase and decrease may be set independently from each other with two integral potentiometers.

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RA 29 165/06.98

Technical data (For applications outside these parameters, please consult us)
General
Weight Installation position Ambient temperature range DBET and DBEMT DBETE and DBEMTE DBET and DBEMT DBETE and DBEMTE lbs (kg) lbs (kg) F (C) F (C) PSI (bar) PSI (bar) PSI (bar) PSI (bar) PSI (bar) PSI (bar) PSI (bar) 4.4 (2) 4.6 (2.1) any 4 ... 122 ( 20 ... 50) 32 ... 122 (0 ... 50) max. permissible 5100 (350) 725 (50) 1450 (100) 2900 (200) 4600 (315) 5100 (350) see operating curves page 6 separate and unpressurized to tank Set pressure range Set on delivery 435 to 1015 (30 to 70) at 1015 (70) 725 to 1885 (50 to 130) at 1885 (130) 1305 to 3335 (90 to 230) at 3335 (230) 1305 to 3335 (150 to 350) at 5075 (350) 2610 to 5510 (180 to 380) at 5510 (380) max. 0.5 (2) Petroleum fluids (HM, HL, HLP) Phosphate ester fluids (HFD-R) Class 16/13 to 18/15 according to ISO 4406. Therefore, we recommend a filter with a retention rate of 10 75. 4 ... 158 ( 20 ... 70) 75 ... 1760 (15 ... 380) 1.5 % of max. set pressure < 2 % of max. set pressure 3.5 % of max. set pressure 2.5 % of max. set pressure 1.5 % of max. set pressure 30 to 150 (depending on installation) DC 100 800 1600 19.5 5.4 28.8 7.8 100 Plug connection to DIN 43650/2-pin + PE/Pg 11 Unit plug: Plug to E DIN 43 563-BF6-3/Pg11 Mounting socket: socket to E DIN 43 563-AM6-3 Exceeds NEMA class B (IP65) Model VT 2000 (see page 8 or data sheet RA 29 904) Model VT 11029 (see data sheet RA 29 941) integral in valve (see page 4)

Hydraulic, measured at = 190 SUS (41 mm2/s), t = 122 F (50 C)

Operating pressure (Port P) max. set pressure Pressure range Pressure range Pressure range Pressure range Pressure range 50 100 200 315 350

min. set pressure at comm. level 0 Return pressure (Port T) Max. pressure limiting (steplessly settable) Pressure range Pressure range Pressure range Pressure range Pressure range Flow Hydraulic fluid Maximum degee of fluid contamination

50 100 200 315 350

PSI (bar) PSI (bar) PSI (bar) PSI (bar) PSI (bar) GPM (L/min)

Hydraulic fluid temperature range F (C) Range of viscosity SUS (mm2/s) Hysteresis (see command value pressure characteristics) Repeatability Linearity Typical scatter of command value pressure DBET and DBEMT characteristic with regard to hysteresis DBETE and DBEMTE characteristic, pressure rising Operating time ms

Electrical
Type of voltage Min. pilot current Max. pilot current mA mA mA % Z4 Z31

DBET and DBEMT DBETE and DBEMTE

Solenoid coil resistance Value when cold at 68 F (20C) DBET and DBEMT DBETE and DBEMTE Max. value warm DBET and DBEMT DBETE and DBEMTE Duty Electrical connection DBET and DBEMT DBETE and DBEMTE Valve insulation (DIN 40 050) Control electronics for DBET and DBEMT (order separately) amplifier in Eurocard format amplifier module Control electronics for DBETE and DBEMTE

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Electrical connections, Plug-in connectors

For models DBET, DBEMT
Connection to component plug Connection to plug-in connector

PE 1 2
1

PE 2

to amplifier Plug-in connector to DIN 43 650-AF2 Black, Pg11 (Z4) part no. RR00 074 684 Black, 1/2" NPT (Z45) part no. RR00 011 039
2.09 (53) 1.08 (27.5)

1.08 (27.5)

1.42 (36)

0.89 (22.5)

1.18 (30)

1.18 (30)

For types DBETE, DBEMTE

Plug-in connector to E DIN 43 563-BF6-3/Pg11 (must be ordered separately under part no. RR00 021 267)
3.58 (91) 0.591 (15)

A F E D

B C

For pin allocation, see block circuit diagram on page 5

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Integral electronics for Model DBETE, DBEMTE Functional description

Control of the integral electronics is via the differential amplifier inputs, D and E. The ramp generator produces a gradually rising or falling output solenoid current from the stepped command input signal (0 to 10V or 10 to 0V). The rise time is set at potentiometer R14 and the fall time at potentiometer R13. The full ramp time of 5 seconds is only available over the full command signal range. Smaller changes in command value will reduce the ramp time accordingly. The control curve generator modifies the command value/solenoid current curve in order to overcome any non-linearities in the hydraulics in order to produce a linear command value/pressure curve. The current regulator controls the current independently of the coil resistance. The gradient of the command value/current curve and therefore that of the command value/pressure curve is modified by potentiometer R30. Potentiometer R43 is used to set the pilot current. The adjustment should not be changed. If necessary, the null point of the command value/pressure curve is adjustable. The power output stage of the electronics consists of a chopper amplifier. This is pulse width modulated at a frequency of 200 Hz. The solenoid current can be measured at test points MP1 and MP2. A voltage drop of 0.352 V at the test resistor corresponds to a solenoid current of 1.6 A.

Terminal connections / Block circuit diagram for the integral electronics

Differential amplifier Command value 0 to 10 V 0 V Reference potential D E F n.c. C n.c. Supply voltage A Veff: 22 to 33 V
R14 R13 Imin R43 Imax R30 up down

V V

Ramp Operating generator curve generator R 14 R 13

Current controller Imax Imin R 30 I R 43

+V

Chopper amplifier

Solenoid Ramp UP Ramp DOWN +V 300 Hz MP1 Measuring resistance R = 0.22 1.6 A = 0.352 V MP2 0V

= = Power supply

0V

+7.5 V Internal reference point -7.5 V

= Oscillator

Supply voltage
Power supply
Veff

Min. supply voltage in V

Veff = 22 to 33 V Residual ripple of power section: < 5 % Supply current: Ieff = max. 1.4 A
Supply cable: Recommended 5-core 18 AWG or 16 AWG (0.75 or 1 mm2) with shield and armoured protection Outer diameter 0.26 to 0.44 in (6.5 to 11.2 mm) Shield to 0V supply voltage Maximum permissible length 330 ft (100 m)

30 28 26 24 22 100 (20) (40) 200 (60) 300

18 AWG 0.75 mm2

1 mm2 16 AWG

The minimum supply voltage at the power section is dependent on the length of the supply cable (see diagram). For lengths of >160 ft (50 m) a 2200 F capacitor must be installed in the supply line of an unregulated power supply.

(80) (100)

Length of supply cable in ft (m)

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Technical data, measured at = 190 SUS (41 mm2/s) and t = 122 F (50 C)
Pressure in port P depending on command value Q = 0.21 GPM (0.8 L/min)
100
Pressure in port P in %

DBET and DBEMT

Pressure in port P in %

100 80 60 40 20

DBETE and DBEMTE

80 60 40 20

20

40 60 80 Command value in %

100

20

40 60 80 Command value in %

100

Pressure in port P depending on flow

Pressure range 725 PSI (50 bar)
Pressure in port P in PSI (bar) Pressure in port P in PSI (bar)

Pressure range 1450 PSI (100 bar)

(120) (100) (80) (60) (40) (20) 0 1500 1200 900 600 300 0.1 (0.4) 0.2 0.3 0.4 0.5 (2.0)

(60) (50) (40) (30) (20) (10) 0 750 600 450 300 150 0.1 (0.4) 0.2 0.3 0.4 0.5 (2.0)

(0.8) (1.2) (1.6) Flow in GPM (L/min)

(0.8) (1.2) (1.6) Flow in GPM (L/min)

Pressure in port P in PSI (bar)

(240) (200) (160) (120) (80) (40) 0

3500 3000 2500 2000 1500 1000 500 0.1 (0.4) 0.2 0.3 0.4 0.5 (2.0)

Pressure in port P in PSI (bar)

(280)

Pressure range 2900 PSI (200 bar)

4000

(350) (320) (280) (240) (200) (160) (120) (80) (40) 0

Pressure range 4600 PSI (315 bar)

5000 4500 4000 3500 3000 2500 2000 1500 1000 500 0.1 (0.4) 0.2 0.3 0.4 0.5 (2.0)

(0.8) (1.2) (1.6) Flow in GPM (L/min)

(0.8) (1.2) (1.6) Flow in GPM (L/min)

Pressure range 5100 PSI (350 bar)

Pressure in port P in PSI (bar)
(400) (350) (300) (250) (200) (150) (100) (50) 0 5250 4500 3750 3000 2250 1500 750 0.1 (0.4) 0.2 0.3 0.4 0.5 (2.0)

The performance curves were measured without back pressure in port T

(0.8) (1.2) (1.6) Flow in GPM (L/min)

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Performance curves, measured at = 190 SUS (41 mm2/s) and t = 122 F (50 C)
Min. set pressure in port P at command value 0
pmin
Min. setting pressure in PSI (bar)

pmin
Min. setting pressure in PSI (bar) Pressure range 725 PSI (50 bar)

(2.5) (2.0) (1.5) (1.0) (0.5)

35 30 25 20 15 10 5 0 0.1 (0.4) 0.2 0.3 0.4 0.5 (2.0) Q

(2.5) (2.0) (1.5) (1.0) (0.5)

Pressure range 1450 PSI (100 bar)

35 30 25 20 15 10 5 0 0.1 (0.4) 0.2 0.3 0.4 0.5 (2.0) Q

(0.8) (1.2) (1.6) Flow in GPM (L/min)

(0.8) (1.2) (1.6) Flow in GPM (L/min)

pmin
Min. setting pressure in PSI (bar)
(2.5) (2.0) (1.5) (1.0) (0.5) 35 30 25 20 15 10 5 0

Min. setting pressure in PSI (bar)

Pressure range 2900 PSI (200 bar)

pmin
(5.0) (4.0) (3.0) (2.0) (1.0) 70 60 50 40 30 20 10 0

Pressure range 4600 PSI (315 bar)

0.1 (0.4)

0.2

0.3

0.4

0.5 (2.0) Q

0.1 (0.4)

0.2

0.3

0.4

0.5 (2.0) Q

(0.8) (1.2) (1.6) Flow in GPM (L/min)

(0.8) (1.2) (1.6) Flow in GPM (L/min)

pmin
Min. setting pressure in PSI (bar)

(5.0) (4.0) (3.0) (2.0) (1.0)

Pressure range 5100 PSI (350 bar)

70 60 50 40 30 20 10 0 0.1 (0.4) 0.2 0.3 0.4 0.5 (2.0) Q

The performance curves were measured without back pressure in port T

(0.8) (1.2) (1.6) Flow in GPM (L/min)

Note: To ensure achievement of minimum set pressure the pilot current may not exceed 100 mA.

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Unit dimensions: dimensions in inches (millimeters)

7 5
0.6 (15) 0.77 (19.5) 1.08 (27.5)

11 9
2.93 (75) 0.86 (22)

3.39 (86) 1.93 (49)

1 2

0.77 (19.5)

4
0.65 (16.5) 1.5940.004 (40.50.1) T 1.2200.004 (310.1) 0.6 (15) T

0.43 (11) 0.73 (18.5)

0.65 (16.5) 1.77 (45) 2.52 (64) 0.21 0.30 (5.5) (0.75) 0.39 1.2800.004 (10) (32.50.1) 0.86 (22)

1.34 (34) 6.98 (177.5) 7.85 (199.5) with manual override 9.66 (245.5) with integral electronics

3.50 (89)
0.0004/4.0 in 0.01/100 mm 32

(Rmax 4)

Required surface finish of interface when mounting the valve without our subplate 1 Proportional solenoid 2 Valve housing 3 Name plate 4 R rings 9.81 x 1.5 x 1.78 5 Maximum pressure limiter (Model DBEMT; DBEMTE) When using these valves refer to notes on page 3 6 Space required to remove plug 7 Plug connection to DIN 43 650/2-pin + PE/Pg 11 8 Blind counterbore 9 Model with emergency operator N 1) 10 Porting pattern to ISO 6264-03 NFPA T3.5.1M R1 R 03 ANSI B93.7 R 03. 11 Integrated electronics with plug 6+PE RR00 021 267
1)

Subplate and valve mounting bolts must be ordered separately, see data sheet RA 45 052. Subplates G 341/05 (1/4" NPT), G 341/12 (SAE-4; 7/16-20), G 342/05 (3/8" NPT), G 342/12 (SAE-6; 9/16-18), G 502/05 (1/2" NPT), G 502/12 (SAE-8; 3/4-16). Valve mounting bolts 10-24 x 1 1/4" (M5 x 30 mm) socket head cap screw (SAE grade 8 or better) Tightening torque 6.6 lb-ft (9 Nm)

Accidental operation of the manual override may result in uncontrolled machine movements

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Control electronics DBET and DBEMT: Amplifier Model VT 2000 (order separately) Technical data
Supply voltage Upper limit value Lower limit value Max. output current Card dimensions:

VDC: 24 VDC; + 40%, 5% VDC (t)max: 35 V VDC (t)min: 22 V I : 100 mA Imax: 800 mA
Eurocard 3.93 x 6.29 in (100 x 160 mm) DIN 41 494

Face plate dimensions Height: 3U Width soldering side: 1 HP Width component side: 3 HP

5.05 in (128.4 mm) 0.20 in (5.08 mm)

Pilot current (set at factory)

For applications outside these parameters, please consult us! For further information see data sheet RA 29 904

Terminal connections / Block wiring diagram

Measured zero (M0) is raised +9V with respect to zero volt supply voltage (L0)

2a

32ac

14ac

Up ramp off Down ramp off Differential Command value 2 input Reference potential / GND Command value 1 +9 V

2c 4ac 28c 30ac

Current Command value at w 0 to +6 V

3
F

1
12ac 6ac 8ac 10ac 14ac 16ac

Gw

4
J14

200 Hz J27
7 9 6

t
F

t
F
22ac

+9 V M0 9 V Operating voltage +24 V 0V

R130
5

V i

20ac 26a

24ac
+

=
8

18ac

Current Command value at I ^ 1 mV = 1 mA

1 2 3 4 5

Differential amplifier (0 to + 10 V) Summation Max. command value, attenuator Ramp generator Current regulator with summation

6 7 8 9

Current amplifier Pulse generator Power supply Valve with proportional solenoid

R130 = Pilot current (factory setting) / = 100 mA Gw = max. command value F t = Ramp time Up F t = Ramp time Down F

F = on face plate

Ordering codes

VT 2000 5X
Amplifier for proportional pressure valves Series 50 to 59 (Series 50 to 59: externally interchangeable) = 5X

*
Further details to be written in clear text

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Notes

Mannesmann Rexroth Corporation Rexroth Hydraulics Div., Industrial, 2315 City Line Road, Bethlehem, PA 18017-2131 Tel. (610) 694-8300 Fax: (610) 694-8467 Rexroth Hydraulics Div., Mobile, 1700 Old Mansfield Road, Wooster, OH 44691-0394 Tel. (330) 263-3400 Fax: (330) 263-3333

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