Subject Summary EME2026

EME 2026 Engineering Design 2

Trimester 3, 2009/2010 Session

I. Teaching Staff Contact Information

Coordinator/ Lecturer Lecturer Tutor Name Dr.-Ing. Dirk Rilling Dr.-Ing. Peter von Brevern Ng Poh Kiat E-mail dirk.rilling@mmu.edu.my pv.brevern@mmu.edu.my pkng@mmu.edu.my Room R2/016 R4/020 L1/003 phone 06- 252 3240 06-252 3593 06- 252 3276

II.Course Information
A. Learning Outcome of Subject Dene the various terms and denitions for different types of mechanical springs and their applications. Select materials and apply the basic fundamentals to calculate stresses, deection, and stability. Dene thread forms, Terminology, and standard of threads. Investigate the principle of operations and selection of thread. Apply the basic knowledge to design power screws. Analyze the different types of threaded fasteners. Perform stress analysis of bolted joints. Investigate classications and selection of couplings, clutches, brakes, belts and apply the principles of operation. Analyze the geometry, nomenclatures, and selection of various types of gears. Perform force analysis and stress calculations and apply the basic knowledge to design simple gear mechanism. Investigate the different types of static and dynamic seals, their selection and application. Use the basic design knowledge, empirical relations, and standards to perform advanced comprehensive design for a particular mechanical system as a case study. B.Programme Outcome Ability to acquire and apply fundamental principles of science and engineering. 60% Capability to communicate effectively. 5% Acquisition of technical competence in specialized areas of engineering discipline. 5% Ability to identify, formulate and model problems and nd engineering solutions based on a systems approach. 15% Ability to conduct investigation and research on engineering problems in a chosen eld of study 10% Ability to work effectively as an individual, and as a member/leader in a team 5%

Subject Summary EME2026 2 C.Syllabus 1. Springs Terms and denitions of springs Helical springs Extension and compression springs Beam and leaf springs Torsional springs 2. Power screws and Threaded Fasteners Thread forms, Terminology, and standards Mechanics of power screws Static screw stresses Threaded fasteners types and materials Initial bolt tension (tightening) and joint compression Bolt tension and joint compression with external load Stiffness constants of fasteners and clamped members Bolt or screw selection for static and fatigue loadings 3. Derive transmission Coupling, Clutches, Brakes, and Flywheels Belts (at, round, Vee, and timing belts) Roller chain and Wire rope, Sheave and drum Motors (classication, selection, and power calculations) 4. Gears Types of gears, Nomenclatures, Involute properties Spur gears Helical gears Bevel gears Worm gears Gear trains 5. Sealing Static seals Dynamic seals Compression types Automated or pressure-Actuated Oil seals Mechanical face seals Labyrinth seals 6. Study cases: Reduction gear units, Gear-shaft speeds and bearing unit, Coupling-shaftbearing-seals assembly, Clutch and brake system, etc. D.Grading Policy Final Exam:



Coursework:




Quiz (2x), Mid-Term


Homework, Assignment


20% 20% 60% 40%

Subject Summary EME2026 E.Text and References

Textbooks: R. L. Mott, Machine Elements in Mechanical Design, 4th Edition, 2004, Pearson R.G. Budynas, J. K. Nisbett, Shigleys Mechanical Engineering Design, 8th Intl. Edition, 2008, McGraw-Hill Reference Books: J. Hamrock, S.R. Schmid, B.O. Jacobson, Fundamentals of Machine Elements, Intl. Edition, 2006, McGraw-Hill R.L. Norton, Kinematics and Dynamics of Machinery, 1st Edition in SI Units, 2009, McGraw-Hill F. Time Table Week
1 2 3 4

Topic
Springs Springs Threaded Fasteners Threaded Fasteners

Reading
S Ch 10* S Ch 10 S Ch 8 S Ch 8

Lecturer
Peter Peter Dirk Dirk

Misc

Quiz 1: Feb 11th, Venue: TBA

5 6 7 Mid Term Break 8

Derive Transmission Derive Transmission Derive Transmission 08 March - 12 March

S Ch 17 S Ch 17 S Ch 17

Dirk Dirk Dirk

Mid Term Examination: March 18th, Venue: TBA Electrical Motors Gears Gears Sealing M Ch 21 S Ch 13 S Ch 14 & 15 Sealing Technology Script

Peter, Dirk, Poh Kiat

Topics covered: week 1 until 7

9 10 11 12

Dirk Peter Peter Dirk Quiz 2: April 13th, Venue: TBA Assignment submission

13

Case Studies

Peter, Dirk

14

Revision Exam weeks

Peter, Dirk

*M

denotes the book of Mott, S denotes the book of Shigley

Subject Summary EME2026 G.Schedule

Time/Day 8:00-8:55 9:00-9:55 Mon Consultation Dirk FETR3016 Tues Consultation Dirk FETR3016

Wed Consultation PK FETL1003

Thrs

Fri EM210A/F Dirk/PK

FSER5021/FSER3014

10:00-10:55

Consultation Dirk FETR3016 EM210D PK CLCR3012 EM210 Peter/Dirk CLCR0002 EM210C/H Dirk/PK
FBLR5033/CLCR3009

11:00-11:55

12:00-12:55

13:00-13:55

EM210B/G Dirk/PK
FBLR5033/CLCR3009

14:00-14:55

Consultation Peter FETR4020 Consultation Peter FETR4020 Consultation PK FETL1003 EM210E PK CLCR3006

15:00-15:55

16:00-16:55

17:00-17:55

18:00-18:55

EM210 Peter/Dirk CLCR0001

III. Lecture Policy

1. Adopt best strategy! 2. Attendance is compulsory! 3. Punctuality is expected! 4. Utilize text book and formula appendix!

Subject Summary EME2026

5. ask Ask ASK!!!!

IV. Tutorial Policy
1. 2. 3. 4. Adopt best strategy. Punctuality is expected. Attendance is compulsory. The lecturer covering that particular lecture will handle the related tutorial. In case of the overlapping tutorial session, the students will have to join one session with that particular lecturer. 5. Make sure you have solved all the tutorial questions (if possible) before you come to the tutorial class. 6. Some problems will be solved during the tutorial and some will be as takehome-tutorial for practice. 7. Solutions to the Tutorial/ Take-home-tutorial will be uploaded to MMLS latest two (2) weeks after the tutorial sessions.

8.Students which havent brought their formula appendix to tutorial class are not allowed to stay!
V. Assignment
1. The students will be divided into groups. Each Group consists of a maximum of 6 students. 2. Assignment will be uploaded to MMLS during the 3rd week. 3. Brieng on the assignment will be during the lecture of Fri. 14 March 2008 4. Students are supposed to make a group of their own choice and choose ONE assignment from the list of 7 assignments. Each group should have a group leader. The group leaders are supposed to meet Dr. Dirk in person for registration. The distribution of assignments to the students will be distributed according to rst come rst served. The registration time will be announced later. 5. The assignments report should be submitted not later than April 21st, 2010 at 12:00 in Dr. Dirks ofce. 6. The report shall contain detailed drawing of the design of the whole system and sectional views and separated components where necessary. The drawing shall be submitted on A2 paper 7. The report shall contain calculation of each component and shall be typed on A4 size paper; the calculations shall be done under headings and subheadings of components. 8. The report shall have the cover page, stating the topic and the respective group members (ID and names). 9. For an outstanding design, you are very much advised to search of external sources to help you in design.

Subject Summary EME2026

VI. How to do Well in Engineering Design 2

Come to class and tutorials, pay attention, and participate. Take notes during class and ask! Read the relevant textbooks. It is a good idea to intelligently highlight and take notes while reading. Get yourself familiar with the appendix. You might use it heavily and it is used during nal exam as well since EME2026 is an open book test. Work together with your group members for tutorial, assignments, etc. Also, make sure that you are, as an individual, understand and know how to approach and complete every problem on every topic. Before turning any work, make sure you read the earlier task/ problems carefully to make sure that you have done everything that was required. Prepare and study for exams by reviewing and studying the readings, your lecture notes, and your homework assignments. You are expected to be able to answer general questions dealing with an understanding and basic application of the course material. You are also expected to have a rm grasp of the terminology used and how it is applied. Don't procrastinate and don't put things off till the last minute. Schedule weekly working times with your group and schedule times for individual reading, studying, and practicing. Visit/call/email your lecturers when ever you have questions or problems. Keep a positive attitude; after all, EME2026 is an interesting subject and core fundamental for you as a becoming mechanical engineer!

NOTE: Please follow the instructions VERY carefully and please dont fantasize your work unnecessarily!

W!h Y" all Best of Luck and Success!