Water Chillers

Water Cooled Water Chillers,

Condenserless Water Chillers,
Water-to-Water Reverse Cycle Heat Pumps.
Models CWP-A , CWP-A/RC & CWP-A/HP 02 to 35
Cooling Capacities from 8 to 131 kW
with HCFC 22 and HFC 407C

TECHNICAL BROCHURE
TA 910.2E/04.02
Supersedes : None

Design Features
General

Condenser (except CWP-A/RC)

The CWP-A water cooled water chillers are designed to

offer 13 sizes for all small and medium capacity residential,
commercial and industrial facilities.

Condenser is of stainless steel brazed plate type heat

exchanger.

With the use of plate type heat exchangers, the chillers

have an extremely compact design, permitting to obtain a
very small foot-print.

On CWP-A/HP models, condenser is wrapped with an

electric resistance heater cable and thermally insulated
with closed cell polyurethane foam to provide freeze
protection down to ambient temperature of - 20 C.

The unit is fully encased with galvanised steel panels

finished in baked paint coloured RAL 7032. The panels
are acoustically lined with a high density insulation to
ensure a particularly quiet operation.

Refrigerant circuit

All chillers are designed to be located inside a plant room.

Their installation is facilitated by water connections located
at the rear side of the machine.

Refrigerant circuit is supplied with thermal expansion valve,

filter drier, sight glass with moisture indicator, non-return
valves at compressor discharge side (on size 25 to 35 only),
solenod valve (on CWP-A/RC only) and high and low
pressure switches.

All of these 13 sizes are available in three versions :

1) CWP-A : "cooling only" chillers require a cooling tower
or dry cooler for heat rejection.

The CWP-A/HP models have, in addition, reverse cycle

4-port valve, non-return valves and liquid reservoir.

2) CWP-A/RC : "condenserless" chillers require a remote

air cooled condenser for heat rejection.

Electrical panel

3) CWP-A/HP : "water-to-water reverse cycle" heat

pumps providing the leaving hot water temperatures
up to 51 C (heating mode), useful for sanitary hot water,
low temperature heating applications, etc.

All electrical equipments necessary for full unit operation

are located in a compartment of which the access is
accomplished through the front of the unit. Access panel is
held by fixing screws.

All units are completely assembled with all interconnecting

refrigerant piping and internal wiring ready for field
installation. After assembly, a full factory run test is
performed with water flowing through the evaporator and
condenser to verify that each refrigerant circuit operates
correctly. They are shipped with a full refrigerant and oil
charge (except CWP-A/RC which is shipped with nitrogen
charge).

Electrical panel, in compliance with CE standards, includes

main disconnect switch with externally lockable handle,
compressor contactors and overload protection, control
circuit fuses, evaporator thermostat, electronic temperature
controller, high & low pressure switches, anti-freeze
thermostat (2 pieces on CWP-A/HP models), anti-short cycle
time delay, on/off switch and electrical junction block for
power and control circuits.

Compressors
Compressors are of hermetic Scroll (sizes 02 to 15 and 25)
and reciprocating type (sizes 18, 21, 30 and 35), with a gas
cooled motor, crankcase heater (except sizes 02 to 09)
and internal motor protection. Sizes 02 to 21 have one
compressor, whereas sizes 25 to 35 have two compressors.
All compressors are mounted on rubber anti-vibration pads
to minimize noise and vibration transmissions.

Evaporator

Optional features

Control circuit transformer (400 V / 230 V),

Remote fault relay,
Hour meter,
Water flow switch (supplied loose on sizes 25 to 35),
Lack of water safety pressure switch (evaporator side),
HP/LP gauges,
Rubber vibration isolators kit,
Compressor acoustic enclosure (not available on
sizes 02 to 05),

Evaporator is of direct expansion type, constituted from

stainless steel brazed plate type heat exchanger.

Condenser pressostatic valve,

Water isolating valves (supplied loose) - quantity : 4 on
CWP-A & CWP-A/HP and 2 on CWP-A/RC,

Evaporator is wrapped with an electric resistance heater

cable and thermally insulated with closed cell polyurethane
foam to provide freeze protection down to ambient
temperature of - 20 C.

Supply water external filters (supplied loose) - quantity :

2 on CWP-A & CWP-A/HP and 1 on CWP-A/RC,

Page 2

External hydronic module.

Controls
The CWP-A and CWP-A/RC units are equipped with a
digital display electronic controller having one or two
capacity stages (according to the models). The controller is
configured for use in "cooling" mode to ensure the
production of chilled water.

The CWP-A/HP units are equipped with a microprocessor

based controller consisting of electronic board(s) and a
user interface with digital display and programming keypad
to keep the units under total control.
The control display panel has the features as described
below.

Control display panel - CWP-A and CWP-A/RC 02 to 21

10

S90

OUT

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

COOL

C
F

SEL
DIFF

SET

Output relay status LED

Parameter selection pushbutton
Selected setpoint
Selected differential
Parameter value change button (-)
Parameter value change button (+)
Functioning mode indicator
Display
Temperature unit indicator (F)
Temperature unit indicator (C)

Control display panel - CWP-A and CWP-A/RC 25 to 35

3

Reverse

Direct

PRG

IR 32W

Mute

SEL

1. Display : shows the value of the connected sensor, the codes

of the alarms or parameters and their value during the
programming.
2. Decimal LED : lights up when the controlled value is displayed
with a decimal.
3. "Reverse" LED : flashes when at least one relay working in
heating mode is active.
4. "Direct" LED : flashes when at least one relay working in cooling
mode is active.
5. SEL key : displays or selects the setpoint.
6. PRG/Mute key : memorizes the values of the modified
parameters.
7. Change key (+) of setpoint value or any other selected
parameter value.
8. Change key (-) of setpoint value or any other selected parameter
value.

Control display panel - CWP-A/HP 02 to 35

1

2 3

Comp

The controller of sizes 02 to 21 is of compact type with a basic

electronic board located in the controller box.

Mute
Clear

SEL

x 100

4 5

chiller

PRG

1.
2.
3.
4.
5.
6.
7.
8.
9.

Compressor 1 LED
Compressor 2 (if any) LED
Cooling mode LED
Heating mode LED
Timer LED
Display
Parameter modified value storage key
Setpoints and control parameters display key
Parameter value change key (+) or cooling functioning mode
key (press button for more than 5 seconds)
10. Parameter value change key (-) or heating functioning mode
key (press button for more than 5 seconds)

10

Page 3

Refrigerant Flow Diagrams - CWP-A units

CWP-A 02 to 21 models

Water In

Water Out

1.
2.
3.
4.
5.
6.

Evaporator
Compressor
Condenser
Filter-drier
Sight glass
Thermal expansion valve

CWP-A 25 to 35 models

;
;;

Water Out

Water In

HP Vapour
HP Liquid
BP Liquid
BP Vapour

Water In

Water Out

1.
2.
3.
4.
5.
6.
7.

Evaporator
Compressors
Non-return valves
Condenser
Filter-drier
Sight glass
Thermal expansion valve

Low pressure liquid refrigerant enters the cooler and is evaporated

and superheated by the heat energy absorbed from the chilled
water.
Low pressure vapour enters the compressor where pressure
and superheat are increased.

Page 4

;
;
;

Water Out

Water In

HP Vapour
HP Liquid
BP Liquid
BP Vapour

High pressure superheated refrigerant enters the condenser where

heat is rejected to the condenser water.
The fully condensed and subcooled liquid refrigerant then enters
the expansion valve where pressure reduction and further cooling
takes place before returning to the cooler.

Refrigerant Flow Diagrams - CWP-A/HP units

Cooling mode

1. Evaporator (cooling mode) or condenser (heating

mode)
2. Compressor
3. Reverse cycle 4-port valve
4. Condenser (cooling mode) or evaporator (heating
mode)
5. Liquid reservoir
6. Filter-drier
7. Sight glass
8. Thermal expansion valve
9. Tee
10. Non-return valve

Heating mode

;
;;

HP Vapour
HP Liquid
BP Liquid
BP Vapour

Note : on models 25 to 35, the second compressor is

mounted parallel to the first one with the non-return valves
located at the compressor discharge side.

The 4-port valve and the set of non-return valves, tees

and pipings allow the unit to operate either in cooling mode
or heating mode.

Selection Procedure
Selection example
Given :

For conditions different from those indicated in

performance tables, interpolation is allowed; however,
extrapolation is not permitted.

Cooling capacity 30 kW minimum

Condenser water temperature 29/35 C
Chilled water temperature 12 / 7 C
Evaporator fouling factor 0.044 m2.C/kW
Refrigerant HFC 407C

2. Calculate the evaporator water flow rate :

1. From performance table of page 17, model CWP-A 09 will

produce 33.7 kW cooling capacity with 8.76 kW power input.

4. Determine the evaporator and condenser pressure drops from

water pressure drop curves on pages 23 & 24.

l/s = 33.7 / (4.186 x 5) = 1.610 l/s

3. Calculate the condenser water flow rate :
l/s = (33.7 + 8.76) / (4.186 x 6) = 1.691 l/s

Page 5

Selection Procedure (cont'd)

3. Select CWP-A 02 and correct performances with 40 % glycol
factors.

Selection example utilizing glycol

Given :

4. Corrected capacity : 0.961 x 7.6 = 7.3 kW; Corrected comp.

kW : 1.97 x 0.976 = 1.92 kW.

Cooling capacity 7 kW minimum

Condenser water temperature 29/35 C
Chilled water temperature 12 / 7 C
Evaporator fouling factor 0.044 m2.C/kW
Refrigerant HFC 407C
Protect against freezing down to -18 C

5. Corrected evaporator water flow : 7.3 / (4.186 x 5) = 0.349 l/s

Water flow at 40 % solution : 1.121 x 0.349 = 0.391 l/s
6. Corrected condenser water flow : (7.3 + 1.92) / (4.186 x 6) =
0.367 l/s

1. From table below, select a glycol concentration of 40 % to

protect against freezing at -18 C.

Water flow at 40 % solution : 1.121 x 0.367 = 0.411 l/s

7. Determine the evaporator and condenser pressure drops from
water pressure drop curves on pages 23 & 24, then multiply
them by 1.263 to get the pressure drops at 40 % solution.

2. At 40 % glycol : Cap = 0.961, Power = 0.976, Flow = 1.121,

WPD = 1.263.

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Page 7

Technical Data - CWP-A/RC

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Page 8

Technical Data - CWP-A/HP

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Page 9

Electrical Data - HCFC 22 & HFC 407C

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Notes : - Tolerance on supply voltage : 10 %.

- Currents are given for a standard voltage.
* Chilled water : 12 / 7 C - hot water : 29 / 35 C.

Physical Data - Optional External Hydronic Module

The external hydronic module, supplied as optional, consists of an insulated water tank, a circulating pump, an expansion
tank (supplied loose), a water flow switch and a lack of water safety pressure switch (for sizes 15 to 35 only).
An automatic air vent is supplied on water tank. Pressure tapping points are also supplied on water inlet and outlet pipings.

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2) The pump manometric head does not take into account the pressure drops through water pipings and heat exchangers.
3) Pump voltage : 230 V / 1 ph / 50 Hz (size 02) and 400 V / 3 ph / 50 Hz (sizes 03 to 35).

Page 10

Performance Data - CWP-A with HCFC 22

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1) For leaving chilled water temperatures of 4 and 5 C, use 10 % glycol solution.
2) Ratings above based on chilled water delta T of 5 C.

Page 11

Performance Data - CWP-A with HCFC 22 (cont'd)

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Page 12

Performance Data - CWP-A/HP with HCFC 22

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Notes :
1) For leaving chilled water temperatures of 4 and 5 C, use 10 % glycol solution.
2) Ratings above based on chilled water delta T of 5 C.

Page 13

Performance Data - CWP-A/HP with HCFC 22 (cont'd)

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Notes :
1) For leaving chilled water temperatures of 4 and 5 C, use 10 % glycol solution.
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Page 14

Performance Data - CWP-A/RC with HCFC 22

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1) For leaving chilled water temperatures of 4 and 5 C, use 10 % glycol solution.
2) Ratings above based on chilled water delta T of 5 C.

Page 15

Performance Data - CWP-A/RC with HCFC 22 (cont'd)

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Page 16

Performance Data - CWP-A with HFC 407C

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1) For leaving chilled water temperatures of 4 and 5 C, use 10 % glycol solution.
2) Ratings above based on chilled water delta T of 5 C.

Page 17

Performance Data - CWP-A with HFC 407C (cont'd)

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Notes :
1) For leaving chilled water temperatures of 4 and 5 C, use 10 % glycol solution.
2) Ratings above based on chilled water delta T of 5 C.

Page 18

Performance Data - CWP-A/HP with HFC 407C

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Notes :
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2) Ratings above based on chilled water delta T of 5 C.

Page 19

Performance Data - CWP-A/HP with HFC 407C (cont'd)

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Notes :
1) For leaving chilled water temperatures of 4 and 5 C, use 10 % glycol solution.
2) Ratings above based on chilled water delta T of 5 C.

Page 20

Performance Data - CWP-A/RC with HFC 407C

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Notes :
1) For leaving chilled water temperatures of 4 and 5 C, use 10 % glycol solution.
2) Ratings above based on chilled water delta T of 5 C.

Page 21

Performance Data - CWP-A/RC with HFC 407C (cont'd)

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Notes :
1) For leaving chilled water temperatures of 4 and 5 C, use 10 % glycol solution.
2) Ratings above based on chilled water delta T of 5 C.

Page 22

Evaporator Water Pressure Drop Curves

Water flow rate calculation :

}


with :

@ >%
 '%%

q m water flow in l/s

P capacity in kW
t water temp. difference in C

Curve 1 : CWP-A , CWP-A/RC 02 and CWP-A/HP 02

Curve 2 : CWP-A , CWP-A/RC 03 & 04 and CWP-A/HP 03 & 04

Curve 3 : CWP-A , CWP-A/RC 05 & 06 and CWP-A/HP 05 & 06

Curve 4 : CWP-A , CWP-A/RC 07 & 09 and CWP-A/HP 07 & 09

Curve 5 : CWP-A , CWP-A/RC 15 and CWP-A/HP 15

Curve 6 : CWP-A , CWP-A/RC 18 and CWP-A/HP 18
Curve 7 : CWP-A , CWP-A/RC 21 and CWP-A/HP 21

Curve 8 : CWP-A , CWP-A/RC 25 and CWP-A/HP 25

Curve 9 : CWP-A , CWP-A/RC 30 and CWP-A/HP 30
Curve 10 : CWP-A , CWP-A/RC 35 and CWP-A/HP 35

Page 23

Condenser Water Pressure Drop Curves

Water flow rate calculation :

}


with :

@ >%
 '%%

q m water flow in l/s

P capacity in kW
t water temp. difference in C

Curve 1 : CWP-A 02 & 03 and CWP-A/HP 02.

Curve 2 : CWP-A 04 & 05 and CWP-A/HP 03 & 04.

Curve 3 : CWP -A 06 & 07 and CWP-A/HP 05 & 06.

Curve 4 : CWP-A 09 and CWP-A/HP 07 & 09.

Curve 5 : CWP-A 15 and CWP-A/HP 15.

Curve 6 : CWP-A 18 and CWP-A/HP 18.
Curve 7 : CWP-A 21 and CWP-A/HP 21.

Curve 8 : CWP-A 25 and CWP-A/HP 25.

Curve 9 : CWP-A 30 and CWP-A/HP 30.
Curve 10 : CWP-A 35 and CWP-A/HP 35.

Page 24

Dimensional Data
CWP-A , CWP-A/HP & CWP-A/RC 02 to 21

Side view

Front view

On CWP-A models :
Evaporator inlet : 1"1/4 male (sizes
02 to 09) or 1"1/2 male (sizes 15 to
21)

Evaporator outlet : 1"1/4 male (sizes

02 to 09) or 1"1/2 male (sizes 15 to
21)

Condenser inlet : 1"1/4 male (sizes

02 to 09) or 1"1/2 male (sizes 15 to
21)

Condenser outlet : 1"1/4 male (sizes

02 to 09) or 1"1/2 male (sizes 15 to
21)

On CWP-A/HP models, make provision for a

flow switch per water circuit and water
connections must be made as follows :

Rear view

Water return from installation

Water leaving to installation

External source water outlet

External source water inlet

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Page 25

Dimensional Data (cont'd)

CWP-A , CWP-A/HP & CWP-A/RC 25 to 35

Front view

Rear view

Side view

On CWP-A models :

Evaporator inlet : 2" male

Condenser inlet : 2" male

Evaporator outlet : 2" male

Condenser outlet : 2" male

On CWP-A/HP models, make provision for a flow switch per water circuit and water connections must be made
as follows :

External source water inlet

Water leaving to installation

External source water outlet

Water return from installation

k
q
 
Dimensions in mm.

Page 26

6

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Dimensional Data - External Hydronic Module

961
866

CWP-A , CWP-A/HP & CWP-A/RC 02 to 09

Water in with PVC

connector : 1" 1/4 male.

Water out with PVC

connector : 1" 1/4 male.

12 mm diameter fixing
holes.

230

95

140

100

150
100

700
900

763
1000

118.5

118.5 100

995

1095

CWP-A , CWP-A/HP & CWP-A/RC 15 to 21

100

244
261

37.5

161.5
420

637
302
1035

161.5
313

37.5

3
250

1000

250

100

1500

Water in with PVC

connector : 1" 1/2 male.

Water out with PVC

connector : 1" 1/2 male.

14 mm diameter fixing
holes.

1360

1265

CWP-A , CWP-A/HP & CWP-A/RC 25 to 35

249
95

65

31 70 100
410

1058
320

100 70
730

31

500

1460

Water in with PVC

connector : 2" male.

1500

500

100

2500

Water out with PVC

connector : 2" male.

14 mm diameter fixing
holes.

Page 27

Minimum Installation Clearances

When installing the unit, leave sufficient clearances all around the machine in order to facilitate service and maintenance
works (see figures below).

Side view

Front view

A.C.E
FRANCE :
1 bis, Avenue du 8 Mai 1945
Saint-Quentin-en-Yvelines
78284 GUYANCOURT Cedex

Tl. 33 1 39 44 78 00

Fax 33 1 39 44 11 55

www.airwell.com

Tel. 0 69/507 02-0

Fax 0 69/507 02-250

www.airwell.de

Tel. 03.62/680.1

Fax 03.62/680.281

www.itelco-clima.com

Tel. 34-93-264 66 00

Fax 34-93-335 95 38

www.iberelco.es

ACE Klimatechnik GmbH

DEUTSCHLAND :
Berner Strae 43
60437 FRANKFURT/MAIN

Itelco-Clima Srl
ITALY :
Via XXV Aprile 29
20030 BARLASSINA (MI)

Iber elco s.a.

SPAIN :
Cincies 71-81
Mdul 5
POLIGONO PEDROSA
08908 LHOSPITALET DE LLOBREGAT