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JOB HAZARD ANALYSIS ( JOHAN )

Work Location Work Actifity Work Execution Authority Contractor Team Leader & SED Rep. ( Name & Approval ) : PBI BDE Project - Area 250 : Relocating Existing Fire Fighting Line : PBI ( CAPC ) : Toyo Engineering Korea,Ltd. Team Members : Kevin HY.Park Wanadri Date Reg. No. Rev. : December 26' 2011 : A-51004-80-HSSE-JOHAN-004-008 : M-001

NOTES : DO NOT PROCEED WITH THE JOB IF THE RISK LEVEL REMAINS HIGH AFTER CONTROL MEASURES AND RECOVERY ARE TAKEN Initial Risk No. 1 Task Preparation Work Equipment, tools and machinery mobilization personal involve mobilization Hazzard Failur to comply to CA HSE requirement Consequences The work cannot be Execute due to failure to comply Lost Time Productivity Consequ Likely ences Hood 3R C Risk Level M Control Measures All Machinery, Equipment and Tools shall be inspected by TOYO HSE / CA HSE before use. All Personnel involved in the work, shall attend safety induction conduct by CA HSE and receive entry permit from CA HSE & Security Vehicle for materials transportation shall be inspected and receive the vehicle entry permit from CA Security / CA Safety. Lifting equipments and accessories must be certified and operator shall have valid licence Following lifting standard operation procedure Reduce Risk Recovery Consequ Likely Risk ences Hood Level 1R C L

Materials Mobilization off-loading materials

Lifting failure Falling object

Personal injury fatality Damage to assets

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JOB HAZARD ANALYSIS ( JOHAN )


Work Location Work Actifity Work Execution Authority Contractor Team Leader & SED Rep. ( Name & Approval ) : PBI BDE Project - Area 250 : Relocating Existing Fire Fighting Line : PBI ( CAPC ) : Toyo Engineering Korea,Ltd. Team Members : Kevin HY.Park Wanadri Date Reg. No. Rev. : December 26' 2011 : A-51004-80-HSSE-JOHAN-004-008 : M-001

NOTES : DO NOT PROCEED WITH THE JOB IF THE RISK LEVEL REMAINS HIGH AFTER CONTROL MEASURES AND RECOVERY ARE TAKEN Initial Risk No. 2 Task Shop fabrication pipe support (cutting. grinding, welding, etc) Hazzard Fire and explosion Environmental polution Consequences Personal injury fatality Damage to assets and properties Environmental damage Consequ Likely ences Hood 3P,3E 3A C Risk Level H Control Measures Suitable PPE ( safety helmet, shoes,glasses, welding cape, face shield, welding apron, leather gloves) shall be worn Maintain close coordination and communication with relevant parties ( PMT,CA HSE, Tank yard area authority, and sub-contractor representative. Provide portable fire extinguisher Provide adequate fire blanket Carried-out gas test regularly Close supervision by Site SPV. Ensure excavation work are safe for use by inspection performed by Toyo HSSE/CA HSE Obtain excavation shall be carried out by manual, beware of under ground facility Socialized and communicate the location of the under ground facilities to personnel involved to the work Reduce Risk Recovery Consequ Likely Risk ences Hood Level 1P,1E 1A C L

Exavation work

Damage to the existing underground facilities

Personal injury fatality Damage to assets and properties Environmental damage

4P,4A 4E

1P,1A 1E

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JOB HAZARD ANALYSIS ( JOHAN )


Work Location Work Actifity Work Execution Authority Contractor Team Leader & SED Rep. ( Name & Approval ) : PBI BDE Project - Area 250 : Relocating Existing Fire Fighting Line : PBI ( CAPC ) : Toyo Engineering Korea,Ltd. Team Members : Kevin HY.Park Wanadri Date Reg. No. Rev. : December 26' 2011 : A-51004-80-HSSE-JOHAN-004-008 : M-001

NOTES : DO NOT PROCEED WITH THE JOB IF THE RISK LEVEL REMAINS HIGH AFTER CONTROL MEASURES AND RECOVERY ARE TAKEN Initial Risk No. Task Hazzard Consequences Consequ Likely ences Hood Risk Level Control Measures Socialize and communicate Job Hazard Analysis (JOHAN) to personel involved Maintain close coordination and communication with relevant partis ( PMT,CA HSE, Tank yard area authority, and sub-contractor rep. Suitable PPE shall be worn Close supervision by Site SPV. Secure excavation manual area by barricading the area Stored excavated soil at proper Area. Suitable PPE ( safety helmet, safety shoes, safety glasses, dusk mask,respirator chemical cartridge type, rubber gloves) shall be worn Socialized and communicate paints material safety data sheet (MSDS) to personnel involved Provide portable fire extinguisher Reduce Risk Recovery Consequ Likely Risk ences Hood Level

Primer coating the new pipeline and wrapping work

Personnel exposed harmfull paints particle Paints spillage to ground

Personal injury Environmental problem

2P,2E

1P,1E

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JOB HAZARD ANALYSIS ( JOHAN )


Work Location Work Actifity Work Execution Authority Contractor Team Leader & SED Rep. ( Name & Approval ) : PBI BDE Project - Area 250 : Relocating Existing Fire Fighting Line : PBI ( CAPC ) : Toyo Engineering Korea,Ltd. Team Members : Kevin HY.Park Wanadri Date Reg. No. Rev. : December 26' 2011 : A-51004-80-HSSE-JOHAN-004-008 : M-001

NOTES : DO NOT PROCEED WITH THE JOB IF THE RISK LEVEL REMAINS HIGH AFTER CONTROL MEASURES AND RECOVERY ARE TAKEN Initial Risk No. Task Hazzard Consequences Consequ Likely ences Hood Risk Level Control Measures Ensure there is no hot work activity near the painting location Proper the storage of paint materials as well as provide secondary containment Ensure the holiday test equipment is working as well as complete with valid calibration Wrapping activity shall performed by competence and experienced craft Wrapping materials shall meet standard/company specification Close supervision by Site SPV. Ensure all electrical equipments are inspected before use and provide tag Obtain Hot Work permit and lock out/tag out permit from PMT/CA Maintain close coordination and communication with relevant partis ( PMT,CA HSE, Tank yard area authority, and sub-contractor rep. Reduce Risk Recovery Consequ Likely Risk ences Hood Level

Holiday test

Failure in operating holiday test equipment or detecting unwrapped surface Electrical shock

Lost time productivity due to quality of wrapping pipe rejected Personal injury fatality Damage to properties

3R

1R

Replacement new pipe activity (cutting, remove existing pipe line, grinding, shut-off the water valve, lifting and installation for new pipe, fit-up welding, remove temporary support)

Gas leaks and harmfull gas exposed to all project employees Fire and explosion Environmental damage

Personal injury fatality Damage to asset and properties Environmental damage

4P,4A 4E

1P,1A 1E

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JOB HAZARD ANALYSIS ( JOHAN )


Work Location Work Actifity Work Execution Authority Contractor Team Leader & SED Rep. ( Name & Approval ) : PBI BDE Project - Area 250 : Relocating Existing Fire Fighting Line : PBI ( CAPC ) : Toyo Engineering Korea,Ltd. Team Members : Kevin HY.Park Wanadri Date Reg. No. Rev. : December 26' 2011 : A-51004-80-HSSE-JOHAN-004-008 : M-001

NOTES : DO NOT PROCEED WITH THE JOB IF THE RISK LEVEL REMAINS HIGH AFTER CONTROL MEASURES AND RECOVERY ARE TAKEN Initial Risk No. Task Hazzard Consequences Consequ Likely ences Hood Risk Level Control Measures Socialize and communicate Job Hazard Analysis (JOHAN) to personel involved Suitable PPE ( safety helmet, shoes,glasses, welding cape, face shield, welding apron, leather gloves) shall be worn Provide portable fire extinguisher Provide adequate fire blanket Carried out gas test regularly Close supervision by Site SPV. Lifting equipments and accessories must be certified Rigger must be a competence person Following lifting st'd opr.procedure Obtain Radiography Permit from CA / PMT HSE Maintain close coordination and communication with relevant partis ( PMT,CA HSE, Tank yard area authority, and sub-contractor rep. Reduce Risk Recovery Consequ Likely Risk ences Hood Level

NDE ( Non Destructive Examination ) ~ radiography test

Improper handling, Transporting, Utilizing and storaging of isotop camera Employees exposed by radiation of isotop

Personal injury fatality Damage Properties Environmental problem

4P,3A 4E,3R

1P,1A 1E,1R

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JOB HAZARD ANALYSIS ( JOHAN )


Work Location Work Actifity Work Execution Authority Contractor Team Leader & SED Rep. ( Name & Approval ) : PBI BDE Project - Area 250 : Relocating Existing Fire Fighting Line : PBI ( CAPC ) : Toyo Engineering Korea,Ltd. Team Members : Kevin HY.Park Wanadri Date Reg. No. Rev. : December 26' 2011 : A-51004-80-HSSE-JOHAN-004-008 : M-001

NOTES : DO NOT PROCEED WITH THE JOB IF THE RISK LEVEL REMAINS HIGH AFTER CONTROL MEASURES AND RECOVERY ARE TAKEN Initial Risk No. Task Hazzard Consequences Consequ Likely ences Hood Risk Level Control Measures Socialized and Communicate Radiography JOHAN to personal involved Provide Temporary Designated isotop bunker at project Site to Store Isotop Camera Isotop Camera shall have a valid certificate and calibration issued by National Body Atomic Energy ( BATAN / BAPETEN ) All radiographer shall have ANC Level certificate issued by BATAN Survey meter shall have a valid certificate and calibration issue by BATAN Film Badge shall have a valid certificate and calibration issue by BATAN Reduce Risk Recovery Consequ Likely Risk ences Hood Level

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JOB HAZARD ANALYSIS ( JOHAN )


Work Location Work Actifity Work Execution Authority Contractor Team Leader & SED Rep. ( Name & Approval ) : PBI BDE Project - Area 250 : Relocating Existing Fire Fighting Line : PBI ( CAPC ) : Toyo Engineering Korea,Ltd. Team Members : Kevin HY.Park Wanadri Date Reg. No. Rev. : December 26' 2011 : A-51004-80-HSSE-JOHAN-004-008 : M-001

NOTES : DO NOT PROCEED WITH THE JOB IF THE RISK LEVEL REMAINS HIGH AFTER CONTROL MEASURES AND RECOVERY ARE TAKEN Initial Risk No. Task Hazzard Consequences Consequ Likely ences Hood Risk Level Control Measures Radiography crew shall have valid heal certificate ( MCU ) Radiography crew shall have Dosimeter level record Isotop Camera and NDE Equip. shall have a valid transportation and utilizing permit issue by BATAN / BAPETEN To Install proper barricade incl. Radiation signs, rotary warning light at surrounding radiation exposure limit and ensure no employees enter to radiation limit Area. Conduct survey meter prior radiography shooting Radiography performing Authority shall have Radio Communication Ensure Safety incharge to monitoring in order to prevent any one trespassing to radiation Area. Reduce Risk Recovery Consequ Likely Risk ences Hood Level

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JOB HAZARD ANALYSIS ( JOHAN )


Work Location Work Actifity Work Execution Authority Contractor Team Leader & SED Rep. ( Name & Approval ) : PBI BDE Project - Area 250 : Relocating Existing Fire Fighting Line : PBI ( CAPC ) : Toyo Engineering Korea,Ltd. Team Members : Kevin HY.Park Wanadri Date Reg. No. Rev. : December 26' 2011 : A-51004-80-HSSE-JOHAN-004-008 : M-001

NOTES : DO NOT PROCEED WITH THE JOB IF THE RISK LEVEL REMAINS HIGH AFTER CONTROL MEASURES AND RECOVERY ARE TAKEN Initial Risk No. 8 Task Back filled and ground levelling work & cleaning lines Hazzard Ground & sand bag collapsed Improper manual handling Improper in operating compact machine and hit to personnel or existing facilities Plant access contaminated by soil Consequences Personal injury Back pain/ergonomy factor Damage to existing facilities Environmental problem Consequ Likely ences Hood 2P, 2A 2E C Risk Level M Control Measures Secure excavated ground and proper installation of sandbag Suitable PPE ( safety helmet, shoes,glasses, hand gloves) shall be worn Follow manual handling procedure Compact machine shall be inspected inspected by Toyo HSSE/CA HSE before use Follow standard operating procedure of compact machine Clean up all contaminated soil, rubbish, scrap materials Remove all of unecessary equipment, tools, etc from working area Return the original work permit to PMT/CA Reduce Risk Recovery Consequ Likely Risk ences Hood Level 1P,1A 1E C L

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