Documenti di Didattica
Documenti di Professioni
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PARTS
MODEL 325
LIST
AIR COMPRESSOR
THE AND NAME MODEL SERIAL PLATE NUMEIER, NUMBER, OF THE RECORD AS OF CHANGE ON THE MUST PARTS. NUMBER SERIAL BE GIVEN RECORD OF CHANGE1O SHOWN
COMPRESSOR, REPAIR
WHEN
ORDERING
OF SERIAL NUMBER I
!
NUMBER \
NUMBER I
d
CRANKCASE INSPECTION PLATE
o
PROMPT ING IS SERVICE CAN ALSO GIVEN: 1. BE RENDERED
0
ON REPAIR PARTS
0
ORDERS IF THE FOLLOW-
STATE THE EXACT PART NUMBER NEEDED. DO NOT ORDER BY INDEX NUMBERS, AS INDEX NUMBERS ARE REPEATED THROUGHOUT THIS MANUAL, AND IF USED FOR ORDERING REPAIR PARTS, WILL NECESSITATE TIME CONSUMING CORRESPONDENCE. STATE STATE EXACT QUANTITY TYPE NEEDED. OF TRANSPORTATION.
2.
39
ALL REPAIR AT PRICES
PREFERRED
BE INVOICED OF OELIVERY
F.O.B.
QUINCY,
ILLINOIS,
ColtIndustries
@
Quincy Division
Compressor
62301
HEAD GR,OUP
w
0
v-
OISCMARQC ASSEMSLX
MACHINE @)--l
Fr
v
J!
I
UNLOADER
ASSEMBLY
(l-1-H H
@----
H
HANO UNLOADING OF INTAKE VALES I AIR IJNLOAOING OF INTAKE VALVES
39 40 41
INDEX NO.
NOMENCLATURE
ri7zm
LAIN _ E 1
ONE
MACHINE
1 2
HEAO VALVE
23
24 :2 ;6
29 30
31 32 33 31i 36 37
PLUG - );It2~pT NUT - VALVE ASSEMBLY RETAINER SCREW LOCK SCREW - VALVE ASSEMFJLY RETAINER PLATE INTAKE OR OISCHARGE VALVE COVER SCREW - 7/16 NC x 7-1/4m HEX HEAD CAP - VALVE COVER PLATE GASKET SPACER - VALVE RETAINER &JMPiR - Oi.5CiARiiE viivE STUD - OISCHARGE VALVE SPRING INTAKE-OR OISCH)! &RGE VALVE _ __ _ VALVE INTAKE OR DISCHARGE VALVE ASSEMBLY GASKET SEAT - OISCHARGE VALVE SEAT INTAKE VALVE STUO INTAKE VALVE ASSEMBLY BUMPER INTAKE VALVE UNLOAOER SCREW - HANO SPRING - HANO UNLOAOER SCREW PIN - HANO UNLOADER SCREW COTTER - HANO UNLOAOER BOOY UNLOAOER ASSEMBLY GASKET - AIR SCREW INTAKE VALVE RETAINER PLATE l&TAKE VALVE COVER SPACER INTAKE VALVE RETAINER PLATFORM - UNLOAOER PIN - UNLOAOER KICKOFF SPRING - UNLOAOER KICKOFF PIN CONNECTOR - 1/81 NPT X l/4t COPPER TIIBE CYLINOER - AIR UNLOAOER PISTON - AIR UNLOAOER ttOtt RING - AIR UNLOAOER PISTON PLUG - 7/8] NPT SOCKET HEAD PIPE ROO - UNLOAOER PUSH ROD TUBE - 7/41 00 X 9 COPPER
NPT INTER STAGE SAFETY SET 100 PSIG. USE WHEN O PSIG IS EXCE DEO. couNTERsuNKEHEA6
AIR
PRESSURE
* *
i 4 $ 2 4 4 g 2 2 2
ELBOW
CONTINUED
PAGE
4!M!U
PLAIN
rY REQUIF LOAOLES: 1
IINE
38 39 40 41
1
1
HANO
1 1 ?
1
1
6609-x1oP 6609-X1 OL 660 -X70H 6962-x 7277-X 7277-XU 7271 -X 7602-x4 691 4-x3 7126
- PLAIN TYPE CYLINDER - LOADLESS, VD OR DUAL CONTROL TYPE CYLiNDER HEAD ASSEMBLY - HAND UNLOADER TYPE CYLINDER PLUNGER ASSEMBLY - HAND UNLOADER VALVE ASSEMBLY - INTAKE VALVE ASSEMBLY -UNLOADER TYPE INTAKE VALVE ASSEMBLY - DISCHARGE UNLOAOER ASSEMBLY - HAND UNLOACJER ASSEMBLY - AIR GASKET SET - COMPLETE COMPRESSOR OVERHAUL
2 2 ; 1
5
2 ; 7
INDICATES
ASSEMBLY
NATION-WIDE
TO
SERVICE
PROVIDE PROMPT SERVICE, QUINCY HAS PROVIDED, AT APPROXIMATELY STRATEGIC LOCATIONS THROUGHOUT THE CONTINENTAL UNITED STATES, STOCKS OF PARTS AND ACCESSORIES FOR A WIDE RANGE OF TYPES AND SIZES OF QUINCY COMPRESSORS. KEEP THE EFFICIENCY OF YOUR AIR COMPRESSOR AT A HIGH LEVEL - REPLACE WORN PARTS WHEN NECESSARY, AND CONTACT THE QUINCY TECHNICIAN AT THE NEAREST AUTHORIZED SERVICE DEPOT FOR ACCESSORIES OR ANY ASSISTANCE WHEN NEEDED.
730
LOOK
FOR
THE
QUINCY
AUTHORIZED
SERVICE
EMBLEM.
TO
G VE
YOUR
AUTHORIZEI) DATA
SERIAL WITH
PLATE
COMPRESSOR
CRANKCASE GROUP
THIS SUB-ASSEMBLY IS
r@@@
\
%74W2D
@--
6)-=
@--
l-~~~~:
0
23
PART UUMf3ER
NOMENCLATURE
!E
5 03 ~2 33 6312 6275 6294 6294A 6294B 6294c M; & 6327 6483 6565 1301
6273 :?; j
6272 5504 5486 27 5 62 2 2 5483 5485 5484 258 278 3 2523 2720 ; y: 1160 5491 5490
:RANKCASE ;ASKET - CYLINOER TO CRANKCASE ;ASKET - BEARING CARRIER )ASKET - OIL INTAKE SCREEN SCREW ;I-IIM - .oo5 THICK STEEL BEARING ADJUSTMENT )HIM - .oo7 THICK STEEL BEARING ADJUSTMENT THICK STEEL BEARING ADJUSTMENT ;HIM - .020m IHIM - .oo5n THICK PAPER BEARING ADJUSTMENT ~011 RING - OIL PUMP COVER :OVER - OIL PUMP ;CREW - l/4t NC X l/2i HEX HEAD CAP :AP - HYDRAULIC UNLOADER OPENING CLOSURE ASSEMBLY O!t RING - HYDRAULIC OPENING CLOSURE ASSEMBLY OPENING CLOSURE ASSEMBLY 300Y - HYDRAULIC SCREW - 1/4[ NC X 1/2 FILLISTER HEAD CAP LUG - ORIVE ~LUG - 3/811 NPT PIPE SCREW - OIL INLET SCREEN tOr~ RING - OIL INTAKE SCREEN :ASKET - OIL INTAKE SCREEN SCREEN - OIL INTAKE CRANKSHAFT - BARE NOTE: NOT SOLD SEPARATELY<, DRIFICE - CRANKSHAFT PLUG - ~/8t NPT SOCKET HEAD PIPE PIN - OIL PUMP ROTOR ORIVE VALVE - SPILL SPRING - SPILL VALVE VALVE S EAT - SPILL PULLEY TIMKEN BEARING CONE - OPPOSITE SIOE TIMKEN BEARING CONE - PULLEY PULLEY TIMKEN BEARING CUP - OPPOSITE SIOE TIMKEN BEARING CUP - PULLEY - OIL PRESSURE GAUGE PRESSURE ADJUSTMENT BALL - OIL SPRING - OIL PRESSURE ADJUSTMENT ,,o!! RING - OIL PRESSURE ADJUSTING SCREW NUT - OIL PRESSURE AOJUSTING SCREW LOCK
i i
1 *
* *
2 1
i 1 1 * * * 2 1 1 1 1 2 1 f 1 1 1 1 1
1
1 1
2 1
i 1 1 1
1 1
1 1 1 ; 1 1 1 i 1 1 1 1 1
Y
1
1
1 1 1 1
1
1
1 1 1
1 1 1
; 1 1 T 1 T 1 1 1 1 1 1 : 1
cONTINUED
PAGE
CONTINUED
IREO ~ FOR tL
/E MACHINE
kL 325
5489 2323 2 22 1 2 40 4T 27 4129 4441 522 1 8 44 5923 1990 2054 2730 ~:7; 6320
AOJUSTING SCREW - oUL PRESSURE on RING - BAYONET OIL GAUGE TYPE INSPECTION ?LATE - OIL FILLER PLATE SASKET - INSPECTION 161, o~, 2 G~~ov~, counterclockwise, =tJLLEY ]IBI1 sEcTloN compressor - 16~ 00, 2 GROOVE, %!i SECTION CLOCKWlsE COMPRESSOR COUNTERCLOCKWISE, PULLEY - i6 00 3 GROOVE, B~l SE;TION COMPRESSOR PULLEY HUB CLAMP 30LT (EY - PULL EY WJT - PULLEY CLAMP BOLT HEX HEAO CAP SCREW - 3/8: Nc x 3/4 SCREW - 7/161 Nc x 1-1/4 HEX HEAO CAP NASHER - 7/1611 LOCK SCREW - 1/4 Nc x 5/8~ HEX HEAO cAP SCREW - 5/161 Nc x 3/4 HEX HEAO CAP Ott RING - BREATHER CAP PULLEY
1 7 1 1 1 * 1 * * 2 1 2 10 6 6 ~ 1 1 *
*
2 ; 10 6 2 6 1
*
2 1 2 10 6 6 E 1
ASSEMEILIES
60
61
~&;
62
5504-X1
63
5505-XZ
64
5506-x1
AOJUSTING SCREW ASSEMBLY - OIL PRESSURE CRANKSHAFT ASSEMBLY - (INCLUDES ORIFICE, PLUG, OIL PUMP ROTOR DRIVE PIN ANO SPILL VALVE ASSEMBLY) OR~FiCE, PLUG, OIL CRANKSHAFT ASSEMBLY - (i~CLUDES PUMP ROTOR ORIVE PIN, SPILL VALVE ASSEMBLY, TIMKEN BEARINGS] - BEARING (INCLUDES COMPLETE OIL CARRIER ASSEMBLY PUMP ASSEMBLY, TIMKEN BEARING CUP ANO OIL PRESSURE AOJUSTING SCREW ASSEMBLY, BUT LESS OIL PRESSURE GAUGE) AdjUStment (lNcLuDEs OIL PLATE ASSEMBLY - .BB~~{NG
1 * *
1 * *
.-. .- ,
6289-x 6291 -x 6324-x 632 -X 633 2 -X NOTE: BEARING ADJUSTMENT PLATE OIL SEAL NOT SOLD RATFl Y ~ CLOSURE ASSEMBLY - HYDRAULIC UNLOADER OPENING - BAYONET OIL LEVEL GAUGE ASSEMBLY BOOY ASSEMBLY - BREATHER cAP ASSEMBLY - BREATHER cAP ASSEMBLY - BREATHER OR
0;-
1
1
66 :8 69 70 NOT ILLUSTRATEO
1
7 1
1 1 1 1 1
1
1 1
1 1
00 00
OR
VACUUM
PUMP
1
OVERHAUL OVERHAUL 1 1 INDICATEO, BUT MUST BE OROEREO AS
USED
IN THE
CATEGORY
INOICATES
ASSEMBLY
%g!?EP
w
4
29 30 = =
I!!sm3 Assi
3
JJ 5i!!!!l (
6 5 18
19
L.L.-Ll
W------a
BQo-
INDEX NO.
ART JUMBER
NOMENCLATURE
;61 O
7000
CYLINDER
HEAD 1 2 1 1 1 1 1 1
10
11 12
13
2 3 5
22
23
2L 25
26
27
;ASKET INTERCOOLER I NTERCOOLER INTERCOOLER SUPPORT IRACKET CAF ~CREW - 3/8n BC x 3/41HEX HEAO LOCK JASHER - 3/8 HIGH PRESSURE PISTON (ALSO AVAILABLE IN .005 OVERSIZE) IN - STANOARD PRESSURE sTANDARO (ALso AVAILABLE IN .010 AND .020 OVERSIZE) JISTON - HIGH HIGH PRESSURE OIL CONT170L (ALs0 AvAILABLE IN .olo~ AND IING - STANDARD .020 OVERSIZE) HIGH PRESSURE PISTON (ALSO AVAILABLE IN .010 AND .020 ?ING - STANOARD OVERSIZE) LOW PRESSURE PISTON (ALs0 AVAILABLE IN .070 AND .020 RING - STANOARD OVERSIZE) LOW PRESSURE OIL CONTROL (ALSO AVAILABLE IN .010 AND RING - STANOARO .020t OVERSIZE) STANDARO LOW PRESSURE (ALso AvAILABLE IN .o~@ANo .020 ovERslzE) PISTON LOW pREssuRE PISTON (ALso AvAILABLE IN .oo5~ 0vERs12E) PIN - STANDARD PIN LOCK SCREW COTTER PIN - PISTON PIN LOCK SCREW - PISTON PRESSURE PISTON PIN BUSHING - HIGH ROO BOLT - CONNECTING PRESSURE CONNECTING ROD - HIGH SEE ASSEMBLY NUMBER 6442HP-x. NOTE: NOT SOLO SEPARATELY. LOW OR HiGH pRESSURE CONNECTING ROD (ALsO AVAILABLE IN INSERT - STANDARO .010 UNDERSIZE) NOTE: A PAIR OF INSERTS CONSlsTS oF 2 PIECES OF NUMBER 6444. INSERTS ARE SOLO IN MATCHEO PAIRS ONLY. ROO BOLT WASHER - CONNECTING NUT ~usH;N~/8 NF ELASTIC STOP LOW PRESSURE PISTON PIN ROD - LOW PRESSURE CONNECTING NUMBER 64L2-x. NOTE: NOT SOLO SEPARATELY. SEE ASSEMBLY t~ HEx HEAD cAp NC X 3-5/8 SCREW - l/2t~ WASHER HEAO EIOLT COPPER cONTINUED
1
3 3 1 1 1 1 1 1 4
2 4 f
PAIR
PAGE
28 ;8
SCREW WASHER ~
4 4 4
37 32 33 34
1 530-X 5152-x
4422
ASSEMBLY
4434
6fM2HP-X 64A2-x
STANDARD HIGH PRESSURE (ALSO AVAILABLE .020n OVERSIZE) - STANDARD LOW PRESSURE I ALSO AVAILABLE .020M OVERSIZE) STANDARD HIGH PRESSURE PISTON (ALs0 AvAILAEILE .020W OVERSIZE) STANDARO LOW PRESSURE PISTON ~ ALSO AVAILABLE HIGH PRESSURE ovERsizE) CONNECTING LOW PRESSURE CONNECTING
IN IN IN IN
ANO
1
AND 1 ANO AND 1
1 1 1
INOICATES
... -7,1
/[.1
,,, \
/8 &o*
ASSEM8LY
CONTROL GROUP I
I ------~ .. :7 r. ::) b ., %ii ,,. J-J y!. j j! { . ;< @
1,
\
10
:-----
1 I
,.
;//Ac>
(-...
,,
I-J
WITH
[FOR
V.D.PILOT
CONTINUOUS
ONLY
RUNNING]
WITH
HYDRAULIC
[LOAOLESS
UNLOADER
STARTING I
ONLY
WITH
DUAL
CONTROL
AND
PARTS
COMMON
TO
MODELS
212-216-3O8-31O-23O-24O
QUANTITY REQUIRED FoR CONTINUOUS DUAL RUNN ING LESS
&325
ONE MACHINF CONTROL OUAL SHUTOFF WITH
INDEX NO. 1
NOMENCLATURE
LOAOLESS
CONTROL SHUTOFF
(~~jG[J;URE
CONTROL
INDEX NO. PART
GROUP
CONTINUED
QUANTITY REOUIRED CONTINUOUS RUNNING FOR DUAL LESS ONF ~ CONTROL SHUTOFF
J&
NOMENCLATURE
LOAOLESS
3UAL
ilTH
CONTROL SHUTOFF
m
!;~;G~~$uRE 3 ? FOR PRESSURE
* * *
I 1
* * *
1
* * *
61 6&-x: 61 68-x,
I LOT
VD (;~fiG[~~URE VO (~~jG[jyURE
FOR
PRESSURE
I LOT
FOR
PRESSURE
VDPRESSURERANGES
Rrtt@&lle&x2
(Cdcr-LI@YdW
Ma%. ~;, ;f 13.5 1s.0 17.0 19.0 210 no unk&lMh~ 16/ 22S 2S0 37s m 27s Wl 425 4!N Sxl i! % 21 33 34 25 26 27 30/ ~ 45 so 64 57 50 65 Sa 73 W
unb&2
20 2s % 93
Miu 2J5 35 35 40 45
ud&d 40 70 30 1% 110 m
,,
-r0m0ioadwn%daem3esmm68iread0mdtof4mi21
%
FIGURE 1 VO PILOT PRESSIJRE RANGES
I I
1 1
S278-X S278-Y1
INLOAOER
INLOAOER
ASSEMBLY - HYORAULIC (USEO FOR AIR PRESSURE UP TO= INCLUDING 200 PSI ASSEMBLY - HYORAUilC NOTE: FOR USE WHEN AIR PRESSURES EXCEEO 200 PSI, ~-
* 1 1
1 1 2 1
*
1
-
*
1 1
ST9L-X
i Q 10 11 12 13 1A 15 16 17 18 1: 20 5200 531 7-x ~$o ?70 J ! 643 ?61 b 2704 $805 3003 ?177 7001 7002
CONTROL CHECi rALvE - OUAL rALVE - 1/4 NPT SHUTOFF :TUO ASSEMBLY - VO PILOT MOUNTING m;w3/8 NF SOCKET HEAO SET - VO PILOT MOUNTING NPT X I/d!t COPPER :ONNECTOR - l/4w TUBE ELBOW 1/8 NPT X 1/4 COPPER :ONNECTOR TiJBE STRAIGHT :ONNECTOR - l/LII NPT x 3/8$1 COPPER TUBE ELBOW :ONNECTOR - l/4W NPT X l/4n COPPER TUBE STRAIGHT :ROSS - 1/4 NPT X l/4n NPT x 1/4 NPT x 1/4 NpT PIPE NPT X l/4tr NpT x 7/4 EE - 1/4 NPT SERVICE II PPLE - 1/4 NPT CLOSE UBE - I/ii X 6-7/2 COPPER x 7-1/211 COPPER UBE - l/4n
1 1 1 2 3 1
1 1 1
2
3 1
1
1 1 1 1
UNLOADING
ARRANGEMENT
TUBES RATION
TO
SELECT THROUGH
TUBE
FOR
COMPRESSOR
TYPE
OF
OPERATION +:9:5[
272
RE
?7
I
LOAOLESS STARTING CONTINUOUS RUNNING OUAL CONTROL LESS OUAL CONTROL WITH VALVE VALVE
T 1 I
;2
23
21i
t
* ASTERIX AS EACH INOIC,ATES INDIVIDUAL THAT PARTS SITUATION CAN BE USEO REQUIRES. IN THE
CATEGORY
lNOICATEO.
BUT
MUST
BE
ORDEREO
INUMBERS,
AND IF USED CONSUMING
INDEX FOR
NUMBERS ORDERING .
MANUAL, TIME
.-< -. . O
CORRESPONDENCE
VD PILOT ASSEMBLY
PILOT MOUNTED FROM EITHER
v
/
PART NUMBER 2 27 583 2 y~~ NOMENCLATURE On RING - DIFFERENTIAL ADJUSTING SCREW FELT - FILTER CAP - AIR INLET BALL GASKET - AIR INLET CAP SCREEN - FILTER BODY - VD PILCT NOTE : NOT SOLD SEPARATELY. SPRING - ADJUSTMENT COI (lRFO B! U& SPRING - ADJUSTMENT NOTE: GLOREO YELLOW, SPRING - ADJUSTMENT NOTE : LQREV LIG HT BLUF+ SPRING - Adjustment NOTE CQL ED L IGHT GREEN. SPRING - AOJU;TMEN?R : NATURAL FINISH - NOT COLORED, MOTF NUT - DIFFERENTIAL SCREW LOCK SCREW - DIFFERENTIAL AOJUSTING NOTE: USED WITH 6168-x2A. 6168-x7 AND SCREW OJUST IllG ROO - TRiGG~Ru NUT - TRIGGER ROD LOCK NUT - PRESSURE AOJ!JSTING SCREW LOCK - DIFFERENTIAL ADJUSTING SCREW 8-x2 ASSE MEL, IES 6168-X1 6168-x2 5168-x2A 51 68-x3 5168-x4 PILOT P ILOT PILOT PILOT PILOT ASSEMBLY ASSEMOLY ASSEMBLY ASSEMBLY ASSEMBLY VARIABLE NOTE: SEE vARIABLE NOTE: sEE VARIABLE NOTE: VARIABLE NOTE: SEE VARIABLE NOTE: SEE DIFFERENTIAL TABLE BELOW T[;LE ;ELOW DIFFERENTIAL TABLE BELOW DIFFERENTIAL TA8LE BELOW DIFFERENTIAL TA8LE BELOW QUANTITY REQUIREO 1 ; 7 ; ?!% 3435 3078 6492 3030 5097 61 0 61 : 9 6171 6173 6174 61 2 61 2 9A
* * * * * 1 6168-xL ASSEMW. * 1 1 1 1 *
ASSEMBLIES.
* * * * *
VDPMWJRERANGES
ASTERIX OROERE13
INOICATES AS EACH
CATEGORY
INOICATEO,
BUT
MUST
i3E
HYDRAULIC
UNLOADER
ASSEMBLY
0
2 \
o3 \l
04
o 0 /8
-7
tw-nL!N I
INDEx NO. 1 2
PART NUMBER ~
NOMENCLATURE RETAINING RING - HYORAULIC UNLOAUER ROLL PIN - HYDRAULIC UNLOAUER ROD - HYCIRAULIC UNLOADER PISTON ROD - HYDRAULIC UNLOADER PUSH SCREEN - HYDRAULIC UNLOADER FILTER FELT - HYDRAULIC UNLOAOER FILTER BALL - HYDRAULIC UNLOAOER CAP - HYDRAULIC UNLOADER - HYDRAULIC UNLOADER SPRING - HYDRAULIC UNLOADER BODY NOTE: NOT SOLD SEPARATELY. UNLOADER SPRING RETAINER WASHER - HYDRAULIC SPRING - HYDRAULIC UNLOADER PRESSURES NOTE: USE ONLY FOR AIR UNLOADER SPRING - HYDRAULIC NOTE: USE ONLY FOR AIR PRESSURES UNLOADER PISTON - HYORAULIC QUAD RIKG - HYDRAULIC UNLOADER /Assembles
~
IEQu IREo 1 1 1 1 ~ 2 1 1
3
10
b28
11
12
13
14
ABGVE
15
6278-x 6278-x1
HYDRAULIC HYDRAULIC
UNLOACER ASSENBLY KOTE: USE FOR AIP FRESSURES UP TO AND INCLUDING 200 PSIG. IALOA1 L+6LY ;j~ oNLy FoR AIR pREssuREs IN ExcEss oF 2oo pslG+ NOTE: OIL FRESSLRc VUST GE IXCREASEO To 20 PSIG ,wHZN FbMPI!.G IN ;XCESS --m-,THAT PARTS CAN BE INDIVIDUAL SITUATION USED IN THE iiEQUIRES. CATEGORY INDICATED, BUT MUST
*
OF
ASTERIX ORDERED
II!DICATES AS EACH
BE
10
INDEX NO. 1 2
PART NUM8ER
NOMENCLATURE ltolt SEAT BoDY Olsc RING DUAL DUAL NOTE: DUAL cAp CONTROL CHECK VALVE CONTROL CHECK VALVE NOT SOLO SEPARATELY. CONTROL CHECK VALVE ASSEMBLY
3 4
QUANTITY REQUIRED 1 1
I 1
6194-x
VALVE ASSEMBLY DUAL CONTROL
CHECK
11
COII Industries
@
FORM 3252163