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http://www.torrentcables.com/11kv_ht_xlpe.html
11 kv Cable
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Aluminium
Copper
Continuous Current Rating for
Single Core Cable
(Single End bonding)
When Laid in
When Laid in
Ground
Air
50
70
95
120
150
Tips:
3.Key Manufacturing Process in HT Cable
Manufacturing.
185
240
400
When Laid in
Air
amps
amps
amps
amps
115
125
115
140
145
165
150
180
130
150
140
170
170
195
175
215
160
190
170
210
210
240
215
270
190
230
200
255
250
295
260
325
220
260
230
295
280
335
295
375
245
295
255
335
310
380
320
425
275
335
290
385
350
430
370
495
315
395
330
455
400
500
425
580
355
450
375
520
450
570
475
670
400
520
425
610
500
650
540
760
600
485
720
740
600
900
--
550
830
--
670
1010
--
620
950
--
730
1140
--
670
1070
--
790
1250
455
500
The core consists of three concentric layers of
550
extruded material. The first is a layer of black semi
conducting compound formed over the stranded
-630
compacted conductor using the first extruder. Just
-on top of this a layer of white insulation compound
is extruded to form the second layer and finally
-800
through another extruder a layer of black semi
-conducting compound is extruded over insulation
layer. The semi conducting layer formed over
-conductor is called conductor screen and the one
1000
-over insulation is called insulation screen. The three
layers i.e .conductor screen, insulation and
0
C
Ambient
Air
Temperature:
40
insulation screen are formed through a common
0
Ground temperature : 30 C
head known as triple head.
Depth of Laying
3.3 kv to 11 kv Above 11 kv
900 mm
1050 mm
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4 $
6 $
Half
core
-
#
-
#
3
10 $
#
4
16 $
Main
Nominal
thickness of
insulation in
mm
Neutral Main
Minimum thickness
of innersheath in
mm
Nominal thickneness of
outer sheath in mm
Approximate overall
diameter in mm
Approximate weight of
cable in kg/kms.
Nos. of cores
Nos. of cores
Nos. of cores
Nos. of cores
Neutral
2
3.5
3.5
3.5
3.5
0.3
0.3
0.3
1.80
1.80
1.80
14.3
15.0
16.1
232
256
298
0.3
0.3
0.3
1.80
1.80
1.80
14.8
15.6
16.8
250
250
318
0.3
0.3
0.3
1.80
1.80
1.80
15.5
16.3
17.7
280
315
371
0.3
0.3
0.3
1.80
1.80
1.80
16.3
17.2
18.5
305
340
400
0.3
0.3
0.3
1.80
1.80
1.80
16.8
17.8
19.2
307
360
425
0.3
0.3
0.3
1.80
1.80
1.80
18.0
19.0
20.6
335
390
460
0.3
0.3
0.3
1.80
1.80
2.00
20.0
21.2
23.5
415
491
612
0.3
0.3
0.3
2.00
2.00
2.00
24.1
25.5
28.0
592
732
848
25 #
1.2
25 @
16 #
1.2
1.0
0.3
0.3
0.3
0.3
2.00
2.00
2.00
2.00
20.0
23.4
25.4
25.9
461
600
35 @
16 #
1.2
1.0
0.3
0.3
0.3
0.3
2.00
2.00
2.00
2.00
21.5
25.3
27.5
28.2
552
725
825
920
50 @
25 @
1.4
1.2
0.3
0.3
0.3
0.4
2.00
2.00
2.00
2.20
23.9
28.5
31.2
33.0
700
928
1070
1250
70 @
35 @
12
1.4
1.2
0.3
0.4
0.4
0.4
2.00
2.20
2.20
2.20
26.7
32.0
34.8
35.8
871
1230
1415
1570
10
95 @
50 @
15
1.6
1.4
0.4
0.4
0.4
0.4
2.20
2.20
2.20
2.40
30.4
35.7
38.9
40.5
1180
1577
1818
2065
11
120 @
70 @
15
12
1.6
1.4
0.4
0.4
0.5
0.5
2.20
2.20
2.40
2.40
32.4
38.2
42.2
43.2
1384
1860
2262
2485
12
150 @
70 @
15
12
1.8
1.4
0.4
0.5
0.5
0.5
2.40
2.40
2.40
2.60
35.6
42.5
46.2
47.8
1688
2322
2642
3030
13
185 @
95 @
30
15
2.0
1.6
0.5
0.5
0.5
0.6
2.40
2.60
2.60
2.80
39.0
46.7
50.8
53.0
2066
2840
3270
3760
14
240 @ 120 @
30
15
2.2
1.6
0.5
0.6
0.6
0.6
2.60
2.80
3.00
3.00
43.5
52.3
57.2
58.8
2605
3640
4225
4736
15
300 @ 150 @
30
15
2.4
1.8
0.6
0.6
0.6
0.7
2.80
3.00
3.20
3.40
48.0
57.5
62.9
65.0
3222
4430
5135
5902
16
400 @ 185 @
53
30
2.6
2.0
0.7
0.7
0.7
0.7
3.20
3.40
3.40
3.60
54.5
65.0
70.5
73.0
4165
5818
6515
7422
695
760
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22/10/2011 12:19 PM
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No.of cores
and
conductor
area sq.mm.
C opper
conductor
minimum
no.of wires
Thickness of
insulation
(mm)
2 X 1.5
3 X 1.5
4 X 1.5
Sr.no.
Thickness of innersheath
in mm
Armour size in mm
& type
Minimum
Approximate
Approximate
thickness of
overall diameter weight of cables
outer sheath
(kg./km)
(mm)
(mm)
Extruded
Wrapped
Round
wire
Flat strip
0.8
0.3
1.4
1.24
14.2
420
0.8
0.3
1.4
1.24
14.5
460
0.8
0.3
1.4
1.24
15.5
510
5 X 1.5
0.8
0.3
1.4
1.24
16.5
562
7 X 1.5
0.8
0.3
1.4
1.24
17.1
605
10 X 1.5
0.8
0.3
1.4
1.40
20.9
820
12 X 1.5
0.8
0.3
4 X 0.8
1.24
20.0
700
14 X 1.5
0.8
0.3
4 X 0.8
1.40
21.1
785
16 X 1.5
0.8
0.3
4 X 0.8
1.40
22.0
865
10
19 X 1.5
0.8
0.3
4 X 0.8
1.40
23.1
955
11
24 X 1.5
0.8
0.3
4 X 0.8
1.40
26.3
1175
12
27 X 1.5
0.8
0.3
4 X 0.8
1.40
27.0
1240
13
30 X 1.5
0.8
0.3
4 X 0.8
1.40
27.9
1340
14
37 X 1.5
0.8
0.3
4 X 0.8
1.40
29.7
1545
15
44 X 1.5
0.8
0.3
4 X 0.8
1.56
33.0
1840
16
52 X 1.5
0.8
0.4
4 X 0.8
1.56
35.0
2070
17
61 X 1.5
0.8
0.4
4 X 0.8
1.56
37.0
2340
No.of cores
and conductor
area sq.mm.
Copper
conductor
minimum
no.of wires
Thickness of
insulation
(mm)
2 X 2.5
3 X 2.5
4 X 2.5
Sr.no.
Minimum
Approximate
Approximate
thickness of
overall diameter weight of cables
outer sheath
(kg./km)
(mm)
(mm)
Extruded
Wrapped
Round
wire
Flat strip
0.9
0.3
1.4
1.24
15.5
500
0.9
0.3
1.4
1.24
16.1
550
0.9
0.3
1.4
1.24
17.0
625
5 X 2.5
0.9
0.3
1.4
1.24
18.2
686
7 X 2.5
0.9
0.3
1.4
1.24
19.0
751
10 X 2.5
0.9
0.3
4 X 0.8
1.24
22.3
861
12 X 2.5
0.9
0.3
4 X 0.8
1.40
22.9
935
14 X 2.5
0.9
0.3
4 X 0.8
1.40
24.0
1030
16 X 2.5
0.9
0.3
4 X 0.8
1.40
25.0
1140
10
19 X 2.5
0.9
0.3
4 X 0.8
1.40
26.1
1270
11
24 X 2.5
0.9
0.3
4 X 0.8
1.40
30.1
1566
12
27 X 2.5
0.9
0.3
4 X 0.8
1.40
30.8
1675
13
30 X 2.5
0.9
0.3
4 X 0.8
1.40
32.3
1845
14
37 X 2.5
0.9
0.4
4 X 0.8
1.56
34.6
2170
15
44 X 2.5
0.9
0.4
4 X 0.8
1.56
38.5
2545
16
52 X 2.5
0.9
0.4
4 X 0.8
1.56
40.5
2860
17
61 X 2.5
0.9
0.4
4 X 0.8
1.56
42.5
3240
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Current Rating
Rating Factors
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Standard Operating
Parameters
Maximum Conductor
Temperature
150 C.cm./w
650 C.cm./w
Ground temperature
30 C
40 C
SR.NO.
Tips:
9.Following care should be taken while
laying the Cable Across Roads, Railway
Tracks or Water Pipe Lines :
Steel, Castlron, Plastics, Cement or earthenware
ducts or cable ducting blocks should be used
where cables cross roads and railways tracks.
Spare ducts for future extension should be
provided & sealed at both ends.
Ensure smooth entry of cable without undue
bending.
LAID DIRECT IN
LAID IN DUCT
LAID IN AIR
GROUND
NOMINAL
CROSS
SECTIONAL
AREA
(sq.mm.) C OPPER ALUMINIUM COPPER ALUMINIUM COPPER ALUMINIUM
(Amps)
(Amps)
(Amps)
(Amps)
(Amps)
(Amps)
1.5
22
17
21
17
20
2.5
30
24
29
24
27
15
21
39
31
38
30
35
27
49
39
48
37
44
35
10
65
51
64
51
60
47
16
85
66
83
65
82
64
25
110
86
110
84
110
84
35
130
100
125
100
130
105
50
155
120
150
115
165
130
10
70
190
140
175
135
205
155
11
95
220
175
200
155
245
190
12
120
250
195
220
170
280
220
13
150
280
220
245
190
320
250
14
185
305
240
260
210
370
290
15
240
345
270
285
225
425
335
16
300
375
295
310
245
475
380
17
400
400
325
335
275
550
435
18
500
425
345
355
295
590
480
19
625
470
390
375
320
660
550
20
800
540
440
405
345
765
640
21
1000
600
490
435
370
860
720
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PVC
70
XLPE
90
40
40
Ground temperature ( C)
30
30
150
150
650
350
Depth of laying
75 cm
75cm
12
12
160
250
Continuous current rating of 3 or 4 core cables armoured and unarmoured laid direct in
the ground or in air 1100 volts grade with Aluminium conductor.
3, 3.5 or 4 core cables to
IS : 1554 (Pt.1)
(PVC)
When Laid in
Approx.
Size
Voltage
Ground
Air
drop
sq. mm.
amps
amps
v/km/A
Tips:
6.Type of Tests conducted on Finished
Cables
Routine Tests
Routine tests are tests conducted on each and
every finished length of a cable. Routine tests
mean tests conducted on a cable to assess its
suitability during routine service condition.
25
35
50
70
95
120
150
185
240
300
400
76
92
110
135
165
185
210
235
275
305
335
70
86
105
130
155
180
205
240
280
315
375
2.50
1.80
1.30
0.94
0.68
0.55
0.46
0.37
0.30
0.27
0.22
94
114
133
164
196
223
249
282
327
368
418
96
117
142
179
221
257
292
337
400
455
511
2.68
1.95
1.44
0.99
0.78
0.58
0.47
0.40
0.31
0.26
0.22
Type Tests
Type tests consist of a number of tests
conducted on a piece of cable (not on the entire
drum length) cut from a finished cable drum
length. The purpose of these tests is to confirm
the suitability of a cable against the type, which
has been constructed for a particular application.
The sample taken for type tests represents the
entire lot of cable manufactured of a particular
type.
Acceptance Tests
Acceptance tests also consist of a number of
tests conducted on few pieces of cables drawn
from a manufactured lot. These tests are
conducted during client's witness of test
programme on a manufactured lot in order to
decide about the lotto be shipped for usage or
not.
Special Tests
Special tests are those tests which do not get
covered under routine or type or acceptance
tests. Generally special tests are conducted to
assess a particular property or a set of
properties, which have been built in the cable to
exhibit desired requirement during its operation.
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Single core
Two core
Three Core
Four Core
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SINGLE CORE UNARMOURED CABLES - 1100 VOLTS ALUMINIUM CONDUCTOR WITH XLPE INSULATION
Single Core unarmoured Cables
Nominal
Area of
Conductor
Delivery
length with
+/- 5%
tolerance
Standard
Max DC
resistance
at 20C
AC
resistance
at
Operating
Temp
90C
Nominal
Thickness
of
Insulation
Nominal
diameter
of round
Alu. Wire
Approx.
Overall
diameter
of cable
Approx
weight of
finished
cables
sq.mm.
mm.
mm.
mm.
kg/km
meters
ohms/km
ohms/km
25
0.9
1.8
13.0
177
1000
1.2000
1.536
35
0.9
1.8
14.0
209
1000
0.8680
1.111
50
1.0
1.8
15.0
258
1000
0.6410
0.820
70
1.1
1.8
17.0
337
1000
0.4430
0.567
95
1.1
1.8
17.0
401
1000
0.3200
0.410
120
1.2
1.8
21.0
535
1000
0.2530
0.324
150
1.4
2.0
23.0
642
1000
0.2060
0.264
185
1.6
2.0
25.0
774
500
0.1640
0.210
240
1.7
2.0
27.0
968
500
0.1250
0.160
300
1.8
2.0
30.0
1162
500
0.1000
0.128
400
2.0
2.2
33.0
1491
500
0.0778
0.100
TWO / THREE CORE UNARMOURED CABLES - 1100 VOLTS ALUMINIUM CONDUCTOR WITH XLPE INSULATION
Nominal
Area of
Conductor
sq.mm.
mm.
mm.
mm.
mm.
kg/km
mm.
mm.
mm.
kg/km
25
0.90
0.3
2.0
20.0
295
0.3
2.0
23.0
411
1.2000
1.536
35
0.90
0.3
2.0
22.0
377
0.3
2.0
25.0
525
500
0.8680
1.111
50
1.00
0.3
2.0
24.0
496
0.3
2.0
28.0
686
500
0.6410
0.820
70
1.10
0.3
2.0
27.0
669
0.4
2.2
32.0
983
500
0.4430
0.567
95
1.10
0.4
2.2
30.0
912
0.4
2.2
35.0
1253
500
0.3200
0.410
120
1.20
0.4
2.2
32.0
1167
0.4
2.2
37.0
1587
500
0.2530
0.324
150
1.40
0.4
2.2
36.0
1413
0.5
2.4
42.0
2001
500
0.2060
0.264
185
1.60
0.5
2.4
40.0
1786
0.5
2.6
46.0
2467
500
0.1640
0.210
240
1.70
0.5
2.6
44.0
2252
0.6
2.8
51.0
3163
500
0.1250
0.160
300
1.80
0.6
2.8
48.0
2784
0.6
3.0
56.0
3841
500
0.1000
0.128
400
2.00
0.6
3.0
54.0
3539
0.7
3.2
63.0
4948
500
0.0778
0.100
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SINGLE CORE ARMOURED CABLES - 1100 VOLTS ALUMINUM CONDUCTOR WITH XLPE INSULATION
Hard drawn Aluminium round wire Armoured
Nominal
Area of
Conductor
Standard
Delivery
Max DC
length with
resistance
+/- 5 %
at 20C
tolerance
AC
resistance
at
Operating
Temp 90C
Nominal
Thickness
of
Insulation
Nominal
diameter
of round
Alu. Wire
Minimum
Thickness
of outer
sheat
Approx.
Overall
diameter
of cable
Approx.
Weight of
finished
cable
sq.mm.
mm.
mm
mm.
mm.
kg/km
meters
ohms/km
ohms/km
25
1.2
1.4
1.24
14.5
259
1000
1.2000
1.536
35
1.2
1.4
1.24
15.0
295
1000
0.8680
1.111
50
1.3
1.4
1.24
17.0
354
1000
0.6410
0.820
70
1.4
1.4
1.24
18.0
445
1000
0.4430
0.567
95
1.4
1.6
1.40
19.0
544
1000
0.3200
0.410
120
1.5
1.6
1.40
23.0
694
1000
0.2530
0.324
150
1.7
1.6
1.40
25.0
817
1000
0.2060
0.264
185
1.9
1.6
1.40
26.0
965
500
0.1640
0.210
240
2.0
1.6
1.40
29.0
1188
500
0.1250
0.160
300
2.2
1.6
1.56
32.0
1428
500
0.1000
0.128
400
2.4
2.0
1.56
36.0
1844
500
0.0778
0.100
TWO CORE ARMOURED CABLES - 1100 VOLTS ALUMINIUM CONDUCTOR WITH XLPE INSULATION
Flat galvenised steel strip Armoured
( shaped cond)
AC
Standard
resistance
Delivery
Nominal Minimum
Max DC
Nominal
at
length
Thickness Thickness
resistance
Area of
Operating
with
of inner Nominal Minimum Approx. Approx Nominal Minimum Approx. Approx.
of
at 20C
Conductor
Weight
diameter
weight
Temp
+/- 5 %
Insulation sheath dimension Thickness Overall
Thickness Overall
of
of round
of
90C
tolerance
of outer diameter
of outer diameter
of flat
finished
g.s.
finished
sheath of cable
of cable
sheat
strip
cable
Wire
cables
sq.mm.
mm.
mm
mm.
mm.
mm.
kg/km
mm.
mm.
mm.
kg/km
25
0.90
0.3
4 x 0.8
1.40
21.0
527
1.6
1.40
22.0
741
1.2000
1.536
35
0.90
0.3
4 x 0.8
1.40
22.0
633
1.6
1.40
24.0
866
500
0.8680
1.111
50
1.00
0.3
4 x 0.8
1.40
25.0
788
1.6
1.40
26.0
1050
500
0.6410
0.820
70
1.10
0.3
4 x 0.8
1.56
28.0
1024
1.6
1.56
29.0
1318
500
0.4430
0.567
95
1.10
0.4
4 x 0.8
1.56
31.0
1285
2.0
1.56
33.0
1822
500
0.3200
0.410
120
1.20
0.4
4 x 0.8
1.56
33.0
1574
2.0
1.56
35.0
2156
500
0.2530
0.324
150
1.40
0.4
4 x 0.8
1.72
37.0
1899
2.0
1.72
39.0
2546
500
0.2060
0.264
185
1.60
0.5
4 x 0.8
1.72
40.0
2295
2.0
1.88
43.0
3047
500
0.1640
0.210
240
1.70
0.5
4 x 0.8
1.88
44.0
2813
2.5
2.04
48.0
4031
500
0.1250
0.160
300
1.80
0.6
4 x 0.8
2.04
49.0
3402
2.5
2.20
52.0
4741
500
0.1000
0.128
400
2.00
0.6
4 x 0.8
2.36
55.0
4281
2.5
2.36
58.0
5738
500
0.0778
0.100
22/10/2011 12:15 PM
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22/10/2011 12:15 PM
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http://www.torrentcables.com/HT_common_design_details.html
Conductor resistance and Short Circuit Carrying Capacity Group Rating Factor for Single and Multi Core Cables
Group Rating Factors for Single/Multicore Cables
Rating Factor for Ambient Air/Ground Temperature variation
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Maximum
DC
Resistance
Approx.AC
Resistance
0
at 90 C
at 200 C
Aluminium Conductor
ohms/km
ohms/km
0.8680
1.137
0.6410
0.840
0.4430
0.580
0.3200
0.419
0.2530
0.331
0.2060
0.270
0.1640
0.215
0.1250
0.164
0.1000
0.131
0.0778
0.102
0.0605
0.079
0.0467
0.061
0.0367
0.048
0.0292
0.038
sq.mm
35
50
70
95
120
150
185
240
300
400
500
630
800
1000
Maximum
DC
Resistance
Approx.AC
Resistance
at 90 C
at 200 C
Copper Conductor
ohms/km
ohms/km
0.5240
0.6864
0.3870
0.5070
0.2680
0.3511
0.1930
0.2528
0.1530
0.2004
0.1240
0.1624
0.0991
0.1298
0.0754
0.0988
0.0601
0.0787
0.0470
0.0616
0.0366
0.0479
0.0283
0.0371
0.0210
0.0280
0.0176
0.0231
Aluminium
ka/sec
3.29
4.70
6.58
8.93
11.28
14.10
17.39
22.56
28.20
37.60
47.00
59.22
75.20
94.00
Copper
ka/sec
5.01
7.15
10.01
13.58
17.16
21.45
26.46
34.32
42.90
57.20
71.50
90.09
114.40
143.00
SINGLE CORE:
150
0.81
0.82
0.72
0.73
0.65
0.68
0.61
0.63
0.56
0.60
200
0.83
0.86
0.72
0.77
0.67
0.72
0.63
0.68
0.60
0.65
300
0.85
0.87
0.77
0.78
0.72
0.74
0.68
0.70
0.66
0.68
400
0.87
0.88
0.79
0.80
0.75
0.79
0.71
0.76
0.69
0.74
450
0.88
0.89
0.81
0.82
0.76
0.80
0.73
0.77
0.72
0.76
600
0.90
0.92
0.83
0.86
0.80
0.83
0.77
0.81
0.76
0.80
800
0.92
0.94
0.86
0.89
0.84
0.87
0.81
0.85
0.80
0.84
MULTI CORE:
A. Group Rating factors for Circuit of three Single core cables in Trefoils laid B. Group Rating factors for cables laid in Horizontal formation.
direct in Ground in Horizontal formation.
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22/10/2011 12:14 PM
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33 kv Cable
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Aluminium
Copper
Continuous Current Rating for
Single Core Cable
(Single End bonding)
When Laid in
When Laid in
Ground
Air
50
70
95
120
150
Tips:
5.Key Manufacturing Process in HT Cable
Manufacturing.
185
240
cross
linking
leads
300
to
400
takes
place
in
wet
500
800
1000
When Laid in
Air
amps
amps
amps
amps
110
130
115
140
145
165
150
185
130
155
135
170
170
200
175
225
160
190
165
215
205
245
215
275
190
230
195
255
245
300
250
340
215
265
225
295
275
340
290
390
240
300
250
330
305
385
325
440
270
340
280
380
345
435
365
500
310
400
325
450
395
510
420
590
350
455
370
520
440
580
470
680
395
530
420
610
495
660
530
780
445
610
480
710
550
750
590
900
--
--
550
820
--
--
660
1020
--
--
610
950
--
--
730
1140
--
--
680
1080
--
--
790
1240
Depth of Laying
3.3 kv to 11 kv Above 11 kv
900 mm
1050 mm
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22/10/2011 12:14 PM
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http://www.torrentcables.com/PVC_power_cables_armoured1.html
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Sr.no.
Nominal
conductor
area
sq.mm.
Minimum
nos. of
wires in
conductor
Minimum
Nominal
Nominal
Minimum thicknass of
thickness of thickness of
diameter/dimension of
outer sheath in mm
insulation in innersheath
G.I.armouring in mm
in mm
mm
Nos.of cores
Main Half
Main NeutralL Main Neutral
core core
2 3 3.5 4
1
25
16
1.2
Number.of cores
2
3.5
Number.of cores
2
1.0
1.0
1.2
1.2
Approximate overall
diameter in mm
Approximate weight
cable in kg/kms.
Number.of cores
Number.of cores
3.5
3.5
3.5
1.40
1.40
1.40
20.4
23.8
25.8
27.0
675
855
975
10
(1.6) (1.6) (1.6) (1.6) (1.40) (1.40) (1.40) (1.40) (21.8) (25.3) (27.2) (28.0) (901) (1125) (1265) (13
2
35
16
1.2
1.40
1.40
1.40
22.0
25.6
27.9
29.1
785
1005
1130
12
(1.6) (1.6) (1.6) (1.6) (1.40) (1.40) (1.40) (1.56) (23.2) (27.3) (29.2) (30.7) (1030) (1295) (1445) (16
3
50
25
1.4
1.56
1.56
1.56
24.5
29.3
31.8
33.5
970
1275
1450
16
(1.6) (1.6) (1.6) (2.0) (1.56) (1.56) (1.56) (1.56) (26.0) (30.9) (33.2) (35.2) (1275) (1605) (1805) (22
4
70
35
12
1.4
1.56
1.56
1.56
27.0
32.3
35.0
36.5
1195
1570
1780
19
(1.6) (2.0) (2.0) (2.0) (1.56) (1.56) (1.56) (1.56) (28.3) (34.6) (37.4) (38.0) (1500) (2165) (2430) (26
4 0 x 4 0 x 4 0 x 4 0 x
-Wrapped thermoplastic tape inner sheath
-Standard drum length for all sizes : 500 mtrs. 5 %
-Values written in bracket are for g.i. wire armoured cables
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22/10/2011 12:19 PM