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Cwith density
(,) of 896 kg/m
3
and kinematic viscosity (u) of 1.63 10
6
m
2
/s.
The axial bulk velocity (U
b
) for fully developed turbulent owwas
2.14 m/s that gives a bulk Reynolds number (Re =U
b
D
H
/u) of
26 600. The inner cylinder tip velocity (V
t
) was 0.315 m/s that
corresponds to 300 rpm.
Modelling
Assuming an isothermal, incompressible and turbulent ow of
a Newtonian uid, the ow modelling should be described by
Reynolds averaging approach, in which the ow variables in the
instantaneous (exact) NavierStokes equations are decomposed
into a mean (ensemble-average or time-average) component and
a uctuating component. For the velocity components:
u
i
= u
i
+u
i
(1)
where u
i
and u
i
are the mean and uctuating velocity components
(i =1, 2, 3).
Likewise, for pressure and other scalar quantities:
=
+
(2)
where denotes a scalar, such as pressure, energy, or concentra-
tion of species.
Substituting expressions of this form for the ow variables into
the instantaneous continuity and momentum equations and tak-
ing ensemble (or time) average (and dropping the overbar on
the mean velocity, u) yields the ensemble-averaged momentum
equations. The momentum equations can be written in Cartesian
coordinates form as:
t
(,u
i
) +
x
j
_
,u
i
u
j
_
=
p
x
i
+
x
j
_
_
u
i
x
j
+
u
j
x
i
2
3
ij
u
l
x
l
__
+
x
j
_
,u
i
u
j
_
(3)
These equations, called RANS equations, have the same gen-
eral form as the instantaneous NavierStokes equations, with
the velocities and other solution variables now representing
ensemble-averaged (or time-averaged) values. Additional terms
appear to represent the turbulence effects (Fluent, 2008).
In this work, the RANS turbulence models used in the CFD
simulations were the k Standard, k Renormalisation Group
(RNG), k Standard, and k Shear-Stress Transport (SST)
with two additional transport equations, and the RSM Linear
model with seven additional transport equations. The k Stan-
dard model proposed by Launder and Spalding (1972) is a
semi-empirical model based on model transport equations for
turbulence kinetic energy (k) and its dissipation rate ():
t
(,k) +
x
i
(,ku
i
) =
x
j
__
+
t
o
k
_
k
x
j
_
+G
k
+G
b
,Y
M
+S
k
(4)
t
(,) +
x
i
(,u
i
) =
x
j
__
+
t
o
_
x
j
_
+C
1
k
(G
k
+C
3
G
b
)C
2
,
2
k
+S
(5)
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THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING
| 637 |
The k RNG turbulence model of Choudhury (1993) is derived
from the instantaneous NavierStokes equations, using a mathe-
matical technique called RNG method. The analytical derivation
results in a model with constants different from k Standard
model, and additional terms and functions in the transport equa-
tions:
t
(,k) +
x
i
(,ku
i
) =
x
j
_
k
eff
k
x
j
_
+G
k
+G
b
,Y
M
+S
k
(6)
t
(,) +
x
i
(,u
i
) =
x
j
_
eff
x
j
_
+C
1
k
(G
k
+C
3
G
b
)
C
2
,
2
k
R
+S
(7)
The k Standard model proposed by Wilcox (1998) is an
empirical model based on the transport equations for the tur-
bulence kinetic energy (k) and the specic dissipation rate (),
which can also be thought of as the ratio of to k. The k
Standard model has the following transport equations:
t
(,k) +
x
i
(,ku
i
) =
x
j
_
I
k
k
x
j
_
+G
k
Y
k
+S
k
(8)
t
(,) +
x
i
(,u
i
) =
x
j
_
I
x
j
_
+G
+S
(9)
The k SST model is a variation of the k Standard model.
In k SST, the denition of the turbulent viscosity is modied to
account for the transport of the principal turbulent shear stress.
This feature gives to the k SST model an advantage in terms
of performance over both the k Standard model and the k
Standard model. Other modications include the addition of a
cross-diffusion term in the () equation and a blending function
to ensure that the model equations behave appropriately in both
the near-wall and far-eld zones:
t
(,k) +
x
i
(,ku
i
) =
x
j
_
I
k
k
x
j
_
+
G
k
Y
k
+S
k
(10)
t
(,) +
x
i
(,u
i
) =
x
j
_
I
x
j
_
+G
+D
+S
(11)
The Reynolds Stress model (RSM; Launder et al., 1975; Gib-
son and Launder, 1978; Launder, 1989a) involves calculation of
the individual Reynolds stresses, u
i
u
j
, using differential trans-
port equations. The individual Reynolds stresses are then used
to obtain closure of the Reynolds-averaged momentum equation
(Equation 3). The exact form of the Reynolds stress transport
equations may be derived by taking moments of the exact momen-
tum equation. This is a process wherein the exact momentum
equations are multiplied by a uctuating property, the product
then being Reynolds averaged. Unfortunately, several of the terms
in the exact equation are unknown and modelling assumptions
are required in order to close the equations. The exact transport
equations for the transport of the Reynolds stresses, ,u
i
u
j
, may
be written as follows:
t
_
,u
i
u
j
_
. .
Local Time Derivative
+
x
k
_
,u
k
u
i
u
j
_
. .
C
ij
Convection
=
x
k
_
,u
i
u
j
u
k
+p
_
kj
u
i
+
ik
u
j
_
_
. .
D
T.ij
Turbulent Diffusion
+
x
k
_
x
k
_
u
i
u
j
_
_
. .
D
L.ij
Molecular Diffusion
,
_
u
i
u
k
u
j
x
k
+u
j
u
k
u
i
x
k
_
. .
P
ij
Stress Production
,
_
g
i
u
j
+g
j
u
_
. .
G
ij
Buoyancy Production
+p
_
u
i
x
j
+
u
j
x
i
_
. .
ij
Pressure Strain
2
u
i
x
k
u
j
x
k
. .
ij
Dissipation
2, O
k
_
u
j
u
ikm
+u
i
u
jkm
_
. .
F
ij
Production by System Rotation
+ S
user
..
User-Dened Source Term
(12)
The turbulent diffusion, D
T.ij
, can be modelled by the gen-
eralised gradient-diffusion model of Daly and Harlow (1970).
Table 1. Geometric dimensions and boundary conditions adopted in the numerical simulations with the Newtonian uid (31.8% mixture of
tetraline in turpentine)
Without rotation With inner pipe rotation
(=0rpm) (=300rpm)
Geometric dimensions
Outer diameter (D
o
, mm) 40.3 40.3
Inner diameter (D
in
, mm) 20.0 20.0
Hydraulic diameter (D
H
, mm) 20.3 20.3
Computational length (L
z
=5D
H
, mm) 101 101
Boundary conditions
Volume ow rate (m
3
/s) 2.0610
3
2.0610
3
Periodic mass ow rate (kg/s) 1.837 1.837
Inner cylinder surface velocity (V
t
, m/s) 0 0.315
Bulk velocity (U
b
, m/s) 2.14 2.14
Bulk Reynolds number (Re =U
b
D
H
/) 26600 26600
Mixture temperature (
C) 25 25
Density of the mixture (, kg/m
3
) 896 896
Kinematic viscosity of the mixture (, m
2
/s) 1.6310
6
1.6310
6
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Figure 1. Concentric computational grid: (a) Face with plans 14 and (b) periodic section.
Figure 2. Eccentric computational grid: (a) Face with plans 14 and (b) periodic section.
However, this equation can result in numerical instabilities, so
it has been simplied to use a scalar turbulent diffusivity (Lien
and Leschziner, 1994). The pressurestrain term,
ij
, is modelled
according to the proposals of Gibson and Launder (1978); Fu
et al. (1987); and Launder (1989b). In general, when the tur-
bulence kinetic energy is needed for modelling a specic term,
it is obtained by taking the trace of Reynolds stress tensor: k =
(1,2)u
i
u
i
. However, there is another option to model the turbu-
lence kinetic energy, using the following equation:
t
(,k) +
x
i
(,ku
i
) =
x
j
__
+
t
o
k
_
k
x
j
_
+
1
2
(P
ii
+G
ii
),(1 +2M
2
t
) +S
k
(13)
Simulation Conditions
The experimental parameters for concentric and eccentric (with
0.5 of eccentricity) annular gaps were extracted from Nouri and
Whitelaw (1994, 1997) studies. The dimensions of the experi-
mental apparatus, as well as the boundary conditions adopted
in the simulations are described in Table 1. A periodic bound-
ary condition was imposed in the axial direction by a mass
ow rate, and a non-slip boundary condition was imposed at
the solid walls. In all the cases, the computational length in
the axial direction was L
z
=5 D
H
. The average velocity pro-
les obtained with this periodic condition were invariant along
the axial direction. The standard deviations between the veloc-
ities proles obtained along the axial direction were less then
1 10
04
.
Figure 3. Simulated and experimental results for axial velocity proles normalised with bulk velocity (U
b
) in a concentric gap: (a) Experimental data of
Nouri et al. (1993) without inner shaft rotation and (b) experimental data of Nouri and Whitelaw (1994) with inner shaft rotation speed of 300rpm.
|
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| 639 |
Figure 4. Simulated and experimental (Nouri and Whitelaw, 1994) results for tangential velocity proles in a concentric gap with an inner shaft
rotation speed of 300rpm: (a) normalised with bulk velocity (U
b
) and (b) normalised with tip velocity (V
t
).
The numerical simulations were carried out using the software
FLUENT
G
k
generation of turbulence kinetic energy due to mean
velocity gradients for the k SST model
G
the generation of
k turbulent kinetic energy
L distance between the centres of the inner and outer
pipes
M
t
turbulent Mach number
p pressure
P
ij
the stress production for the RSM Linear model
r1/S radial position normalised with the gap between the
outer and inner cylinders
Re bulk Reynolds number
R
in
inner cylinder radius
R
o
outer pipe radius
R
i
uctuating velocity components (i =1, 2, 3)
u
i
u
j
individual Reynolds stresses
V
t
inner cylinder tip velocity
w velocity component in direction
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| 645 |
Y
k
and Y
k
and
ij
delta function
dissipation rate of k
ij
the dissipation tensor for the RSM Linear model
denotes a scalar, such as, pressure, energy, or con-
centration of species
ij
the pressurestrain term for the RSM Linear model
I
k
and I
eff
effective viscosity for the RNG k model
t
turbulent viscosity
, uid density
o
k
and o