Rupesh Kumar Rupak

Mobile: +91-9620182999~ E-mail: rupesh.rupak@capgemini.com Seeking assignments in SAP PP / QM Module Executive Summary

A dynamic professional with more than 4 years of experience in SAP ECC Cross Functional (PP, QM, WM) end to end implementation and support with prior experience in Production & Quality Assurance with Home Textile Mfg Industry. Lead Auditor QMS ISO 9000. Deft at office tools such as MS Office, MS Project, Visio, Excel, Minitab, SPSS. Exposure to JIT, Six Sigma, 5-S, Kaizen, Balanced Score Card, Theory of Constraints. Adept in analyzing the repetitive problems and root cause solutions. Professional Experience

1. Capgemini Senior Consultant Aug11 Till date 2. HCL Technologies Consultant May10 Jul11 3. Godrej Infotech Ltd SAP PP/QM Consultant Aug 09 May10 4. Perisoft Technologies Ltd. Chennai SAP PP/QM/WM Consultant Aug08 Aug09 5. Abhishek Industries Ltd, Assistant Manager Business Excellence Jul07 Jun08
Core Competencies: Business Process Mapping & Business Process Re-engineering Implementing SAP ECC PP (Discrete/Repetitive/Process Industry). Gap analysis in existing ERP system and taking appropriate actions. Maintaining Master Data and customizing settings for transactional data for Planning and Production in Discrete / Process Industry/ Repetitive Manufacturing scenario. Variant Configuration and Characteristics with Object Dependencies. SOP (Standard Sales & Operation Planning) and LTP (Long Term Planning) Capacity Planning: Evaluation and Leveling Customizing settings for MRP, Production Order/ Process Order. Batch Management (Batch determination, Batch derivation,..) Serial Number Management Integrating PP to CO, MM, SD, QM, and WM modules. Product Costing Periodic/ Order based costing. Implementing SAP ECC QM in Procurement/ Production/ Sales n Distribution. Maintaining QM data and configuring settings as per the needs (Quality Planning, Quality Inspection, Results recording, Defects recording, Quality Notifications and Follow up Actions) Vendor approvals, vendor evaluations using quality notifications

Warehouse Management System Maintaining Warehouse Data (Warehouse, Storage types, Storage sections, Storage Bins, Putaway and Stock Removal strategies.) Mapping Purchase, Production, and Sales scenarios in warehouse managed plant with Transfer Requirement and Transfer Orders. SAP Query for Report generation, LSMW for data upload, Comfortable with Enhancements. Testing, Documentation, User Training. Monitoring adherence to in process quality systems and complying with various quality standards. Coordinating with the ISO 9001:2000 Implementation, Surveillance audits, Internal audits Implementation Project Oct 2011 to Nov 2011 (Client Tate & Lyle, USA, Partner Capgemini)) o Scope o Reimplementing and Migrating from previous R/3 4.7 to ECC 6.0 System QM (Inspection in Procurement, Batch Management, In Process Inspection, Equipment Calibration, Handling Unit management) To write Test Scripts (Unit Test Scripts, Integration Test Scripts) and Validate.

Projects:

Responsibilities

Implementation & Support Project May 2010 to July 2011 ( Client BSNL, Implementation Partner HCLT) o Scope

Extensive use of QM to map Vendor approval, Customer complaints and in Process Quality Checks. Quality Control, Management. Quality Assurance, Quality Inspection, and Quality Audit

Responsibilities Client interaction for requirement gathering, business process understanding, analyzing and suggesting re-engineering. Gap analysis with As Is and To Be business process. Preparing solution in test environment. Integration with MM. Preparing Functional Specifications for custom made solutions with help of Function Modules, BAPI, & BAdi. Master data conversions/ upload programs (LSMW/BDC) Testing, Training, and User Manuals preparation.

Implementation Project Dec 2009 to May 2010 ( Client Shurjo Energy, Kolkata, Implementation Partner - Godrej Infotech Limited) ) o Scope

SAP ECC 6.0 End to End Implementation at Shurjo Energy Kolkata. PP with Discrete Manufacturing, Serial number based production scenario QM for Procurement. Capacity Planning and Evaluation with Levelling. Client interaction for requirement gathering, business process understanding, analyzing and suggesting re-engineering. Gap analysis with As Is and To Be business process. Preparing solution in test environment. Integration with MM, QM, SD, & CO. Preparing Functional Specifications for custom made solutions with help of Function Modules, BAPI, & BAdi.

Responsibilities

Master data conversions/ upload programs (LSMW/BDC) Testing, Hands on for user, Training, and User Manuals preparation.

BPR Project Aug 2009 to Dec 2009 ( Client Ralson Tyres, Ludhiana, Consulting Partner Sage Technologies) o Scope

SAP R/3 4.7 PP with Repetitive Manufacturing scenario, Main products cycle Tubes and Tyres. QM in Procurement. Implementing SOP, LTP, MRP, Variant Configuration. Integration with CO for Product Costing. Client interaction for requirement gathering, business process understanding, analyzing and suggesting re-engineering. Gap analysis with As Is and To Be business process. Preparing solution in test environment. Integration with MM, QM, SD, & CO. Taking care of smooth flow of transactions in SAP. (Client Nippon Paints, Chennai, Implementation

Responsibilities

Implementation Project Aug 2008 to Aug 2009 Partner Perisoft Technology) o Scope

SAP ECC 6.0 End to End Implementation at Nippon Paints India Chennai. Nippon Paints started its manufacturing plants in Chennai and Pune recently. Implementation project started on June 2008 with Implementation partner Perisoft. Joined in as SAP PP/QM/WM consultant in Aug 2008 and worked till Aug 2009. Profile included Blueprint preparation (As is and To be business process scenario mapping), Master data maintenance, Realization, Testing, User training, and training documentation. Process Industry manufacturing scenario was adopted. QM was implemented for externally procured materials and in house produced materials. There were three manufacturing scenario Process Industry - Bulk Production Repacking Rework (in case of rejection) Validating Business Blueprints for PP. Testing solutions for PP prepared by senior consultants. Validating master data templates and filled templates provided by users. Preparing Solution for QM and WMS in test environment. Training for users and preparing user manuals.

Responsibilities

Quality Improvement in total production of AHT -2 Abhishek Ind Ltd. ISO 9000 Implementation and Surveillance Audits at AHT -1 and AHT -2 Abhishek Ind Ltd. Certifications

IRCA certified Lead Auditor ISO 9001:2000 from DNV, Ludhiana, in June 2008, no.- 16938 SAP certified Solution Consultant ECC Planning & Manufacturing, ID 0005819865 on Aug 19 08 Academic Credentials

2007 2004 2005

M.Tech. (Fibre Science & Technology) from IIT, Delhi GATE in Textile Technology All India Rank 4 B.Tech. (Textile Technology) from BIET Davangere, VTU Karnataka and bagged Gold Medal