Welding

EASTERN OXYGEN INDUSTRIES SDN BHD
Process Support
Industrial products are offered to support the industrial cutting and joining processes used by Eastern Oxygens customers, namely: Cutting
1 2 Oxy-Fuel Gas Cutting Plasma Cutting Brazing and soldering Oxy-Acetylene welding Shield Metal Arc Welding (SMAW or MMA) Gas Metal Arc Welding (GMAW, MIG and FCAW) Submerged Arc Welding (SAW)
(451806-X)
Joining
1. 2 3 4. 5.
The product portfolio includes gases, filler materials, power sources, accessories and spares, together with a selection of safety equipment.
Prepared By: Alan Law
INDUSTRIAL PRODUCTS
16

Oxy-Fuel gas cutting Gases
Oxygen Acetylene
(451806-X)
Cylinders, MCPs, PLC, bulk liquid Cylinders
Equipment
Cutting torches Automatic Cutting Machine Regulators Straight line
Consumables
Cutting nozzles Hoses and fitting Flashback arrestor
Accessories
Nozzle cleaner, spanners, flint lighters
Prepared By: Alan Law 17
MANUAL METAL ARC WELDING

Oxy-Acetylene welding Gases
Oxygen Acetylene
(451806-X)
Cylinders, MCPs, PLC, bulk liquid Cylinders
Equipment
Welding torches Regulators
Consumables
Welding nozzles Hoses and fitting Flashback arrestor
Accessories
Nozzle cleaner, spanners, flint lighters
18

WELD AND CUT
Gas Type UOM
Oxygen Acetylene Cyl Cyl CAPACITY
(451806-X)
SIZE A B C
7.1 m3 5 Kg 1.4 m3 3 Kg 1.5 Kg
Settled Outlet PLC MCP Pressure Connection a a 150 Barg BS 341 No. 3 17 Barg BS 341 No. 4
Bulk supply of liquid oxygen is available

Settled Pressure : +/- 5% variation
COMPRESSED GASES
19

WELDING GASES
Gas Type UOM
Carbon Dioxide Cyl Argon Cyl Welding Mixture Cyl CAPACITY Settled PLC MCP Pressure a 55 Barg a 150 Barg 150 Barg
(451806-X)
A
7.1 m3 6.3 m3
25 Kg 18 Kg
Outlet Connection BS 341 No. 8 BS 341 No. 3 BS 341 No. 3
Size and Settled Pressure : +/- 5% variation
COMPRESSED GASES
20
SIZE B

GENERAL GASES
Gas Type UOM
Comp. Air Hydrogen Nitrogen Cyl Cyl Cyl CAPACITY
(451806-X)
A
7.1 m3 7.1 m3 7.1 m3
Sizes and Settled Pressure : +/- 5% variation
COMPRESSED GASES
21
SIZE B
Settled PLC MCP Pressure 150 Barg a 150 Barg a 150 Barg
Outlet Connection BS 341 No. 3 BS 341 No. 4 BS 341 No. 3

Support Services
Technical Support Product training Welding process training Safety assessment and training Equipment for Hire and Lease Power Source Gas Pipeline Gas Storage Equipment Servicing and Repair Gas Pipeline
(451806-X)
SUPPORT SERVICES
22

Gases
Not Required
(451806-X)
Equipment
Power sources Engine driven machines Single and multi-phase Inverter (AC, DC, AC/DC)
Consumables
General purpose electrodes Low hydrogen electrodes Hard facing electrodes Special electrodes Rutile, cellulosic, iron powder Carbon and alloy steel Solid and tubular Non-Fe, cast iron, stainless steel
Accessories
Welding cable, Electrode holder, Earth clamp


MMA ST160
(451806-X)
Manual Metal Arc Welding (MMAW) is frequently referred as Stick Welding.
MMA ST162
MMA ST315
Arc welding provides you the ability to join two pieces of metals by melting them with an arc generated between a coated-metal electrode and the base metal. The temperatures developed by the arc can reach as high as 10,000 Fahrenheit.
Prepared By: Victor Kueh

24
The Manual Metal Arc welding process, referred to as metallicarc welding, arc welding or stick welding, is extensively used in welding ferrous and nonferrous metals.

GENERAL PURPOSE ELECTRODE APPLICATION
General structural steel fabrication All positional welding
(451806-X)
A PPR OX .N O SIZ E MM 2.6 3.25 4.0 5.0 SW G 12 10 8 6 Lg t h OF R OD S MM 350 400 400 400 PER PA C K 245 135 95 60
W EIGHT PER B OX ( KG) 20 20 20 20
MMA CONSUMABLES MS 6013

25

LOW HYDROGEN ELECTRODE APPLICATION:
Suitable for the welding of all mild and high strength C-Mn and micro-alloyed type steels (ASTM A36, A516, A106, A573; BS 4360 Grade 40, 43,50; API Spec 5L X52, X56, X60, X65; JIS3106, SM41, SM50) Recommended for heavy duty structure, pipelines tubular and pressure vessel fabrication work
ARCWELD 7018
(451806-X)
W EIGHT SIZ E MM 2.50 3.20 4.00 5.00 SW G 12 10 8 6 Lg t h PER B OX MM 350 350 350 450 ( KG) 20 20 20 20
MMA CONSUMABLES ARCWELD 7018

26

A PPR OX .N O SIZ E MM 3.25 4.0 5.0 SW G 10 8 6 Lg t h OF R OD S MM 400 400 400 PER PA C K 115 75 50
(451806-X)
W EIGHT PER B OX ( KG) 20 20 20
W EIGHT PER B OX ( KG) 20 20 20
MANUAL METAL ARC CONSUMABLES

27

(451806-X)
W EIGHT PER B OX ( KG) 2.0 2.0 2.5 2.5
W EIGHT PER B OX ( KG) 2.0 2.0 2.5 2.5

28

AVESTA 308 STAINLESS STEEL ELECTRODE
A PPR OX .N O SIZ E M M 2 .50 3 .2 5 4 .0 0 SW G 1 2 1 0 8 Lg t h OF R OD S M M 3 50 3 50 PER PA C K PER B OX ( KG ) 1 .3 2 1 .3 2 1 .3 2 W E I G HT
(451806-X)
AVESTA 316 STAINLESS STEEL ELECTRODE

A PPR OX .N O SIZ E M M 2 .50 3 .2 0 4 .0 0 SW G 1 2 1 0 8 Lg t h OF R OD S M M 3 50 3 50 PER PA C K PER B OX ( KG ) 1 .3 2 1 .3 2 1 .3 2 W E I G HT

29

(451806-X)
W EIGHT PER B OX ( KG) 2.5 2.5 2.5
W EIGHT PER B OX ( KG) 2.0 2.5 2.5

30

Gases
(451806-X)
Equipment
Power sources Wire feeder MIG torch Regulator Single and multi-phase transformer, Inverter
Consumables
Solid wires Cored wires Carbon, low alloy and stainless steels, non-Fe Flux, and metal cored; carbon, low alloy and stainless steel
Accessories
Nozzles, diffusers, contact tips, liners, feed rolls
GAS METAL ARC WELDING
Carbon Dioxide Argon Carbon Dioxide/Argon
Cylinders Cylinders Cylinders
(451806-X)
Gas Metal Arc Welding (GMAW) is frequently referred as MIG Welding.

Transmig 220 Transmig 330 Remote
The filler wire is fed continuously, through a contact tube or tip (from which it picks up welding current), into the arc area. Transmig 400HD The arc is formed in an shielding gas which prevent oxidation of the weld, assists in cleaning, determines the heating characteristics of the arc and the mode of transfer.
GAS METAL ARC WELDING

32
In MIG process, the heat generated by an arc, formed between the end of a consumable filler wire and the work piece, is used to fuse the joint area.

MIG WIRE
(451806-X)
EOI Copper Coated Wire is copper plated and produced in a modern plant in Malaysia to the American Welding Society Specification AWS A5.18-79 Classification ER70S-6. The wire is approved by American Bureau of Shipping and Lyolds Register of Shipping. M.I.G. wire is extensively applied and used in the following Industries: Automobiles manufacturing; Auto parts manufacturing; Furniture industries; Containers manufacturing; Engineering Maintenance and Fabrication work and so on.
STANDARD SIZES
0.8mm, 1.0mm, 1.2mm
M.I.G. wire is checked and tested at each step of the process from raw material to finished product. We make sure it is up to prescribed standardsIt is not good enough for us unless it is good enough for your industry.
CHEMICAL COMPOSITION
Carbon Manganese Silicon Phosphorous Sulphur 0.07 to 0.15% 0.40 to 1.85% 0.80 to 1.15% 0.025% max. 0.035% max.
PACKAGING
M.I.G. wire is layer wound or random wound on 15/kg plastic spool is individually sealed in a plastic bag inside a cardboard box. Packing comes in a pallet of 63 boxes.
Prepared By: Amy Tan
GAS METAL ARC WELDING CONSUMABLES

33

Gases
Argon Argon/Hydrogen Helium Argon/Helium Cylinders Cylinders Cylinders Cylinders
(451806-X)
Equipment
Power sources Welding torch Regulator Single and multi-phase transformer, Inverter (DC, AC/DC)
Consumables
Tungsten electrodes TIG filler materials Carbon, low alloy and stainless steels, non-Fe
Accessories
Nozzles, collet bodies, back caps, earth cable and clamps
TUNGSTEN INERT GAS WELDING
(451806-X)
SANREX TD3005
SANREX
TD2005
The process differs from Metal Inert Gas (MIG) because the electrode is not melted and used as filler metal. On welds that require filler metal, a welding rod is fed into the weld zone and melted with the base metal. The electric arc is produced by the passage of current between the tungsten electrode (nonconsumable) and the part to be welded (work). The heat generated by the arc melts the base metal.
TUNGSTEN INERT GAS WELDING

35
TIG (Tungsten Inert Gas) uses a nonconsumable tungsten electrode held in a torch. Shielding gas is fed through the welding torch to protect the electrode, molten weld pool, and weld zone from contamination by the atmosphere

Gases
Air Nitrogen Cylinders Cylinders
(451806-X)
Equipment
Power sources Cutting torch Regulator Single and multi-phase transformer, Inverter (DC, AC/DC)
Consumables
Cutting tips, cups and electrodes
PLASMA CUTTING
36
(451806-X)
Plasma Cutting process offers advantages over Oxy-Fuel torch cutting methods in many applications.
Cutmaster 38 Cutmaster 50
Cutmaster 75
Cutmaster 100
The power supply is a constant current DC power source. The open circuit voltage is typically in the range of 240 to 400 VDC The output current (amperage) of the power supply determines the speed and cut thickness capability of the system. The main function of the power supply is to provide the correct energy to maintain the plasma arc after ionization.
PLASMA CUTTING
37
The basic plasma arc cutting system consists of a power supply, an arc starting circuit and a torch. These system components provide the electrical energy, ionization capability and process control that is necessary to produce high quality, highly productive cuts on a variety of different materials.
(451806-X)
For those just starting out or as an addition to existing gas cutting and welding facilities the COMET ECONOMY is the ideal kit.
PLANT CONTENTS: COMET 600 VI Oxygen Regulator 3/8 BSP RH Ext COMET 600 VI Acetylene Regulator 3/8 BSP LH Ext COMET 3 Blowpipe 3/8 BSP Inlet COMET 3 Cutting Attachment 3 Seat ANME COMET 3 Type 550 Mixer Welding Tip Type 551, Size 8 Cutting Nozzle 3 Seat ANME Size 01 Equipment User Manual
GAS EQUIPMENT - ECO KIT

38
The COMET ECONOMY Kit gives you the key components required for oxy/acetylene gas welding and cutting operations.
(451806-X)
The COMET COMMANDER Gas kit is premium quality oxy/acetylene welding and cutting kit. Available in a solid plastic toolbox, the COMET COMMANDER kit is the logical choice for those who wish to replace PLANT CONTENTS: their existing gas equipment with a comprehensive welding and cutting COMET 600 VI Oxygen Regualtor 3/8 BSP RH Ext outfit. COMET 600 VI Acetylene Regulator 3/8 BSP LH Ext COMET 3 Blowpipe 3/8 BSP Inlet COMET 3 Cutting Attachment 3 Seat ANME COMET 3 Type 550 Mixer Welding Tip Type 551, Size 8 Cutting Nozzle 3 Seat ANME Size 01&04 Twin Hose Oxy/Acet 6.35mm Bore, 3/8BSP Spanner Wrench Spanner Key Flint Lighter Tip Cleaner Welding Goggles Equipment User Manual
GAS EQUIPMENT - COMMANDER KIT

39
FEATURES: Forged Brass body & bonnet Stem type seat mechanism Factory set pressure release valve on oxygen regulators Dual scale, easy read gauges enable both inlet & delivery pressures to be read at a glance Colour control knobs: blue for oxygen; red for acetylene Sintered inlet filter
APPLICATION:
A compact, economical regulator suitable for most cutting, welding and heating applications with oxygen and acetylene gases.
GAS EQUIPMENT COMET REGULATOR

40
(451806-X)
(451806-X)
BOC 8000 single stage regulators feature the latest technology for precision flow of gas. These regulators generally comply with or exceed the Safety and Performance requirements of the recognised International, National and Industry Standards eg. ISO 2503 The BOC 8000 regulators provide all the advantages of high pressure regulator where safety aspect is a major concern. These regulators are suitable for most welding, cutting, heating processes and most non welding gas application.
GAS EQUIPMENT - BOC REGULATOR

41
(451806-X)
APPLICATION: Mixer 550 is used for welding and light heating. Mixer 570 and 574 are used for heating and cleaning.
GAS EQUIPMENT MIXERS

42
Hand tightening for easy attachment onto Comet 3 Blowpipe. (O ring seal ensure a perfect gas-tight connection everytime). Large flutes on mixer give easy positive handling, even when wearing welding gloves. Mixer 550 and 570 can be used with either Oxy/Acetylene, oxy/LP gas or Oxy/Natural gas. Mixer 574 is an injector mixer design for Oxy/LPG or Oxy/Natural gas, heavy duty highflow applications. For use with SHP3 and SHP4 only. No change required when altering fuel gas, other than the type of tip and hose required. High resistance to backfire, regardless of the gas type or flow setting.

COMET TM 3 CUTTING ATTACHMENT
Attaches quickly and easily to COMET 3 Blowpipe by hand (no spanner required). Locking teeth enable the attachment to be repositioned (not applicable to H-type). Tapered seat head allows multi-positioning of gouging nozzles. Cutting oxygen lever securely fitted to the body for ease of operation. Twin tube and three tube options for different nozzle types. Unique multi-mixer design accommodates Oxy/Acetylene, Oxy/LP gas or Oxy/Natural gas. Large flutes on the hand tightening nut for a better grip when wearing welding gloves. For use with Type 40, 3 seat and Flat Seat cutting nozzles (check model type before ordering).
(451806-X)
APPLICATION:
Suitable for the following processes hand cutting, sheet metal cutting, rivet cutting, heating and gouging.
GAS EQUIPMENT 3 CUTTING ATTACHMENT

43
(451806-X)
COMET TM 3 EXTRA HEAVY DUTY CUTTING ATTACHMENT

Cuts up to 200mm (8) with a size 24 nozzle. Attaches quickly and easily to COMET 3 Blowpipe by hand (no spanner required). Locking teeth enable the attachment to be repositioned at any angle. Taper seat head allows multi-positioning of gouging nozzles. Head mix design within a solid manganese bronze head allows cutting of up to 200mm (8). Cutting oxygen lever securely fitted to the body for ease of operation. Large flutes on the hand tightening nut for a better grip when wearing welding gloves. APPLICATION: Suitable for the following processes: hand cutting, sheet metal cutting, rivet cutting, heating and gouging.
44

FEATURES:
(451806-X)
3 SEAT CUTTING NOZZLES FOR MACHINE CUTTING
Small Kerf Limited under slag Limited upper edge melt Limited upper edge slag Cutting operation with high speed Steady and safe cutting operation Cutting operation with a small amount of gas High speed divergent nozzles with stainless steel insert for improved performance and nozzle life. Standard Speed Cutting Nozzles Oxy/Acetylene Ordering Information
Part Number 306114 306115 306116 306117 306118 306119 306120 306121 306122 306123 Tip No. Size 0 0 1 2 3 4 5 6 7 8 Cutting Speed (mm) -600 660-550 550-490 490-400 400-350 350-320 320-200 200-150 150-80 80-45
Plate Thickness (mm) -5 5-10 10-15 15-30 30-40 40-50 50-100 100-150 150-250 250-300
Cutting 140 200 280 300 300 300 400 450 450 450
PR-Heat 140 200 280 300 300 300 400 450 450 450
Fuel kPa 20 20 20 20 20 25 35 40 40 40
Kerf Width (mm) 1 1.3 1.8 2 2.3 2.8 3 3.6 4.1 4.3
GAS EQUIPMENT 3 SEAT CUTTING NOZZLES

45
(451806-X)
3 SEAT CUTTING NOZZLES FOR MACHINE CUTTING

FEATURES:
Small Kerf Limited under slag Limited upper edge melt Limited upper edge slag Cutting operation with high speed Steady and safe cutting operation Cutting operation with a small amount of gas High speed divergent nozzles with stainless steel insert for improved performance and nozzle life. Standard Speed Cutting Nozzles Oxy / LPG or Natural Gas Ordering Information
Part Number 306096 306097 306098 306099 306100 306101 306102 306103 Tip No. Size 0 0 1 2 3 4 5 6 Cuttin Speed (mm) -660 660-550 550-490 490-400 400-350 350-320 320-200 200-150
Plate Thickness (mm) -5 5-10 10-15 15-30 30-40 40-50 50-100 100-150
Cutting 140 210 280 315 315 315 385 455
Pr-Heat 140 200 280315 315 315 315 385 455
Fuel kPa 20 20 20 20 20 25 35 40
Kerf Width (mm) 1 1.3 1.8 2 2.3 2.8 3 3.6
GAS EQUIPMENT 3 SEAT CUTTING NOZZLES

46
(451806-X)
COMET TM OXY/ACETYLENE WELDING TIPS
Steel thickness MM
0.9 1.2 2 2.6 3.2-4.0 5.0-6.5 8.2-10.0 13-19 25 2-25
Tip size
4 6 8 10 12 15 20 26 32 8,10,12,15,20,26,32
Model number
551 551 551 551 551 551 551 551 551 551
Part number
307056 307057 307000 307001 307002 307003 307004 307005 307006 307026
Pressure kPa oxygen

50 50 50 50 50 50 50 50 50
Pressure kpa acetylene

50 50 50 50 50 50 50 50 100
Consumption each gas litres/min

1.5 1.5 2 3 4 6.5 12 22 38
Welding blowpipe (all tips)
Genuine COMET 3 Genuine COMET 2 (mixer 304002)
GAS EQUIPMENT OXY/ACETYLENE WELDING TIPS

47
(451806-X)
AUTOMATIC PORTABLE FLAME CUTTING MACHINE

The WCM-12 is a powerful, versatile, precise and easy to use cutting machine. It is economical and has high performance. It has a PI-SHUTTER (Quick Action Gas Saving Valve) installed with the following advantages: Saving 15% of Oxygen and Fuel Gas. Easy operation with a once fuel Gas. Single action (one-touch) for on/off gas supplies. The Clutch-Lever is custom made which ensures quick positioning and start of machine. The carrying handle is positioned for easy and quick handling. The Speed-Controller is heat-proof and is protected by a stainless steel Head-Shield, which also ensures durability. The Machine Body is die-cast, small lightweight, well balance and excellent quality finished and simple construction. It provides precision cutting and easy for service maintenance and repairs.
Dimensions (mm) Total Weight Motor (110V) Speed Control
: 320 (L) x 310(W) x 180(H) : 9.3 Kgs : 6750 r.p.m.(16.5 r.p.m) : TRIAC
Driving Speed Cutting Capacity Rail Dimensions Order No.
: 50-1,000 mm/min : 3-60mm : 1,800 (L) x 170(W) x 5 (THICK) : 1070900012 (RAIL 1071101012)
GAS EQUIPMENT GAS CUTTING MACHINE

48
(451806-X)
WITT AUTOMATIC FLASHBACK ARRESTOR RF 53 N

The RF 53N Flashback Arrestor should be used wherever a flammable gas is mixed with oxygen or air. The arrestor will prevent a flashback traveling past the point of installation. The arresting element quenches the flame completely. Additional safety features prevent reverse flow of gases and an automatic cut-off valve will operate before the internal temperature reaches a dangerous level. Automatic Flashback Arrestors RF 53 N conform to DIN 8521, BS 6158, ISO 5175 and other national standards.
SAFETY ELEMENT
Dirt Filter . Non-return Vlave . Flame Arrestor Temperature activated Cut-off Valve
MAXIMUM WORKIING PRESSURES

Acetylene MAP-Mixtures 2,5 bar LPG Hydrogen Air/Oxygen All pressures gauge. 1,5 bar 5,0 bar 5,0 bar 10,0 bar
GAS EQUIPMENT RF 53 N FLASHBACK ARRESTOR

49

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EASTERN OXYGEN INDUSTRIES SDN BHD

Prepared By: Alan Law

EASTERN OXYGEN INDUSTRIES SDN BHD

Cylinders, MCPs, PLC, bulk liquid Cylinders

MANUAL METAL ARC WELDING

EASTERN OXYGEN INDUSTRIES SDN BHD

Cylinders, MCPs, PLC, bulk liquid Cylinders

Prepared By: Alan Law

MANUAL METAL ARC WELDING

EASTERN OXYGEN INDUSTRIES SDN BHD

Bulk supply of liquid oxygen is available

Prepared By: Alan Law

EASTERN OXYGEN INDUSTRIES SDN BHD

Outlet Connection BS 341 No. 8 BS 341 No. 3 BS 341 No. 3

Size and Settled Pressure : +/- 5% variation

Prepared By: Alan Law

EASTERN OXYGEN INDUSTRIES SDN BHD

Sizes and Settled Pressure : +/- 5% variation

Prepared By: Alan Law

Outlet Connection BS 341 No. 3 BS 341 No. 4 BS 341 No. 3

EASTERN OXYGEN INDUSTRIES SDN BHD

Prepared By: Alan Law

EASTERN OXYGEN INDUSTRIES SDN BHD

Welding cable, Electrode holder, Earth clamp

MANUAL METAL ARC WELDING

EASTERN OXYGEN INDUSTRIES SDN BHD

Manual Metal Arc Welding (MMAW) is frequently referred as Stick Welding.

Prepared By: Victor Kueh

MANUAL METAL ARC WELDING

EASTERN OXYGEN INDUSTRIES SDN BHD

W EIGHT PER B OX ( KG) 20 20 20 20

Prepared By: Victor Kueh

MMA CONSUMABLES MS 6013

EASTERN OXYGEN INDUSTRIES SDN BHD

MMA CONSUMABLES ARCWELD 7018

EASTERN OXYGEN INDUSTRIES SDN BHD

W EIGHT PER B OX ( KG) 20 20 20

W EIGHT PER B OX ( KG) 20 20 20

Prepared By: Victor Kueh

MANUAL METAL ARC CONSUMABLES

EASTERN OXYGEN INDUSTRIES SDN BHD

W EIGHT PER B OX ( KG) 2.0 2.0 2.5 2.5

W EIGHT PER B OX ( KG) 2.0 2.0 2.5 2.5

Prepared By: Victor Kueh

MANUAL METAL ARC CONSUMABLES

EASTERN OXYGEN INDUSTRIES SDN BHD

AVESTA 316 STAINLESS STEEL ELECTRODE

Prepared By: Victor Kueh

MANUAL METAL ARC CONSUMABLES

EASTERN OXYGEN INDUSTRIES SDN BHD

W EIGHT PER B OX ( KG) 2.5 2.5 2.5

W EIGHT PER B OX ( KG) 2.0 2.5 2.5

Prepared By: Victor Kueh

MANUAL METAL ARC CONSUMABLES

EASTERN OXYGEN INDUSTRIES SDN BHD

GAS METAL ARC WELDING

Carbon Dioxide Argon Carbon Dioxide/Argon

Cylinders Cylinders Cylinders

EASTERN OXYGEN INDUSTRIES SDN BHD

Gas Metal Arc Welding (GMAW) is frequently referred as MIG Welding.

Prepared By: Victor Kueh

GAS METAL ARC WELDING

EASTERN OXYGEN INDUSTRIES SDN BHD