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December 1, 2010
12/6/11
(F 1).
W , T 52% RDF RDF T , MSW 60% MSW 4,000 4,500 C / 10%. .I . 1,200 1,400 C / (2,160 25% RDF. A , 28% 32% MSW , RDF . 2,520 B / ). M , MSW .T .T .W
O er ie
T 55
of the Po er Plant
8.9-MW , . RDF .T . 650C , .T .T .F RDF. T -
F (1,200F)
70%
. I
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are subjected to the turbulent secondary air jets, and combustion takes place. With 30% excess air in this oxidizing zone, complete combustion is ensured. The flue gas passes through a mechanical dust collector for removing fly ash and a wet scrubber for neutralizing acid gases. An activated carbon injection system is used for adsorbing remnant contaminants such as heavy metals and dioxins, which are trapped in a bag filter and then sent to a government-approved hazardous waste treatment plant. The boiler operates at around 46 tons per hour (tph) load, delivers 38 tons of steam to the turbine and 8 tons to the process plant at medium pressure (338 pounds per square inch absolute pressure) through a pressure-reducing valve for hot air generation in the waste-drying system by secondary heat exchanger. The turbine operates at 8 MW load and 8 tph extraction. After meeting the captive power demand of 3 MW for the process plant and power plant auxiliaries, 5 MW are exported to the national utility grid. The extraction steam meets the demand of the deaerator and the process plant s primary heat exchanger for hot air generation in the waste-drying system. The condensate of both heaters is returned to the power plant and joins the water loop. Good combustion has been achieved, resulting in very low unburned carbon in bottom ash and fly ash, Sivaprasad said. Emission levels achieved for all contaminants, including heavy metals and dioxin, have met internationally prescribed standards, which indicates that the pollution abatement system is functioning well. Redundant capacity has been built into each segment of the unit: the fuel preparation plant, the steam generation plant, and the power generation plant. Once the whole unit attains steady state operation, efforts will be made to increase the export of power from 5 MW to about 6 MW, according to Sivaprasad. The facility s twin goals of environmentally friendly disposal of MSW and maximum extraction of energy have been achieved to a large extent. Currently, 77% of dormant energy in the waste is recovered in the fuel. By adding the use of biogas released from wet organics, recovery will increase to 83%, because only 17% of the energy will be used in the conversion of waste into fuel.
e Di ec ion
Malaysia generates about 17,000 tons of MSW per day, which has a net power potential of 150 MW if RDF and biogas firing in boilers are used. The Core Competencies management hopes this new WTE facility will be the forerunner for large-scale adoption of this technology. The Malaysian government has already awarded one more project to handle 1,000 tons per day of MSW; that project is located in Johar province in the southern tip of peninsular Malaysia. This $50 million venture was set up by private initiative. The three revenue streams from this operation are: Tipping fees charged at the beginning of the process. The sale of by-products such as plastics, metals, and organics for composting at the intermediate stage. The sale of electricity at the end of the process. These different revenue sources ensure the viability of the operations. Encouraged by the successful operation of this venture, the national government here is actively considering adopting this technology on a large scale, Sivaprasad said. This is one way of meeting the commitments that national governments have made for mitigation in the realm of climate change Angela Ne ille, JD, is senior editor of POWER. Close Window
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