Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
74
REFERENCES: 1. Hansen R C, Overall Equipment Effectiveness: A Powerful Production Maintenance Tool, Industrial Press, USA, First Edition, 2001. 2. Robinson C J and Ginder A P, Implementing TPM: The North American Experience, Productivity Press, USA, 1995.
75
DISTRIBUTED NUMERICAL CONTROL AND PROGRAMMABLE CONTROLLERS: DNC system - communication between DNC computer and machine control unit - hierarchical processing of data in DNC system - features of DNC systems, PLC - control system architecture - elements of programmable controllers: languages, control system flowchart, comparison of programming methods. (6) PROCESS PLANNING: Approaches to process planning, study of a typical process planning, manufacturing planning and control, overview of production control. (6) RECONFIGURABLE MACHINES AND SYSTEMS: Challenges, enabling technologies for reconfiguration system level design issues in RMS reconfigurable machines. (4) FMS RELATIONALE: Economic and technological justification for FMS JIT, KANBAN, Poke Yoke. Tool management of FMS, typical case studies - future prospects. (4) Total 42 REFERENCES: 1. Parrish D J, Flexible Manufacturing, Butter Worth Heinemann Ltd, Oxford, 1993. 2. Groover M P, Automation, Production Systems and Computer Integrated Manufacturing, Prentice Hall India Pvt. Ltd, 2002. 3. Tien-Chien chang, Richard A Wysk, An Introduction to Automated Process Planning Systems, Prentice Hall, Inc., Englewood cliffs, New Jersey, 1985. 4. Considine D M and Considine G D, Standard Handbook of Industrial Automation, Chapman and Hall, London, 1986. 5. Viswanadham N and Narahari Y, Performance Modeling of Automated Manufacturing Systems, Prentice Hall India Pvt. Ltd, 2005. 6. Ranky P G, The Design and Operation of FMS, IFS Pub. UK,1983.
76
PREPARATION PHASE: Organizational success factors leadership, six sigma as strategic initiative, internal communication strategy and tactics, formal launch, organizational structure, six sigma training plan, project selection, assessing organizational readiness, pitfalls. work as a process vertical functions and horizontal processes. Voice of customer importance, collect voc data, critical to quality customer requirements. project management challenges, culture, project management processes, team typing, team stages, characteristics of effective teams. (9) DEFINE PHASE: DMAIC phases, overview, project charter voice of the customer high level process map project team case study. (5) MEASURE AND ANALYSE PHASES: Overview types of measures introduction to statistical methods sampling plan data collection choosing statistical software measure tools process maps, pareto charts, cause and effect diagrams, histograms, control charts six sigma measurements cost of poor quality measurement system analysis process capability calculations. analyze overview process analysis hypothesis testing statistical tests and tables tools for analyzing relationships among variables survival analysis. (9) IMPROVE AND CONTROL PHASE: Overview process redesign generating improvement alternatives design of experiments pilot experiments cost/benefit analysis implementation plan. control phase overview control plan process scorecard failure mode and effects analysis SPC charts, final project report and documentation. (6) DESIGN FOR SIX SIGMA (DFSS): Overview DFSS Tools Quality Function Deployment (QFD), Theory of Inventive Problem Solving (TRIZ), Failure Modes and Effects Analysis (FMEA), Design of Experiments (DOE). (3) LEAN SERVICING: Lean production overview lean history manufacturing vs. service lean servicing case study. (3) Total 42 REFERENCES: 1. Betsiharris Ehrlich, Transactional Six Sigma and Lean Servicing, St. Lucia Press, 2002. 2. Jay Arthur, Lean Six Sigma Demystified, Tata McGraw Hill Companies Inc, 2007. 3. Michael L George, David T Rowlands, and Bill Kastle, What is Lean Six Sigma, McGraw Hill, New York, 2004. 4. Kai Yang and Basem El,Haik, Design for Six Sigma, McGraw Hill, New York, 2004. 5. Thomas Pyzdek, Six Sigma Handbook: Complete Guide for Greenbelts, Blackbelts and Managers at All Levels, Tata McGraw Hill Companies Inc,2003. 6. Donald W Benbow and Kubiak T M, Certified Six Sigma Black Belt Handbook, Pearson Education, 2007.
77
78
COMMUNICATION AND PROMOTION-MIX STRATEGIES: The communication process, steps in developing effective communication, measuring promotion results, managing the sales force, designing the sales force, principles of personal selling. (6) Total 42 REFERENCES: 1. Philip Kotler, "Marketing Management Analysis, Planning, Implementation and Control", Prentice Hall of India Pvt. Ltd., New Delhi, 2004. 2. Ramanuj Majundar, "Marketing Research", Wiley Eastern Ltd, 1991. 3. Stanton and William. "Fundamentals of Marketing", McGraw Hill, Tokyo, 1995. 4. Boyd and Kapoor, "Readings in Marketing Management", McGraw Hill Book Co. Ltd., 1989. 5. Ekzel M J and Walkar B J, "Marketing", McGraw Hill, 1997.
79
COST MODELS: Matrix cost models functional cost models uses of project models life cost purpose and implication of LCC economic principles of LCC types of LCC steps in LCC case study. (6) VALUE ENGINEERING IN JOB PLAN: Orientation phase information phase functional analysis creative phase evaluation phase recommendation phase implementation phase audit phase. (7) CASE STUDIES: Examples: water treatment plant laser printer electric motor two wheeler hotel service. (6) Total 42 REFERENCES: 1. Richard J Park, Value Engineering A Plan for Inventions, St.Lucie Press, London, 1999. 2. Mukhophadhyaya A K, Value Engineering, Sage Publications Pvt. Ltd., New Delhi, 2003. 3. Larry W Zimmesman P E, VE A Practical Approach for Owners Designers and Contractors, CBS Publishers, Delhi, 1992. 4. Arthus E Mudge, Value Engineering, McGraw Hill Book Company, 1971.
80
SYSTEMS AND PROCEDURES: Tools for project planning work break down structure, responsibility matrix, events and milestones, Gantt charts. (4) NETWORK SCHEDULING: Network diagram critical path late times slack float - calendar scheduling. (5)
PERT NETWORK: Time estimates probability of finishing by target completion date meeting the target simulating PERT network criticisms of PERT ; CPM time-cost relationship reducing project duration shortest duration total project cost scheduling with resource constraints resource loading and leveling constrained resources; Introduction to GERT Network, Case studies in PERT/CPM. (6) PROJECT COST ESTIMATION: Process classification expert opinion, analogy, parametric estimate; cost engineering example; contingency amount ; elements of budgets and estimates direct labour, direct non-labour, overhead, general and administrative expenses, profit and total billing; project cost accounting and management information systems cost summaries , cost schedules and forecasts - case study. (6) PROJECT CONTROL: Cost accounting systems project control process ; project control emphasis scope, change control, quality control, schedule control, time buffers; performance analysis cost, schedule , work package analysis, performance indices, updating time estimates, technical performance measurement; performance index monitoring variance limits, controlling changes, contract administration, control problems, case study. (6) PROJECT MANAGEMENT INFORMATION SYSTEMS (PMIS): Functions computer based PMI systems webbased project management. (4) PROJECT EVALUATION: Review meetings, reporting, terminating, termination responsibilities, closing the contract, project extensions, project summary evaluation. (5) Total 42 REFERENCES: 1. John M Nicholas, Project Management for Business and Technology, Prentice Hall India Pvt Ltd., New Delhi, 2002. 2. Anastasia Pagnoni, Project Engineering Computer Oriented Planning and Operational Decision Making, Springer Verlag, 1990. 3. Parameshwar P Iyer, Engineering Project Management- with Case Studies, Wheeler Publishing, 1996. 4. Dennis Lock, The Essentials of Project Management, Gower Publishing Ltd.,1997. 5. Vasant Desai, Project Management, Himalaya Publishing House, 2001. 6. Joseph Phillips, IT Project Management on Track from Start to Finish, Tata McGraw Hill, 2004.
81
3. 4. 5.
Aswathappa K, Human Resource and Personnel Management Text and Cases, Tata McGraw Hill, 2002. Bernardin H John, Human Resource Management An experiential Approach, Tata McGraw Hill, 2008. Rao V S P, Managing People, Excel Books, New Delhi, 2002.
Students have to select any problem either from Journal papers or from Industrial Cases and design the exercise covering at least 50% of the resources. And also carry out detailed performance analysis of the results along with comparative studies.
Students have to select any problem either from Journal papers or from Industrial Cases and design the system for study. Also carryout analysis for performance improvement and make interpretations.
82