Component Locations - Standby Power Applications

Alarm Alternator

Component Location
Component Schematic Location G-16 G-10 K-3 I-3 I-8 G-12 G-12 D-14 Machine Location 1 2 Note 5 Note 5 Note 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 Note 5 1 Note 5 Note 5 Note 5 1 4 5 6 Note 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7 9 8 10 Component Sensor - Atmospheric Press Sensor - Crankcase Press Sensor - Engine Coolant Level Sensor - Engine Coolant Temp Sensor - Engine Oil Press (Filtered) Sensor - Engine Oil Press (Unfiltered) Sensor - Engine Speed Timing (Primary) Sensor - Fuel Filter Press (Filtered) Sensor - Fuel Filter Press (Unfiltered) Sensor - L. Turbo Exhaust Temp Sensor - L. Turbo Inlet Press Sensor - R. Turbo Inlet Press Sensor - Turbo Outlet Press Solenoid - Air Shut-off (Left Side) Solenoid - Air Shut-off (Right Side) Solenoid - Air Start (if equipped) Solenoid - Cylinder Head Solenoid - Start Aid Solenoid - Start Aid Switch - Alarm Silence Switch - Charger Fault Switch - Control Switch - Customer Shut-down Switch - Disconnect Switch - E-Stop Switch - Fuel Level Switch - LH/RH Switch - Low Idle Switch - Manual Crank Switch - Mode/Clear Switch - Overspeed Verify Switch - Prelube Override Switch - Prelube Press Switch - Remote Start/Stop Switch - Service Switch - Start Aid Terminal Block (TB-1) Terminal Block (TB-2) Terminal Block (TB-3) Terminal Block (TB-4) Terminal Block (TB-5) Terminal Block (TB-6) Terminal Block (TB-7) Terminal Block (TB-8) Terminal Block (TB10) Terminal Block (TB-11) Terminal Block (TB-12) Thermocouple (Note 2) Timer - Air Shut-off (Note 2) (Note 3) (Note 3) Sensor - R. Turbo Exhaust Temp Schematic Location G-5 G-4 K-7 G-5 G-4 G-4 E-5 G-4 G-4 A-7 E-4 A-7 G-5 G-5 H-6 H-6 H-9 F-3, F-2 H-6 H-6 H-16 K-7 D-15 J-7 I-9 E-15 K-7 G-16 F-13 G-15 G-16 C-15 C-10 D-5 K-7 H-16 C-15 H-12 E-12 C-16 G-13 J-16 J-16 J-16 I-15 D-11 D-11 K-12 A-1, C-1 F-15 Machine Location 11 12 Note 4 14 15 16 17 18 19 20 21,21a 22 23,23a 24 25 26 27 28 29 30 1 Note 1 1 Note 1 Note 1 1 Note 1 1 1 1 1 1 1 31 Note 1 1 1 1 1 1 1 1 1 1 1 1 1 1 32 1

RENR1243-03 June 2003

Assembly - Relay Board

26

25

21

19

18

15

16

14

20

25

21

Assembly - Relay Board Batteries Breaker - Alternator Breaker - Battery

Electrical Schematic Symbols And Definitions

15 23 18 19 16 24
11 17

21a
Air Cleaner

Breaker - Control Switch Breaker - Denox Breaker - EMS II Breaker - Engine Control Breaker - Mag Relay Breaker - Main Crank E-Stop Breaker - PRCM Breaker - Relay Control - Engine Control - Speed Gauge - Cluster #1 Gauge - Cluster #2 Gauge - Cluster #3

C-12
F-16 D-16 H-13 H-12 L-13 G-13 C-7 F-15 K-16 K-15 K-15 L-10 M-8 K-5 J-2 L-2 I-18 G-6 H-10 H-10 J-10 C-3 F-14 G-14 C-12 C-12 D-12 E-16 D-16 G-14 L-13 H-14 G-14 H-14 L-12 H-14 H-15 G-6 J-7 J-7 G-5

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

11
10

8 6

Module - Customer Communication Module - Loadshare Module - Prog Relay Control Module - Relay Driver Module - Relay Driver Monitor- EMS II Motor - Prelube

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

Motor - Starter (1/2 Group) Motor - Starter (1/2 Group) Potentiometer Pyrometer Relay - Air Shut-off LH Relay - Air Shut-off RH Relay - Denox Relay - E - Stop Relay - E - Stop Lockout Relay - Caterpillar Monitoring System Relay - Engine Control Relay - Mag #1 Relay - Mag #2 Relay - PRCM Relay - Prelube (Master) Relay - Prelube (Slave)

Left Side View Front View

26

29

30

3500B Engine For Electric Power Generation (EPG) With Switchgear Conversion
3508: 5XM1-UP 3LS1-UP 3508B: 4GM171-UP 6PN249-UP 2HW1-UP 3512: 6PM1-UP 3MS1-UP 3512B: 8RM175-UP 6WN114-UP 4AW1-UP 5AW1-UP 3516: 7KM1-UP 3NS1-UP 3516B: 6HN138-UP 7RN428-UP 2JW1-UP 1NW1-UP CCX1-UP

Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition.

Normally closed switch that will open with an increase of a specific condition.

Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.

22

28 32

The circle indicates that the component has screw terminals and a wire can be disconnected from it.

1
23

Air Cleaner

No circle indicates that the wire cannot be disconnected from the component.

Relay - Shut-down Notify Relay - Start Aid Hold Relay - Start Aid Start Resistor

23a

Sender - Air Inlet Temp Sender - Eng Oil Temp Sensor - Aftercooler Temp Note 1: Customer supplied component. Note 2: One located at each cylinder.

This indicates that the component has a wire connected to it that is connected to ground.

Note 3: Locations marked with an "a" indicate the sensor location when the engine is equipped with an air shut-off. Note 4: Located at the Radiator.

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

17

27

Note 4: Remote mounted.

12

31

Rear View

Right Side View

2003 Caterpillar All Rights Reserved

4

Printed in U.S.A.

Component Locations - Prime Power Applications

26 25 21

40-Pin Deutsch Connector

110-6844 Seal

4-Pin DT Plug

Harness And Wire Electrical Schematic Symbols

102-8814 Seal

A
14 9 7 20 25 21 21a
23
110-6848 Plug As. or 110-6847 Plug As. (Service Replacement) 110-6848 Plug As. 110-6847 Plug As. or Wire Gauge 14 16-18 14-18 4-6 10 12-14 16-18 Pin # 9W-0852 8T-8729 7N-7780 8N-1548 8N-1542 8N-1540 9X-6856 8N-1538 Socket # 9W-0844 8T-8730 7N-7779 8N-1547 8N-1543 8N-1541 9X-6857 8N-1539 Notes DT, DRC, HD, and Deutsch connectors. DT, DRC, HD, and Deutsch connectors. Surseal connectors only. 25-pin CE connectors only. 25-pin CE connectors only. 25-pin CE connectors only. 25-pin CE connectors only.

AA 1

1 2 Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2 Typical representation of a Sure-Seal connector. The plugand receptacle contain both pins and sockets.

3E-3376 Receptacle As.

3E-3377 Wedge

3E-3374 Wedge 102-8809 Plug Kit

3E-3373 Plug As.

102-8804 Receptacle Kit Wire Gauge 14 16-18 Pin # 9W-0852 8T-8729 Socket # 9W-0844 8T-8730

Plug 2

Receptacle

24-Pin DRC Connector

3E-8558 Bolt
22 4

24

12

18

Wire Gauge 14 16-18

Pin # 9W-0852 8T-8729

Socket # 9W-0844

10

16

22

24

24

Pin or Socket Number Single Wire Connector A

325-PK-14

Wire, Cable, or Harness Assembly Identification

Component Part Number

8T-8730

15

21

13

E A F

19

D B

2-Pin Sure-Seal Plug

10
1 11

325-PK-14

7X-6222 Connector As.

J G H

9X-3265 Seals Wire Gauge 14 Pin # 9W-0852 8T-8729 Socket # 9W-0844 8T-8730

9X-0145 Receptacle As.

Pin

Socket

Wire Color

6 8
7N-9737 Plug

1 2

8T-8736 Receptacle Wire Gauge 14 Pin # 9W-0852 8T-8729 Socket # 9W-0844 8T-8730

16-18

RENR1243-03

19

11

17

3E-4367 Ring

21

3
21 20 19

9-Pin HD10 Receptacle

24 23 22

200-BK-14

7N-9738 Receptacle Pin # 7N-7780 Socket # 7N-7779

25-Pin CE Plug
18 17 16 19 1 2 3 20 4 5 25 24 12 11 22 23 10 9 21 7 8 6 16 15 14 13 12 11 25 24 23 10 22 9 8 21 7 18 17 19 20 1 2 3 4 5 6

Wire Gauge 14-18

16-18

Circuit Number Identification

Wire Gauge

Left Side View Front View

26 22 28 32 1
8N-1521 Endbell As.

15

29

14

30

3-Pin DT Plug
102-8813 Seal

13

Electrical Schematic Symbols And Definitions

FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it.

3T-3044 or 8N-1518 Plug As. Wire Gauge Pin # 8N-1548 8N-1542 8N-1540 9X-6856 8N-1538 Socket # 8N-1547 8N-1543 8N-1541 9X-6857 8N-1539

3E-3368 Wedge 3E-3307 Receptacle As. 3E-3371 Wedge 102-8808 Plug Kit 104-2921 Plug As.

3T-3043 or 8N-1517 Receptacle As.

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

4-6 10 12-14

23

19

102-8803 Receptacle Kit

Wire Gauge 14

Pin # 9W-0852 8T-8729

Socket # 9W-0844 8T-8730

16-18

SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

23a

16-18

40-Pin DRC Connector

3E-8557 Bolt

2-Pin DT Plug
18
102-8812 Seal

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
D86820

40

10

10

20

30

36

16

26

15

25

35

21

31

3E-3364 Plug As. 102-8802 Receptacle Kit

102-8807 Plug Kit

12
Wire Gauge 14 Pin # 9W-0852 8T-8729 Socket # 9W-0844 8T-8730

8T-9834 Connector As. Wire Gauge 14 16-18 Pin # 9W-0852 8T-8729

9X-3132 Seals Socket # 9W-0844 8T-8730 9X-1343 Receptacle As.

Rear View

16

15

16-18

31

11

17

3E-3365 Wedge

3E-3362 Wedge

3E-3361 Plug As.

3E-4367 Ring

35

36

40

Right Side View

D86819

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

30 Page, KWG

DEUTSCH IPD DRC16-24SA USA

AA

9X-1123

40 39 38 37 36

DEUTSCH IPD DRC16-40S

35 34 33 32 31

18

17

16

15

14

13

12

11
COND

10
01 02 03 04 05 NOTE C: 06 07 08 09 NOTE D: 10 11 12 13 14 15 16 17 18 NOTE E: 19 20 21 22 NOTE F: 23 24 NOTE B: NOTE G:

8
998-BR F702-GN C 1 2

7
CIRCUIT BREAKER

150-OR

150-OR 151-OR 102-RD

L40 PRCM RELAY 9Y-2921

PRCMR 87a

L40

200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 229-BK

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

150-OR 151-OR 102-RD

L41

L41

WOODWARD LOADSHARE MODULE 161-0797 A B C A CURRENT XFORMER A AMMETER B CURRENT XFORMER B AMMETER C CURRENT XFORMER C AMMETER LOAD SHARE (+) LOAD SHARE (-) LOAD SHARE SHIELD GND DROOP SWITCH CONTACT A DROOP SWITCH CONTACT B 24 VDC POWER SUPPLY (+) 24 VDC POWER SUPPLY (-)

GENERATOR

B A

NOTES: 1 WITH A BALANCED THREE PHASE LOAD AND UTILITY POWER FACTOR, THE CURRENT TRANSFORMERS SHOULD BE WIRED IN THE CORRECT POTENTIAL LEG AND MUST BE PHASED AT THE CONTROL AS FOLLOWS: PHASE A: POTENTIAL TERMINAL 1, WI TH RESPECT TO NEUTRAL, IN PHASE WITH CT TERMINALS 4 TO 5 . PHASE B: POTENTIAL TERMINAL 2, WI TH RESPECT TO NEUTRAL, IN PHASE WITH CT TERMINALS 6 TO 7 . PHASE C: POTENTIAL TERMINAL 3, WI TH RESPECT TO NEUTRAL, IN PHASE WITH CT TERMINALS 8 TO 9 . F702-GN 998-BR 2 POWER SOURCE CURRENT TRANSFORMERS SH OULD BE SIZED TO PRODUCE 5A SECONDARY CURRENT WITH MAXIMUM GENER ATOR CURRENT. CT BURDEN IS ESSENTIALLY 0 VA. 3 CONTACTS TO CLOSE WHEN BREAKER CLOSE S. 4 THIS CONTROL CONTAINS INTERNAL BURDE N RESISTORS. THESE BURDEN RESISTORS MUST BE CONNECTED ACROSS P OWER SOURCE CURRENT TRANSFORMERS WHENEVER UNIT IS RUNNIN G TO PREVENT LETHAL HIGH VOLTAGE FROM DEVELOPING ON LEADS TO THESE TERMINALS. 5 POTENTIAL TRANSFORMER BURDEN IS 5VA PER PHASE 6 CONTROL SIGNAL LINES SHOULD BE TWIST ED PAIRS. SHIELD IS TO BE TIED TO GROUND AT MODULE END O NLY. 200-BK 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 151-OR 151-OR 151-OR 28 29 30 31 32 33 34 35 36 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 RM29 RM30 RM31 RM32 RM33 RM34 RM35 RM36 RM37 RM38 RM39 37 38 39 151-OR 40 1 36-PU F10 R9 F9 R8 F8 R7 F7 R6 F6 R5 F5 R4 F4 R3 F3 R2 F2 R1 F1 RELAY BOARD ASSEMBLY 9Y-6497 2 1 R1 3 03-BU 03-BU R2 4 04-BU R3 5 05-BU 12-BK 04-BU R4 6 06-BU 7 6 5 4 3 2 1 R5 7 07-BU RELAY DRIVER MODULE 123-7450 R6 8 08-BU 14 13 12 11 10 9 8 R7 9 09-BU 05-BU 06-BU 07-BU 08-BU R8 10 10-BU 09-BU 10-BU R9 12 11 12-BK 11-BU 11-BU

MAIN BUS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 TO VOLTMETERS, ECT. ON SWITCHBOARD (OPTIONAL) TO AMMETERS, ECT. ON SWITCHBOARD (OPTIONAL) + LOAD SHARING LINES COMMON TO ALL UNITS 3

50-400 HZ XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX

200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 229-BK CUSTOMER POWER CONNECTION 7X-6222 DRC-24

L19 J981-WH J982-OR

L19

OPEN FOR DROOP

AUXILIARY CONTACT + -

102-RD

30 87 86 85

151-OR

INSTRUMENT BOX POWER CONNECTOR 9X-0145 DRC-24

+B

-B

CAT DATA LINK

CUSTOMER SUPPLIED 24 VDC POWER SUPPLY (FUSED) PULSE WIDTH MODULATED OUTPUT SIGNAL (TO ENGINE MOUNTED ECM)

L
PRCMCB SDNR 2 10A

PRCM BREAKER 114-1142 102-RD 102-RD

030-BU-14 020-WH-14

87a 30 87 86 85

010-OR-14 SHUT-DOWN NOTIFY RELAY 9Y-2921 E798-PK E797-WH

L20

020-WH-14
TB-12

030-BU-14

998-BR 998-BR 998-BR 022-WH 024-BR C464-BU B472-YL D936-WH D839-YL

K
L40 ATTACHMENTS 998-BR GAUGE CLUSTER 1 112-2974 GC1 GAUGE 1 VOLTAGE OIL PRESS COOLANT TEMP FUEL PRESS GAUGE CLUSTER 2 112-2975 GC2 GAUGE 2 OIL FILTER DIFF FUEL FILTER DIFF EXHAUST TEMP INLET RESTRICTION GAUGE CLUSTER 3 118-8582 GC3 GAUGE 3 BOOST A/C TEMP INLET AIR TEMP ENGINE OIL TEMP 102-RD 102-RD

L32

L40 L33 L27

L31

XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX 892-BR 893-GN 010-OR-14 J981-WH 020-WH-14 022-WH 030-BU-14 024-BR 998-BR 998-BR 998-BR J982-OR XXX-XX XXX-XX C464-BU XXX-XX B472-YL D936-WH 050-WH 060-YL 040-OR-14 103-RD-14 F715-PU F719-BR D839-YL F702-GN 090-PU 080-GN 070-WH 199-OR

CONC

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

NOTE H:

NOTE I:

NOTE J:

NOTE K:

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

RS-232C PORT

CUSTOMER COMMUNICATION MODULE 117-6170 L20 998-BR F702-GN

PWM OUTPUT SIGNAL (+) PWM OUTPUT SIGNAL (-) PWM OUTPUT SHIELD GND LOAD SIGNAL (+) FOR SETUP ONLY LOAD SIGNAL (-)/SPM SYNC SHIELD GND SPM SYNCHRONIZER INPUT (+) SPM SYNCHRONIZER INPUT (-) SPEED TRIP POT HIGH SPEED TRIM POT WIPER SPEED TRIM POT LOW

F702-GN 998-BR XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX CW

998-BR F702-GN

+ -

+ LOAD SIGNAL (FOR SETUP ONLY) + SPM SYNCHRONIZER INPUT (OPTIONAL) SPEED TRIM POTENTIOMETER (OPTIONAL)

L41 200-BK 200-BK 200-BK 200-BK 200-BK 022-WH 024-BR 998-BR 998-BR C464-BU B472-YL D936-WH 050-WH 060-YL 040-OR-14 103-RD-14 F715-PU F719-BR D839-YL

NOTE: CAT DATA LINK WIRES MUST BE TWISTED TOGETHER AND KEPT AS SHORT AS POSSIBLE.

L20 L41

892-BR 893-GN 010-OR-14 J981-WH 020-WH-14 022-WH 030-BU-14 024-BR 998-BR 998-BR 998-BR J982-OR C464-BU B472-YL D936-WH 050-WH 060-YL 040-OR-14 103-RD-14 F715-PU F719-BR D839-YL F702-GN 090-PU 080-GN 070-WH 199-OR CUSTOMER CONNECTION 8T-9834 DRC-40

L20 SHUTDOWN NOTIFY RELAY-COMMON SHUTDOWN NOTIFY RELAY-NORMALLY CLOSE SHUTDOWN NOTIFY RELAY-NORMALLY OPEN D L19

L20 L19 L19 L19

L19

L19

L19

L19

200-BK 200-BK 200-BK 024-BR 022-WH C464-BU D936-WH 050-WH 060-YL 040-OR-14 103-RD-14 F715-PU F719-BR 998-BR 998-BR B472-YL 200-BK D839-YL 200-BK

200-BK 200-BK 200-BK 024-BR 2 1 FUEL LEVEL 123-2993 NOTE A XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX 893-GN 892-BR XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX 35-PK 36-PU XXX-XX XXX-XX XXX-XX XXX-XX PLUG AS. 3E-6286 AEC-40 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

022-WH

CHARGER FAULT NOTE A

C464-BU 200-BK D936-WH

A B C

RD-18 BK-18 GN-18

COOLANT LEVEL SENSOR 111-3794 VS RETURN ALARM L20

050-WH 060-YL
2 1 SA

INSTRUMENT BOX CONNECTOR 9X-1343 DRC-40

SPEED ADJUST POT (1K OHM) 10 TURN 122-9458

040-OR-14

8 7 6 4 3 2

START/RUN-2 COOL/STOP-2 STOP-2 START/RUN-1 COOL/STOP-1 STOP-1

5 1

998-BR 103-RD-14 REMOTE START/STOP 133-9027 NOTE A 200-BK

103-RD-14

F715-PU F719-BR 998-BR 998-BR

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

CUSTOMER SHUT-DOWN (REMOTE E-STOP) NOTE A 1 2

049-OR 200-BK 053-GN 052-YL 051-WH

049-OR 200-BK 053-GN 052-YL 051-WH 200-BK

049-OR 200-BK 053-GN 052-YL 051-WH

200-BK

998-BR 109-6507 SWITCH 111-1324 BLOCK 124-3176 COVER

CUSTOMER SUPPLIED

NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC CAT DATA LINK + CAT DATA LINK NC NC SWITCH INPUT 6 SWITCH INPUT 7 SWITCH INPUT 8 NC NC NC NC NC NC SWITCH INPUT 3 SWITCH INPUT 2 NC RDM 1 RDM 2 NC SWITCH INPUT 1 SWITCH INPUT 5 SWITCH INPUT 4

PROGRAMABLE RELAY CONTROL MODULE

123-6008 +B

+BAT. SW +BAT. UNFUSED K3 IN K7 IN K6 IN K4 IN K2 IN K5 IN K5 IN NC NC +BAT. FUSED OUT K1 IN K1 N/O OUT K7 N/O OUT K3 N/O OUT K3 N/C OUT K4 N/O OUT K6 N/O OUT K6 N/C OUT K4 N/C OUT K2 N/O OUT K5 N/C OUT K5 N/O OUT NC NC FLYBACK GND -BAT.

RM1 RM2 RM3 RM4 RM5 RM6 RM7 RM8 RM9 RM10 RM11 RM12 RM13 RM14 RM15 RM16 RM17 RM18 RM19 RM20 RM21 RM22 RM23 RM24 RM25 RM26 RM27 RM28

02-RD 01-PU 01-PU

02-RD

200-BK 12 13 14 15 151-OR 200-BK 200-BK 16 17 18 19 20 21 36-PU F10 R9 F9 R8 F8 R7 F7 R6 F6 R5 F5 R4 F4 R3 F3 R2 F2 R1 F1 RELAY BOARD ASSEMBLY 9Y-6497 2 1 R1 3 03-BU 03-BU R2 4 04-BU R3 5 05-BU 12-BK 04-BU R4 6 06-BU 7 6 5 4 3 2 1 R5 7 07-BU RELAY DRIVER MODULE 123-7450 R6 8 08-BU 14 13 12 11 10 9 8 R7 9 09-BU 05-BU 06-BU 07-BU 08-BU R8 10 10-BU 09-BU 10-BU R9 12 11 12-BK 11-BU 11-BU

-B

B472-YL 200-BK

1 2

T 1K

AIR INLET TEMPERATURE 129-9191 ENGINE OIL TEMPERATURE 129-9191

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 151-OR 40 1

EMS

200-BK-10 200-BK-6 101-RD-6

105-RD C465-OR-10
2

104-RD-14
PPRS 1

1/2 MOTOR GP. 8N-3896

E797-WH E798-PK

J981-WH J982-OR

SERVICE SWITCH MOMENTARY 8N-0694 NOTE A

MCS

SAR1

SAR2

102-RD 102-RD 998-BR

EMS-II HARNESS CODE STANDBY PANEL HARNESS CODE HARNESS CODE HARNESS CODE HARNESS CODE HARNESS CODE HARNESS CODE PRIME PANEL HARNESS HARNESS HARNESS HARNESS HARNESS HARNESS CODE CODE CODE CODE CODE CODE

028-GY

4 6 1

5 2

200-BK 200-BK 200-BK 200-BK

200-BK 118-GN

104-RD-10 PRELUBE RELAY SLAVE 9X-8124

MAGCB

105-RD 105-RD
2

MAN CRANK E-STOP BREAKER 114-1142 2 1

10A MCESCB

200-BK-10

+ 24 VOLT IN 01 150-OR GROUND 02 200-BK + V CLUSTER 34 049-OR MODULE CLOCK 25 053-GN MODULE DATA 35 052-YL MODULE LOAD 15 051-WH ACTION LAMP 13 XXX-XX 027-PU SERVICE 23 028-GY CLEAR 33 XXX-XX TRANS SPEED IN 26 XXX-XX ENGINE SPEED IN 36 XXX-XX ALTERNATOR 'R' 30 XXX-XX SENSOR 1/SW 11 07 XXX-XX SENSOR 2/SW 12 17 XXX-XX SENSOR 3/SW 13 37 XXX-XX SENSOR 4/SW 14 27 XXX-XX SENSOR 5/SW 15 08 SENSOR 6/SW 16 10 D839-YL SENSOR 7/SW 17 28 B472-YL XXX-XX SENSOR 8/SW 18 38 + 8 VOLT OUT 24 C464-BU ACTION ALARM 04 025-GN DATA LINK + 05 893-GN DATA LINK 14 892-BR HARNESS CODE 0 31 200-BK HARNESS CODE 1 03 200-BK HARNESS CODE 2 12 200-BK HARNESS CODE 3 22 200-BK HARNESS CODE 4 16 200-BK HARNESS CODE 5 06 200-BK SWITCH 1 19 029-YL SWITCH 2 29 026-OR SWITCH 3 39 XXX-XX SWITCH 4 20 022-WH SWITCH 5 40 XXX-XX SWITCH 6 32 D936-WH SWITCH 7 11 XXX-XX XXX-XX SWITCH 8 21 024-BR SWITCH 9/FUEL 18 XXX-XX SWITCH 10/FUEL 09 ELECTRONIC MONITORING SYSTEM-II 158-6255

TB-5 TB-6 TB-7 TB-8

D839-YL 200-BK

1 2

SHIELD SHIELD 36-PU 35-PK 200-BK

200-BK 200-BK 36-PU 35-PK

T 1K

ATTACHMENTS 200-BK 200-BK 200-BK 200-BK 200-BK

L38 113-OR-14 200-BK 150-OR

RD-00 RD-6

L42

BK-00 BK-6

DISCONNECT SWITCH

I
02-RD

L34 L35

L34 L35

L20

C464-BU D839-YL B472-YL 022-WH D936-WH 024-BR

NEG

POS

NEG

POS

L32

L32

02-RD 01-PK 01-PK

CUSTOMER SUPPLIED 150-OR L38 314-PU-10 1/2 MOTOR GP. 8N-3896 G S RD-00 RD-00 115-5163 394-GN-14 200-BK-14 AIR SHUT-OFF SOLENOID RH 233-8020 DIODE AS. 1W-9070

L36 L38
ALS

35-PK

150-OR

026-OR 025-GN 029-YL 028-GY 027-PU

1 3

200-BK

L42 998-BR F707-WH F710-BR 382-PK-14 926-RD 998-BR F707-WH

85 30 86 87 87a 85 86 87 87a

L42

MTR BAT MOTOR

BK-6 RD-6

L35

ALARM SILENCE 9W-0073 NOTE A

SS

(+) BK-00 BK-00

(-)

200-BK-10

104-RD 104-RD

027-PU 027-PU

3 1

L29 200-BK 200-BK

104-RD-14

926-RD

30

L18

ETHER START RELAY 9Y-2921

ETHER HOLD RELAY 9Y-2921

304-WH 304-WH-10

304-WH 200-BK

1 2

AIR STARTER SOLENOID 5N-8980 NON-ELECTRIC STARTER ENGINES WITH 115-5163 POWER DISTRIBUTION BOX.

L17

L17

394-GN-14 395-BR-14

S RD-00

395-BR-14 200-BK-14

AIR SHUT-OFF SOLENOID LH 233-8020

DIODE AS. 1W-9070

MTR BAT MOTOR

101-RD-6 L5

107-RD-10 107-RD-10

50A

107-RD-10 107-RD-10 104-RD-14 104-RD

104-RD 104-RD-10

998-BR 102-RD-10 105-RD

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG GN-18 YL-18 OR-18

102-RD-6

F705-PK MANUAL CRANK SWITCH MOMENTARY 8T-9637 NOTE A

1 4

104-RD L26

BATTCB

WH-18 BK-18 OR-18

GN-18 YL-18 OR-18

GN-18 YL-18 OR-18

WH-18 BK-18 OR-18

GN-18 YL-18 OR-18

GN-18 YL-18 OR-18

GN-18 YL-18 OR-18

109-RD-6

101-RD-6

H401-PU

C465-OR-10

F705-PK

109-RD-6 101-RD-6

998-BR

F715-PU

200-BK 150-OR

395-BR-14 200-BK 150-OR 998-BR 200-BK 200-BK 200-BK 200-BK F708-YL 055-WH F708-YL F705-PK 055-WH

30

F719-BR

1 2

1 2

1 2

1 2

1 2

1 2

1 2

1 2 3

L14 101-RD-6 L18 L18

L14

RENR1243-03

A701-GY F726-YL

A703-BR F726-YL

A705-YL F728-BR

A707-PU F728-BR

A709-OR F730-GY

F721-GY 105-RD

RD

BK

WH

F
AST

F702-GN F722-OR 998-BR 104-RD

SC

A711-PU F730-GY

A713-GN G769-PU

A715-GY G769-PU

F721-GY

L7

1 2

F722-OR

L24

L24

L9

L9

C465-OR-10

86

F702-GN F722-OR F708-YL

F715-PU

104-RD-14 87 AIR S/O 85 RELAY LH 9Y-2921

LIS

YL YL

YL YL

YL YL

YL YL

YL YL

998-BR 104-RD 998-BR 998-BR

L26 L27

L6 L12 L12 L7 998-BR E797-WH E798-PK L11 L11

L6

RELAY-ONE SHOT 2.4 SEC 9X-3207 AIR SHUT-OFF TIMER 103-RD-14

-B

+B

995-BU A751-YL F714-PK F713-OR A747-GY A746-PK 994-GY F737-YL E795-YL F725-WH E796-GN

YL YL

YL YL

YL YL

F702-GN

1 3

L22 L23 L23

L10

L10

F719-BR

PREMIUM PANEL - JWAC HARNESS CODE 0 = HARNESS CODE 1 = HARNESS CODE 2 = HARNESS CODE 3 = HARNESS CODE 4 = HARNESS CODE 5 =

OPEN OPEN OPEN GND GND GND

025-GN L30

ASOS1

87a

394-GN-14 395-BR-14 F708-YL 055-WH

394-GN-14 F708-YL

30

86 ASOS2

104-RD-14 AIR S/O 85 RELAY RH 9Y-2921 055-WH 87a

87

104-RD-10 104-RD

E797-WH E798-PK

199-OR

GND OPEN OPEN GND GND GND

ALARM

2 1

A746-PK 993-BR 997-OR

E795-YL 993-BR 997-OR

A751-YL 993-BR 997-OR

994-GY 993-BR 997-OR

F737-YL 993-BR 997-OR

F714-PK 993-BR 997-OR

F713-OR 993-BR 997-OR

A747-GY 993-BR 997-OR

F725-WH 993-BR 997-OR

995-BU 993-BR 997-OR

2 SMMS1

ALARM 3N-5762

107-RD-10 MAG RELAY #1 9X-8124

TB-4

H401-PU 200-BK-10

104-RD-10 104-RD 104-RD-14 104-RD-14

RELAY BREAKER 107-5857

1 32A RCB 2

CONA

L20

L37 L20 L21

LOW IDLE SW 4D-1836 NOTE A

L21

SPEED CONTROL 9X-9591 1 2 3

MODULE USED IN ABSENSE OF WOODWARD SIGNAL PIN-19 090-PU 080-GN 070-WH F702-GN C465-OR-10 L33

200-BK-10 J982-OR J981-WH 892-BR 893-GN E798-PK 150-OR-14 150-OR-14 229-BK-14 229-BK-14 E799-BR F701-BR F722-OR F702-GN F708-YL F705-PK F721-GY 101-RD-6 109-RD-6 304-WH-10 314-PU-10 E797-WH F719-BR F715-PU 998-BR

01 02 03 05 06 04 07 09 11 13 08 10 12 14 15 16 18 19 20 22 24 17 21 23 25

01 02 03 05 06 04 07 09 11 13 08 10 12 14 15 16 18 19 20 22 24 17 21 23 25

200-BK-10 J982-OR J981-WH 892-BR 893-GN E798-PK 150-OR-14 150-OR-14 229-BK-14 229-BK-14 E799-BR F701-BR F722-OR F702-GN F708-YL F705-PK F721-GY 101-RD-6 109-RD-6 304-WH-10 314-PU-10 E797-WH F719-BR F715-PU 998-BR ENGINE CONNECTION 'A' 25-PIN 3T-3044 4-6 GA. 19&20 8-10 GA. 1,22&24 12-14 GA. 7,9,11&13 16-18 GA. ALL OTHERS

C465-OR-10 200-BK-10

L11 E798-PK L16 L16

L11

ATTACHMENTS

E796-GN 993-BR 997-OR

200-BK 200-BK

105-RD 200-BK

F701-BR E799-BR

200-BK-10 200-BK-10

PREMIUM PANEL - SCAC HARNESS CODE 0 = HARNESS CODE 1 = HARNESS CODE 2 = HARNESS CODE 3 = HARNESS CODE 4 = HARNESS CODE 5 =

RH/LH 8D-2676 NOTE A

MANCS

107-RD-10 MAG RELAY #2 9X-8124 F701-BR E799-BR

ALTCB

200-BK-6 L37

102-RD-6 L23 104-RD 104-RD-14 L23

1 63A

109-RD-6

MOUNTING GP. 126-9191

GN-18 YL-18 OR-18

GN-18 YL-18 OR-18

GN-18 YL-18 OR-18

0 1 2 3 4 5

= = = = = =

OPEN GND OPEN GND GND GND

1
63A

109-RD-6 101-RD-6

RHLH

029-YL

200-BK 200-BK

304-WH-10 314-PU-10
2 SMMS2 1

L26

BATTERY BREAKER 107-5856

200-BK-10 L26

H401-PU

2 1

RD-16 RD-16 RESISTOR AS. 9X-9584

RES2

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG

0 1 2 3 4 5

= = = = = =

OPEN OPEN GND GND GND GND

MAG RELAYS BREAKER 116-7655 L43

TB-1

L37

102-RD-6

102-RD-6 102-RD-10 102-RD 102-RD-14 102-RD-14 102-RD-10 102-RD-6 102-RD-6 +BATT

382-PK-14 200-BK-14 926-RD

A C B

382-PK-14 200-BK-14 926-RD

382-PK 200-BK

1 2

BU BK

ETHER SOL #1 9X-7137

027-PU

PPRM 87a 30 87

MODE/CLEAR SWITCH MOMENTARY 7N-8008 NOTE A

118-GN

PRELUBE RELAY MASTER 9Y-2921 104-RD

102-RD-10 102-RD-6 102-RD 102-RD 102-RD

-6 BK 020

BK-00 200-BK-10 200-BK-10 200-BK-6

ALT 35 AMP

382-PK 200-BK 200-BK-10 200-BK-6 101-RD-6 AIR SHUTOFF SWITCH (RH) 227-7483 AIR SHUTOFF SWITCH (LH) 227-7483

1 2

BU BK

ETHER SOL #2 9X-7137

86

85

2 1

RD-16 RD-16 RESISTOR AS. 9X-9584

RES1

ENGINE COOLANT TEMP SENSOR 102-2240

AFTER COOLER TEMP SENSOR 102-2240

RIGHT TURBO INLET PRESSURE SENSOR 161-9926

LEFT TURBO INLET PRESSURE SENSOR 161-9926

ATMOS PRESSURE SENSOR 161-9926

TURBO OUTLET PRESSURE SENSOR 194-6724

ENGINE OIL PRESSURE SENSOR FILTD 194-6725

FUEL FILTER PRESSURE SENSOR UNFILTD 194-6725

CRANK CASE PRESSURE SENSOR 161-9926

FUEL FILTER PRESSURE SENSOR FILTD 194-6724

ENGINE OIL PRESSURE SENSOR UNFILTD 194-6724

ALTERNATOR BREAKER 125-7096

MOTOR +

PRELUBE MOTOR AS. 3T-7583

C B A

C B A

C B A

C B A

C B A

C B A

C B A

C B A

C B A

C B A

C B A

CYLINDER HEAD SOL 1 L8 993-BR 997-OR

CYLINDER HEAD SOL 3

CYLINDER HEAD SOL 5

CYLINDER HEAD SOL 7

CYLINDER HEAD SOL 9

CYLINDER CYLINDER HEAD HEAD SOL 11 SOL 13

CYLINDER HEAD SOL 15

L8

199-OR 200-BK-10

INSTRUMENT BOX CONNECTOR 'A' 25-PIN 3T-3043 L31 L29

L7

30 pages, KWG

ENGINE SPEED/ TIMING SENSOR 129-6628 SIGNAL DIGITAL RET +V SPD/TIM

TURBO EXHAUST TEMP LH 163-7882 SIGNAL DIGITAL RET +V DIGTAL

TURBO EXHAUST TEMP RH 163-7882 SIGNAL DIGITAL RET +V DIGITAL L1 L1

103-RD-14 L29 L42 L30 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK

L31

CONB

C465-OR-10 L42 L39 L28 L33

L30 L28

L38

L39

999-WH 998-BR 996-GN

F703-GY 998-BR A700-OR

F721-GY

A702-PU F727-GN

A704-GN F727-GN

A706-GY F729-GN

A708-BR F729-GN

A714-PK G770-WH

A710-GY F731-OR

L28

L28

L30

L17 L14 E797-WH

L17 L14 E797-WH L4 998-BR L3 L2 998-BR L3 L2 L4 F724-PU F723-PK

113-OR-14

998-BR 998-BR

ESLR

YL YL

YL YL

YL YL

YL YL

YL YL

YL YL

30 87a 86 85

103-RD-14

30 85

87 86

10A EMSCB

L39 L42

L39

114-OR-14 200-BK

25 STOP-A 24 START-A 23 AUTO-A 22 OFF-A 15 STOP2 14 START2 21

F721-GY

F721-GY

L22

L20 893-GN 892-BR

892-BR 893-GN
TB-10

102-RD-14

103-RD-14

200-BK

200-BK

200-BK 200-BK

998-BR

060-YL

13 AUTO2 12 OFF2 10 STOP1 9 START1

11

F717-YL

L9

PECMR

87a 87

L15

L14

L12

L11

E-STOP RELAY 9Y-2921

ESR 87 30 86 87a 85

16A PECMCB

86

85

CONNECTOR PIN ASSIGNMENT REPRESENTS LEFT HAND SERVICE USING INTERNAL BOX HARNESS 121-4102.

3Y 3R

5Y 5R

7Y 7R

8N-0694
TB-3

STARTING AID SWITCH MOMENTARY

OSS

CONTACTS OFF/RESET AUTO START STOP

102-RD L21

1 10A

BATTERY(+) BATTERY(+) BATTERY(-) BATTERY(-) TIMING CAL-FAN SPD(-) TIMING CAL-FAN SPD(+) ETHER START RELAY ETHER HOLD RELAY AIR SHUTOFF PRELUBE PUMP ECS IN AUTO STATUS SW9 DIG SNSR PWR (8V) DIG SNSR RETURN DROOP SPEED SIG (TERM D) SW10 ANA SNSR PWR (5V) ANA SNSR RETURN ENGINE SHUTDOWN SIGNAL 'C' SW2 ENGINE SHUTDOWN SIGNAL 'D' SW6 OVERSPEED VERIFY START/RUN/STOP1 SW3 ECM ON/OFF - KEYSWITCH INPUT START/RUN/STOP2 SW4 ETHER SWITCH SW8 ENG SPEED/TIMING SIG +V SPEED/TIMING CAT DATA LINK (-) CAT DATA LINK (+) SECONDARY CAT DATA LINK (-) SECONDARY CAT DATA LINK (+) CRANKCASE PRESSURE SENSOR OIL PRESSURE SNSR - UNFILTERED FUEL PRESSURE SNSR - FILTERED PRELUBE PRESSURE SWITCH CAN DATA LINK (-) (UNUSED) HSDL SHIELD GROUND (UNUSED) CAN DATA LINK (+) (UNUSED) SW7 (UNUSED) SPD PWM 1B- (UNUSED) DOUT 2 (UNUSED) SPD PWM 1B+ (UNUSED)

998-BR 150-OR 150-OR-10 150-OR-14 150-OR-14 L21 102-RD-14 102-RD-10 200-BK 103-RD 200-BK

F720-GN

ROCKFORD FAN VALVE CRANK 3.5A PWM RETURN RATED SPEED SIGNAL (TERM S) ATMOSPHERIC PRESSURE SNSR TURBO OUTLET PRESSURE SNSR TURBO INLET LH PRESSURE SNSR OIL PRESSURE SNSR - FILTERED TURBO INLET RH PRESSURE SNSR FUEL PRESSURE SNSR - UNFILTERED COOLANT TEMPERATURE SNSR AFTERCOOLER TEMPERATURE SNSR TURBO IN EXH LH TEMP SNSR TURBO IN EXH RH TEMP SNSR SHUTDOWN NOTIFY POWER SHUTDOWN NOTIFY RETURN SOLENOID 1 POWER SOLENOID 2 POWER SOLENOID 3 POWER SOLENOID 4 POWER SOLENOID 5 POWER SOLENOID 6 POWER SOLENOID 7 POWER SOLENOID 8 POWER SOLENOID 9 POWER SOLENOID 10 POWER SOLENOID 11 POWER SOLENOID 12 POWER SOLENOID 13 POWER SOLENOID 14 POWER SOLENOID 15 POWER SOLENOID 16 POWER SOL 1&3 RETURN SOL 2&4 RETURN SOL 5&7 RETURN SOL 6&8 RETURN SOL 9&11 RETURN SOL 10&12 RETURN SOL 13&15 RETURN SOL 14&16 RETURN

3 1

NOTE A

200-BK 103-RD

86

85 DNCB

SAS

DENOX BREAKER 114-1142

OFF RESET

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18

INSTRUMENT BOX INNER BULKHEAD SERVICE CONNECTOR 9W-1951

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18

INSTRUMENT BOX SERVICE CONNECTOR CAP 8C-6354

CONTROL SWITCH CHART

D-KEY PLUG AS. 101-0205

1Y 1R

9Y 9R

11Y 11R

13Y 13R

SET TO TYPE 'K' & FAHRENHEIT RED (-) YELLOW (+)

1 2

1 2

1 2

1 2

1 2

1 2

1 2

1 2

15Y 15R

87

C-KEY PLUG AS. 101-0204

D-KEY PLUG AS. 101-0205

19 13 07 24 20 23 14 08 02 03 09 15 25 01 29 35 16 40 26 34 32 28 38 22 37 18 31 12 30 06 36 10 05 11 17 21 27 33 39 04

04 06 05 11 12 18 40 22 28 21 19 35 29 13 36 30 02 24 27 08 23 14 25 38 32 03 09 01 07 31 37 17 20 10 15 16 26 33 34 39

16 26 32 38 37 31 30 36 05 17 27 39

200-BK

150-OR

150-OR

OVERSPEED VERIFY SW 7N-8001 NOTE A 2 1 F706-PU

DNOXR 87a 30

893-GN 892-BR

114-2410
PYROMETER ALTRONIC DPY-4118U

199-OR

102-RD

CONNECTOR PIN ASSIGNMENT REPRESENTS STANDARD RIGHT HAND SERVICE USING INTERNAL BOX HARNESS P/N 121-4101.

F700-BU F701-BR E799-BR F702-GN A747-GY A746-PK F713-OR 994-GY F714-PK F737-YL 995-BU A751-YL F703-GY F704-OR E798-PK E797-WH A701-GY A702-PU A703-BR A704-GN A705-YL A706-GY A707-PU A708-BR A709-OR A710-GY A711-PU A712-BR A713-GN A714-PK A715-GY A716-PU F726-YL F727-GN F728-BR F729-GN F730-GY F731-OR G769-PU G770-WH

A701-GY A702-PU A703-BR A704-GN A705-YL A706-GY A707-PU A708-BR F726-YL F727-GN F728-BR F729-GN

103-RD-14

EMSSS

CONTROL SWITCH BREAKER 114-1142

L43

DENOX RELAY 9Y-2921

150-OR-14 150-OR-14 229-BK-14 229-BK-14 F724-PU F723-PK F710-BR F707-WH F708-YL F705-PK F721-GY A700-OR 998-BR F722-OR 997-OR 993-BR F715-PU F719-BR F706-PU F716-WH 113-OR-14 F717-YL F720-GN 999-WH 996-GN 892-BR 893-GN J982-OR J981-WH E795-YL E796-GN F725-WH F718-BU XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX

200-BK 200-BK

103-RD-14 103-RD-14 103-RD

L4

L2

L8

L3

L6

L7

5 STOP-B 4 START-B 3 AUTO-B 2 OFF-B 1

L13

L10

150-OR-10

30

102-RD-10 ECM RELAY 9Y-2921

040-OR-14 102-RD-10

18 AUTO-K 17 OFF-K

16

103-RD 200-BK 199-OR

MINIMUM PULL-IN VOLTAGE: 14.4 VDC MINIMUM HOLD-IN VOLTAGE: 7.0 VDC

050-WH

8 AUTO1 7 OFF1 20 STOP-K 19 START-K

F716-WH 113-OR-14 113-OR-14 113-OR-14

CSCB

F717-YL F716-WH 113-OR-14 F706-PU F720-GN

L20

E798-PK E797-WH

F718-BU 893-GN

998-BR

L36

200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK

200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 229-BK 200-BK 200-BK 200-BK 229-BK-14 229-BK-14 200-BK-10 229-BK 200-BK 200-BK

998-BR 999-WH 996-GN 998-BR A700-OR F703-GY F704-OR INJECTOR GP (16)

113-OR-14 200-BK

L40

INSTRUMENT BOX CONNECTOR 'B' 25-PIN 8N-1517

ENGINE CONNECTION 'B' 25-PIN 8N-1518 4-6 GA. 19&20 8-10 GA. 1,22&24 12-14 GA. 7,9,11&13 16-18 GA. ALL OTHERS

L13 L15 L16

L16

L15

L13 PRELUBE PRESSURE SWITCH 3N-1400 NOTE A

CYLINDER HEAD SOL 2

YL YL

CYLINDER HEAD SOL 4

CYLINDER HEAD SOL 6

CYLINDER HEAD SOL 8

CYLINDER HEAD SOL 10

CYLINDER HEAD SOL 12

CYLINDER HEAD SOL 14

YL YL

87

150-OR 150-OR

87a

103-RD-14

E-STOP LOCKOUT RELAY 9Y-2921

EMS-II RELAY 9Y-2921

EMSR

114-OR-14 EMS-II BREAKER 114-1142

103-RD-14

103-RD 103-RD-14

1 2

1 2

1 2

1 2

1 2

1 2

1 2

102-RD-14

102-RD-14

103-RD-14 040-OR-14 L33 050-WH 060-YL 103-RD-14 998-BR 998-BR CONTROL SW 127-2331 NOTE A

TB-2

1 2

RECEPT AS. (16) 9X-0352

A712-BR F731-OR

A716-PU G770-WH

ES

L5

L5

F704-OR 998-BR A700-OR

199-OR

F724-PU F723-PK

150-OR

103-RD-14 F708-YL 114-OR-14 103-RD-14 103-RD

3 1

4 2

F716-WH F717-YL F706-PU F720-GN 113-OR-14

L29

L15

L15

L9

C B A

2 1

109-6507 7 E-STOP 8

103-RD-14 105-RD 113-OR-14 111-1323 (N.O.) 111-1323 (N.0.) 111-1324 (N.C.) 111-1324 (N.C.)

C465-OR-10 F716-WH F717-YL XXX-XX F706-PU F720-GN XXX-XX F707-WH F710-BR 382-PK-14 926-RD 394-GN-14 395-BR-14 113-OR-14 XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX-4 XXX-XX-4 XXX-XX XXX-XX-8 XXX-XX XXX-XX-8 XXX-XX

01 02 03 04 05 06 08 10 12 07 14 09 11 13 15 16 17 18 19 20 21 22 23 24 25

01 02 03 04 05 06 08 10 12 07 14 09 11 13 15 16 17 18 19 20 21 22 23 24 25

C465-OR-10 XXX-XX XXX-XX F707-WH F710-BR 382-PK-14 926-RD 394-GN-14 395-BR-14 113-OR-14 XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX-4 XXX-XX-4 XXX-XX XXX-XX-8 XXX-XX XXX-XX-8 XXX-XX

F716-WH F717-YL 113-OR-14 F706-PU F720-GN

C465-OR-10 TIMING CALIBRATION L10

L13

L13 L10 L9

E798-PK

E798-PK

A701-GY F726-YL A703-BR A705-YL F728-BR A707-PU A709-OR F730-GY A711-PU A713-GN G769-PU A715-GY A716-PU G770-WH A714-PK A712-BR F731-OR A710-GY A708-BR F729-GN A706-GY A704-GN F727-GN A702-PU

WH-18 BK-18 OR-18 C B A

WH-18 BK-18 OR-18

C B A

WH-18 BK-18 OR-18

CYLINDER HEAD SOL 16

L28 893-GN 892-BR

D
L1

TB-11

ECM BREAKER 114-1143

2

L20

892-BR

F722-OR

106-RD-14

1 10A

102-RD-14 102-RD-14 102-RD-10 102-RD

103-RD 229-BK

SERC

L1

L1

A B C D E F G H J

EXHAUST PORT #1

EXHAUST PORT #3

EXHAUST PORT #5

EXHAUST PORT #7

EXHAUST PORT #9

EXHAUST PORT #11

EXHAUST PORT #13

EXHAUST PORT #15

L20 L36

103-RD 200-BK L36

L20

200-BK NOTE BLOCK L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L15 L16 L17 L18 L19 L20 L21 L22 L23 L24 L25 L26 L27 L28 L29 L30 L31 L32 L33 L34 L35 L36 L37 L38 L39 L40 L41 L42 L43 INJECTOR WIRING EXH TEMP SENSOR PWR/RTN SPD/TIMING TIMING CALIBRATION ETHER FUEL FILTER PRESSURES & AFTERCOOLER TEMPERATURE ANALOG ENGINE SENSOR SIGNALS ANALOG SENSOR PWR/RTN ISOCHRONUS/DROOP SIGNALS STARTER RELAY SIGNAL CAT/CAT2 DATA LINKS (NOTE: PAIRS ARE TWISTED TOGEATHER) CUSTOMER SHUT-DOWN SWITCH GEAR AIR SHUTOFF/PRELUBE ETHER PULL-IN/HOLD-IN ECM (+)BATT/(-)BATT AIR SHUT-OFF SOLENOIDS ELECTRIC/AIR STARTER SOLENOIDS CUSTOMER SUPPLIED WIRING CAT DATA LINK (NOTE: PAIR IS TWISTED TOGEATHER) ECM (+)BATTERY ECM (-)BATTERY STARTER MAG RELAYS SPEED/DROOP SIGNALS AIR SHUT-OFF/PRELUBE RELAY SIGNALS STARTER MAG RELAYS CONTACTS CUSTOMER SHUT-DOWN CONTROL/OVERSPEED/ETHER SWITCHES ETHER PULL-IN/HOLD-IN RELAY SIGNALS/CONTACTS AIR SHUT-OFF SOLENOIDS SPEED ADJUST POTENTIOMETER - WOODWARD SPEED SIGNAL EMS-II CUSTOMER INTERFACE REMOTE START/STOP EMS-II CUSTOMER INTERFACE EMS-II CUSTOMER INTERFACE EMS-II HARNESS CODE SECONDARY CAT DATA LINK (NOTE:PAIR IS TWISTED TOGEATHER) EMS-II GAUGE CODE MISC (-)BATT CUSTOMER INTERFACE (-)BATT PROGRAMMABLE RELAY CONTROL MODULE POWER PRCM RELAY POWER CONTROL/ECM/EMS/DENOX POWER NOTE A: SWITCH SHOWN IN NORMAL ENGINE RUNNING POSITION NOTE B: SWITCHED POWER TO BE PROVIDED TO CCM CONTROL (+)BATTERY IF PRESENT. NOTE C: SWITCHED POWER TO BE PROVIDED TO PRCM CONTROL (+)BATTERY IF PRESENT. NOTE D: UNSWITCHED POWER TO BE PROVIDED TO DENOX SYSTEM ENGINE HARNESS IF PRESENT. NOTE E: (-)BATTERY TO BE PROVIDED TO PRCM CONTROL IF PRESENT. NOTE F: (-)BATTERY TO BE PROVIDED TO CCM CONTROL IF PRESENT. NOTE G: (-)BATTERY TO BE PROVIDED TO DENOX SYSTEM ENGINE HARNESS IF PRESENT. NOTE H: CIRCUITS 892-BR AND 893-GN MUST BE TWISTED TOGETHER AND KEPT AS SHORT AS POSSIBLE BETWEEN INSTRUMENT BOX AND OTHER DEVICES. NOTE I: CIRCUITS J981-WH AND J982-OR MUST BE TWISTED TOGETHER AND KEPT AS SHORT AS POSSIBLE BETWEEN INSTRUMENT BOX AND OTHER DEVICES. NOTE J: SIGNAL TO BE PROVIDED FROM WOODWARD LOADSHARE PIN-19. IF PRESENT.

200-BK

B
(+) BATTERY SUPPLY WIRES INPUT SIGNAL WIRES TO ECM OUTPUT SIGNAL WIRES FROM ECM SENSOR SUPPLY VOLTAGE SIGNAL PLUS SIGNAL MINUS (-) BATTERY / SENSOR RETURN

132-8095
DIAGRAM-WIRING GENSET - NON-EMCP

NOTE K: SWITCHED POWER TO BE PROVIDED TO DENOX SYSTEM ENGINE HARNESS IF PRESENT.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

SOLENOID 1 POWER SOLENOID 2 POWER SOLENOID 3 POWER SOLENOID 4 POWER SOLENOID 5 POWER SOLENOID 6 POWER SOLENOID 7 POWER SOLENOID 8 POWER SOL 1&3 RETURN SOL 2&4 RETURN SOL 5&7 RETURN SOL 6&8 RETURN

FOR 3512B/3516B ONLY

STOP AUTO

FOR 3508B ONLY

MAN. START

INDICATES "CLOSED" -INDICATES "MAKE BEFORE BREAK"

03 04 01 02 07 08 05 06 11 12 09 10 15 16 13 14 19 20 17 18 23 24 21 22 27 28 25 26 31 32 29 30 35 36 33 34 37 38 39 40 THERMOCOUPLE CONNECTION 9X-1343 DRC-40

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 THERMOCOUPLE CONNECTION 8T-9834 DRC-40

A
2 1 2 1 2 1 2 1 2 1 2 1 2 1 2R 2Y 4R 4Y 6R 6Y 8R 8Y 10R 10Y 12R 12Y 14R 14Y 16R 16Y + 2 1 EXHAUST PORT #16

115-9609 THERMOCOUPLE (16) K TYPE EXHAUST PORT #2 +

EXHAUST PORT #4

EXHAUST PORT #6

EXHAUST PORT #8

EXHAUST PORT #10

EXHAUST PORT #12

EXHAUST PORT #14

18

17

16

15

14

13

12

11

10