FITTING INSTRUCTIONS

HINGE DOOR & INLINE PANEL RECESS LOCATION

WA R N I N G DO NOT attempt to install the product unless y ou can tick ALL 4 boxes adjacent as satisfactory. The wall plugs supplied with the installation kit are for use in solid w alls. Hollow or stud-partition walls will require alternative fixings. Please consult a hardware supplier for the correct type. It may also be necessary to consult y our tiling supplier about the correct method for drilling your tiles. H E AV Y P R O D U C T, A S S I S TA N C E M AY B E R E Q U I R E D U S E S A F E T Y E Y E W E A R W H E N I N S TA L L I N G Any parts missing or damaged must be r eported to your supplier within 5 days of purchase. Please state s ize & colour of pr oduct and part number as shown for the corr eponding size of door. INSPECT DOOR BEFORE FITTING NO CLAIMS WILL BE ACCEPTED AFTER THE DOOR HAS BEEN INST ALLED

DOOR OPENS OUT. IT IS RECOMMENDED THAT A NON-SLIP MAT IS USED AT ENTRY I M P O RTA N T Thank-you for choosing a MERLYN Series 9 sho wer door. Please familiarise yourself with these instructions before installing. Do you have all the tools required? Is the installation site compatible with the size of door supplied? Are all the enclosure components present? Is the installation kit complete?

<< M A J O R C O M P O N E N T S - D O O R >>

<< F I T T I N G K I T F O R R E C E S S L O C AT I O N >>

<< TO O L S YO U W I L L N E E D >>

VF1005L/R x 1

VF1032 x 1

6mm masonry drill bit

VF1004 x 2 VF1035 x 2 VF1034 x 2 VF1044 x 1

Power drill

Tape measure
A B VF1045 x 8 VF1053 x 1 VF1038 x 1 VF1023 x 1 VF1054 x 2 VF1036 x 1 VF1024 x 4 VF1002 x 10 VFCAP328 VF1031 x 1 VF1026 x 10 VFCAP69

#2 Philips screwdriver Pencil/marker

Quality silicone sealant & applicator

VF1029 x 1

VF1039 x 6

VF1040 x 1 VF1006 x 1 VF1018

VF1057 x 2 VF1030 x 2 E

VF1001 x 2

VFCAP69B

Safety eyewear

VFCAPA13 x 2 profile VFCALWUC cover slip VF1007 VF1009 x 1

Spirit-level with horizontal & vertical level indicators

FITTING INSTRUCTIONS FOR TRAY MUST BE 100% LEVEL IN ALL DIRECTIONS

Wall shown transparent to reveal sealing

R E C E S S L O C AT I O N
20 mm

- F O L L OW S T E P S I N S E Q U E N C E
Cover slip to inside WARNING
Ensure wall profiles are plumb and fixed through the centre of the slot - to allow for later adjustment

cover slip to inside

TRAY MUST BE SEALED TO WALL ALL ROUND

Ensure the shower tray is level in all directions and is properly sealed to the w all. The wall must be tiled do wn to the top edge of the tr ay. Do not angle out bottom tile.

Remove cover slips VF1007 from wall profiles by sliding a plastic instrument do wn inside of Cover slip to remove without bending. door closing/magnetic side

Fit VF1044 under bottom end of w all profile holding magnetic upright VF1006 before marking points. Place both wall profiles VFCALWUC at 20mm from front edge of shower tray to outside edge of w all profile, plumb, mark & drill holes. F ix both the wall profiles into position with screws VF1026 & plugs VF1002.

inside

fixed on inside

loosen or

Adapt longer seal to 1995mm and fit to the magnetic upright profile VF1006. Loosen screws on side of w all profile and slide fixed glass panel or magnetic upright VF1006 (for door closing profile) into profile. Tighten middle screw in profile to hold glass.

Add pea size spot of silicone and place foot plate VF1005 under bottom corner of fixed panel. GLASS PANEL MUST BE PARALLEL TO FRONT OF TRAY

Hang door onto hinged panel. TIP Use hex key VFCAP328 provided to ensure all hinges are tight and square on glass before hanging door .

Fit short magnetic seal with cutout, to front edge of door, angle to inside. Cut-out section of seal fits into bottom of chrome strip. Adjust panel to ensure correct fitting and tighten off profile screws to hold glass in place. (see point 4) TIP Adjust at fixed panel side first before magnetic profile side. Note: Ensure grub screw on fixed panel hinge is tight to pin. Pin should not mo ve. Ensure even gap between top of tr ay and bottom of door seal along length of door before tightening fixed panel in wall profiles. TIP Ensure magnets meet/door closes before fixing screws in wall profile.

even gap

If there are any gaps between the magnets, slightly loosen the 4 wall fixings for the wall profiles (see step 3) and adjust in or out the TOP to close the gap. It may also be necessary to adjust the glass in and out of the wall profiles. TIP Ensure magnets meet/door closes before fixing screws in wall profile.

inside

adjust loosen

LOOSEN ALL GRUB SCREWS TO AVOID DAMAGE TO RAIL & slide rail VF1018 through bracket VF1053. Attach rail bracket VF1053 through hole in inline panel using VF1036 & VF1038 ensuring a plastic washer VF1034 is on both sides of the glass.

10

Level rail and mark position of ferrule on w all. Remove rail and mark hole position for ferrule. Remo ve rail and bracket to allow for fixing of ferrule. Drill and plug hole as required and screw br ass ferrule VF1004 to wall. Loosen chrome ferrule cover slip VF1035 and slide onto r ail leaving brass ferule VF1004 on wall. Reposition rail onto inline panel and w all mount. Adjust to fit and gently tighten grub screws to hold r ail in place until final adjustment is completed.

11 15

Fit cover cap VF1001 to top of wall profile using screw VFCAPA13.

12

Fit web gasket VF1040 to back edge of door, web to inside. Cut-out section of seal fits into bottom of chrome strip. Push on hinge screw cover caps VF1045.

13

Fit cover strip VF1007 to inside of wall profile. Note: strip only goes on one w ay per illustration.

14

Fit handle VF1023/29/31 with screws VF1054 making sure to use plastic w ashers VF1024 on both sides of glass. Push on screw cover caps VF1030.

Fit luna rail VF1008 between footplates VF1005 & VF1044, rail may need adapting to length. Use a small bead of silicone along underneath of rail to fix rail to tray.

24 HRS

TROUBLE SHOOTING GUIDE

Any fitting issue with the fixed glass panel/door not lining up, or door or not closing correctly , CHECK THE TRAY, IT MUST BE 100% LEVEL IN ALL DIRECTIONS FOR CORRECT INST ALLATION. A Issue: Fixed glass panels are difficult to adjust in and out of the wall profile Remedy 1: SEE STEP 4: Ensure that all adjusting screws in the w all profile are loosened (not necessary to be removed). TIP: When pushing the glass in and out of the w all profile, angle the glass panel slightly towards the inside of the tr ay, then adjust in and out of the w all profile, finally straightening back onto tray. Seal wall profile to wall on inside from top to bottom. Seal glass/rail to shower tray horizontally on outside only. Seal upright profile to wall from shower tray approx 100mm vertically on outside. Allow unit 24hrs to set. Failure to follow these instructions may invalidate your guarantee.

B Issue: Door panel and big fixed panel are not the same level on top

Remedy 1: STEP 6: Ensure the door panel hinges are fully inserted into the fixed panel hinges i.e. Ensure there is not a big gap between the mo ving panel hinge and fixed panel hinge when door is closed. Remedy 2: STEP 1: Check the tray is level TRAY MUST BE 100% LEVEL Remedy 3: STEP 4: Adjust the glass panels in and out of the w all profiles - tilting glass upw ards and downwards slightly (pulling out at the top or bottom of profile)

C Issue: Gap at the top or bottom between the magnets

Remedy 1: STEP 3: Check that the hinge and inline fixed panel and magnetic upright profile are square and plumb at the edge Remedy 2: STEP 8: Adjust the wall profile which holds the magnetic upright profile (VF1006) horizontally where fixed to the wall, in /out at the top to close the gap Remedy 1: STEP 6: Ensure the hinges are square on the mo ving and fixed glass panels IF NO T: Remove door from fixed panel then, using hex key pro vided, adjust hinges to square by first loosening, then re-tightening to correct position on glass panel. Remedy 2: Use lubricant (i.e. Silicone lubricant spr ay/grease) on the pin and n ylon butt.

D Issue: When opening the door, the hinge on the door panel rises up but does not sit back down when the door is closed

12/08

FITTING INSTRUCTIONS

HINGE DOOR & INLINE P ANEL WITH SIDE PANEL

WA R N I N G DO NOT attempt to install the product unless y ou can tick ALL 4 boxes adjacent as satisfactory. The wall plugs supplied with the installation kit are for use in solid w alls. Hollow or stud-partition walls will require alternative fixings. Please consult a hardware supplier for the correct type. It may also be necessary to consult y our tiling supplier about the correct method for drilling your tiles. H E AV Y P R O D U C T, A S S I S TA N C E M AY B E R E Q U I R E D U S E S A F E T Y E Y E W E A R W H E N I N S TA L L I N G Any parts missing or damaged must be r eported to your supplier within 5 days of purchase. Please state s ize & colour of pr oduct and part number as shown for the corr eponding size of door. INSPECT DOOR BEFORE FITTING NO CLAIMS WILL BE ACCEPTED AFTER THE DOOR HAS BEEN INST ALLED

DOOR OPENS OUT. IT IS RECOMMENDED THAT A NON-SLIP MAT IS USED AT ENTRY I M P O RTA N T Thank-you for choosing a MERLYN Series 9 sho wer door. Please familiarise yourself with these instructions before installing. Do you have all the tools required? Is the installation site compatible with the size of door supplied? Are all the enclosure components present? Is the installation kit complete?

<< M A J O R C O M P O N E N T S - D O O R >>

<< S I D E PA N E L >>

<< F I T T I N G K I T F O R C O R N E R L O C AT I O N >>

VF1005L/R x 1

VF1032 x 1

VF1034 x 2

VF1004 x 2 VF1035 x 2 VF1034 x 2

VF1054 x 1

VF1032 x 1

VF1038 x 1 A B C VF1045 x 8 VF1053 x 1 VF1038 x 1 VF1036 x 1 VF1024 x 4 VF1002 x 10 VF1052 x 4 VF1036 x 1 VF1049L/R x 1

VF1023 x 1

VF1054 x 2

VFCAHY134 x 1

VF1031 x 1 VFCAL306A x 1 VF1029 x 1 VF1039 x 6

VF1040 x 1

VF1057 x 2 VF1030 x 2

VF1001 x 2

VFCAP69B VFCAP69 VFCAP328 VFCAPA13 x 2

VF1018

E profile VFCALWUC cover slip VF1007

VF1009 x 1

FITTING INSTRUCTIONS FOR TRAY MUST BE 100% LEVEL IN ALL DIRECTIONS

C O R N E R L O C AT I O N

- F O L L OW S T E P S I N S E Q U E N C E

cover slip to inside

20 mm 30 mm

TRAY MUST BE SEALED TO WALL ALL ROUND

inline panel

side panel

1s

Ensure the shower tray is level in all directions and is properly sealed to the w all. The wall must be tiled do wn to the top edge of the tr ay. Do not angle out bottom tile.

2s

Remove cover slips VF1007 from wall profiles by sliding a plastic instrument do wn inside of Cover slip to remove without bending. Place inline panel wall profile VFCALWUC, with extension profile VFCAL306A behind it, at 20mm from front edge of sho wer tray to outside edge of w all profile. Place side panel wall profile VFCALWUC at 30mm from front edge of sho wer tray to outside edge of w all profile. NOTE: If tray finish is close to the minimum, especially if walls are leaning in, reduce the step in to the w all profile by 10mm.

Cover slip to inside

WARNING
Ensure wall profiles are plumb and fixed through the centre of the slot - to allow for later adjustment

inside

fixed on inside

loosen

3s

Plumb, mark & fix both the w all profiles into position with screws VF1026 & plugs VF1002.

4s

Loosen screws on side of w all profile and slide fixed glass panel or side panel into profile. Tighten middle screws in profiles to hold glass.

5s

Add pea size spot of silicone and place foot plate VF1005 under bottom corner of fixed panel. GLASS PANEL MUST BE PARALLEL TO FRONT OF TRAY

even gap

7s 6s
Hang door onto hinged panel. TIP Use hex key VFCAP328 provided to ensure all hinges are tight and square on glass before hanging door . Fit short magnetic seal with cutout, to front edge of door , angle to inside. Cut-out section of seal fits into bottom of c hrome strip. Fit longer magnetic seal to front edge of side panel angled to the inside. Adjust panels to ensure correct fitting and tighten off profile screws to hold glass in place. (see point 4s) Note: Ensure grub screw on fixed panel hinge is tight to pin. Pin should not mo ve. Ensure even gap between top of tr ay and bottom of door seal along length of door before tightening fixed panel in w all profiles. TIP Ensure magnets meet/door closes before fixing screws in w all profile.

inside

GAP? adjust
TIP Ensure magnets meet/door closes before fixing screws in wall profile.

loosen

adjust

9s

Adapt rail VF1018 to size. Measure from w all where hinge & inline fixed panel w all profile is, to inside of glass on side panel, w hen fitted, minus 30mm. LOOSEN ALL GRUB SCREWS TO AVOID DAMAGE TO RAIL & slide rail VF1018 through bracket VF1053. Attach rail bracket VF1053 through hole in inline panel using VF1036 & VF1038 ensuring a plastic washer VF1034 is on both sides of the glass. For fixing to side panel put screw VF1054 through VF1004 and hole in side panel glass and attach to VF1036. Ensure washers VF1034 are used. Fit plate VF1032.

8s

If there are any gaps between the magnets at the top or bottom of the side panel and mo ving panel or they are not level on top, slightly loosen the 4 w all fixing screws for the w all profiles (see step 3) and adjust in or out the TOP of the wall profile with inline or side panels to close the gap. Note: Any minor gap left can be closed w hen fixing the top r ail. It may also be necessary to adjust the glass in and out of the w all profiles.

10s

Level rail and mark position of ferrule on w all. Remove rail and mark hole position for ferrule. Remo ve rail and bracket to allow for fixing of ferrule. Drill and plug hole as required and screw br ass ferrule VF1004 to wall. Loosen chrome ferrule (wall & side panel) co ver slip VF1035 and slide onto r ail leaving brass ferule VF1004 on wall and side panel. Reattach rail with rail bracket VF1053 onto inline panel. Adjust to fit and gently tighten grub screws to hold rail in place until final adjustment is completed. TIP If there is any remaining gap left between the magnets, fasten the top r ail VF1018 to the rail bracket VF1053. Then slide the rail in / out of the chrome ferrule cover slip VF1035 on the side panel and fasten grub screw

11s 15s

Fit cover cap VF1001 to top of wall profile using screw VFCAPA13.

12s

Fit web gasket VF1040 to back edge of door, web to inside. Cut-out section of seal fits into bottom of c hrome strip. Push on hinge screw cover caps VF1045.

13s

Fit cover strip VF1007 to inside of wall profile. Note: strip only goes on one w ay per illustration.

14s

Fit handle VF1023/29/31 with screws VF1054 making sure to use plastic w ashers VF1024 on both sides of glass. Push on screw cover caps VF1030.

Slide footplate VF1049 under bottom corner of side panel then fit luna r ail VF1009 between footplates VF1005 & VF1049, rail may need adapting to length. Use a small bead of silicone along underneath of rail to fix rail to tray.

TROUBLE SHOOTING GUIDE

Any fitting issue with the fixed glass panel/door not lining up, or door or not closing correctly , CHECK THE TRAY, IT MUST BE 100% LEVEL IN ALL DIRECTIONS FOR CORRECT INST ALLATION. A Issue: Fixed glass panels are difficult to adjust in and out of the wall profile Remedy 1: SEE STEP 4s: Ensure that all adjusting screws in the w all profile are loosened (not necessary to be removed). TIP: When pushing the glass in and out of the w all profile, angle the glass panel slightly to wards the inside of the tray, then adjust in and out of the w all profile, finally straightening back onto tray.

24 HRS

Seal wall profile to wall on inside from top to bottom. Seal glass/rail to shower tray horizontally on outside only. Seal upright profile to wall from shower tray approx 100mm vertically on outside. Allow unit 24hrs to set. Failure to follow these instructions may invalidate your guarantee.

B Issue: Door panel and big fixed panel are not the same level on top

Remedy 1: STEP 7s: Ensure the door panel hinges are fully inserted into the fixed panel hinges i.e. Ensure there is not a big gap between the mo ving panel hinge and fixed panel hinge w hen door is closed. Remedy 2: STEP 1s: Check the tray is level TRAY MUST BE 100% LEVEL Remedy 3: STEP 4s: Adjust the glass panels in and out of the w all profiles - tilting glass upw ards and downwards slightly (pulling out at the top or bottom of profile)

C Issue: With Side Panel, Gap at the top or bottom between the magnets on the fixed panel and the door panel

Remedy 1: STEP 3s: Check that the hinge and inline fixed panel and side panel are square and plumb at the edge Remedy 2: STEP 8s: Adjust the hinge and inline fixed panel and side panel glass in and out of the w all profiles to ensure the magnets meet correctly Remedy 3: STEP 8s: Adjust the wall profile on the hinge and inline fixed panel and on the side panel, horizontally where they are fixed to the w all either in or out until at the top until magnets meet Remedy 4: STEP 10s: Adjust the top rail to close the gap b y loosening the rail where inserted into the br acket on the side panel (VF1035) with the grub screw and either mo ving the rail in or out of the br acket (VF1035) and tightening the grub screw

D Issue: When using the Hinge & Inline Panel with a Side Panel, the door is too short and does not meet the side panel, leaving a gap E Issue: When opening the door, the hinge on the door panel rises up but does not sit back down when the door is closed

Remedy 1: STEP 2s: The extension profile provided with the side panel MUST be fixed behind the w all profile of the HINGE & INLINE PANEL, as per installation instructions, NOT BEHIND THE WALL PROFILE OF THE SIDE PANEL

Remedy 1: Ensure the hinges are square on the mo ving and fixed glass panels IF NO T: Remove door from fixed panel then, using hex key pro vided, adjust hinges to square b y first loosening, then re-tightening to correct position on glass panel. Remedy 2: Use lubricant (i.e. Silicone lubricant spr ay/grease) on the pin and n ylon butt. 12/08