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Industrial Marketing Management 35 (2006) 91 – 102

Business partnering—a driving force for innovation


Klaus Wucherer *
Mitglied des Zentralvorstandes Siemens AG, Wittelsbacherplatz, 2 80333 München, Germany

Accepted 10 August 2005

Abstract

Win – Win situations are used and also created by companies which cooperate with each other, complement each other on a synergy basis and
work together fairly and competently. Today, business partnering has therefore become a key qualification for companies. This should not depend
alone on the commitment of individual persons.
This article describes how Siemens has organized its company, services and products using partnering solutions and how it has installed this
concept as an intrinsically dynamic process. Thanks to institutionalized partnering, B2B interfaces have been established to form a rational
alliance, offering benefits to all involved, and can be used regardless of the size of the company. These offerings generate Win – Win situations
themselves—and provide individual employees in large companies with a structural framework for a personal partnering initiative.
D 2005 Published by Elsevier Inc.

Keywords: Cooperative R&D; Partnering; Innovation; Alliances

1. Business partnering—a driving force for innovation ation with our customers and suppliers who we regard in
every way as partners.
1.1. Siemens as partner The ability to cooperate has always been one of the skills of
all Siemens management generations because win –win situa-
Siemens, founded in 1847, now is active in more than 190 tions only arise when the possibilities and requirements of
countries, has almost 160 years of experience in international cooperating companies are combined, and these can only be
markets, and currently employs approximately 430,000 people. tapped and exploited economically in partner relationships.
Product development and manufacturing are centered on Partnership here means:
Europe, the U.S. and Asia. Siemens is the global market leader
in several business sectors such as automation and drives. ˝ Taking fair account of the interests and potential of all
For Siemens, business partnering is one of the most participants,
important, if not the most important, strategy for improving ˝ Committed and sustained pursuit of common goals,
and securing market positions. For us, business partnering is ˝ Long-term expansion of the commonly created and
not restricted to cooperation with selected partners, but is a exploited win –win situation to strengthen all involved.
basic corporate attitude that imbues everything from strategic
alliances to day-to-day contact with users. This basic attitude 1.2. All corporate levels
also characterizes the design of our products, systems and
services, and not least the structuring of the company into If you initiate a cooperative partnership, you must be
self-contained divisions that are clearly understandable for the convinced of the sense and purpose of the partnership.
market. Their cooperation with each other within the However, it has been shown time and again that it takes more
company follows the same partnership principles as cooper- than just the will to cooperate of the management levels of the
participating companies to fully exploit the potential of win–
* Tel.: +49 9131 727 227; fax: +49 9131 727 421. win situations in practice. Those carrying out the policies in
E-mail address: klaus.wucherer@siemens.com. the participating companies must be just as informed and
0019-8501/$ - see front matter D 2005 Published by Elsevier Inc.
doi:10.1016/j.indmarman.2005.08.014
92 K. Wucherer / Industrial Marketing Management 35 (2006) 91 – 102

convinced of the benefits of and need for the cooperation, and European mechanical equipment manufacturing with a strate-
they must also be capable of implementing the cooperation. gy, still valid and workable today, that opened up new
This requires a continuous and maturing culture of mutual prospects for the future. By constantly optimizing the benefits
cooperation at all levels of the participating organizations, and added value of our systems, the Automation and Drives
right down to the product level. It is thus obvious that while Group is today’s global market leader in the automation of
the decision in favor of a cooperative business attitude is an machines and plants (Fig. 1).
initial and important step towards business partnering, it does
not in itself guarantee unconditional and immediate success. 1.4. Orientation of use results in a universal definition of
Partners must prove themselves, make sure they qualify as partnership
partners and practice being one.
In the 160 years of experience in international markets, fair Win – win situations are constantly created and exploited
cooperative business relationships have always been part of the through cooperation with companies and institutions that are as
Siemens corporate culture. However, since the beginning of the technologically advanced and use-oriented in their area as
1990s, Siemens has been following such an orientation more Siemens is in the area of automation and drives. The
selectively, more consistently and for the long term. partnership relationship with individual companies as well as
It has been proven that the benefits for the users and end users industrial organizations or public agencies has repeatedly
of our products, systems and services can only be maximized by contributed to the early market introduction of economically
taking a thoroughly holistic view that includes the entire creation relevant innovations and thus to improving our own compet-
and use cycle of a technology, a system or a product, right up to itiveness and market position and those of the partner. These
disposal. This maximization of user benefit is crucial to success. cooperations are based on the basic partnership attitude that
Only this results in the best possible return on investment for the Siemens maintains and cultivates towards all users and end
user—and secures the vendor’s market position. This has been users of its products and systems. Our strength is based to a
the experience of many Siemens divisions during the course of high degree on absolute effort and the ability to constantly
the company’s history, including the Automation Group. improve the productivity, competitiveness and profitability of
our customers and end customers.
1.3. From fighting for survival to the world leader—through The consciously cultivated basic partnership attitude to-
cooperation wards the individual market players– from the supplier, through
the development partner, right up to the end customer –is the
At the height of the crisis in mechanical equipment fertile ground on which win –win situations prosper and on
manufacturing (around 1993), ever-decreasing sales figures which they can be exploited and secured in the long term.
forced mechanical equipment manufacturers and automation
equipment vendors to develop new, workable strategies. 1.5. Intensive market contact and holistic viewpoint make
Personally backed initiatives for visionary cooperation guided innovation possible
not only Siemens and the participating partner companies out
of the crisis. The shared aim of countering unit cost price The broad-based and intensive contact with users and end
dumping with optimized lifetime value provided German and customers of our systems, molded by mutual cooperation,

Fig. 1. In 1993, the market for machine tools was in a serious crisis.
K. Wucherer / Industrial Marketing Management 35 (2006) 91 – 102 93

generates the necessary in-depth insight into the technical and innovative services. Because in order to not only open up a
economic needs of mechanical equipment manufacturers and win – win situation initially but to expand and secure its
plant builders, industrial operators and the manufacturing profitability on a sustained basis, significant investments in
sector, and the concerns and difficulties they face. Knowledge the partnership may be necessary—not least in order to secure
of the basic motive forces of future trends springs from this sufficient connection of the partner’s business processes and IT
direct contact with users and end customers. It enables environments. Along with optimization of cooperative business
Siemens not only to equip its products and systems with processes, consistent business partnering for Siemens thus
benefits that are perceived as especially valuable, but also to encompasses the promotion of non-proprietary standards in the
simultaneously standardize them for flexible use. Knowledge IT interfaces of these business processes, such as in the
of underlying market currents must be incorporated into ordering system, purchasing, exchange of project-specific
product and system innovations at an early stage in order to information, and material planning and logistics.
be ready – just in time – with solutions for the upcoming Vendor-independent standards for the organizational-tech-
technical and economic challenges. By the time there is nical side of cooperations make it easier to enter into
market demand for them along a wide front, these solutions partnerships and to jointly tap into profitable win – win
have already been tested and optimized in pilot versions in situations. The use of established standards also secures the
our partner companies. In this way, trends are set and the value of the investment in cross-company IT interfaces. The
market is shaped. As trendsetters, Siemens and its cooperating standardization of these interfaces, actively promoted by
partners also achieve good EBIT margins in markets plagued Siemens, gives direct support to the trend towards the value
by cost pressures—and this is the indispensable requirement networks of companies operating in synergetic partnerships.
for sustained innovative power. Leading positions in patent Our route to the partnership orientation of the company, and
rankings in Germany, Europe and also the U.S. prove that especially the Automation and Drives Group, is sketched out in
Siemens has for long been the most important trendsetter in the sections below and takes us through the following:
automation.
˝ Individual standards-based solutions that simplify the
1.6. Mechatronic Support, ePS, CoC—innovative, extremely management of partner relationships,
beneficial services offered in cooperation ˝ Innovative value added services such as the simulation of
actual processes that prepare the ground for new win– win
We see ourselves as a partner, we act accordingly, and we situations and that result in new partnerships by attracting
have a great deal to offer. This must also be obvious from the innovative companies,
outside so that interesting companies can find us. Innovative ˝ Evolutionary innovation of existing technologies and the
services such as the globally unique Mechatronic Support and development of new base technologies in cooperation with
the electronic Production Service (ePS) Network, but also the medium-sized companies, industry, public research and
sector-specific Application Centers or the technology-oriented standards bodies,
Centers of Competence, are also to be regarded as a ˝ Strategic alliances with large and small partners for
cooperative effort. Siemens concentrates the highest technical improving market position and the sales and earnings
competence here for maximum customer benefit and thus situation, as well as reducing costs.
provides, de facto, a preliminary service that visibly documents
the readiness and capability for synergetic give-and-take within 2. Individuality and standards
the scope of a continuing partnership.
The following is as applicable to business partnering as to
1.7. Trust decides on the opportunity for innovation classic personal relationships: to fulfill your role as a partner,
you have to pay attention to the requirements, needs and
Deep insight into the needs and visions of a company is only conditions of the other party to the relationship. The trust
guaranteed to those who can be fully trusted. It is therefore principle demands that you must prove yourself to be basically
crucial to successful business partnering and efficient syner- fair in order to be accepted as a long-term reliable partner. A
getic innovation that the interests of your own company are partnership-oriented company must therefore structure all
clearly and plausibly distinguished from those of the potential business relationships on a partnership basis, and not just a
partners and that they are communicated transparently, both few of them. In view of the individuality demanded of business
internally and externally. Only in this way can mutual relationships, huge costs threaten at first glance.
cooperation develop the necessary dynamic for shared suc- These misgivings prove to be irrelevant in practice because
cessful innovations. the needs of the partner companies are very similar in many
aspects. They are based to a large degree on classic virtues such
1.8. Innovation based on standards as discretion and reliability. Another factor common to all joint
ventures is that they must provide both quick and sustained
The readiness to make your own contribution is of crucial return on investment. What is needed are partners who
importance to being accepted as a partner. One of the many competently accompany the use of technical products and
ways this is expressed at Siemens is in the development of systems, and in doing so relieve users of onerous, time-
94 K. Wucherer / Industrial Marketing Management 35 (2006) 91 – 102

consuming, costly and risky detailed questions that are not part Taking account of these interests of the user as partner
of their core competence. makes demands on our system developers, but also results in
A very large proportion of the elements required for substantial benefits for us as a vendor of technical solutions:
cooperative structuring of business relationships can therefore the flexibility of our systems is an unconditional requirement
be initiated extremely efficiently through a binding and reliably for (a) being able to offer individual users a solution that
established cooperative company credo, and made available by exactly matches their technical and economical requirements
far-sighted, extremely benefit-oriented design of products and simply by scaling the hardware and software, and (b) being
services. It can take a number of years before all the individual able to distribute the probably high development costs for
approaches towards an efficient, integrated, practice-oriented functionally flexible systems over sufficiently high unit
range of tools have fused together and come to fruition, but one quantities for a good price/performance ratio. The success is
thing is quickly apparent: the more thoroughly the internal indicated by the number of different systems and system
business processes have been standardized and efficiently versions required for market coverage. This grows significantly
tightened up with regard to business partnering, the more more slowly in the case of Siemens than the number and
freedom individual employees will have to act flexibly in their complexity of the market segments covered by these systems.
dealings with customers, and to find individual solutions for A current example is the Sinamics family of drives that covers
those aspects of the partnership not covered by standard an extremely wide range of applications with low-cost
processes. In automation engineering, the success of this solutions using integrated components. The area of application
concept is especially clear because it is our conviction that of this family of drives ranges from low-cost machine modules
the demand for ‘‘Individual solutions based on powerful and for simple transport tasks, through motion control applications,
flexible standards’’ is immediately reflected at the level of right up to high-precision machine tools and machining
systems, products and services. centers. Mechanical equipment manufacturers can perform a
host of drive tasks with just a minimum of drive-related know-
2.1. Fundamental: product development with partnership how. At the same time, industrial operators require significantly
orientation smaller stocks of spare parts for electrical drives, even in
complex production plants.
Automation has a key role to play in all modern
technologies, especially in mechanical equipment manufacture 2.2. Standardization enables integrated engineering—simple
and plant building. This role increases the more the benefits access to the individual solution
of mechatronic principles and modularity are used. However,
as interesting as automation and the idea of using a specific The conviction that only one holistic viewpoint results in
device with extreme features may be for the engineer, such maximum utilization of automation systems for the user
details are irrelevant to the user: automation is a pragmatic resulted in the early development of higher level system
means to an end. The machine has to do what is expected of concepts at Siemens: Totally Integrated Automation, Totally
it, and it has to do it as simply, reliably and economically as Integrated Power and Open Architecture. While Open Archi-
possible. tecture (OA) is the basis for individual and flexible automation
However, maximization of economic effectiveness today of machines and plants, Totally Integrated Automation (TIA)
covers much more than just increasing cycle times or other and Totally Integrated Power (TIP) are the philosophical
simple productivity indicators. As well as high performance, superstructure for an integrated and cross-sector system
the primary demands are for openness and flexibility: technology in the automation of machines and plants, as well
openness for integration into production networks, openness as in energy distribution in buildings, industrial plants and real
for simple integration of user-specific software and hardware estate. Each of the three system concepts covers a self-
functions, openness for integrated access to all production and contained task area in electrical/electronic equipment, but the
machine data for production verification and diagnostics systems overlap and use the same elementary standard
purposes. This openness of automation systems also secures interfaces.
the independence of users from their electrical equipment Higher level system concepts like TIA, TIP and Open
suppliers, because it allows them and third-party vendors to Architecture are an essential requirement for presenting
maintain and service existing applications. This means the ourselves as a valuable partner to an extremely wide and
partnership with the electrical equipment supplier remains varied range of users. Only within the scope of a higher level,
voluntary in the long term. holistic concept can engineering tools be made available that
The greatest possible functional flexibility of the automation make development as simple, quick and rational as possible
systems is required, as well as openness, so that the most varied with standardized look-and-feel, plug-in interfaces for technol-
requirements of a machine, a production site, a sector, or an ogy-specific wizards and tools for partial and fully automated
industry can be covered with just a few different automation startup. This means users can transform their ideas into market-
components. This immediately reduces the cost factor involved ready products much more quickly and safely, and with lower
in establishing and maintaining know-how. It also makes costs than they could just a few years ago. Minimization of the
service and maintenance easier, and rationalizes spare parts time to market, constant improvement in development security,
inventory. and reductions in engineering costs benefit all users of Siemens
K. Wucherer / Industrial Marketing Management 35 (2006) 91 – 102 95

automation systems—while continuously improving Siemens’ stations, supply with parts programs and tool data, tracking
market position over a long period. of finished parts on their route through the production plant,
In this sense, Totally Integrated Automation is in itself the logging of all quality-related data, and much more. Although
manifesto of the partnership orientation of automation engi- the machine tools have been ordered by a host of different
neering, and only by tending towards maximization of the manufacturers, the automation concept, integrated down to the
benefits of all partners/users does the concept receive its depth last detail, ensured extraordinarily precise specifications to the
and scope. More than 10 years after its formulation, the mechanical equipment manufacturers and high system-related
visionary principle of Totally Integrated Automation bears yet suitability of the delivered individual stations. The complete
more fruit from system generation to system generation. production line was implemented in only a little more than 1
The partnership-oriented superstructure of Totally Integrated year—on time and within budget. This is a remarkable success
Automation means today that practically every user can find a by any standards, as those responsible at Batavia Transmissions
technically and economically optimized automation solution acknowledge.
from Siemens: from the mechanical equipment manufacturer Such success is only possible in a cooperative partnership.
specializing on one element of a process chain, to the company People in the U.S., Europe and Asia have cooperated
looking to homogeneously automate an entire plant with intensively, culminating in ‘‘shoulder-to-shoulder’’ work at
extremely different process and manufacturing steps. Such as the Tonawanda site. Analyses of the win –win situations at the
Batavia Transmissions Ltd., for example. heart of the project and the success strategies of the many
participating mechanical equipment manufacturers show that
2.3. Batavia Transmissions in Tonawanda/Ohio the benefit-oriented, partnership-based Siemens systems and
products have made a direct contribution to this success and
At its site in Tonawanda, Batavia Transmissions operates a even underlie it.
joint venture between the German gears manufacturer ZF Siemens supported the project in Tonawanda with its own
Friedrichshafen AG and the Ford Motor Company. This joint personnel who provided design consultation service for the
venture produces a series of automatic gears (CVT—continu- overall system on-site, supported the integration of all 150
ous variable transmission) used in the automobile makes Ford machines into a self-contained production line, and held
Focus C-Max, Ford Five Hundred, Ford Freestyle and Mercury training courses for operator and service personnel. The use
Montego from model series 2004/2005. The production line of of Siemens personnel was relatively low-key because right
the joint venture had to be set up as new and encompasses from the start of planning all participants knew the standards on
approximately 150 machine tools, machining stations and which they could base their share of the solution, and the
handling stations from different manufacturers. uniform system interfaces guaranteed the interaction of all
Siemens advised the planning team. First, all requirements components right from the start.
affecting the automation, data traffic and IT environment in the
widest sense were clarified with the operator company. Then 3. Attractive services promote broad-based cooperation
the Siemens employees worked out with which of the currently
available automation resources the requirements could, firstly, We regard ourselves as partners and we act accordingly. So
be implemented, and secondly, which alternatives would we never abandon our customers, either before or after
further improve the economic effectiveness of the project with purchasing our products and systems. With a range of
additional benefit aspects. Finally, a solution was proposed on innovative services and excellent sector-specific technology
the basis of ‘‘Transline’’. Transline is an integrated automation know-how, we support our customers from development,
concept for production lines that is also used by European through implementation and operation, to retrofit. Siemens
automobile manufacturers and suppliers as the basis for total concentrates the highest technical competence here for
solutions in manufacturing automation. It is based on indus- maximum customer benefit and thus documents readiness
trially field-proven standard components. Turning and milling and capability for synergetic give-and-take within the scope of
machines, machining centers, transfer and handling equipment, a more continued partnership.
surface finishing stations, assembly stations and test equipment
were fitted with a uniform operator interface based on 3.1. Simulation optimizes development costs
Transline 2000 HMI Pro. This keeps the training overhead
for personnel extremely low. Employees can be used extremely Testing alternatives – without having to implement them – is
flexibly also on changing machines and machining centers. becoming more and more important in the optimization of cost-
Work planning is thus significantly more independent of the related processes, machine designs and products. Instead of
personnel manning the shift, holiday planning, fluctuations in building and modifying prototypes until the required product or
employee numbers, and sickness than is the case on production machine properties have been achieved, we optimize at the
lines without an integrated HMI (Human Machine Interface) computer. This saves a great deal of time and money, and the
philosophy. results are better because they are more complete overall and
The integrated uniform automation system –all machines of more consistently optimized in detail.
all manufacturers are equipped uniformly with the same But we do not stop at the simulation of a machine or
controller – allows simple coordination of the machining product. The trend is towards simulating all the stations of the
96 K. Wucherer / Industrial Marketing Management 35 (2006) 91 – 102

production plant complete as a virtual factory, and thus are electronically synchronized. The low inertias permit
optimizing not just the product but the entire production significantly more dynamic movements and thus higher
process. A shared database and the dynamic combination of all productivity. However, as the dynamic response increases,
simulation-related information leads to the ultimate aim of the oscillatory characteristics become more complex. These
taking account of modifications to a planned product right back oscillatory characteristics can only be controlled with an
at the layout stage and when optimizing the required optimized mechanical design.
production equipment. All this takes place at the level of This is why Siemens has set up Mechatronic Support,
simulation and before investing in production hardware, aiming primarily at mechanical equipment manufacturers. The
production facilities or prototypes. technological core of this service is the simulation of the
With extremely cost-sensitive and complex products in oscillatory characteristics of a planned design in order to
particular (such as automobiles or aircraft), comprehensive discover the weak points and mechanical limits right back at
simulation of the product and its overall production reduces the the planning stage. The planned mechanical features of the
development risk, shortens the development time, and makes it machine are simulated on a computer and the dynamic
possible to rationalize standard production more consistently characteristics of the drives and their control are simulated
than with the classic procedure—while simultaneously reduc- for all essential operating situations, especially borderline
ing startup and testing times. situations. This makes clear which effects currently limit the
Such complex simulation tasks are a science in themselves. power and performance of a design and what causes this. From
To be able to take account of dynamic aspects of machine this information, the mechanical equipment manufacturer can
behavior realistically in the simulation, the properties of work out the suitable modifications to the mechanical systems,
actuators, sensors, motors, drives electronics and control and Siemens can derive the optimal drive dimensioning, so that
technology must be known down to the last detail. For this the desired success can be achieved with the least possible
reason, Siemens has for a long time been actively driving the overhead (Table 1).
use of internal system know-how for virtual environments. The Mechatronic Support is thus an extremely efficient method
fact that Siemens can offer innovative services and product of optimizing the performance of a machine even before
options such as Mechatronic Support, Virtual Production or production of the first prototype. The achievable performance
Machine Simulator at a high level makes us an interesting can be estimated right from the start (in terms of quantity and
proposition as a partner for many industrial companies. Such quality)—as can the electrotechnical equipment and the costs
offerings are rare and in some cases, globally unique. involved. This reduces the engineering compared with iterative
Siemens provides the high level of continuous investment in optimization on the prototype and development security is
the development of industrially suitable, beneficial applications significantly improved. With innovative machine concepts in
of simulation technologies as a preliminary service to meet the particular, for which there is no previous experience, this high
challenges of current and future joint ventures. The benefit for development security removes the typical risks of going down
Siemens: intensive contact, even at early project phases, with a new route.
companies prepared to invest. This gives us the opportunity of
being able to offer economically optimized total solutions 3.3. Huron Graffenstaden: staying one idea ahead secures
instead of just automating individual components or production the lead
segments, and with this the chance to bring the full
performance power of Totally Integrated Automation to bear. The French machine tool manufacturer Huron Graffensta-
At the same time, every such individual project offers the den from Illkirch in Alsace planned a highly dynamic 5-axis
opportunity of further perfecting the electronic services and high-speed gantry-type milling machining center that can
allowing them to fuse together, thus securing and expanding manufacture extremely large workpieces, such as dies for
the technological advantage. automobile building or the aircraft industry, significantly faster
The Siemens simulation-based services start with the first and more accurately than previous machines. The dynamic
design idea and go through to the finished product via the response and precision required for this, at traverse speeds of
simulation of parts programs. up to 60 m/min, are achieved with the use of linear motors.
Huron cooperated on this project with Siemens Mechatronic
3.2. Mechatronic Support—jointly optimizing machine Support. The design and drive dimensioning of the new
performance on a lasting basis with minimum overhead
Table 1
In modern high-power and modular machines, there is an Development goals
extremely close relationship between mechanical components, General goal Program objective
electronic components and closed-loop control systems. This
Shorter development cycle Faster time to market
interlinking of mechanical and electronic elements into a Increased safety Safe achievement of development goals
mechatronic system is one of the mega trends in mechanical More creative concepts Risk-free evaluation of new kinematics
equipment manufacturing. Inflexible mechanical elements are Higher quality Targeted machine optimization
replaced by electronic components. For example, the central Fast machine analysis Measurement on the real machine and
drive on the vertical shaft is replaced by individual drives that simultaneous simulation
K. Wucherer / Industrial Marketing Management 35 (2006) 91 – 102 97

machine were optimized to an extremely dynamic response at machine simulation are oriented more toward the optimum
maximum rigidness with the help of the simulation, requiring application of production resources and the rationalization of
minimization of the moved body. The machine design the production process itself. With all these services, Siemens
optimized step-by-step in cooperation with Mechatronic helps its cooperation partners toward improved planning
Support appears to be so open compared to classic develop- reliability, more rational use of investment resources and a
ments that experienced design engineers at Huron, used to shorter time to market.
much more solid designs, had doubts about the functional
capability of the new machine. However, the performance of 3.7. Virtual production and machine simulator
the machine optimized in cooperation with Mechatronic
Support corresponded with that of the simulation to well over Virtual Production is the simulation of the production of a
99%. specific part on a specific machine tool. This machining,
The result: Huron had the expected engineering and however, is not simulated on the machine tool, but on the PC,
hardware costs under control over the entire course of the so that the machine can continue producing in parallel with the
project and knew what performance would be possible with the simulation. The aims of Virtual Production are the optimization
machine even before the first machine part was manufactured. of machining quality, the reduction of production time and the
systematic tracking of the causes of machining errors. To this
3.4. Troubleshooting and retrofit end, the simulation of the virtual production considers the parts
program which controls the production of the workpiece, the
In contrast to purely development-oriented simulation parameterization of the machine and the properties of the
approaches, Mechatronic Support also has outstanding metro- controller and the drives. On request, the dynamic properties of
logical procedures for analyzing the dynamic response of the machine mechanics can also be determined and considered
existing designs. This makes Mechatronic Support a sought- in the simulation. The result is a set of concrete proposals for
after and field-proven troubleshooting instrument. If a machine optimizing the parts program and the machine parameters so
design does not provide the expected performance, the that the fullest potential of the machine can be exploited for the
measurements and analyses of Mechatronic Support can task in hand.
expose the limiting factors extremely quickly, efficiently and For this simulation all relevant simulation parameters must
precisely. The profitability of a retrofit can also be worked out be precisely known, which is why this service is aimed
and optimized in the same way with Mechatronic Support. predominantly at machine manufacturers and operators who
already use Siemens systems. The partnership aspect:
3.5. Unique resource as motivating factor in cooperative Siemens supports the user actively, even during the utilization
partnership phase of the Siemens systems. The user does not take any
risks: the simulation and optimization of parts program and
In this version, Siemens Mechatronic Support is globally machine data does not demand any interruption of production
unique. Development costs, time-to-market, and technical and whatsoever.
economic performance of a machine project are optimized With the Machine Simulator, user programs can be
simultaneously in cooperation with Mechatronic Support. simulated in conditions similar to those in practice and the
Although Mechatronic Support can be ‘‘purchased’’ as a programs optimized with regard to surface quality and
standardized service, the customer is regarded as a partner right production times, before even one speck of swarf has fallen.
from the start. This considerably speeds up and safeguards the engineering. At
Mechanical equipment manufacturers can immediately the same time, the machine simulator is an excellent tool for
quantify the first benefits of the open, partnership-based instruction and training.
cooperation, and they and their end customers can also expect
to profit from this investment in the future, because mecha- 3.8. Optimization and safeguarding of the operation—motion
tronically optimized machines offer an improved price/perfor- control information system MCIS and ePS network
mance ratio and are generally less prone to wear and tear.
Mechatronic Support is an extremely important business The optimum use and maximum availability of machines
partnering instrument for Siemens. Direct benefits, and the and system resources are the potential that must be exploited in
technological and economic prospects revealed by continuing order to stand up to the increasing competition in machine
cooperation are immediately available—for the mechanical construction.
equipment manufacturer, the user and also for Siemens. The motion control information system (MCIS) offers an
entire range of powerful software modules for production
3.6. Simulation of production processes safeguards planning machines. The individual modules are of modular design and
and production fully coordinated with one another. Modular, flexible and user-
friendly, the system can always be adapted individually to each
Whereas Mechatronic Support is aimed at optimizing the production process—regardless of the size or requirement
performance of individual machines or machine modules, profile. In addition, international standards guarantee simple
services and product options such as virtual production and operation and fast commissioning. The user has immediate
98 K. Wucherer / Industrial Marketing Management 35 (2006) 91 – 102

access to all relevant information from any location. Machine 3.9. Application centers and centers of competence
performance, plant parameters as well as cycle times and
utilization rates can be verified, monitored and evaluated. The The experience gained in the Siemens automation systems
utilization rate and machine availability are significantly from intensive partnership contacts with machine constructors
increased. and industrial companies result in automation systems with
Using the ePS Network service, Siemens initiated an powerful functions. In the case of innovative projects, however,
economic platform for efficient data management and global the user does not usually have access to experience that shows
communication (see Fig. 2). The competence of the ePS which of the conceivable alternative solutions will lead to the
services is in the provision of powerful and reliable IT objective and which of the alternatives represents the most
infrastructures for the recording, editing, compressing and favorable overall solution and offers the greatest additional
archiving of specific machine data. The infrastructure for this is benefits. Especially in the case of innovative or complex
made available in the form of high-performance servers, projects, the search for the best possible automation solution is
storage media and links to e-mail and SMS systems. The a task in itself and it is a task that will determine the level of
innovative and internet-based information and communication success. For the performance achieved with an automation
architecture insures that only a minimum load is placed on the solution, its level of suitability for the task and its price/
control of the machine. performance ratio are the most important criteria by which the
The raw data that accumulates during operation is trans- user assesses the Siemens systems. In short: the performance
ferred via the Internet by means of a secure protocol to an actually achieved with the solution determines the sense of
expert system, where it is automatically edited and evaluated. quality, not the potential performance of the system.
By comparing the precision that can currently be achieved For this reason, Siemens maintains Application Centers and
using the machine with reference data for the machine, it is Centers of Competence that make engineers with the best
possible to predict reliably when and where erosion of critical training available as personal partners to every sector of
proportions will occur. Preventive maintenance can thus be industry. Their task is to find the best possible automation
implemented at a significantly later point than before, which solution for the individual user and for the individual task.
reduces maintenance costs. Application engineers have practical experience with all
In the case of a fault, service or maintenance personnel can technologies that are of importance to the respective sector.
be alerted by e-mail or text message. Detailed, current They are continually brought right up to date with developments
information is already available on the ePS servers at this in every relevant Siemens system. In addition, application
time, thereby shortening the response times in the event of a engineers are not only hand-picked for their technical compe-
service call. By remote access all operating functions are tence but also for their personality, so that they themselves are
available to the service personnel, such as editing, parameter- competent, dependable and likable partners in the cooperation.
izing, parts programming or program administration, in the Application engineers are actively integrated into the
same way as if they were on-site at the machine. development of systems and products, as they have an
Machine manufacturers and operators are frequently forced excellent insight into the practical requirements with their
to cooperate repeatedly over the entire period of use of a contact to the cutting edge of machine and plant construction.
machine. The ePS Network provides them with an instrument These in turn can be fed back into the continuing development
that considerably reduces the expense of technical after sales of the Siemens systems and practically extend the standard
support for the machine manufacturer and at the same time scope of functions of the automation system (Fig. 3).
guarantees the shortest response times in the case of faults—a Application engineers do not advise about the best possible
‘‘win –win situation’’ for both users of the ePS Network. solution of a task, but accompany ‘‘their’’ project, making their

Fig. 2. Utilization of virtual commissioning.


K. Wucherer / Industrial Marketing Management 35 (2006) 91 – 102 99

Fig. 3. Effects of virtual commissioning on the planning process.

own contributions toward development until the successful cooperation with the Institute for Silicon Technology ISIT and
conclusion. Success is guaranteed, since long before a project the semiconductor manufacturer Infineon. ISIT, Infineon and
cooperation is accepted in the application center it will have been Siemens jointly developed a compact, industry-standard and
analyzed precisely to determine the level of performance that can easy to manufacture sensor system, with which the presence of a
be achieved with the proposed solution. The partner from the chemical element can be verified and quantified. On an
machine construction is assured that the solution will function. As electronic chip biomolecules are anchored, which react imme-
a rule, the performance to be achieved is contractually agreed. diately to the presence of the media to be detected and thereby
The synergy effects of this cooperation are enormous, emit electrical signals. The new bio-sensor system is consider-
creating a profitable win – win situation in every individual ably more flexible to use and more economical to manufacture
case. The machine manufacturer or industrial customer is than all previously available, usually optical sensors for
assigned a contact partner, with whom they can discuss the comparable tasks. In the cooperation for the system integration,
technical aspects of their project competently and without a Siemens was responsible for the fact that the new sensor system
long preamble or introduction. They receive a technically and together with its compact evaluation tool is very easy to
economically optimized solution proposal with a function and integrate into system solutions.
performance guarantee, for which their personal contact, the The significance of the innovation and the successful
application engineer, assumes responsibility and performs cooperation between industry and public research were recog-
subsidiary tasks. Siemens profits by means of a very intensive nized with the German Prize of the Future for 2004. For
access to the requirements of the most innovative machine and Siemens, the prospects of the solution developed in a synergetic
plant constructors. It is guaranteed that the development of the partnership are of considerably more importance than the prize
systems and products is directly practice-driven and is thus also that is coveted by many. The effect of this is improved market
relevant to practice and the market. In addition, the work of the access to biotechnology, its equipment manufacturers and
application centers insures a continuous flow of innovative, suppliers. Existing industrial process-engineering solutions
marketing-relevant reference projects, in which the extreme become more powerful and flexible through the use of the
demands on the functionality, performance and/or the economy new bio-sensors. By means of successful cooperation, Siemens
have been successfully implemented. The investment in such can offer users from the field of process engineering a further
cooperation is very worthwhile—for both sides. genuine competitive advantage (Fig. 4).

4. Strategic alliances 4.2. Employer’s Liability Insurance Associations are important


partners in safety technology
Business partnering is based on a balance of interests that
leads to added value by means of synergy. A partnership with public agencies that has been successful
for a long time is the cooperation with Employer’s Liability
4.1. Partnership with public institutions speeds up innovation Insurance Associations in safety technology. Today a far higher
in basic technologies level of safety is achieved than just a few years ago with a
considerably lower expenditure on technology.
Partnerships with public agencies have proven very advan- Siemens profits from the cooperation with the associations by
tageous in the development of new basic technologies. An means of the earliest possible access to information concerning
example is the development of a bio-sensor system in the latest safety related requirements and standards. They can
100 K. Wucherer / Industrial Marketing Management 35 (2006) 91 – 102

Fig. 4. Web-based Teleservice based on the ePS Network Services.

then be considered at an early stage in the definitions for the the availability of safety related protocols it is possible today to
medium- to long-term system planning. The result of this is that connect all safety-related components of a machine or plant via
sophisticated and comprehensive state-of-the-art safety func- standard fieldbuses and industrial Ethernet, which brings
tionality has since been integrated as a universally available significant cost and handling advantages for machine and plant
option in all Siemens automation systems. In comparison with constructors as well as for the operators, beyond a certain
separate safety systems that are installed in addition to the auto- expansion of the plant. Siemens has helped to structure the
mation, humans, machines and environment can be protected practice-oriented definition of the non-proprietary safety-
more easily, economically and efficiently with integrated safety oriented protocols: by means of close cooperation with the
technology. ‘‘Safety Integrated’’ has assumed the rank of a basic Profibus User Organization.
technology that conceals enormous potential for innovation and
saves industrial users considerable expense in some cases. 4.4. Global Leadership Program
The Employer’s Liability Insurance Associations benefit
from the cooperation, as they can point to a functioning and In niche markets, the global market leaders are often small,
economically justifiable application of the new standard. They innovative and highly specialized enterprises. Very often they
are thus unburdened of the responsibility of having to prove to use Siemens automation systems, as our integrated system
the industry that their safety requirements can be implemented technology and the availability of modular systems for
practically and economically. standard solutions for frequently occurring sub-tasks in
Siemens works on an international basis preferably with machine automation simplify the engineering to a great extent.
those associations that are making the greatest effort to promote In this way even the smallest development teams can offer
the safety standards. The safety functions of the Siemens functionally complex and sophisticated solutions within a
systems are therefore accepted worldwide and are certified competitive time frame. Additional important arguments for
according to all major standards, this being an important Siemens automation remain the high acceptance among end
prerequisite for acceptance among the partners operating on a users, the worldwide availability of service and the sophisti-
global basis in the machine and plant construction sector. cated logistics for the supply of spare parts at short notice.
They also enable small companies to offer reliable support to
4.3. Profibus User Organization large customers.
In fact, the ‘‘Global Leader Partnership’’ principle works
This success of partnership and cooperation with the well and– despite the necessary advance work relative to the far
associations in safety technology is not an isolated case. With smaller partners – is very profitable also for Siemens.
K. Wucherer / Industrial Marketing Management 35 (2006) 91 – 102 101

4.5. Partnership in supplier chains of success that secures the survival of the enterprise and opens
up new prospects. Siemens as a supplier of control systems has,
As a leading supplier of electrotechnical equipment, we at as already demonstrated, through partnership cooperation in the
Siemens are very familiar with the role of a supplier and we supply chain, maintained its automation sector in the face of a
know that cooperation has a special value in the supplier chain. ruinous price war—and reached the top of the global market.
It improves the cost structures, promotes the secure adherence At present, business partnering with Siemens in the supplier
to delivery promises and simplifies the flexible and short-term chain is concentrating on the optimization of the partnership
response to the current market situation. Specifically in the cooperation. This is illustrated below in an example from the
supply chain, however, it was frequently observed that the field of medical technology (Fig. 5).
cooperation did not necessarily run according to partnership
criteria, but instead the conditions of cooperation were 4.6. % delivery reliability due to supplier collaboration system
characterized disproportionally by the interests of the stronger
partner. Distinct examples are provided by the automotive The importance of computer tomography (CT) scanners as a
industry. The tough global competition between the car precision diagnostic tool is continuously growing, and as image
manufacturers and the need to keep the value of shares as generating navigation instruments for the low-invasive opera-
high as possible, insure a high, in some cases extreme, cost tions on essential organs and the brain, CT scanners are
pressure along the entire supplier chain for KFXZ components. indispensable today. The worldwide demand for high-end CT
In the past, this cost pressure has threatened the existence of systems is correspondingly high. Siemens is the market leader
many suppliers and still does in some cases today. When the in this technological sector.
last surviving supplier of a component gets into difficulties due For clinics and private practices, not only the technical
to the cost pressure and the dependence on its customers, only performance of a CT scanner is an essential quality criterion,
then does it become clear that suppliers and customers are but also the immediate operational readiness upon delivery.
mutually dependent on one another. One way out of this The amortization of the high investment in such a device must
dependence is for the supplier not only to supply components, begin as quickly as possible. In order that Siemens can offer its
but also to assume an actively constructive and responsible role CT customers optimum satisfaction, it is very important that all
in the production chain, i.e. to become a partner of the the components belonging to a CT system are available on time
customer. In this way, many lighting manufacturers are today and in the required quantities, even those components not
assuming the design and manufacture of complete headlight manufactured by Siemens itself.
modules for specific vehicle types in close cooperation with the Two suppliers open to innovation already maintained a
vehicle manufacturers. This cooperative partnership consider- consignment store at Siemens for the provision of components
ably improves the opportunities for a company to set itself for the patient couches and the diagnostic and operating
apart from its competitors and conquer a niche market that stations of our CT systems. A web-based Kanban-system was
secures the survival and profitability of the enterprise. Business used for controlling the consignment store and for the online
partnering is therefore, particularly in the supply chain, a factor exchange of ordering and billing data. In order to be able to

Information
Exchange Logistics
Pro-
e.g. supply
Purchasing duction Sales chain
integration
Research & Development

Logistics
Pro-
duction Sales
e.g. linking a
Purchasing
supplier via EDI
Research & Development

Logistics
Pro-
Purchasing duction Sales e.g. order as usual

Research & Development Complexity

Fig. 5. Partnerships change as complexity increases.


102 K. Wucherer / Industrial Marketing Management 35 (2006) 91 – 102

Fig. 6. Continuous process optimization.

supply CT customers with their scanners as fully guaranteed The supplier collaboration system has since been introduced
complete systems, the delivery reliability of the suppliers not only at all suppliers of CT components, but also for the
however must be further safeguarded, and in particular entire Siemens medical division. For the suppliers, this
guaranteed by all suppliers. standardized form of cooperative partnership achieves a
In cooperation with selected suppliers, a Supplier Collab- considerable organizational simplification and significantly
oration System was worked out. Its essential properties are the improved reliability of planning. Siemens can guarantee its
bundling of all information concerning the supply chain, via a CT scanner customers 100% reliability of delivery that is
shared online portal. All interfaces of the suppliers involved insured by the more intensive cooperation with the suppliers in
converge at this point. This creates the direct link between the the supply chain—and at the same time reducing the ware-
suppliers and the Siemens SAP system in the form of a supplier housing stock by C300 million (Fig. 6).
workplace, where the incoming information is immediately
processed and forwarded, effectively in real-time. At the same Klaus Wucherer is Member of the Corporate Executive Committee of
Siemens AG. Professor Wucherer started his career with Siemens AG in 1970
time, binding min – max limits for the warehousing and stocks as a project engineer. Soon after joining the company, Prof. Wucherer switched
of the components required by Siemens and well as a to the Automation and Drives (A&D) Group and, after heading up the Siemens
contractual agreement by all suppliers for absolute reliability A&D Group as President, was appointed in 1999 to the Corporate Executive
of delivery insure that Siemens can guarantee its CT scanner Committee of Siemens AG. Prof. Wucherer is honorary professor at the
customers today the complete availability of the CT scanners Technical University of Chemnitz and at the University of Applied Sciences in
Osnabrück.
from the moment they are delivered.

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