BASALTFIBER&COMPOSITEMATERIALSTECHNOLOGYDEVELOPMENTCO.,LTD BFCMTDisaresearchandproductioncompany,whichspecializesindevelopmentof technologies,manufacturingofequipment,organizationofindustrialproduction. TheCompanyoffersthefollowingequipment: Industrialequipmentformanufacturingofcontinuousbasaltfiber(CBF) IndustrialequipmentformanufacturingofCBFmaterialsandcompositematerialsindustrialequipmentfor manufacturingofsuperthinbasaltfiber(STBF),staplethinbasaltfiber(TBF),basaltscale&materials,madeontheir basisenergysavingtechnologies,hightemperaturecomposites.

SERVICESPROVIDEDBYBFCMTD Selectionofbasaltrawmaterialfromlocalrockdeposits Delivery,installation&launchingofequipment Controlduringbeginningofproduction Traininginoperatingequipmentfortechnicalworkers Fullorganizationofbasaltfibersandmaterialsindustrialproduction TechnologicalsupportofindustrialproductionundertermsofBFCMTDspatents Legalprotectionofproduction,includingpatentedtechnologies&equipment.

BASALTS
Basaltisanenvironmentfriendlynaturalmaterialitisused forbasaltfibersproduction. 1/3oftheEarth'scrustconsistsofbasaltsanderuptiverock,sothismaterialiseasily foundworldwide.Primaryfusion,enrichmentandhomogenizationofbasaltbreedsare madebynature.BasaltshavebeinglayingonthesurfaceoftheEarthformanymillions years.Basaltbreedsareoneofthestrongestnaturalsilicatebreeds.Safeandabundant, basaltrockhaslongbeenknownforitsthermalproperties,strength&durability.Costof extractionofbasaltrawmaterialisverylow.Thetechnologyofproductionprocessisnot hazardousforenvironmentitdoesnotproduceanyemissionorwaste.Expertsof BFCMTDcanselectionofbasaltrawmaterialfromlocalrockdeposits.

ComparativeCharacteristicsbetweenGlassFiber&CBFFiber
Capability Tensilestrength,mPa Elasticmodulus,gPa Elongationatbreak,% Diameteroffilament,m tex Temperatureofapplication, Price,USD/kg
0

CBF(Continuous BasaltFiber) 3000~4840 79.3~93.1 3.1 6~21 60~4200 260~+500 2,5~3,5

Eglassfiber 3100~3800 72.5~75.5 4.7 6~21 40~4200 50~+380 1,4

Sglassfiber 4020~4650 83~86 5.3 6~21 400~4200 50+300 1,8

Carbonfiber 3500~6000 230~600 1.5~2.0 5~15 50~+700 30

Aramidfiber 2900~3400 70~140 2.8~3.6

50~+290 25

Highdurability Strengthtoweightratioofabasaltfiberexceedsstrengthofalloyedsteel2.5times,strengthoffiberglass1.5times.
BreakingstrengthtoweightratioforCBFvariousdiameters ContinuousFilamentsdiameter, m Breakingstrengthtoweightratioofelementaryfibers,kg/mm 5.0 6.0 8.0 9.0 11.0 215 210 208 214 212

BreakingstrengthofCBFrovingtypeRB10 Diameterofelementaryfibers,m 10 10 Tex 600 1200 Breakingstrength,N 400 700

Highchemicaldurabilitytoimpactsofwater,salts,alkalisandacids
Unlikemetal,CBFisnotaffectedbycorrosion.Unlikefiberglass,CBFisnotaffectedbyacids.CBFpossesshighcorrosionand chemicaldurabilityqualitiestowardscorrosivemediums,suchassalts&acidssolutionsand,especially,alkalis.
ChemicaldurabilityofCBF Diameterofelementaryfibers,m
17 12 9

H2O 0.5nNaOH 2nNaOH

99.63 99.7 99.6 98.3 98.9 94.6 92.8 90.7 83.3

2nHCl
76.9 49.9 38.8

Highthermalresistance ArangeoftemperaturesforCBFlongtimeapplicationis200~600C. Shorttermimpactoftemperaturesupto700C. Singleimpactoftemperaturesupto1000C. CompatibilityofCBFwithothermaterials HighcompatibilityofCBFwithothermaterials(metals,plastic,glues)duringproducingprocess MaterialsmadeonCBFbasiscanbeprocessedwithapplicationofdifferentcoldtechnologies,suchasmoulding,winding, pultrusion,sputtering,etc.

BASALTFIBERMATERIALS&PRODUCTS

TECHNOLOGICALEQUIPMENTFORCFPRODUCTION
TEBCF10001500technologicalline,whichisdevelopedonthebasisofnewseriesBCFinstallations TEBCF10001500technologicalproductionline
No. 1 2 3 4 5 6 7 8 9 TechnicalData Productioncapacity Numberofmoduleunites(bushing) Bushingsholesquantity,notlessthan Operatingmode:nightandday,day/year,stopfor repair Consumptionofgas Consumptionofelectricpower(220/380.50Hz), notless Consumptionoftechnicalwater(ingrader) Onebasaltspoolsofthread,weight CBFproductionlineoveralldimensionwidth/ length/heightwitharecuperator D/Y
3 /hour

Unit Tons/year Pcs.

TEBCF 1000line 1080 17 200 345350 130 270280 3.54.5 2.53.5 6.5/26/7.5

TEBCF 1500line 1500 25 200 345350 160 350 4.56.0 2.53.5 6.5/40/7.5

Wt
3 m /hour

kg m

TECBF10001500linesarethecoreofCBFproductionplantswithoutputcapacitiesof3000/5000/10000/15000tonsayear.

TECHNOLOGICALPROCESSOFCBFMANUFACTURING

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