Introduction: Prok devices an ISO 90012000 Company manufactures switch mode power supply battery chargers, In the brand

name Prok dv's , incorporates state of- the -art design methodologies for designing the SMPS. Different models are available with suitable voltage and current ratings. Safety and EMI standards are incorporated at crucial stages of the design. The transformer, diodes, capacitors inductors selected with out compromise on the quality to increase the reliability of the unit. The units are placed in metal enclosures with provision for natural convection.
TM

An ISO 9001:2000 Company

TM

..... a mark of quality

Switch Mode Power Supplies / Battery Chargers

Principle of operation: The design is based on the fly back topology. High switching frequency makes the components sizes to decrease ,and hence reduction in the size. The efficiency of the unit is greater than 80% . The input voltage is applied to the transformer primary which is switched at high frequency controlled by the feed back. The feed back is incorporated using Opto-isolators. The out put of the transformer is rectified using proper rectifier diodes. The out put is further smoothened with the use of smoothing inductors to reduce the ripple to the desired level.

Features:
Wide input voltage tolerance High efficiency Overload, short circuit & reverse polarity protection Very low load & line regulation Output power up to 480W.

The Battery chargers provide both constant voltage (CV) charging below the rated current and constant current (CC) charging if the battery tries to draw more than the rated current. In CV mode, the output voltage is well regulated against line and load variations. The charger shall withstand a short at the output for any length of time without damage and will restore to normal once the short is removed. The charger is protected against input over voltage : the output voltage is shutdown and restores automatically when the input voltage is with in limits. The design incorporates overload and short circuit Protection.

Rugged , reliable and tropicalized design. Work with natural convection cooling (No forced air cooling required). The operating temperature is -5 to55C. Input and output terminations and LED indications Additional protections at the input :

Fuse (Slow Blow) Inrush current limit through NTC thermistor Transient / surge voltage protection through MOV Common mode filter for EMI / EMC

Technical specification:
PARAMETER Input voltage range Nominal output voltage Rated output current Output voltage regulation Switching frequency Efficiency Ripple/Noise peak-peak Minimum load condition Input / Output connector Storage temperature Operating temperature Humidity LED indications Protections SPECIFICATION 90V to 270V,160 to 270V, AC, 50Hz 12V,24V,30V,110V DC 1.2A,2A,4A,5A,8A,10A,15A and 20A 0.5V 130 KHz >80% 250mV without battery connected at the output No minimum load requirement for voltage regulation or operation of the Float charger PCB mounted terminal block -200 to 650C -50 to 550C 95% RH a. AC mains present :Red LED b. Output voltage present :Green LED a. Fuse at the input (Slow Blow) b. Isolation of 2KV between input & output c. Protection against output short circuit d. Protection against transient / surge at input through proper rated MOV'S e. Over temperature protected, with auto restart. Natural convection

188

FRAME- 1

M3 HOLES 3 Nos.

4 LOGO 88 114 LED 10 20 FUSE FIXING HOLE M3 DIA 8 188 74 TERMINALS LED 26

FRONT VIEW

TOP VIEW

FIXING SLOT

74

M3 HOLES 2 Nos.

SIDE VIEW

242

FRAME- 2
89

Cooling

Product Code
PDBC 9000 PDBC 9001 PDBC 9002 PDBC 9003 PDBC 9004 PDBC 9005 PDBC 9006 PDBC 9007 PDBC 9008 PDBC 9009 PDBC 9010 PDBC 9011 PDBC 9012

Input Voltage Range (AC)

Output Voltage (DC)

Current (DC)
10 18

173

Models

152

M3 HOLES 3 Nos.

TOP VIEW

FIXING SLOT

2 Nos. M3 Holes

LOGO

FRAME- 1 90V-270V 12 Volts 90V-270V 90V-270V 90V-270V 90V-270V 90V-270V 90V-270V FRAME- 2 160V-270V 160V-270V 160V-270V 160V-270V FRAME- 3 160V-270V 160V-270V 24 Volts 12 Volts 12 Volts 30 Volts 24 Volts 24 Volts 12 Volts 12 Volts 24 Volts 24 Volts 30 Volts 110 Volts

FUSE
FIXING HOLE M3 DIA 242

2 Amps 5 Amps 10 Amps 2 Amps 5 Amps 4 Amps 1.2 Amps 10 Amps 15 Amps 8 Amps 15 Amps 20 Amps
174 152 M3 HOLES 3 Nos. 174

89

FRONT VIEW

SIDE VIEW

245

FRAME- 3

TOP VIEW

FIXING SLOT

M3 HOLES 2 Nos.

LOGO

10

FUSE 20
FIXING HOLE M3 DIA

245

20 174

FRONT VIEW

SIDE VIEW

For Further Information write to :

AUTHORISED DEALER

PROK DEVICES PRIVATE LIMITED

TM

"SIMHADRI", No. 2930, 14th Cross, BSK 2nd Stage, Bangalore - 560 070. Phone : +91-80-26760718, 26761719 Fax : +91-80-26761720 INDIA. Visit us at : www.prokdvs.com, e-mail : prokdvs@blr.vsnl.net.in

22

TERMINALS

152

20 Amps

21

TERMINALS

152